katz20: characterizing vibrations in stator blades of an

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C C Three key problems can result from vibrations in a jet engine: Noise Generation Efficiency Losses Fatigue Failure Compressor Stall Detailed study of these vibrations in the compressor will help to inform better blade designs that reduce these adverse impacts. KATZ20: Characterizing Vibrations in Stator Blades of an Axial Compressor Christopher Williams 1,3 , Niles Ribeiro 1,3 & Arion Morshedian 1,3 Special Thanks to Dr. Joseph Katz 1,2 , Dr. Nathan Scott 1,3 , Subhra Shankha Koley 1,2 , Dr. Huang Chen 1,2 , Dr. Omri Ram 1,2 , Ayush Saraswat 1,2 , Dr. Rajat Mittal 1,4 , Dr. Jung-Hee Seo 1,4 1. Johns Hopkins University, 2. Laboratory for Experimental Fluid Dynamics (LEFD), 3. JHU Mechanical Engineering Senior Design, 4. Flow Physics and Computation Lab Introduction Experimental Setup Design DIC Validation & Testing Digital Image Correlation (DIC) Direct Numerical Simulation (DNS) What is it? Marking subject with high contrast speckle pattern Using cameras to track movement of speckle dots Software processing to compare consecutive images and resolve displacements Computational Fluid Dynamics simulations were performed to help predict the spectrum of vibrations that the experiment must resolve. The canonical simulations were run at low-Reynolds numbers, using a NACA 0015 airfoil. Based on the results, the experimental setup should be able to capture the relevant blade-passing and tip- leakage vortex frequencies. [1] Vorticity Contour from Flow-Induced Vibrations [1] Hah et al., “Tip Clearance Vortex Oscillation, Vortex Shedding and Rotating Instabilities in an Axial Transonic Compressor Rotor”, ASME Turbo Expo, Paper No: GT2008-50105, pp. 57-65; 9 pages Why DIC? Noninvasive, accurate, versatile, time-resolved Builds on existing equipment and experience in LEFD 3D displacement field capabilities Adverse impacts of vibrations in a jet engine: 1.Noise Generation 2.Efficiency Losses 3.Fatigue Failure Detailed study of stator fluid-structure interaction will help to inform better blade designs Objectives: Develop noninvasive technique for in situ measurement of stator blade deflection Validate methods via test setup with known deflections Design, manufacture, and integrate experimental setup into LEFD facilities Perform noninvasive measurements to study the deflection and vibrations of the stator blades. Laboratory for Experimental Fluid Dynamics (LEFD) To validate DIC, a series of experiments were conducted to measure spectral and spatial resolution Membrane Flutter Experiment Blade Deflection Test Measured oscillating frequency of acoustically excited membrane. DIC frequency of 69.47Hz was sufficiently close to driving frequency of 70Hz Translated and Rotated speckled blade model using precision stage by known amounts. DIC results were able to closely track translations down to 0.1mm Required functionality confirmed by experiments High Capacity Linear Translation Stage Ensures optical equipment can be translated consistently and stably. Compound Angled Prism Allows stereo cameras to have matched magnification and orient away from the casing flange. Precision Rotary Stage Cameras are set on fixed angle blocks, with adjustable azimuth angle Calibration is performed above the casing in a separate box, and then all optical equipment is translated using the linear stage to the case height to perform the experiment Arc Slot Assembly Optical setup and translation stage may be rotated by a mounting plate with arc slots. Calibration Procedure

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Three key problems can result from vibrations in a jet engine:

Noise GenerationEfficiency LossesFatigue FailureCompressor Stall

Detailed study of these vibrations in the compressor will help to inform better blade designs that reduce these adverse impacts.

KATZ20: Characterizing Vibrations in Stator Blades of an Axial CompressorChristopher Williams1,3, Niles Ribeiro1,3 & Arion Morshedian1,3

Special Thanks to Dr. Joseph Katz1,2, Dr. Nathan Scott1,3, Subhra Shankha Koley1,2, Dr. Huang Chen1,2, Dr. Omri Ram1,2, Ayush Saraswat1,2, Dr. Rajat Mittal1,4, Dr. Jung-Hee Seo1,4

1. Johns Hopkins University, 2. Laboratory for Experimental Fluid Dynamics (LEFD), 3. JHU Mechanical Engineering Senior Design, 4. Flow Physics and Computation Lab

Introduction Experimental Setup Design DIC Validation & Testing

Digital Image Correlation (DIC)

Direct Numerical Simulation (DNS)What is it?•Marking subject with high contrast speckle pattern•Using cameras to track movement of speckle dots•Software processing to compare consecutive images and resolve displacements

Computational Fluid Dynamics simulations were performed to help predict the spectrum of vibrations that the experiment must resolve. The canonical simulations were run at low-Reynolds numbers, using a NACA 0015 airfoil. Based on the results, the experimental setup should be able to capture the relevant blade-passing and tip-leakage vortex frequencies. [1]Vorticity Contour from

Flow-Induced Vibrations

[1] Hah et al., “Tip Clearance Vortex Oscillation, Vortex Shedding and Rotating Instabilities in an Axial Transonic Compressor Rotor”, ASME Turbo Expo, Paper No: GT2008-50105, pp. 57-65; 9 pages

Why DIC?•Noninvasive, accurate, versatile, time-resolved•Builds on existing equipment and experience in LEFD•3D displacement field capabilities

Adverse impacts of vibrations in a jet engine:1.Noise Generation2.Efficiency Losses3.Fatigue Failure

Detailed study of stator fluid-structure interaction will help to inform better blade designs

Objectives:•Develop noninvasive technique for in situ measurement of stator blade deflection•Validate methods via test setup with known deflections•Design, manufacture, and integrate experimental setup into LEFD facilities•Perform noninvasive measurements to study the deflection and vibrations of the stator blades.

Laboratory for Experimental Fluid Dynamics (LEFD)

To validate DIC, a series of experiments were conducted to measure spectral and spatial resolution

Membrane Flutter Experiment

Blade Deflection Test

Measured oscillating frequency of acoustically excited membrane. DIC frequency of 69.47Hz was sufficiently close to driving frequency of 70Hz

Translated and Rotated speckled blade model using precision stage by known amounts. DIC results were able to closely track translations down to 0.1mm

Required functionality confirmed by experiments

High Capacity Linear Translation Stage

Ensures optical equipment can be translated

consistently and stably.

Compound Angled PrismAllows stereo cameras to have

matched magnification and orient away from the casing flange.

Precision Rotary Stage

Cameras are set on fixed angle blocks, with

adjustable azimuth angle

Calibration is performed above the casing in a separate box, and then all optical equipment is translated using the linear stage to the case height to perform the experiment

Arc Slot AssemblyOptical setup and translation

stage may be rotated by a mounting plate with arc slots.

Calibration Procedure