katch kan 2007_catalogue
DESCRIPTION
environmental, drilling mudTRANSCRIPT
“Capture the Potential”
An ISO 9001 & 14001 Company
Katch Kan™ Limited
Providing advantages that maximize personnel safety, environmental stewardship, and operational savings.
2007 Edition
Making your job easier.
Katch Kan ®www.katchkan.comWorldwide Patents/Patents/Patents Pending
“Capture the Potential”Table of Contents
01 About the Rig Safety System™ & Zero Spill System™ 02 System Application to Drilling & Service Rigs
Cradle-to-Grave Solutions: Drilling Rigs 05 Tong Handle Guard™ & Elevator Guard06 Kelly Kan™ & Kelly Kan™ Seal Kit07 Extended Kelly Kan™ & Kelly Kan™ Seals 08 Splash Guard™/Slip Handle Guard & Kelly Bushing Guard09 Katch Mat™ 10 Window Stripper™, Junk Basket™, & Flow Nipple Gasket 11 Upper Katch Kan™12 Reducer Collar 13 2nd Stage Low Profile Katch Kan™ (Flow Nipple Seal - Page 19)
& Adjustable Containment Enclosure™ (ACE)
Cradle-to-Grave Solutions: Service Rigs & Wellheads16 B.O.P. Katch Kan™, 6’ Low Pro Katch Kan™, & Discharge Hose17 Line Pipe Tray & Drip Tray18 Tubing Tray, Stab Mat, & Custom Trays19 Nu-Lite™ Adapter Flange, Adapter Flange Seal, & Flow Nipple Seal 20 Wear Plate, Steel Adapter Flange, Carrying Case, & Annular Adapter Kit21 Service Rig Zero Spill Kit & Service Rig Stripping Kit 22 Casing Katch Kan™ & Wellhead Drip Tray
Cradle-to-Grave Solutions: Offshore Rigs25 Offshore Application26 Barge & Cement Kan Applications
Services 28 System Recertification and Information Sessions (various topics)
Cover InformationThe photo illustrates the Rig Safety System™ controlling and redirecting discharged fluid while pulling a wet string at a leading training facility in Alberta.
24-Hour Customer Service 1.800.840.2877 or 780.414.6083
“Capture the Potential”Letter From the President
Dear valued customers & associates,
Going back to my early days as a roughneck, I remember experiencing, as well as seeing, several repetitive accidents that really could have been avoided. Hazards, such as frequently occurring hand-crush injuries and slip related mishaps on the drill floor, were major motivators toward my decision to start the Katch Kan™ project back in 1994.
Today, Katch Kan Limited has grown to become an award-winning global leader in providing the industry with ISO manufactured systems that maximize personnel safety, environmental stewardship and operational savings.
We are thrilled to be able to share this exciting time with you as we move forward with new expansion and product launches.
Since day-one our principles remain the same: providing oil companies and drilling contractors with advantages that enable them to maximize full potential.
We are determined to help make the difference.
Sincerely,
Quinn HoltbyPresident & Founder
www.katchkan.com
About the Rig Safety System™
The Rig Safety System™ (RSS) is designed to increase personnel safety while decreasing operational hazard on a rig-floor.
Because of these strongly associated benefits, in addition to user-friendly design and innovative functionality, the RSS has become widely adopted by oil companies and drilling contractors worldwide.
More and more contractors are choosing to use the Rig Safety System™ because it substantially reduces repeatedly occurring strain, sprain, and crush injuries, that occur on the rig floor; a valuable advantage that protects manpower.
Drilling Rig ApplicationRig Safety & Zero Spill Systems
1(a). Kelly Bushing Guard.............................................. Page 082(a). Splash Guard™ ......................................................Page 08 3(a). Kelly Kan™................................................................Page 064(a). Kelly Kan™ Seal Kit................................................ Page 065(a). Tong Handle Guard™ ........................................... Page 056(a). Katch Mat™ .............................................................Page 097(a). Upper Katch Kan™................................................. Page 118(a). Adjustable Containment Enclosure™ (ACE) ....Page 139(a). Window Stripper™ ................................................. Page 1010(a). Junk Basket™ ........................................................ Page 1011(a). Flow Nipple Gasket ................................................ Page 1012(a). Flow Nipple Seal .................................................... Page 1913(a). 2nd Stage Low Profile Katch Kan™....................Page 1314(a). Reducer Collar......................................................... Page 12
Service Rig ApplicationRig Safety & Zero Spill Systems
1(b). Kelly Kan™................................................................Page 062(b). B.O.P. Katch Kan™............................................ .... .Page 163(b). Flow Nipple Seal................................................... ..Page 194(b). Adapter Flange Seal & Nu-Lite™ .......................Page 195(b). Steel Adapter Flange/Carrying Case .................Page 206(b). 6’ Low Profile Katch Kan™ ...................................Page 167(b). Discharge Hose .......................................................Page 168(b). Wear Plate (second option) .................................Page 199(b). Wellhead Drip Tray ................................................Page 22
01www.katchkan.comWorldwide Patents/Patents/Patents Pending
About the Zero Spill System™
Katch Kan Ltd. first introduced fluid containment technology to the upstream oil and gas industry in 1994. As the needs of oil companies and drilling contractors further developed, the company responded by designing a complete Zero Spill System™ (ZSS); bringing on-site fluid control to the next level.
With the availability of ZSS technology, functioning as a zero spill operation has become more of a favorable option for oil companies; directly addressing environmental and public relation challenges.
The ZSS can easily be applied to drilling rigs, service rigs, wellheads, barge rigs, as well as other applications.
Katch Kan™ Dealers are Worldwide United States • Mexico • Columbia • Scotland United Arab Emirates • Japan • Nigeria • Egypt
Call 1.800.840.2877 for details.
ProactiveReactive
Drilling Rig ApplicationRig Safety System™ & Zero Spill System™
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1(b)2(b)
5(b)
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Service Rig ApplicationZero Spill System™
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Complete System Rental Advantages 1.800.840.2877 or 780.414.6083
www.katchkan.comWorldwide Patents/Patents/Patents Pending
03
Reduced personnel incident & work stoppage
Clean stack and sub-structure
Potential secondary blow-out prevention
Turnkey equipment installation and removal
Contractor Peace of Mind
Katch Kan ®
It just makes sense. 780.414.6083
Contractor Advantage
Cradle-to-Grave Solutions Drilling Rigs
THG-RNDFits:• ½ to 1 inch (12.7 to 25.4mm) diameter tong handles
THG-AAX/BFits:• Webwilson AAX• Foley Type B• Webwilson B• Rostel B• Other straight tapered handles
THG-HFits:• Webwilson H
THG-BJFits:• Wooley Super B• Super LF• Super C• HT-65 (BJ-DB)• HT-100 (SDD)• Other BJ style tongs
Available Models
05
THG-BJ
THG-H
THG-AAX/B
www.katchkan.comWorldwide Patents/Patents/Patents Pending
Tong Handle Guard™
Personnel finally have a fully protective option to prevent those hand-crush injuries during tong operation.
Design Features
Strong and durable
Resilient, lightweight, and easily installed in minutes
Guards are applied without tong modification
Value Features
Decreases lost-time-accidents by preventing hand-crush injuries
Hand injuries can be reduced by as much as 98%, such as experienced by Nabors Drilling International
Provides an extra safe-handle; avoiding hand placement in dangerous areas
Elevator Guard
Like the Tong Handle Guard™, we also offer a hand guard for pipe spinners and elevators. The Elevator Guard covers pinch points in addition to being lightweight, durable and able to be installed in minutes.
Changing seals is easy - simply rotate in or out with no tools required
Kelly Kan™ Seal Kit• Seals remain supple in temperatures as
cold as minus 75°C (-103°F)• Seals are fully compatible with all types of
fluids including hydrocarbon fluids• Kit can be ordered with up to a selection
of 10 seals and 4 top plates; making for easy inventory control
• Enables the Kelly Kan™ to fit the kelly, drill pipe, test tools, and other parts on string with diameters ranging from 2 to 8 inches (50.8 to 203.2mm)
0624-Hour Customer Service 1.800.840.2877 or 780.414.6083
Kelly Kan™
The Kelly Kan™ controls and redirects drilling fluid discharge sending it down into the Splash Guard™ to be captured by the rest of the Zero Spill System™.
Manual available online at www.katchkan.com
Design Features
Applies in seconds by one person without tools
Weighs only 27 lbs. (12.25kg)
Same seals fit the kelly, drill-pipe tool joint, heavy-weight and drill collar (in most cases)
Mounts on regular string, heavy-weight pipe, saver subs, service tubing, and drill collar (with diameters ranging from 2 to 8 inches / 50.8 to 203.2mm)
Seals remain supple in temperatures as cold as minus 75°C (-103°F)
Seals are fully compatible with all types of fluids including hydrocarbon based
Extended Kelly Kan™ also available (see next page)
Value Features
Can trip wet pipe as easily and safely as dry pipe
Can blow the Kelly over the rotary table instead of rat hole
Eliminates incidents and man-hours related to frozen stand pipe/Kelly hose
No need to use the lower kelly cock as a mud saver valve
Pop valve in pump house not activated
Functional in every stage of the drilling project
Minimizes kick potential
Can fill drill pipe with fluid to avoid trip gas
Promotes consistent stump height; preventing bent pipe
Value Package Option
Kelly Kan™ Plus
A value package item that includes the Kelly Kan™ with Kelly Kan™ Seal Kit
95% of the drilling rigs in Canada have a Kelly Kan™
Quick application and removal
Fits string 2 - 8 inches in diameter
Weighs only 27 lbs
Controls and re-directs fluid discharge in seconds
Drill Pipe Size Tool Joint Size Seal for Tool Joint Part #
Seal ID Seal for Pipe Body Part #
Seal ID Top Plate Part #
Top Plate Size
2-3/8” (60.32mm) 2-3/8” (60.32mm) Body KK001-1 2-3/8” (60.32mm) KK005-1 2-3/8” (60.32mm)
2-7/8” (73.02mm) 3” to 3-1/8” (76.20 to 79.38mm) KK001-2 3” (76.20mm) KK001-1.5 2-7/8” (73.02mm) KK005-2 2-7/8” (73.02mm)
4-1/8” to 4-3/8” (104.77 to 11.13mm)
KK001-3 4” (101.60mm) KK001-2 3” (76.20mm) KK005-2 2-7/8” (73.02mm)
3-1/2” (88.90mm) 4-1/8” (104.77mm) KK001-3 4” (101.60mm) KK001-2.5 3-1/2” (88.90mm) KK005-4 3-3/4” (95.25mm)
4-5/8” to 4-3/4” (117.48 to 120.65mm) KK001-3.5 4-1/2” (114.30mm) KK001-2.5 3-1/2” (88.90mm) KK005-4 3-3/4” (95.25mm)
5” to 5-3/8” (127 to 136.53mm) KK001-4 5” (127.00mm) KK001-2.5 3-1/2” (88.90mm) KK005-4 3-3/4” (95.25mm)
5 1/2” (139.7mm) KK001-4.5 5-1/2” (139.70mm) KK001-2.5 3-1/2” (88.90mm) KK005-4 3-3/4” (95.25mm)
4” (101.60mm) 5-1/4 (133.35mm) KK001-4 5” (127.00mm) KK001-3 4” (101.60mm) KK005-5 4-3/4” (120.65mm)
5-1/2” to 5-3/4” (139.7 to 146.05mm) KK001-4.5 5-1/2” (139.70mm) KK001-3 4” (101.60mm) KK005-5 4-3/4” (120.65mm)
6” (152.40mm) KK001-5 6” (152.40mm) KK001-3 4” (101.60mm) KK005-5 4-3/4” (120.65mm)
4-1/2” (114.30mm) 5-7/8” to 6-1/4” (149.23 to 158.75mm) KK001-5 6” (152.40mm) KK001-3.5 4-1/2” (114.3.00mm) KK005-5 4-3/4” (120.65mm)
6-3/8” to 6-5/8” (161.92 to 168.27mm) KK001-6 6-1/2” (165.10mm) KK001-3.5 4-1/2” (114.3.00mm) KK005-5 4-3/4” (120.65mm)
5” (127mm) 6-3/8” to 6-5/8” (161.92 to 168.27mm) KK001-6 6-1/2” (165.10mm) KK001-4 5” (127.00mm) KK005-6 5-3/4” (146.05mm)
7” to 7-1/4” (177.80 to 184.15mm) KK001-7 7” (177.80mm) KK001-4 5” (127.00mm) KK005-6 5-3/4” (146.05mm)
5-1/2” (139.70mm) 6-3/8” to 6-5/8” (161.92 to 168.27mm) KK001-6 6-1/2” (165.10mm) KK001-4.5 5-1/2” (139.70mm) KK005-6 5-3/4” (146.05mm)
7” to 7-1/4” (177.80 to 184.15mm) KK001-7 7” (177.80mm) KK001-4.5 5-1/2” (139.70mm) KK005-6 5-3/4” (146.05mm)
7-1/2” (190.50mm) KK001-7.5 7-1/2” (190.50mm) KK001-4.5 5-1/2” (139.70mm) KK005-6 5-3/4” (146.05mm)
5-7/8” (149.23mm) 7” (177.80mm) KK001-7 7” (177.80mm) KK001-5 6” (152.40mm) KK005-7 6-1/2” (165.10mm)
6” (152.40mm) 7-1/2” (190.50mm) KK001-7.5 7-1/2” (190.5mm) KK001-5 6” (152.40mm) KK005-7 6-1/2” (165.10mm)
6-1/2” (165.10mm) 8” (203.20mm) KK001-8 8” (203.20mm) KK001-6 6-1/2” (165.10mm) KK005-7 6-1/2” (165.10mm)
Blow the Kelly & Connections
Drill Pipe Application Heavy-weight & Drill Collar Application
07www.katchkan.comWorldwide Patents/Patents/Patents Pending
Also Available
Extended Kelly Kan™
Effective offshore and for high pressure discharge applications
Can be used on 6-5/8 inch (168.27mm) drill pipe with 8 inch (203.20mm) tool joints
Designed for a snug fit inside the Katch Mat™
08Complete System Rental Advantages 1.800.840.2877 or 780.414.6083
Splash Guard™ / Slip Handle Guard
The Splash Guard™ captures fluid discharged from the Kelly Kan™ and channels it through the table into the Upper Katch Kan™.
Kelly Bushing Guard
The Kelly Bushing Guard is a quickly applied covering that encloses the master bushings and kelly bushings while under drilling conditions.
Design Features
Completely encloses the rotary table to eliminate workers and foreign objects from being caught up
Installation and removal for connections takes seconds
Durable and invert-resistant
Designed to effectively fit around the Splash Guard™ for optimal protection
Serves as an excellent hole cover
Value Features
Decreases on-floor personnel injuries
Exceeds organizational health and safety standards
Design Features
Comes in safety yellow with cautionary label to identify potential danger
Keeps hoses and other foreign objects out of the slip handles/master bushings
Flexes down so no extra effort is required when pulling or inserting slips
Keeps feet from slipping or being placed into the rotary table and slips
Connects to Katch Mat™ in minutes without tools
Keeps objects, like tong die, from going down hole
Value Features
Elimination of splashing and flooding on the rotary table
Decreases on-floor personnel injuries
Customizes safety on every rig in the fleet
Additional Options
1” (25.40mm) and 4” (101.60mm) Fluid Containment Berms
Transition Border (reduces trip potential)
Stab Mat (protects threads while racking pipe)Value Features
Decrease in personnel slip, sprain, and strain injuries
Best standardized safety practice for greenhands
Customized safety on every rig in the fleet
Danger Zone
Safe Zone
Caution Zone
Customized Safety & Danger Zones
Each customer defines the layout of the safety and danger zone areas as per the configurations of the rotary table
1/4” (6.35mm) traction buttons place rig personnel above the fluid, optimizing traction and fluid containment
Drilling Rig ApplicationJapan
09www.katchkan.comWorldwide Patents/Patents/Patents Pending
Workplace FactSourced from a news release in 2005, the Workers’ Compensation Board of B.C. received over 5,300 injury claims relating to musculoskeletal problems, including lower back and repetitive strain injuries.
Stab Mat
Katch Mat™
Katch Mat™ is an anti-slip, anti-fatigue, and ergonomic containment rig-floor traction matting.
Design Features
Color coordinated to identify safety and danger zones (i.e. safe zones - green, danger zones - red, and cautionary zones - yellow)
Raised buttons elevate personnel above the fluid to receive optimal traction
Channels drilling fluid between the buttons and redirects it down into the drain opening
Assembled in a Lego-type fashion to allow for easy installation and transportation
Reduces back strain with ergonomic shock-absorbing design
Yellow transition border keeps the fluids contained around the edges of the mat while reducing trip potential
1” (25.40mm) and 4” (101.60mm) berms contain fluid around edges
Custom fitted to accommodate any size project (i.e. rotary table, walkway, and on stairways)
Wear Ring(protects rotating Window Stripper™)
Slots
Blue Adapter Flange Seal
Designed to support the Window Stripper™ and Upper Katch Kan™
A lot more durable than conventional rubber pipe wipers
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Flow Nipple Gasket(sizes: 3’ (91.44cm), 4’ (121.92cm), 5’ (152.4cm), 6’ (182.88) and 9’ (274.32cm))
24-Hour Customer Service 1.800.840.2877 or 780.414.6083
See video at www.katchkan.com
Window Stripper™
The Window Stripper™ is a next generation pipe wiper that has the ability to minimize primary dangers while undergoing a kick.
Junk Basket™
The Junk Basket™, when used with the Window Stripper™ and Katch Kan™, substantially minimizes costly fishing trips by keeping foreign objects (like lost tong die) from going down the annulus.
Design Features
Slots allow fluids (not foreign objects) back into the flow nipple for re-circulation
Built in wear ring to prevent pipe wiper from being cut while drilling
Adapter flange seal insures a snug fit to Upper Katch Kan™
Flow Nipple Gasket enables an effective seal
Design Features
Easy to install
Strips fluid off the drill pipe and directs it into the Katch Kan™ and Flow Nipple
Diamond-cut windows allow bi-directional fluid movement; reducing chances of the master bushings being blown out of rotary table under kick conditions
Made from an extremely durable composite
Self-lubricating
Designed for high temperature hydrocarbon drilling fluids
Reinforced outer edge eliminates chances of the stripper being pushed into the B.O.P. when working tight holes
Acts as a hole cover
Mounts directly above and works in conjunction with the Junk Basket™
Flexible and long lasting
Withstood stabbing the bit through and back out while leaving the master bushings in place
Value Features
Provides more time to react while under kick conditions (potential secondary blow-out preventor)
Enables flow checks during tripping and drilling operation (just shine a flashlight down through the master bushings and into the diamond-cut windows)
No need to pull master bushings to conduct annulus flow check
Value Features
Reduces potential of work stoppage
Increases operational efficiency
Less wear on the drilling bit caused by foreign objects
Eliminates costly fishing trips
Works with the Junk Basket™ to provide a 5-inch (12.70cm) telescopic action; allowing for rig settling/tilt detection
Secures with a seal to the upper portion of the flow nipple
Designed for a 2-piece application
Over-center latches enable for quick installation without tools
11www.katchkan.comWorldwide Patents/Patents/Patents Pending
Upper Katch Kan™
The Upper Katch Kan™ captures approximately 85% of the drilling fluid redirected and channeled by the Kelly Kan™ and Splash Guard™; recirculating it into the flow nipple.
Design Features
Assembles without the use of tools
Installs between or below the beams and clamps to the Junk Basket™ on top of the flow nipple
Weighs only 18% of a conventional steel tray
Lightweight tongue & groove design with over-center latches
Value Features
Increases rig productivity
Keeps stack as well as sub-structure clean and safe
Decreases substructure repair (sandblasting and painting)
Allows better allocation of personnel, other than for scrubbing
Roughneck friendly application
Design Features
Multiple fitting options in one design
Available in several models for various stack configurations
Enables the 2nd Stage Low Profile Katch Kan™ to be placed:
• On the flange below the rotating head• On the spacer collar below the rotating head• Below the annular preventor• On the flow nipple below the flow line• On the flow nipple above the flow line
Value Feature
Can be installed under drilling conditions
This diagram illustrates how the Reducer Collar with the 2nd Stage Low Profile Katch Kan™ has multiple fitting options.
On Flange Below Rotating Head
On Spacer Collar Below Rotating Head
Below the Annular Preventor
On Flow Nipple Above the Flow Line
On Flow Nipple Below the Flow Line
Below the Annular Preventor
Fits 13-5/8” (34.61cm) 3000 Flange
Fits 13-5/8” (34.61cm) 5000 Flange
Fits 13-5/8” (34.61cm) 10,000 Flange
Bringing versatility to another
level.
12Complete System Rental Advantages 1.800.840.2877 or 780.414.6083
Reducer Collar
The Reducer Collar allows the 2nd Stage Low Profile Katch Kan™ to fit most B.O.P. applications.
The 2nd Stage Low Profile Katch Kan™ mounts effectively to stacks of varied configuration when paired with the Reducer Collar
13www.katchkan.comWorldwide Patents/Patents/Patents Pending
2nd Stage Low Profile Katch Kan™
The 2nd Stage Low Profile Katch Kan™ works in conjunction with the Adjustable Containment Enclosure™ to capture up to 100% of the remaining drilling fluid; offering the capability of Zero Spill containment.
Design Features
Tongue & groove design, with over-centre latches; allowing for fast installation and removal without tools
Attaches to the B.O.P., as oppose to the bottom of the work-floor, for optimal stability
Weighs between 90 and 325lbs. (40.82 and 147.42kg)
Fits on rotating heads below the discharge line
Includes drain boxes & hoses that return fluids back to the mud-tank
Value Features
Replaces dangerously ineffective homemade devices that can weigh in excess of 7,000lbs. (3175.15kg) and take several hours to install
Ideal for under balanced work and servicing rotating heads
Adjustable Containment Enclosure™
The Adjustable Containment Enclosure™ works with the 2nd Stage Low Profile Katch Kan™ to effectively capture remaining drilling fluid; enabling Zero Spill status if used correctly with the rest of the system.
Design Features
Positioned at the bottom of the work-floor; creating a funnel-type application to collect drilling fluids
Attaches to the 2nd Stage Low Profile Katch Kan™
Comes in standard and custom design options
Top is adjustable from 5 to 16 feet (1.52 to 4.88m) accommodating most substructures
Height is adjustable from 1 to 8 feet (0.30 to 2.44m) depending on placement of 2nd Stage Low Profile Katch Kan™
Designed with rip resistant cross-stitched material
Features an access doors and H2S warning sign
Value Features
Eliminates wind from blowing drilling fluid around the location
Captures fluid under kick conditions and directs it back to the mud tank, creating much better odds of killing the well
Applicable onshore while invaluable offshore
A must for rotating head applications
We go the extra mile for our customers.Using rig safety and zero spill systems that are ISO certified is easier than you might think.
It just makes sense. 780.414.6083
Katch Kan ®
1424-Hour Customer Service 1.800.840.2877 or 780.414.6083
Request your free Mini-Zero Spill System™ online.
Cradle-to-Grave Solutions Service Rigs & Wellheads
16Complete System Rental Advantages 1.800.840.2877 or 780.414.6083
Discharge Hose
This hose allows for the controlled disposal of fluid from the Katch Kan™; fluid destination is at the discretion of the operator.
Design Feature
Consists of a 2” (5.08cm) drain system with ball valve
B.O.P. Katch Kan™
This Katch Kan™ is mounted above the stack enabling the capture of drilling fluid, frac. oil, as well as other fluids.
Design Features
Comes with flanges to allow optimal application
Custom-made to fit between rig floor and top of B.O.P.
Easily holds 26.42 gallons (100L)
Available in sizes between 16 to 50 sq. ft. (4.88 to 15.25m)
Value Features
Presents the option (if approved) to pull wet, saving money on wire-line costs
Offers an early kick warning device while tripping in (can see fluids rise within the tray while still keeping containment)
6’ Low Pro Katch Kan™
This model has the option of being mounted on the top of the stack or on to the flange of the annular.
Design Features
Multiple placement options
Mouse hole opening to allow wire-line tools to be dismantled from the floor
Value Features
More flexibility when running a stack where floor height is critical
Presents the option (if approved) to pull wet; saving money on wire-line costs
Early kick warning device while tripping in (can see fluids rise within the tray while still keeping containment)
Value Feature
Redirects fluid back to the mud-tank, storage tank, or into the annular space
17
Easy to connect Easy to store
Keeps pipe in alignment for easy assembly and separation
Line Pipe Tray
The Line Pipe Tray is a fluid collection tray that captures leaks at line-pipe connection points.
Design Features
Lightweight and sturdy construction
Impact resistant and flexible
Enables draining of line pipe
Holds 5 gallons (18.93L)
Has a pour spout for fluid transfer
Can be stacked for easy storage
Strong and lightweight
Designed for sub-zero weather
Static electricity tested and approved (intrinsically safe)
Holds up to 3” (7.62cm) line
Specs: 26” L x 28” W x 8” H(66.04cm x 71.12cm x 20.32cm)
Drip Tray
The Drip Tray is a multi-purpose containment tray that can be used to capture fluid contamination on the rig site.
Design Features
Lightweight and sturdy construction
Impact resistant and flexible
Can clip together to cover any area
Non-pinch flip up handles
Has a 1-inch (2.54cm) pour spout
Shallow design to slide into tight places with low clearance
Fits between dual wheels on trucks and service rigs
Static electricity tested and approved (intrinsically safe)
Specs: 4’ 3” L x 2’ 1.5” W x 4” H (129.54cm x 64.77cm x 10.16cm)
Value Features
Cleaner site around the rig
Reduction in time needed for reclamation activities
Value Features
Cleaner site around the rig
Reduces time needed for reclamation activities
www.katchkan.comWorldwide Patents/Patents/Patents Pending
1824-Hour Customer Service 1.800.840.2877 or 780.414.6083
Tubing Tray
The Tubing Tray is a containment device that captures draining fluids while protecting tubing threads on service rigs.
Design Features
Strong and lightweight
Impact resistant
Flip-up handles
Designed for sub-zero weather
15 (56.78L) or 25 (94.64L) gallon capacity (2 optional sizes)
Comes with replaceable stabbing pad
Static electricity tested and approved (intrinsically safe)
Optional specs: • 36” L x 36” W x 6” H (91.44cm x 91.44cm x 15.24cm)• 36” L x 36” W x 10” H (91.44cm x 91.44cm x 25.40cm)
Custom Trays
Custom Trays are available for those unique applications or one-of-a-kind fluid containment tasks.
Design Features
Applications include for:• Leaking pumps • Tanker trucks • Storage tanks • Railcar unloading• Refineries & production lines
Static electricity tested and approved (intrinsically safe)
Custom fabricated using High Density Polyethylene (HDPE)
Excellent durability in all hot and cold environments
Chemical resistant (including invert)
UV Stable
Value Features
Less labour hours required to clean the site (more effective use of personnel resources)
Less slip injuries from excess fluids
Cleaner site around the rig
Reduces reclamation activities
Protects threads on tubing
Value Features
Tests conducted conclude tray consistency to be far superior to standard HDPE material
Cleaner site around the rig
Reduction in time needed for reclamation activities
Stab Mat
The Stab Mat protects threads while racking tubing/drill pipe
19www.katchkan.comWorldwide Patents/Patents/Patents Pending
Adapter Flange Seal
The Adapter Flange Seal allows the Katch Kan™ to have a water tight mount when applied.
Design Features
Available in 17” (43.18cm), 26” (66.04cm) and 36” (91.44cm) diameters
Resistant to all fluids used on service as well as drilling rigs
Value Features
Reduction in time needed for reclamation activities
Less resources and time required to clean the stack
Flow Nipple Seal
The Flow Nipple Seal maintains a customized connection and prevents leaks between the B.O.P. and flow nipple.
Design Features
Resistant to drilling fluids
Used with steel adapter flange or wear plate
Applicable to drilling as well as service rigs
Value Features
Reduction in time needed for reclamation activities
Fewer resources required to clean grooves and stack
Removes the need for silicone
Nu-Lite™ Adapter Flange
The Nu-Lite™ Adapter Flange is a product designed to securely mount the Katch Kan™ to the service rig stack.
Design Features
Light-weight consistency
Resistant to fluids used in the well service application
Value Feature
Provides a barrier that prevents junk falling into the well boreAlso Available
Nu-Lite™ Adapter Flange & Adapter Flange Seal combination
Weighs 18% of the steel API rated flange
17” 26” 36”
20Complete System Rental Advantages 1.800.840.2877 or 780.414.6083
Wear Plate
The Wear Plate is a product designed to protect the steel adaptor flange ring groove.
Design Features
Designed to handle the weight of the string
Resistant to fluids used in the well service application
Annular Adapter Kit
The Annual Adapter Kit provides a secured connection to the Katch Kan™.
Design Features
Kit consists of either a Wear Plate and Steel Adapter Flange combination or a single Nu-Lite™ Adapter Flange
Nu-Lite™ Combination Adapter Flange weighs 40% of a steel API rated flange
Steel adapter flange allows for all tools (pack-off head and snubbing unit) to be bolted through the flange
Ultra-light design that can be custom fitted to each rig
Value Features
A Katch Kan™ can be installed at any break in the stack
Annular seal prevents leakage between the adapter flange and annular preventor when using the 4-bolt design
Value Feature
Provides a barrier that prevents junk falling into the well bore
Carrying Case
The Carrying Case allows safe handling of the Steel Adapter Flange - two people can safely carry the flange to the designated position and if required, can use lines from the rig to lift the case onto the BOP stack.
Steel Adapter Flange
The Steel Adapter Flange allows the use of lubricator barrels, pack-off drilling heads, and other such tools, while using the Katch Kan™.
Design Features
API rated 7-1/16: 3000/5000 double drilled flange
Bolt kits available when using a 3000/5000 series stack
Designed with an R-46 ring groove
Certified, inspected, and tested
21www.katchkan.comWorldwide Patents/Patents/Patents Pending
Kelly Kan™
Steel Adapter Flange
Stud Bolts
Rod Table Adapter
Kelly Kan™ Seal Kit
Carrying Case (for steel adapter flange)
Flow Nipple Seal
Adapter Flange Seal
6’ Low ProKatch Kan™
B.O.P. Katch Kan™
Line Pipe Tray
Tubing Tray
Wear Plate
Drip Tray
Wellhead Drip Tray
Discharge Hose
Service Rig Zero Spill KitZero Spill System™
or
Service Rig Zero Spill Kit
The Service Rig Zero Spill Kit is an all-in-one package that can convert service rig activity into an effective fluid containment operation.
Design Features
Comes in a heavy-duty steel cage to hold all contents
Easy to access, load, and unload
Designed for user-friendly transportation
Fits in a short box half-ton truck
Cage designed with durable skid plates for sliding
Contains a bottom tray to catch fluids after using products
Value Features
Reduction in time needed for reclamation activities
Decreases resources required to clean the stack
Cleaner site around the rig
A turnkey solution that is time sensitive to contractor needs
Service Rig Stripping Kit
The Service Rig Stripping Kit effectively provides fluid containment to workover rigs during the stripping process.
Design Features
Lightweight design
Comes in a heavy-duty steel cage to hold all contents
Easy to access, load, and unload
Designed for user-friendly transportation
Fits in the box of a half-ton truck
Contains a bottom tray to catch fluids after using products
Value Features
Reduces time needed for reclamation activities
Decreases resources required to clean the stack
Cleaner site around the rig
A turnkey solution that is time sensitive to contractor needs
2224-Hour Customer Service 1.800.840.2877 or 780.414.6083
Can be specially equipped with a guard to protect wildlife from entering
Casing Katch Kan™
The Casing Katch Kan™ is a complete cradle-to-grave solution that contains fluid during the drilling stage of exploration and continues its function right on through to the service rig and wellhead stages.
Design Features
Comes in 2 types (below or above ground application)
Over a 150 gallon (567.81L) capacity
Value Features
Catches any spill that may occur (oil, drilling fluid, frac oil, etc.)
Replaces the need for a cellar
Reduces time needed for reclamation activities
Lasts in cold temperatures (designed to be resistant to ground-heaving)
A 24/7 fluid containment solution
Wellhead Drip Tray
The Wellhead Drip Tray fits around the base of the wellhead or casing and catches any fluids used to clean the wellhead before mounting the blowout preventor.
Design Features
Over-centre latches for application in seconds
Capacity of 6 gallons
Intrinsically safe
O.D.: 44” (111.76cm) / I.D.: 8 - 20” (20.32 - 50.80cm) / H: 4” (10.16cm)
Value Features
Can prevent contamination of soil around the wellhead
Reduces time needed for reclamation activities
A quick and easy solution
23www.katchkan.comWorldwide Patents/Patents/Patents Pending
Katch Kan ®
If it’s Katch Kan™, it’s heavy-duty.
It just makes sense. 780.414.6083
Cradle-to-Grave Solutions Offshore Rigs
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Maintains effective containment during offshore windy conditions
www.katchkan.comWorldwide Patents/Patents/Patents Pending
Barge Rig & Cementing Kan Application
Tong Handle Guard™Kelly Kan™
Splash Guard™Katch Mat™
Window Stripper™
Blue Adapter Flange Seal
Junk Basket™
72” (182.88cm) 2nd Stage Katch
Kan™ (base)Flow Nipple Seal
2nd Stage Low Profile Katch Kan™
Adjustable Containment Enclosure™
(ACE)
ACE Support
Assembly
Offshore Application
The offshore application of our Zero Spill System™ captures and re-directs drilling fluid back to the mud tanks so a secondary blowout prevention system can be employed.
Design Features
Works on all drilling applications, including on a rotating head and flow nipple
Can be fitted to the riser, conductor barrel, and all B.O.P. configurations
Value Feature
Reduces the potential of fluids being released into the water body
Kelly Kan™ Tong Handle Guard™
Adjustable Containment Enclosure™ (ACE)
Window Stripper™
2nd Stage Low Profile Katch Kan™
Reducer Collar
Splash Guard™
Katch Mat™
Upper Katch Kan™
Junk Basket™
Offshore ApplicationRig Safety System™ & Zero Spill System™
Easily fits to rotating heads
Elevator Guard™Kelly Bushing Guard
Prevents spillover from excess cement being pumped into the hole
Barge Rig ApplicationVenezuela
Results in improved labour efficiency
26Complete System Rental Advantages 1.800.840.2877 or 780.414.6083
Cement Kan Application (see illustration on previous page)
The Cement Kan Application provides secondary containment of excess cement; allowing retardant mixing prior to re-direction into the containment area.
Design Feature
Clamps on to conductor barrel with seal
Value Feature
Avoids discharge of cement into the environment
Barge Rig Application(see illustration on previous page)
Design Features
Self-adjusting telescopic action allowing for vertical and horizontal rig movement
Fits the conductor barrel as well as a variety of stack sizes and configurations
Value Feature
Contains drilling fluid during offshore windy conditions
27
So you know about our products, but how about our services?
Katch Kan Limited is a proactive turnkey technology andservices company.
On-site assessment and auditing
Rig sizing and stack measurement
System installation
System pick-up
System recertification
Training & information sessions (various topics)
General consulting
Our consultants are available 24/7/365.
It just makes sense. 780.414.6083
Katch Kan ®
www.katchkan.comWorldwide Patents/Patents/Patents Pending
28
20’ (6.1m) drilling rig simulator fitted with Rig Safety and Zero Spill systems
Katch Kan™ classroom at training facility
24-Hour Customer Service 1.800.840.2877 or 780.414.6083
Information Sessions
Whether you are an operator doing due diligence or a contractor weighing your options of safety and environmental equipment, our information sessions will aid your ability to make the best informed decision.
We can show you exactly what using a Katch Kan™ system, as well as our individual products, can do for on-site safety, environmental stewardship, and bottom-line performance.
Session Formats
Lunch & Learn
Half-Day Session
Full-Day Session
Common Session Topics
Reducing Liability Concerns by Using the Right Safety Equipment
Using Equipment Manufactured to ISO Standards
Rig Safety System™ Best Practices
Zero Spill System™ Best Practices
System Recertification
We believe that our products should perform at optimal capability no matter how long the job or rental period. That is why Katch Kan™ recertifies equipment by customer request. As a service company, we not only provide systems but also maintain the ISO & COR quality under which they were manufactured.
Speak with a consultant to learn more about our extensive services.
Book an information session today!