kata on fire! - 2018 kata summit - toyota kata at...
TRANSCRIPT
2/6/2017
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KATA on Fire! Dan Vermeesch & Chris Schmidt
Micron Mfg Co
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10% Variation
3% Variation
4
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Coach Coach
Learner
Learner
Learner
Learner
Learner
Learner
Learner
Coach
Learner
Learner
Learner
Learner
Learner
Learner Learner
Learner
Learner
Learner
Coach
Sensei
Coach
Coach
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Kata chart – Bucher machine uptime prediction?
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March April May June July August September October
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2-Fe
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2-M
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2-M
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23-M
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30-M
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6-A
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13-A
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20-A
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27-A
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4-M
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11-M
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18-M
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25-M
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1-Ju
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8-Ju
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15-J
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22-J
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29-J
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6-Ju
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13-J
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3-A
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10-A
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17-A
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31-A
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7-Se
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2-N
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% Scrap 2015
Machine Uptime
On Time Delivery
2/6/2017
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2/6/2017
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23
10% Variation
3% Variation
2/6/2017
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25
0.00%
0.50%
1.00%
1.50%
2.00%
2.50%
3.00%
3.50%
4.00%
Jan-15 Feb-15 Mar-15 Apr-15 May-15 Jun-15 Jul-15 Aug-15 Sep-15 Oct-15 Nov-15 Dec-15 Jan-16 Feb-16 Mar-16 Apr-16 May-16 Jun-16 Jul-16 Aug-16 Sep-16 Oct-16 Nov-16 Dec-16
Percentage of shipments returned P:\Quality Metrics\KPI Ship Return.xlsx
% Returned Goal 12 Month Mov. Avg.
1.34% 0.81%
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27
28
17 19
43 43 43 43 43 43 43 43 43 43
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5
10
15
20
25
30
35
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45
50
4Q16 1Q17 2Q17 3Q17 4Q17 1Q18 2Q18 3Q18 4Q18 1Q19
Employee at Dreyfus level 1.0 or Higher
Employees at Level 1 Total Employees
0.72 0.78
0
0.5
1
1.5
2
2.5
3
3.5
4
4.5
5
4Q16 1Q17 2Q17 3Q17 4Q17 1Q18 2Q18 3Q18 4Q18 1Q19
Plantwide (all employees) Dreyfus Level Average
Value Trajectory
Target
Target
2/6/2017
15
29