KAWASAKI

TWINS

Instruction manual with visual guide for

Kawasaki Twin Cyl (KZ400/440/750)

Your kit i ludes:

Ig iio Coil dual i e oil .

Ig iio odule.

E ode heel ith o e alu i u sta dof, o e ass olla , a d o e ashe .

Alu i u oil a ket.

You ill eed a ire ri per a d asi tools to i stall ig iio kit.

We re o e d usi g shri k tu i g or our le i le ire o eri g to prote t the se si-i e ires fro da age.

We also re o e d usi g a depth gauge or dial aliper to erif TDC or e fa iliar ith i i g arks o the l heel.

A test light is also re o e ded to i d s it hed po er fro the le.

Basi i stallaio i ol es:

Repla e the sta da d ig iio ith the e ig iio .

I stall e oil usi g p o ided a ket o othe suita le stu d ou t.

Hook up the ig iio i i g lea i g the oil o e to u hooked u il ate i i g is set .

“et # li de to TDC a d ali ate i i g usi g the e ode heel.

This jo should e eas fo ost people ith a asi u de sta di g of ig iio s a d e gi es. If ou ha e uesio s e ail @ ig iio s. o o all/te t - - so e a assist ou.

Step .

Dis o e t ou ate .

Lo ate the poi ts housi g at the ight side of ou e gi e a d e o e the o e . Ca efull e o e the poi ts plate, u plug the i es, a d e o e the . Noi e the t o olts at the e te of the plate. The s alle olt holds the ad a e asse l to ou e gi e. The la ge olt is used to otate ou e gi e. You a use this la ge olt o , a d set the # li de at TDC Top Dead Ce te o do it late . “i p-l otate this la ge ut u il the i i g a ks i di ate TDC o use a dial alipe to e if .

Re o e the s all headed olt to pull out the sto k i i g ad a e . You ill NOT use this ith the e ig iio s ste .

Step

P epa aio a d i stallaio of e ig iio .

“ e o the e ig iio usi g the th ee sto k s e s. “lide the alu i u sta d of i to the e te .

Ca efull otate the sta d of u il the slot alig s ith the pi si ki g out of the e gi e.

See the arro i the photo. If ou do ot alig these, ou ill ot e a le to orre tl i stall the ig iio e oder!

Ate a efull posiio i g the e ode dis u de the opi al eade , i se t ou “TOCK olt a d la ge ut usi g the ashe a d ass olo ed ushi g. You ha e o e EXTRA ashe to use as a shi fo adjusi g the height of the e ode heel i ase ou eed it.

Make su e e ode is ot u i g o the ig iio o opi al eade . DO NOT TIGHTEN ENCODER YET.

If the e ode is spa ed e e l ou a oute ou i es up the f a e tu e to a d the oil a d p epa e to i e up the ig iio .

We are sho i g ou the s all pi that is used to rotate the e gi e us-i g the LARGE HEADED NUT.

O our e alu i u sta d of e’ e ut a groo e that ust e alig ed ith this pi .

This is eas to u dersta d ut rii al that ou feel it drop i to pla e. Your ig iio ill ot asse le orre tl if ou do 't ha e this i stalled

orre tl .

I stall a g o et he e ou i i g e its o seal ith a s all pie e of foa o sili o e to keep ate out of the ig iio a ea.

Whe possi le e e o e d usi g fa to i e holde s a d add sh i k tu i g o le i le i e p ote to s i a eas he e the i es a u .

Step

Befo e sei g the i i g a d ighte i g the e ode , ou ust i st set the e gi e at Top Dead Ce te TDC o the ig iio ill ot i e at the o e t i e.

It ould e ad isa le to pu hase o ake a dial alipe tool fo i di g the e a t posiio , o use the i i g a ks o the l heel. If ou ould like to pu hase a tool o i d out ho to ake o e, please o ta t us sales@ ig iio s. o

Step

Re o e ou sto k oil a d i stall the e uli i e oil i its pla e.

You do ot ha e to odif a thi g ut e do e o e d ou ake su e o i es a e u i g. K) - oils it u de fuel ta k i sto k lo aio . K) it est us-i g ho ou t i f o t of the f a e.

You a use the sto k po e lead to ou oil hi h is s it hed po e ut e al-a s e o e d he ki g to ake su e this is s it hed po e efo e hooki g up

ou ig iio o oil. You do ot a t po e to ou oils he ou ig iio o kill s it h is tu ed of.

DO NOT i stall po e to ou oil at this i e! You ust i st hook up po e to the ig iio a d set the i i g. The oil po e ill e the last ite to o e t.

Step

I stalli g ele t i al o po e ts ith a solid o e io is ii al. If ou do ot ha e the o e t i pe e suggest ou pu hase o e. We sell the if ou a ot i d o e lo all .

We suggest oui g the ig iio i es i the sto k posiio , hi h is up the ight side f a e ail.

Hook up the ig iio a d set the i i g BEFORE hooki g up po e to the ig iio oil.

Colo s a e fo the follo i g:

Red ire = goes to o e of the oil posts a d fro the sa e oil post to + VDC ig iio s it h.

Do ot o e t the red ire to the oil u il i i g is set. You a t po er to our ig iio odule ut ot to the oil u il ou are read to ru the ike.

Bla k ires= Goes to the other ter i al of our oil grou d .

Gree ire= Ele tri Ta h if ou add o e . If ot used, tape it up so it a t tou h a other ires.

White ire=This ould a i ate a ilder i i g ur e so if ou do ot pla o usi g it, the o e t this ire to a solid fra e grou d. If ou forget to ata h it, the ike ill ru slo er!!

With the Ka asaki s ste , ou ill o e t the hite i e to g ou d. If ou a t to ha e the opio of a less agg essi e u e sa fo ig hills o a i g a passe ge si pl o e t it to a s it h. Whe the hite i e is g ou ded, it ill e i the ost po e ful u e. U g ou di g the hite i e auses the ig iio to use a dife e t ig iio u e o e eta ded to help edu e e gi e k o ki g u de a load. You a al a s add a s it h late , ut do 't fo get to GROUND the hite i e.

Step

You a lea l see the s all slot i the e ode heel. Whe this slot passes u de the eade , the LED light ill o e o a d ou i i g ill e set.

Befo e ou set the e ode e if ou e gi e is sill at TDC top dead e te o he k the i i g a k ou eated i step # . This is a asted spa k ig iio so it

does ’t ate hi h li de ou used to i d TDC.

Re o e t ou ate .

Ca efull otate the e ode ou te lo k ise u il the stai i i g light o es o . This ill happe he the si gle e ode slot passes u de the opi eade .

“ee photos elo . Whe the light o es o , ighte the olt usi g pi k M“ lo k-i g age t. Do ot o e ighte o ou a st ip the th eads.

He e is a pi tu e of the ig iio ith the LED light o . No hook up the ed i e to ou oil post a d ake su e ou ha e ou e spa k plug i es se u el i pla e.

“ta t ou e gi e a d go ha e fu !

We oi e i p o ed sta i g efo t a d ote o lo ge eed to feed it th otle he sta i g. Custo e s t pi all oi e faste a ups due to the uli-spa k

fu io of the ig iio oil. If ou egula l ide i et eathe appl a s all a ou t of sili o e he e the i es e it the poi ts a ea. The e ode is stai less steel a d should ’t o ode u de o al idi g o diio s.

We ha e put fo th g eat efo t to desig a d uild a ualit p odu t. We e ou age suggesio s o i p o e e ts to the kit a d/o i st u io s.

Happ & “afe Ridi g.

-C Pe fo a e I .

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@ ig iio s. o

. ig iio s. o