kcel compay profile
TRANSCRIPT
Company Profile
of
Kirloskar Constructions and
Engineers Ltd.(Wholly Owned Subsidiary of Kirloskar Brothers
Limited)
&
Kirloskar Brothers Ltd.
Enriching Lives
INTRODUCTION
Aban Constructions Ltd is renamed as Kirloskar
Constructions and Engineers Limited and is now a
wholly owned subsidiary of Kirloskar Brothers
Limited, India’s largest manufacturer & exporter of
pumps and valves.
Aban Constructions Ltd. was established in
the year 1966 and has grown to be one of the
premier engineering construction companies in
India. Aban Constructions specializes in Mechanical
and Civil engineering construction projects.
Kirloskar Constructions is equipped with the best
available infrastructure for the execution of projects
and associated with various Project Management /
Inspection agencies of International repute such as
Bechtel, Kvaerner, ABB Lumus Crest, EIL, DNV,
Lloyds, Parsons, Mecon, Tractabel etc.
The work culture of the group is rooted in innovation,
flexibility and ingenuity.
For the past 4 decades Aban has been successfully
handling both for the Indian and overseas markets,
Infrastructure and Development projects, such as
Cross country pipelines
Submarine pipelines
High-tech fabrication & equipment erection
Process piping, IBR piping and flow lines piping
Crude Distillation Unit, Vishbreaker Distillation
Unit Heater Coils
Tank Farms
Large Diameter underground and above
ground piping
Jetty piping and trestles
Pipeline crossing at River / Sea beds
Water and sewerage treatment plants
Tunneling
Underground Caverns
Civil works for industries
Bridges and Roads
Hydro Electric Projects
Multi storied buildings
Enriching Lives
Construction Projects – Overview
50 cross country pipelines
8 underwater submarine pipelines
42 tunnels covering 80 km
11 bridges covering 5000 m
8 hydel projects across Kerala, Maharashtra,
West Bengal and Bhutan
9 multi-storied building covering 1,50,900
square meters
79 civil engineering projects involving bridges,
dams, tunnels, building, roads, hydro projects and
Industrial civil work
750,000 cubic meters of concrete work
45,00,000 cubic meters of excavation
Construction Projects – Highlights
Built the largest underground powerhouse in
Asia – Chukha Underground powerhouse in
Bhutan.
First time in Asia – a live 36” HBJ gas pipeline
lowered below the Narmada canal bed
without interrupting the gas flow
42 m high Gad River Bridge – Konkan
Railway project
INTRODUCTION
Enriching Lives
QUALITY CERTIFICATIONS
Enriching Lives
MECHANICAL ENGINEERING DIVISION
Enriching Lives
The Mechanical engineering division started in the year 1966
is backed by an efficient team of engineers representing some
of the industry’s best and brightest talent.
The Mechanical division is equipped with the best available
infrastructure to meet the requirements of any engineering
project and has a vast and varying stock of hi-tech and heavy
duty equipment and machinery.
Mechanical engineering activities includes
Laying of cross country pipelines
Installation of submarine
Jetty piping and trestles
Construction of pipeline crossing at river and
sea beds.
Installation of pre-stressed concrete pipes
Fabrication and erection of offshore structures, industrial
plants and field erection
Erection of equipment, tank farms and spool fabrication
Strengths
Oil & Gas
Power
Petrochemical and Refineries
Non-conventional energy (wind)
Fertilizers
Ports
Metallurgical Plants
OVERVIEW
Indian Navy - Project Sea Bird
Karwar
Gujarat Chemical Port Terminal Co. Ltd.
Dahej
Turnkey engineering and construction undertaken
in the fields of
Cross country pipelines
Plant and utility piping, structural fabrication and erection
Submarine oil & gas lines, storage tanks
Water supply pipelines
Offshore Structures
Some of the prestigious projects undertaken include:
Refinery piping for Reliance Industries at Jamnagar in Gujarat
Jetty piping for Gujarat Chemical Port Terminal at Dahej
Horizontal directional drilling for Indian Oil Corporation for
the installation of pipelines across rivers and canals
The Al-Awir sewerage treatment plant in Dubai
Submarine pipeline at Cochin
Lowering of live gas line for HBJ at Narmada
Gas pipeline across the giant Godavari river
Fabrication of offshore jack up rigs and oil platforms
260 km long crude and condensate pipelines for
Kuwait Oil Co.
Oil and fuel tankages for Kuwait Oil Co.
Technical manpower supply to refineries in the Middle East
OVERVIEW
Waste Water Treatment Plant
Kuwait
Name of the client Description of work
Indian Oil Corporation Ltd., Noida
Uttar Pradesh
Laying of cross country pipeline and associated
facilities for branch pipeline from Sidhpur Sanganer
pipeline to Chittaurgarh in the state of Rajasthan – 12.75“
OD and 158 km long for Indian Oil Corporation, Noida.
Indian Oil Corporation Ltd., Noida
Uttar Pradesh
Construction of 28" dia pipeline – 75 km long, from
Mundra to Kandla (Churwa) including installation of OFC,
Cathodic protection, Civil, Mechanical, Electrical &
Instrumentation works at the stations and enroute.
Gujarat Adani Port Ltd., Mundra, Gujarat SPM Terminal pipeline project – construction, installation
and commissioning of onshore pipeline – 48” diameter,
6.8 km (approx) onshore pipeline, Pig receiver facility at
tank farm.
Bharuch Eco Aqua Infrastructure Ltd.,
Ankleshwar, Gujarat
Treated effluent disposal project for Ankleshwar Jhadia &
Panoli Industrial Estates – Design, Engineering,
Manufacturing, Testing, Supply, Installation and
commissioning of On Shore GRP pipeline of 800 mm ID x
44 km approx. and construction of Sump and Pump House.
Rajasthan Urban Infrastructure
Development Project (RUIDP), Jodhpur
Rajasthan
Providing and laying RCC Pipes up to 300mm –55 Km,300
to 600 mm 7.2 Km and more than 600 mm 8.2 Km of
sanitary sewers and rehabilitation and strengthening of
existing sewerage system in the
walled city of Jodhpur.
Gail (India) Ltd., Nagapattinam Construction of 12" and 8" dia. pipeline, terminals and
associated facilities for interconnection of natural gas
supply between Adhikyamangalam - Narimanam-Kuttalam
(Memattur) in the Cauvery Basin (Tamil Nadu).
CROSS-COUNTRY PIPELINES -OIL, GAS, WATER & SEWERAGE
Cross Country Pipeline
Indian Oil Corporation Ltd., Rajasthan
Name of the client Description of work
Gas Authority of India Ltd., New Delhi Cross-country pipeline for Natural gas from Narasapur
to Kovur. 8" dia pipeline – 72 km long.
Mangalore Refinery & Petrochemicals
Ltd., Mangalore, Karnataka
Laying of Crude and Product pipelines in a common
trench, the work also includes corrosive protection coating
with coal tar enamel & fibre glass tissue, heat tracing,
Cathodic Protection system and puff insulation.
18" dia – 20.2 km
20" dia – 10.1 km
36" dia – 10.1 km
Madras Metropolitan Water Supply
and Drainage Board, Chennai-Tamilnadu
Manufacture, laying, testing and commissioning of pre-
stressed concrete pipes around Chennai city.
1200 mm dia – 10 km
1000 mm dia – 5 km
Hyderabad Metropolitan Water
Supply and Sewerage Board,
Hyderabad, Andhrapradesh.
Manufacture, supply, delivery at site, laying and testing of
1000 mm M.S. pipes in lined and out coated pipeline from
Shaikpet to Jahanuma, 5.5 km.
Gas Authority of India Ltd., New Delhi Pipeline between Kota to Samcor. 4" dia pipeline – 30 km
long.
CROSS-COUNTRY PIPELINES –OIL, GAS, WATER & SEWERAGE
Cross Country Pipeline
Essar Projects, Jamnagar
Tamil Nadu Water Supply and
Drainage Board, World Bank Project,
Coimbatore, Tamilnadu.
Providing inside lining, outside coating with cement mortar
for 750 mm to 1150 mm dia M.S. pipes and supply of
specials, laying, jointing and testing to the required
pressure at Coimbatore. Total length – 15 km.
SPIC CAPAC, a division of HDI France Transportation, stringing and testing of pipes at Vasista
Godavari crossing for ONGC, Rajahmundry, Andhrapradesh
Hindustan Petroleum Corporation
Ltd.Mangalore, Karnataka
Laying of LPG pipeline 12" dia and 10.5 km at Mangalore
for MRPL project including coal tar protection coating and
providing Cathodic protection.
East India Petroleum Ltd.,
Vishakhapatnam, Andhrapradesh.
Laying, jointing, testing and commissioning of 3 pipelines
of 5 km each of 14",12" and 10" dia at Vizag including
Cathodic protection.
Gas Authority of India Ltd., New
Delhi.
Construction of pipeline terminal at, Cauvery Basin.
6" dia – 18 km.
Tamilnadu Water Supply and
Drainage Board, World Bank Project,
Coimbatore, Tamilnadu.
Providing inside lining, outside coating with cement mortar
for 1500 mm dia M.S. pipes and supply of specials, laying,
jointing and testing to the required pressure at Coimbatore.
Total length – 10 km.
Name of the client Description of work
CROSS-COUNTRY PIPELINES -OIL, GAS, WATER & SEWERAGE
Cross Country Pipeline
Mangalore Refineries & Petrochemicals Ltd.,
Karnataka
Hindustan Petroleum Corporation Ltd.,
Mumbai. Maharashtra.
Laying of pipeline from Mahul to Vashi for black
oil pipeline project. 12" dia – 21 km.
National Organic Chemicals Ltd.,
(NOCIL), Thane.
Laying of pipeline system in busy Mumbai area.
12" dia – 8 km.
Hindustan Paper Corporation Limited,
Nowgong Paper project, Jagi Road,
Assam.
Laying of cross country pipeline for raw water supply from
intake point at river to the plant site. 60% underground
and balance above ground on concrete pedestals.
48" dia – 7.5 km.
Name of the client Description of work
Gail (India) Ltd., Vishakhapatnam,
Andhrapradesh.
Laying of pipeline and associate facilities for Spread-1 12”
Dia 111.5 Km Pipe line for Vizag-Secundrabad LPG Pipe
line Project.
Gujarat State Petronet Ltd.
Gandhinagar, Gujarat
Laying of Gas Pipeline 18” Dia 9.5 Km, 24” dia 37 Km from
Amboli to dahej including allied civil works, roads for
stations, terminal piping, laying of HDPE conduit and
blowing of OFC cables.
Indian Oil Corporation Ltd.
Gujarat Refinery, Vadodra,
Gujarat.
Laying of 5 Nos. Cross country Pipe lines (11 Km Each)
along with 33 KV cables and OFC from Gujarat refinery to
Dumed Terminal.
CROSS-COUNTRY PIPELINES -OIL, GAS, WATER & SEWERAGE
Gail (India) Ltd., Terminal – Cauvery Basin
Gail (India) Ltd., Rajamundry,
Andhrapradesh.
Laying of 12” dia – 63 Km long Narasapur – Kovur Pipe
line and associated works.
Gas Authority of India ltd. Vijaipur, Madhya
Pradesh.
Designing and construction of pipeline support and
anchoring system for 24” dia HBJ Gas pipe line crossing of
Ganga River near Farukhabad, Uttar Pradesh.
Mumbai Port Trust Mazagon, Mumbai
Maharashtra.
Replacement of 24” dia 7.8 Kms long and 20” dia 17.09
Kms long common user shore pipe lines from manifold at
Pir Pau to marketing storage at Sewree – Wadala,Mumbai
– EPC Contract.
Name of the client Description of work
Indraprastha Gas Limited, New Delhi. Laying of 12” dia –24Km long Gas pipe line for CNG
Expansion Project at Delhi.
Bharat Petroleum Corporation Limited,
Mumbai, Maharashtra.
Laying of 12” dia – 8 Km Multi product piggable line from
Bharat Petroleum Corporation refinery to New Pir-Pau jetty
Mumbai.
CROSS-COUNTRY PIPELINES -OIL, GAS, WATER & SEWERAGE
Tank Farm Piping
Indian Oil Corporation Ltd, Mundra
Indian oil Corporation Limited, Bangalore,
Karnataka.
Laying of 8.625” dia – 36 Km ATF Pipe line from
Devanagonthi to New International Airport, Devanahalli.
Gail (India) Limited, Rajahmundry
Andhrapradesh
Laying of 18” dia – 30 Km at KG Basin, Rajahmundry.
Name of the client Description of work
Mormugoa Port Trust. Mormugoa – Mooring Dolphin Project. Construction of 3
nos. of Mooring Dolphin for Mormugoa Port Trust, Goa.
OFF SHORE STRUCTURES
Mazgaon Dock Ltd., Nhava Yard, Mumbai. Fabrication and erection of HF platform, Jacket piles and
appurtenances at Nhava yard near Mumbai.
Hindustan Shipyard Limited,
Vishakhapatnam.
Fabrication and assembly of PB and PE platform at OPF
yard and Lava Gardens at HSL Vishakhapatnam.
QTY.-3500 MT.
Mazgaon Dock Ltd., Nhava Yard, Mumbai. Fabrication and assembly of offshore platform including
job on jackets, boat landing and helideck etc. Total
tonnage: 10,000 MT.
Mazgaon Dock Limited, Mangalore
Port Trust. Inspection by : American Bureau
of Shipping,Bureau Veritas.
Fabrication, installation, testing and commissioning of
various piping systems, erection of equipment / hull
erection, fabrication of panel structures, erection of leg
wells and spud-cans. Also, assembly and erection of
cantilever beams on jack-up rigs Y 770 and Y 771.Total
tonnage: 2000 MT.
Dy. Chief Engineer, Ministry of Shipping,
Lakshadweep Harbour Works
Kavaratti - 682 555.
Construction of RCC Jetty on Bored Pile Foundation
including 2 Nos. Mooring Dolphins at the Eastern side of
Amini Island.
Lakshadweep Harbour Works
Amini Islands
OFF SHORE STRUCTURES
Name of the client Description of work
Mangalore Refinery and Petrochemicals
Ltd, Mangalore, Karnataka.
Supply of Mooring buoy, Mooring system, Diesel Driven
Winches and floating works and all associated accessories
required to complete the virtual jetty at NMPT Mangalore.
ITD Cementation India Limited, Kolkata,
A/c of Indian Navy, Govt. of India.
Construction of most modern naval base in India for
Indian Navy at Karwar, State of Karnataka. Executing
mechanical and electrical works of project Seabird –
Shiplift facilities engineered by Redecon, Australia a fully
owned subsidiary of the leading project delivery
organization, Sinclair Knight Merz.
ONGC, Mumbai Offshore Project,
Mumbai, Maharashtra.
Hook up and modification work on three offshore platforms
in ONGC's Mumbai Offshore Project which involves
welding and installation of process piping, large diameter
CS piping with pre - heat and post weld stress relieving,
with 100% Radiography as per AWS ASME API Codes for
offshore construction piping works.
Indian Navy – Project Sea Bird
Karwar
REFINERY AND PETROCHEMICALS
Name of the client Description of work
Bharat Petroleum Corporation Ltd.,
BPCL Expansion Project, Mahul,
Mumbai.
Fabrication and erection of underground pipelines for SPF
project. The work includes anti - corrosive protection
coating with coal tar enamel and fibre glass tissue and
internal cement lining of 42" dia pipeline36" dia pipeline.
Bongaigaon Refinery & Petrochemicals
Ltd.,Bongaigaon, Goalpapa Dist., Assam.
Fabrication of pipes form MS plates (above 20" dia) and
erection of pumps, underground and above ground piping
for water facility. The work includes rolling and welding of
pipes, cement guniting for pipes. Above 20" dia - 2000 MT.
Reliance Industries Limited,
Jamnagar, Gujarat.
Fabrication and erection including IBR Piping, Piping
associated with Plant piping (Aromatics)
Fabrication and erection including IBR Piping, Piping
associated with Plant piping (PRU Unit) Including
equipment erection.
Rack piping works OSBL – Refinery tank farm area at
Jamnagar.
Unit Piping – Reliance Industries
Jamnagar
National Aluminum Company Limited,
Damanjodi, Orissa
Mechanical and Piping works for Phase-II expansion of
Alumina Refinery at Damanjodi, Orissa. 3 Lakhs Inch Dia
and 7 Lakhs Inch Meter of Piping works with 1500 MT of
static and Rotary equipment works.
Name of the client Description of work
Cochin Port Trust, Cochin, Kerala. Three parallel submarine pipelines of 30" dia and 16" dia
respectively from the new super tanker berth to the
opposite shore.
16" dia - 1.5 Kms (2 Lines)
30" dia - 1.5 Kms
Bharat Petroleum
Corporation Ltd., Ernakulam
Cochin, Kerala.
Laying, installation, testing and commissioning of 3.3 Kms
16” dia onshore / offshore pipeline including related
facilities along with all associated works for BPCL at
Cochin.
Ispat Industries Limited, Geethapuram,
Maharashtra.
Laying of 900 mm dia delivery main pipeline below Amba
River creek.
Gujarat Chemical Port terminal Co. Ltd.
Dahej, Gujarat.
Design, Supply, Erection, Testing and Commissioning
of jetty pipelines of various sizes from 3” to 20” for a length
of 2.4 Kms each (9 Lines) including Fire Fighting system
and erection of 7 No. Loading & Unloading Arms on the
Jetty and terminal works in the state of Gujarat.
SUBMARINE PIPELINE
Submarine Pipeline
Cochin Port Trust
Name of the client Description of work
Asian Peroxide Ltd., Sulurpet,
Nellore Dist., Andhrapradesh.
Erection of equipment and total plant piping at Hydrogen
Peroxide Plant at Sulurpet. Tonnage - 1000 MT (approx.)
National Aluminum Company Ltd.,
Vishakha Port Area, Vishakhapatnam.
Design, supply and installation of caustic soda pumps &
piping system for NALCO port facilities at Vizag including
necessary electrical works.
Khudramukh Iron Ore Company Ltd.
Karnataka.
Equipment erection like, Stacker reclaimers, Conveyor
structurals, Fabrication of Ducts for DE system.
Hindustan Organic Chemicals Ltd.,
Hindustan Insecticides Ltd.,
Rasayani, Maharashtra.
Fabrication and erection of yard, utility & process piping
for Sulphuric acid, Phosphoric acid and equipment
erection like pumps, vessels and chemical plant. Erection
of equipment and fabrication & erection of CS, HDPE and
SS piping for pollution control. Sulphuric and Phosphoric
acid plants, erection of glass lines equipment and piping.
Code: ANSI & BI. Oty. - 1750 MT.
Indian Farmers Fertilizers
Co-operative Ltd.,
Aonia,Barelly, Uttar Pradesh.
Underground piping for Urea plant at Aonia fertilizer
project and associated works. Oty. - 800 MT.
Rashtriya Chemicals and Fertilizers
Ltd., Kulaba, Maharashtra.
Fabrication and laying of underground pipeline of 72”
dia for raw water. Circulating cooling water and process
water. Fabrication and erection of yard piping structural
work, catalyst filling, etc. Oty. - 2000 MT.
CHEMICAL & FERTILIZER PLANTS, PAPER INDUSTRY
The Fertilizer Corporation of India
Limited, Katimnagar, Andhrapradesh.
Construction of stream pipe line jobs in ammonia
syntheriss and compressor house building.
Hydrogen Peroxide Plant
Asian Peroxide Ltd., Sulurpet
Name of the client Description of work
Hindustan Paper Corporation Limited,
Nowgong Paper Project,
Assam.
Jointing and laying of 7.2 Km Length 1.2 mtr dia spiral
welded carbon steel pipe line and specials including
coating wrapping.
Tamilnadu Newsprint and Paper Ltd.
Pugalur (near Karur) Tamil Nadu.
Erection alignment and pre commissioning of all Pulp mills
equipments, Pumps and motor, bagasse storage stacker
tower unloading tripplers and conveyors for bagasses
handling and chips handling system.
Paradeep Phosphates Limited,
Paradeep, Orissa.
Erection of sewerage piping. Erection of Mechanical
equipment and laying of raw water and Phosphoric acid
pipelines. External water supply system for Paradeep
township. Fabrication erection testing and commissioning
of cooling water and fuel oil piping for 5000 KVA DG set.
Design, supply, delivery at site erection testing and
commissioning of cooling water system.
Kerala state salicylates & chemical Ltd.
Kazhakuttam, Trivandrum, Kerala.
Piping erection including supply of materials.
CHEMICAL & FERTILIZER PLANTS, PAPER INDUSTRY
Unit Piping Fabrication
Reliance Industries, Jamnagar
Loading Arm
GCPTCL, Dahej
Name of the client Description of work
SPECIALIZED PROJECTS
Indian Oil corporation Limited, New Delhi. Laying of 18” dia pipeline and OFC cable along Rail Road
Bridge on Ganga River at Mokamah.
Kvaerner Cementation India Limited,
A/c.Gujarat Chemical Port Terminal Co. Ltd.,
Dahej.
Turnkey execution of electromechanical and structural
works at liquid chemical handling jetty at Dahej, Gujarat.
Piping Trestle
Gujarat Chemical Port Terminal Co. Ltd.
Dahej
Name of the client Description of work
Kuwait Ship Building and Repair
Yard Co.(SAK) Kuwait,
A/c. KOC.
KOC production facilities expansion new gathering centers
of GC 27 and GC 28 and transmit / transmission lines.
Kuwait Ship Building and Repair
Yard Company (SAK) Kuwait
A/c.Mitsubishi.
Rubber lining of cooling water pipe, spools and
accessories.
Kuwait Ship Building and Repair
Yard Company (SAK) Kuwait
A/c. KNPC.
Erection of structure of KNPC MAA refinery pipe racks and
other structures, supply of manpower and supervision at
execution of works.
The National Company for Mechanical
and Electrical Works Limited, Kuwait.
Installation, testing and commissioning of all mechanical
and process treatment equipment rehabilitation,
expansion, operation and maintenance of Rekka Waste
Water Treatment Plant.
Construction of Intermediate pump station force mains and
Interceptor for UMM-AI-Hyman Refinery.
Dutche Babcock, Abu Dhabi. Fabrication of saddles.
INTERNATIONAL PROJECTS
Kuwait Ship Building & Repair Yard
Company (SAK) Kuwait
A/c KOC.
Fabrication of various tankages (both fixed roof and
floating roof). Tonnage - 2000 MT.
Mannesmanm seiffert Gmptt Germany
A/c Dubai Municipality Dubai.
Execution, Completion and Maintenance of the Extensions
of the Al Awir Sewerage treatment plant in Dubai.
Al Awir Sewerage Treatment Plant
Dubai
CIVIL ENGINEERING DIVISION
Enriching Lives
OVERVIEW
In 2005, Aban Constructions took over Asian Techs Limited
adding on to its Civil Engineering expertise. The Civil
Engineering division (formerly Asian Techs Ltd) was established
in the year 1976, and is managed by a team of highly competent
professional with over 3 decades of experience.
The Company’s focus and prime object is to execute technically
challenging construction projects all over India. The Company is
specialized in Civil engineering construction activities which
include
Industrial Plants
Hydel Projects
Sewerage Projects
Roads & Bridges
Hospitals
Multi-level car parks.
The Civil Engineering division has extensive resources of
modern construction plant and machinery. The division is
specialized in high risk areas of operation, which requires
precision work and has successfully completed several large
scale projects for
Underground excavation
Civil works for industries
Roads & Bridges
Multi Storied buildings
Bridge over River Chaliyar
Calicut
Railway Over Bridge
Udaipur
In the field of tunnelling, the specialities
include experience in
Underground caverns
Inclined pressure shafts
Vertical shafts
Wide transport tunnels
Small-section power tunnels
The total length of tunnels completed is around 80 KM.
Landmark achievements:
Asia’s then largest underground powerhouse at Chukka in
Bhutan.
Heavy Foundations and Concreting Works for Steel Plants,
Refineries and other Industries.
20 Km of Railway Line including Tunnels and Bridges for the
Koraput-Raygada rail line.
Multi level underground car park in New Delhi.
Kerala’s longest bridge on NH - 47 with Pre-stressed girders.
Tunnels and Viaducts for Konkan Railway Corporation.
Tunnels for Northern Railway, NEEPCO, Narmada Valley
Development Authority.
State of the art Road Over Bridges (5 nos) and Sewerage
Pipelines totalling to Rs 770 Millions for Rajasthan Urban
Infrastructure Development Project.
OVERVIEW
Punasa Tunnel
Madhya Pradesh
Rammam Hydel Project
West Bengal
Chukha Hydel Project, Bhutan.
Description of work
UNDERGROUND CAVERNS
Name of the client
Power House with a size of 141 x 24 x 33 meters
Valve Chamber with a size of 59 x 12 x 18 meters
Blower Room with a size of 35.5 x 10 x 15 meters
Pump Room with a size of 22.5 x 14 x 14 meters
Underground Cavern
Chukha Hydel Project, Bhutan
INCLINED AND VERTICAL SHAFTS
Pressure Shafts (500) of length 2 x 528 meters &
a diameter of 3.8 meters.
Drainage Gallery(500) of length 300 meters &
diameter of 3.8 meters.
Chukha Hydel Project, Bhutan.
Construction Shaft of depth 44 meters & size 50 M x 40 M. Indira Sagar Project.
Vertical Shafts
Coimbatore Water Supply.
Bombay Underground Sewage.
Sheethaldhara Project. 2 Mining Shafts of depth 165 meters & 162 meters.
Name of the client Description of work
Construction Shaft of 6M dia and depth 40 meters.
9 Construction Shafts of depth 40 meters.
Inclined shafts
Chukha Hydel Project, Bhutan.
TUNNELS
Name of the client Description of work
Cable Tunnel of length 553 m & size 2.5 x 2.0 m
Ventilation Tunnel of length 553 m & of size 4.0 x 2.3 m
Power Cable Tunnel of length 528 m & of size 3.3 x 3.0 m
Bye pass Tunnel of length 337 m & of size 4.5 x 4.5 m
Other Tunnels of length 441 m & of varying sizes
Bombay-Pune Third Rail Line. 2 Railway Tunnels of length 2312 m & of size 5.2 x 7.2 m
Kudremukh Iron Ore Project Slurry Conveyor of length 1600 m & of size 2.5 x 2.5 m
Water Conveyor of length 950 m & of size 2.1 x 2.0 m
Ore Conveyor of length 400 m & of size 4.0 x 3.7 m
Rammam Hydel Project. Head Race Tunnel of length 3254 m & of size 2.6 x 2.6 m
Adit of length 350 m & of size 5.0 x 7.0 m.
Koraput-Rayagada Railway
Project.
13 Tunnels totaling 5899 m & of size 5.2 x 7.2 m.
Nathpa Jhakri Hydel Project. Adits (2 Nos) of length 1487 m & of size 7.5 x 7.5 m.
Bhaba Augmentation Project. Diversion Tunnel of length 5000 m & of size 2.1 x 2.1 m
Other Tunnels of length 439 m & of varying sizes.
MADAP Tunnel
Mumbai – Pune Expressway
TUNNELS
Name of the client Description of work
Bombay Underground Sewage
System.
Sewerage Tunnel of length 6544 m & of size 2.1 to 3.6 m.
Coimbatore Water Supply
Project.
Water Carrying tunnel of length 4652m & of size 2.2 x 2.2 m.
Konkan Railway Project. 2 Tunnels totaling to 1830 m & of size 4.9 x 7.1 m.
Kurichu Hydel Project, Bhutan. Diversion tunnel of length 375 m & of size 8.0 m.
Mumbai-Pune Expressway. Twin tube Expressway Tunnels of length 320 m & of
size 17.5 x 9 m.
Jammu-Udhampur Railline
Project.
Rail line Railway Tunnel of length 647 m & of size
5.2 x 7.2 m.
Punasa Tunnel Works. Water conveyor tunnel of length 3720 m & of size 9.25 m.
Ranganadi Hydel Project. Head Race Tunnel of length 6500 m & of size 8.0 m
Adit of length 290 m & of size 6.1 x 5.3 m.
Maniyar Hydro Power Plant. Power Tunnel of length 375 m & of size 6.2 x 7.5 m.
Punasa Tunnel
Madhya Pradesh
TUNNELS
Name of the client Description of work
Rammam Hydel Project- Stage II Main tunnel of length 4450 m and size 2.9 x 2.9 m
Adit tunnels of length 970 m and size 4.2 x 4.1 m.
MGHE Tailrace Scheme, Jog
Falls.
Main Tunnel of length 3114 m and size 4.5 m
3 Adit of length 520 m and size 4.5 m.
Tunnel No 13 for Lumding-
Silchar Rail Line.
Tunnel of length 930 m & of size 4.9 x 7.1 m.
Tunnel No 2 for Kumarghat-
Agartala Rail Line.
Tunnel of length 2000 m & of size 4.9 x 7.1 m.
Korapet – Rayagada Rail Line Project
Orissa
Pabbar Valley Power
Corporation Limited, Himachal
Pradesh
Construction of Head race Tunnel(11145 Mtr
Long) and Adits of Sawara Kuddu HEP (111 MW)
at Kuddu, Himachal Pradesh
Rajasthan Urban Infrastructure
Development Project,
Jaipur.
ROB at Khatipura Crossing
4-Lane, Road Over Bridge-839 M.
Rajasthan Urban Infrastructure
Development Project,
Ajmer.
ROB at CRPF Crossing
4-Lane, Road Over Bridge-668 M.
Rajasthan Urban Infrastructure
Development Project,
Jaipur.
ROB at Durgapura Crossing
4-Lane, Road Over Bridge-646 M.
Rajasthan Urban Infrastructure
Development Project,
Jaipur.
ROB at New Sanganer Crossing
4-Lane, Road Over Bridge-633 M.
Rajasthan Urban Infrastructure
Development Project,
Udaipur.
ROB at Sewashram Crossing4-Lane,
Road Over Bridge 516 M.
Kerala PWD,
Calicut.
Bridge over River Chaliyar
2-Lane, River Bridge-8x37 M.
Greater Cochin Development
Authority, Kochi.
ROB at Katrikadavu
2-Lane, Road Over Rail-215 M.
ROADS & BRIDGES
Name of the client Description of work
Railway Over Bridge
Udaipur
Railway Over Bridge, Udaipur
Kerala State Construction Corporation
Kochi.
Kerala PWD,
Kochi.
Kumbalam-Aroor Bridge on NH - 47,
2-Lane, River Bridge-25x36 M.
Kumbalangi-Perumbadappu Bridge
2-Lane, River Bridge - 9 x 24 M.
Kudremukh Iron Ore Co.
Kudremukh, Karnataka.
Konkan Railway Corporation
Maharashtra.
Kerala State Construction Corporation,
Thakazhy.
Seetalbhoomi Bridge Viaduct.
Gad River Bridge
Viaduct-14x33 M.
Bridge over River Pamba
2-Lane, River Bridge - 258 M.
Kerala PWD,
Maliankara.
Maliankara-Munambam Bridge
2-Lane, River Bridge - 260 M.
Central Railway,
Maharastra.
Latur-Miraj Railway line
Railway bridge - 3 Nos.
Name of the client Description of work
ROADS & BRIDGES
Road Over Bridge
Sanganer, Jaipur
Central Railway,
Maharastra.
Construction of 4 Nos. of PSC Girder major
Bridges.
Rajasthan Urban Infrastructure
Development Project, Bikaner,
Rajasthan.
Construction of ROB approaches and via duct
span on Bikaner – Gajner Road (NH-15) level
Headrace Tunnel.Kurichu Hydel project,
Bhutan
Civil Works. Tunnels and
underground cavities.
Chukha Hydel project,
Bhutan.
Tunnels.Bhaba Augmentation Project,
Himachal Pradesh.
Powerhouse construction.Kuthungal Hydel project,
Kerala. (3 x 7 MW).
Construction of 6780M HRT,
8m diameter Tunnel.
Ranganadi Hydel Project,
Arunachal Pradesh.
Construction of 4.5 km
augmentation tunnel.
Rammam Hydel Project,
West Bengal.
Turnkey.130m long Dam, 3Km
Tunnel, 2 Shafts, Penstock,
Powerhouse.
MGHE Tailrace Scheme, Jog
Falls, Karnataka.(2 x 11 MW)
Turnkey. Steel Penstock, anchors,
Powerhouse. Mechanical partner
VA Tech.
Neriamangalam Extension
Scheme, Kerala
25MW (1 No Vertical Francis
Turbine). 176 M head.
Turnkey. Steel Penstock, Dam,
Powerhouse. Mechanical partner
VA Tech, Faridabad.
Lower Meenamutty small
hydro electric project, Kerala
3.5 MW (3 nos S-Type full
Kaplan).
HYDEL PROJECTS
Name of the client Description of work
Power House Lower Meenmutty
Kerala State Electricity Board
Civil & structural works for offsite in
refinery Plant Area Bharat Petroleum
Corporation Limited. Kochi,
Kerala.
Lanco Infratech Limited,
Korba, Chhattishgarh
Civil works for construction of
Intake well, Pump well, Pump
house, access bridge, RCC conduit
between intake & Pump house and
Road works at Pattuvam, Meenad
& Cherthala in Kerala.
Kirloskar Brothers Limited /
Kerala Water Authority
Civil works at water treatment Plant
area at Pattuvam, Meenad &
Cherthala in Kerala.
VA Tech Wabag / Kerala
Water Authority
OTHER CIVIL PROJECTS
Name of the client Description of work
Power House Lower Meenmutty
Kerala State Electricity Board
Lanco Amarkantak Thermal Power
Station (2 x 300 MW) – scope of
work includes Ash handling plant
civil works, CW pump sump.
forebay, channel connecting
cooling tower & forebay, CT switch
gear room and chlorination building.
Fabrication & Erection of structural
steel work at 160,000 MTPY
suspension PVC plant
Chemplast Sanmar Limited,
Cuddalore, Tamil Nadu
Chemplast Sanmar, Cuddalore Lakshadweep Harbour Works
Amini Islands
Technip KT India Ltd
Composite Works for Mines for
Phase -II Expansion project at
Damanjodi.
National Aluminium
Company Limited
OTHER CIVIL PROJECTS
Name of the client Description of work
Power House Lower Meenmutty
Kerala State Electricity Board
Civil, General Civil Works of PY-1
Onshore Gas Processing Facility at
HOEC, Cuddalore.
Lanco Infratech Limited 2 x 507.5 MW Nagarjuna Thermal
Power Plant, Yellur Village, Udupi
District, Karnataka - General Civil
Works Package IX & IX - Civil
Works for Coal Jetty & External
Coal Handling Plant.
Kumbalangi River Over Bridge, Kerala
Indian Oil Corporation Limited Civil and Structural Works for 2x80
TPD Sulphur Recovery Unit of Once
Through Hydro cracker Project at
Haldia Refinery.
Civil Construction Works of Intake
works, raw water pump house and
access bridge at 174 mld
Kozhikode Water Treatment Plant
at Ponmal Hills, Kerala for Kerala
Water Authority.
Degremont Limited
OTHER CIVIL PROJECTS
Name of the client Description of work
Power House Lower Meenmutty
Kerala State Electricity Board
Development of storage & shipping
yard, formation of Railway track,
water supply, drainages, roads,
RCC Buildings & other
miscellaneous works in entire
complex.
Public Health Engineering
Department, Bhopal, Madhya
Pradesh
Narmadha water supply project.
Construction of raw water pumping
station including switch gear,
control rooms sump, forebay, bank
protections, flexible weir, slit traps,
pressure relief valves, approach
bridges & break pressure tank.
Kumbalangi River Over Bridge, Kerala
Dindigul Municipality Providing Under Ground Sewerage
Scheme to Block III and IV in
Dindigul Municipality.
Bharat Heavy Electricals Limited
Civil Works for Lift Water Pump
House for Farakka STPS.
Kirloskar Brothers Limited
OTHER CIVIL PROJECTS
Name of the client Description of work
Power House Lower Meenmutty
Kerala State Electricity Board
Civil Works for CW System and
Offsite Area - Farakka Thermal
Power project, Stage III (1 x 500
MW)
Rajasthan Urban
Infrastructure Development
Project
Construction Of ROB Approaches
& VIA Duct Spans on Bikaner -
Gajner Road (NH-15)) Level
Crossing No. 138 AE at Km
321/12-13 of Bikaner -
Ganganagar Railway Track Under
Contract Package No. BIK/BR/02.
Kumbalangi River Over Bridge, Kerala
Kirloskar Brothers Limited
INDUSTRIAL & MULTI STORIED BUILDINGS
Name of the client
Vizag Steel Plant – Vishakapatnam.
Kudremukh Iron Ore Project - Mangalore
Cochin Refineries – Kochi.
Kerala Metals & Minerals – Kollam.
Salem Steel Plant – Salem.
Vizag Steel Plant – Vishakhapatnam.
National Physical & Oceanographic
Laboratory – Kochi.
Cochin University – Kochi.
Malabar Hotel – Kochi.
Municipal Corporation of Delhi – New Delhi.
Alleppy Medical College – Alleppy.
CPWD – Trivandrum.
Coke Oven & Sinter Plants.
Pelletisation Plant.
Secondary Process unit.
Titanium Dioxide Pigment Plant.
Cold Rolling Mill.
Administrative Building.
Main Lab Complex.
Faculty Building.
Guest Room Block.
Central Government Block.
Out Patient Block Building.
3 Tier Underground Car park &
Subway.
Description of work
Administrative Building
National Physical & Oceanographic Laboratory
Kochi
Guest Block for Taj Malabar Hotel
Kochi
KBL - WATER IS LIFE, WE GIVE LIFE TO WATER!
Year of Establishment : 1888
Year of Incorporation : 1920
Main Product : Centrifugal Pumps
Sales turnover (2005-06)
Consolidated Sales : Rs.14883 Million (USD 330 M)
Total Sales : Rs. 9246 Million (USD 205 M)
Exports : Rs. 694 Million (USD 15.4 M)
Market Capitalisation : USD 1.13 Billion
Manufacturing plants and : Dewas (1962) (Madhya Pradesh) , Kirloskarwadi (1910)
Year of Establishment Kondhapuri (2001) , Shirval (1992) (Maharashtra).
Marketing Network
Domestic Regional Offices 16 : Ahmedabad, Bangalore, Baroda, Bhubaneshwar, Kolkata,
Chennai, Indore, Jaipur, Kochi, Lucknow, Mumbai, Nagpur,
New Delhi, Pune, Ranchi, Secunderabad.
Overseas Offices 9 : Ajman , Cairo, Frankfurt, Johannesburg, Kathmandu,
Miami, Nairobi , Phnom Penh, Vientiane.
Dealers : Domestic 900
Dealers : Overseas 45
KBL has been paying uninterrupted dividends since 1937
KBL – INDIA’S LARGEST MANUFACTURER OF PUMPS
KBL - GROWING ORGANISATION
3 47
12
40
-
10
20
30
40
50
2002 2003 2004 2005 2006
US
$ M
Year
KBL PBT
83
106113
162
205
50
100
150
200
250
2002 2003 2004 2005 2006
KBL Net Sales
US
$ M
LAO PDR – Success Story
Joint Ventures
Kirloskar Ebara Pumps Limited : API 610 centrifugal process pumps,
JV KBL : 45% Boiler Feed Pumps, Elliot Steam Turbines
Sales Rs. 720 M (US $ 16 M)
Kirloskar Corrocoat Pvt. Ltd. : Anti-Corrosion Products
JV KBL : 65% Sales Rs. 92 M (US $ 2 M)
Subsidiaries
SPP Pumps Limited, UK : Centrifugal Pumps and Fire Pump
Packages Subsidiary
KBL 97.5% Sales Rs. 2180 M (US $ 48 M)
Aban Constructions Ltd. : Civil & Construction, Infrastructure,
Subsidiary KBL : 100% Cross-country Pipelines, Industrial
Buildings, Tunnels, Flyovers, etc.
Sales Rs. 1092 M (US $ 24 M)
KBL - JOINT VENTURES & SUBSIDIARIES
Main Building SPP Assembly Line SPP
KBL – PRESENCE IN OVER 70 COUNTRIES WORLDWIDE
CF Pump Magnetic Drive Vertical Pump
Industrial Pumps
GroupFood Pharma Textile Steel & Metals
Refineries Petrochem Chemicals Building Industry
Mining Captive Power Water Supply Sewage
Valves Business
Group
Water Supply Irrigation Power Sugar Industries
Domestic Agriculture IndustriesAgricultural &
Domestic Pumps
Projects & Engg.
Pumps
Group
Lump sum Turnkey Pumping Projects from Power, Water Supply & Irrigation
on Engineering, Procurement and Construction (EPC) basis
KBL – MARKETS SERVED
Pump House GWSSB Pump House GBMC
Projects & Engineered Pumps Buiness
Group, Pune & Kirloskarwadi
Agricultural & Domestic Pumps Business
Group, Dewas and Shirval
KBL – STRATEGIC BUSINESS GROUPS & PRODUCTS
Monoblocks Single/Three Phase
Self Priming Pumps
Jet Pumps
Domestic Pumps
Borewell Submersible Pumps
End Suction Pumps
Vacuum Pumps
Foot Valves
Concrete Volute Pumps
Metallic Volute Pumps
Vertical Pumps ( Mixed, Axial Flow )
Splitcase Pumps (Large)
Canned Motor Pumps
Condensate Extraction Pump
Primary & Secondary Fast Breeder
Reactor Pumps for Heat Transfer
Hydro Turbines
Business groups Products
VT Pump Assembly
KirloskarwadiAdministrative Building
Dewas
Industrial Pumps Business Group,
Kirloskarwadi
Valves Business Group, Kondhapuri
KBL – STRATEGIC BUSINESS GROUPS & PRODUCTS
Sluice Valves
Butterfly Valves
Reflux Valves (Non-Return)
Foot Valves
Kinetic Air Valves
Steam Trap Device
End Suction Pumps
Process Pumps
Solid Handling Pumps
Horizontal Splitcase Pumps
Multistage Pumps
Submersible Sewage Pumps
Inline Vertical Multistage Pumps
(in Pressed Stainless Steel)
Mixed Flow Pumps
Business Groups Products
Machine Shop
Kirloskarwadi
Testing Facility
HRC
Supplied over 70 Nos. Concrete Volute Pumps,
ranging from 12,000 m3/hr to 72,000 m3/hr.
Introduced Concrete Volute Pumps technology for
the 1st time in India in 1993 & is now the 2nd largest
company in the World to have successfully
developed, erected & commissioned CV Pumps
Currently building the world’s largest pumping
system for irrigation & water supply in Gujarat State
for Sardar Sarovar Narmada Nigam Ltd. (SSNNL)
Manufactured indigenously India’s largest Vertical
Mixed Flow Pumps for circulation of cooling water to
500 MW Talcher, Rihand and Sipat Projects of
NTPC Ltd.
KBL – MAJOR ACHIEVEMENTS
Discharge Duct
SSNNL
Pump House
SSNNL
Comprehensive Products Range
Research and Engineering
System Engineering
Procurement
Construction, Erection and Commissioning
Key Manufacturing – Pattern Shop, Foundry, Machining
Assembly Testing, Quality Assurance
Key Project Management Strengths
Operation and Maintenance
Product Support
KBL’s manufacturing plant at
Kirloskarwadi - one of the largest
pump manufacturing facility in
Asia.
KBL – ALL FACILITIES UNDER ONE ROOF
Bird’s Eye View
Kirloskarwadi
KBL – PRODUCTS RANGE - ONE STOP SHOP
Pumps Maximum Capacity Maximum Head
m3 / hr m
Concrete Volute Pumps (CV) 120,000 40
Vertical Pumps (BHR, BHQ, BHM, BHMa, BHA) 60,000 200
Horizontal axially split-casing (UP,UPH,SCT) 16,000 160
Mixed flow (MF) 6,480 30
Submersible Sewage (NS) 1,800 48
Horizontal multistage (RKB) 1,080 580
End-suction (DB, CPHM) 900 100
Solid Handling (SHM, SHS) 828 90
Process (KPD) 540 150
Canned Motor (KCS) 190 120
Self-Priming (SP) 270 36
Submersible (KU) 65 242
Jet Pumps (KJ) 11 75
Monoblock (Mini) 4 28
KBL – HYDRAULIC RESEARCH CENTRE
One of the largest Hydraulic Research Centers
(HRC) in Asia for testing pumps at duty conditions
upto 5000 kW (motors of 3.3/6.6/11KV) and
Discharge up to 50,000 m3/hr.
Closed circuit NPSH testing up to 500 kW.
Computerised Data Acquisition System equipped
with facility for remote visualization and monitoring
Experimental Sump Model study facility.
Hydraulic Research Centre
Kirloskarwadi
KBL – EPC CAPABILITIES
26 CV Pumps
22 Vertical Pumps
5 Pumping Stations
410,000 litre/sec
132 villages & towns to benefit
Drinking Water to over 30 million people
1.8 Million hectares under irrigation
Sardar Sarovar Narmada Nigam Project
in partnership with the State Government
of Gujarat
Godavari Lift Irrigation Scheme, Andhra Pradesh, India
World’s second largest lift irrigation scheme
Pumping 36,000 m3/hr to the height of 400 mtr.
transporting over the distance of 135 kms
Metallic Volute Type Pump for high head high flow
application - Introduced First Time in India.
Head as high as 130 mtr. per stage having motor
rating of 8500 KW - Single Largest Motor ever used
for Pumping Scheme in India.
135 kms. long steel water pipeline of 2500 mm dia
would be laid through most difficult terrain -
Consumption of whooping 1,20,000 Tones of Steel.
Most energy efficient pumping scheme having total
installed motor rating of 52 MW - Result of innovative
system engineering.
VT Pumps
SSNNL
KBL – USA PATENT
USA patent has been awarded for Siphon creation
and breaking arrangement designed by KBL Team
for Concrete Volute and Vertical Turbine Pumps
for this project. The use of energy efficient Siphon
arrangement will provide the following benefits
Saving in motor rating 8.5 MW
Energy Conservation 34.96 Million Unit per
annum.
Saving in electricity Rs. 12.23 Crores per annum.
KBL is awarded USA patent for siphon design
Siphon System
SSNNL
Siphon System
SSNNL
KBL FACILITIES – KIRLOSKARWADI, MAHARASHTRA
1. Kirloskarwadi : End Suction Pumps
Split Case Pumps
Mixed Flow Pumps
Multistage Pumps
Vertical Pumps – Axial, Mixed Flow
Concrete Volute Pumps
Canned Motor Pumps
Primary Heat Transfer Pumps
2. Dewas : Agricultural and Domestic Pumps
3. Shirval : Submersible Pumps
4. Kondhapuri : Valves
PUMP MANUFACTURING PLANTS
Glimpses of
Kirloskarwadi
1. Cast Iron Foundry
2. Alloy Cast Steel Foundry
3. Non Ferrous Foundry
At Kirloskarwadi, foundry set-up is equipped with a
centralised pattern shop, mechanised sand processing
system, automatic moulding machines and metal
pouring system. There are independent units for cast
iron, alloy steel and non-ferrous metals. The cast iron
foundry is capable of producing a single casting
weighting up to 7,000 kg and the steel foundry unit
can produce castings of special alloy steels of
international standards. Total production capacity of
foundries is 1,400 tons per month.
KBL – FOUNDRY
Large Size Casting
KBL – MACHINING FACILITIES
The Machine shop is equipped with following machines
CNC Vertical Turning Machines
CNC Turning Centres
CNC Machining Centres
CNC Vertical Boring Machines
CNC Horizontal Boring Machines
Various Special Purpose Machines
Grinding Machines
Honing Machines
Drilling Machines
Milling Machines
Keyway Cutting Machines
Jig Boring Machines
Dynamic Balancing Machines
CNC Machining Centre CNC Machining Centre
KBL – KEY PROJECT MANAGEMENT STRENGTHS
Develop
Reliable
supplier &
their
upgradation
Provide
Techno-
Economical
&
cost
effective
solution
Special
attention to
major items &
able to retain
expertise &
knowledge
Expertise in
sump model
study, electrical
circuits &
instrumentation
Identificatio
n
of preferred
vendors for
civil work &
piping job
Detailed
equipment
specification
PumpProducts
Supply
(USD 0.5 M)
Electro-Mech.
Packages
(USD 2.5 M)
Civil
+ piping
(USD 35 M)
1984 1988 2000
Pump
+
Motor
+
Electrical
Panels
Pump
+
Motor
Pump
+
Motor
+
Valves
+
Electrical
Panels
+
Instrumentation
Controls
+
Cables
+
Cranes
+
In-House Piping
Pump
House
Involving
Electro-
Mechanical
along with
Civil
& cross
Country
piping
CV Pumps
NTPC Simhadri
KBL – KEY PROJECT MANAGEMENT STRENGTHS
Increase
Marketing
Network &
Technology
up
gradation
Competitive
tendering
Desalination
Plant
Total
Turnkey
Responsibility
(USD 100 M)
2002 2004 2008
Become
Major EPC
Contractor
in Fluid
handling
New
Business
opportunities
AMC
ContractsWater
Pumping
Systems
Involving
Specialities
such as
Surge
devices,
VFD etc.
JV partnersEPC
Contractor
Water
business
Water/
Sewerage
Treatment
Learning from
earlier projectsTechnical
collaborationProper
contract terms
legal supportBOOT
Basis
System
Supply
(USD 60 M)
Total new
Business
(USD 300 M)
VT Pumps
NTPC Korba
KBL – ISO CERTIFICATION & ERP
KBL is the first pump manufacturing company in India to have received ISO certification in 1991,
for Quality Management System. All the manufacturing plants of KBL and Project Management
are certified by BVQI as per ISO 9001:2000. KBL also has ISO certification by BVQI as per ISO
14001:1996 for Environmental Management System.
KBL has implemented SAP R/3 Enterprise Resource Planning Modules integrating Sales and
Distribution, Customer Service, Project System, Human Resource Management, Materials
Management and Production Planning functions.
Kirloskarwadi Plant Project Management System Environmental Management
System
Main Building
Dewas
KBL is on the path of business excellence with full commitment and involvement of employees at
all level to take care of stakeholders’ interest with enhanced operational efficiency.
Internal assessments are carried out company-wide with regular periodicity and corrective
measures are taken to keep the company firmly on track as defined by the chosen business
excellence model.
KBL – BUSINESS EXCELLENCE MODEL
Innovation and Learning
Enablers – 600 pts. 60% (50%)
Policy and
Strategies
10% (8%)
Partnership
and Resources
10% (9%)
Leadership
10% (10%) Processes
20% (14%)
Key
Performance
Results
12% (15%)
Customer
Results
18% (20%)
Society
Results
5% (6%)
People
10% (9%)
Results – 400 pts. 40%(50%)
People Results
5% (9%)
Hydro Pneumatic Booster System
HDFC, Mumbai
Large Size
Butterfly Valve
KBL – IN WATER SUPPLY AND IRRIGATION
Scope of supply
Design, Manufacture, Supply, Erection, Testing
and Commissioning
Major achievement
KBL is executing one of the biggest lift irrigation
projects in Telangana region of Andhra Pradesh
with a 8500 kW motor (max.), largest ever used
for pumping in India.
Products
Concrete Volute Pump
Metallic Volute Pump
Vertical Turbine Pump
Horizontal Split Case Pump
Customers
State Irrigation Departments
Water Supply And Sewerage Boards
Municipal Corporations
Delhi Jal Board
Kerala Water Authority
State Public Health Departments
Pump Impeller MV Pump Assembly
KBL – IN FIRE SECTOR
Scope of supply
Design, Manufacture, Supply, Erection, Testing
and Commissioning
Major achievement
Fail-safe Fire Fighting Pumping System installed
by KBL at Oil and Natural Gas Commission
Offshore platform
Products
Vertical Turbine Pump
Fire-Fighting Pump
Large Split Case Pump
Sea Water Handling Pump
Customers
Oil and Natural Gas Commission
Mazagaon Docks Ltd., Mumbai
Hindustan Shipyard Ltd.
Burn Standard Co. Ltd., Calcutta
Samsung Heavy Industries, South Korea,
John Brown, Australia
Fire Fighting System
ONGC
Fire Fighting
Pumpset
KBL – IN POWER SECTOR
Scope of supply
Design, Manufacture, Supply, Erection, Testing
and Commissioning
Major achievement
National Thermal Power Corporation, Simhadri
Concrete Volute Pumps (Head 28.11m,
Discharge 31000 m3/hr), 3270 kW/18 Pole, 11 KV
Electric Motors, 2400 mm dia,
Butterfly Valves and allied equipments
Nuclear Power Corporation of India Ltd., Tarapur
Canned Motor Pumps of 220 kW installed at the
Nuclear Power Corporation of India Ltd., Tarapur,
for 2 x 500 MW nuclear power plants.
Products
Concrete Volute Pump
Splitcase Pump
Condensate Extraction Pump
Vertical Turbine Pump
Canned Motor Pump
Customers
Jiudal Power
Tata Electric Company
Reliance Power
NTPC Ltd.
Nuclear Power Corporation Ltd.
State Electricity Boards
Canned Motor Pumps
Atomic Power Station
Tarapur
KBL – OVERSEAS
Scope of supply
Design, Manufacture, Supply, Erection, Testing
and Commissioning
Major achievement
In Egypt
Over 100,000 Kirloskar pumpsets have been working
along the river Nile greening the desert in Egypt for
the past 30 years. A total of 40 pumping stations with
Kirloskar pumps have been responsible for the
reclamation of nearly 200,000 acres (80,000 hectares)
of desert land for agriculture.
In LAO PDR
KBL has been responsible for green revolution in
some ASEAN countries. For instance in Lao PDR, the
irrigated area in 1996 was about 15,000 hectares and
today with the help of Kirloskar pumpsets the irrigated
area has increased 15 times. Correspondingly the rice
production has gone up 25 times to 2 million tones
making Lao PDR not only self sufficient in food
production but also enabling export to other countries.
Customers
Ministry of Public Works and Water Resources, Egypt
Ministry of Agriculture and Forestry, LAO PDR
Ansaldo Energia, Italy
DSD, Germany
Kroonstade Municipality, South Africa
Eygpt Success Story
Concrete Volute Pumps
• Reliance Energy Limited, Dahanu
• National Thermal Power Corporation
• Nuclear Power Corporation of India Limited
• Gujarat Mineral Development Corporation
• Siemens Power Generation, Germany
• Sardar Sarovar Narmada Nigam Ltd.
Splitcase / End suction Pumps
• Alstom Power Turbo system
• Daelim Engineers and Contractors
• Hyundai Heavy Industries Company Ltd.
Condensate Extraction Pumps
• State Electricity Boards
• Bharat Heavy Electrical Ltd.
• Nuclear Power Corporation of India Ltd.
• Siemens Power Generation, Germany
KBL – KEY REFERENCES
VT Pump
NTPC, Talchar
MV Pump
Vertical Pumps
• Asea Brown Boveri
• ABB Alstom India, Malaysia
• Bechtel Inc. USA
• MAN Ferrostaal – DSD Germany
• Haryana Power Generation Corporation
• Karnataka Power Corporation
• Kerala Water Authority
• Nuclear Power Corporation of India Ltd.
Tarapore, Kalpakkam,Kaiga, Kota, Narora
• NTPC Ltd.,
Unchahar, Farakka, Korba, Vindhyachal, Simhadri,
Ramagundam, Sipat , Barh
• Orissa Power Generation
• Rolls Royce
• Sumitomo Corporation
• Siemens Power Generation, Germany
• State Electricity Boards
• State Irrigation Departments
KBL – KEY REFERENCES
Pump House
MKVDC
KBL’s association with various
Consultants for Pump Projects in
different sectors
KBL – CONSULTANTS
Alstom Power Turbo System
Alstom Power India Ltd.
Ansaldo Energia, Italy
Blake durr, Germany
Bechtel, USA
Black and Veatch, USA
Daelim Engineers and Contractors,
Hanjung, Korea
Humphreys and Glasgow
Hyundai, Korea
Hitachi, Japan
Kvaerner Power Gas
Marubeni Corporation, Japan
Man Ferrostaal, Germany
Mitsubishi Corporation, Japan
Raytheon Engineering, USA
Rolls Royce, UK
Siemens Power Gen, Germany
Sumitomo Corporation, Japan
Technip, France
Toshiba Corporation, Japan
Toyo Engineering India Ltd.
Vertical Monobloc and Multi stage Pumps Horizontal Multistage Pump
KBL – HUMAN RESOURCE KEY STRENGTH
Total Employees 2360
Engineers 512
Product Engg. 45
Research & Engg. 9
Vendors Over 500
Dealers 900
No labour problem since 1942
Kirloskar Constructions and
Engineers Ltd.(Wholly Owned Subsidiary of KBL)
Janpriya Crest,
113, Pantheon Road, Egmore
Chennai – 600008, India
Phone – +91 44 2819 5544
Fax – +91 44 2819 5525
www.kirloskarcel.com
Kirloskar Brothers Limited
Corporate Office
Yamuna Sl. No. 98, Hissah No 3/7,
banner, Pune – 411045, India.
Phone – +91 20 2444 0770
Fax – +91 20 2444 0156
www.kbl.co.in