kemalmfg brochure 080929 1

21
Certificate: ISO9001:2000 May,2008 To Provide Excellent Service And Superior Quality 1 www.kemalmfg.com

Post on 13-Sep-2014

1.003 views

Category:

Business


1 download

DESCRIPTION

USA mold shop supported molds manufacturing, guaranteed and price competitive.

TRANSCRIPT

Page 1: Kemalmfg Brochure 080929 1

Certificate: ISO9001:2000

May,2008

To Provide Excellent Service And Superior Quality

1www.kemalmfg.com

Page 2: Kemalmfg Brochure 080929 1

Company Profile• Kemal Precision Manufacturing Limited is a private enterprise since 1995, we

specialize in Mold & product design, Injection molding, metal parts machining, prototyping, processing and assembly. The factory covers 6500 ㎡, Mold Department over 280 employees, Injection Department is over 170 employees.

• Main tools and injection parts are office fax, printer machines, automotive, medical, household things, metal insert parts, telecommunication. Plastic injection moulds, plastic and rubber parts, machined added values such as product finishes, packaging, etc. Annual output is around 600 sets moulds. The most of our molds were exported to Europe, America, Australia, Mid-East, and had won the trust and support from our numerous customers.

• Kemal offers you the benefits of lower cost coupled with the high engineering and production standards expected in European and North American injection molding industry. Our mould facility is equipped with the most up-to-date tool-making equipment and technology, manufacturing and quality control processes.

• With our innovative, dedicated and experienced team we can provide the tools, products and solutions you want from your mould maker. Our engineering and quality assurance system guarantees your satisfaction according to international standards ISO9001.

• Kemal will satisfy our customers with good quality, guaranteed fast delivery and excellent after service at reliable and competitive price. We are hoping to build a long-term, mutual beneficial relationship with your company in the future.

• We can make the biggest mold is 3000X1800mm, mold weight reach to 35 Ton.

2

Page 3: Kemalmfg Brochure 080929 1

Business Scope

1. Project management, design and consulting.2. High precision mold manufacturing.

Injection molds, Die Casting molds.3. Plastic injection molding,

High precision, large scale, high volume4. Metal parts machining.5. Prototyping.6. Painting, screen printing, in-mold decoration.7. Turnkey solutions.

Finished, semi-finished, multi-component.8. Logistics and shipping.

3

Page 4: Kemalmfg Brochure 080929 1

Mold Project Flow

4

Page 5: Kemalmfg Brochure 080929 1

Mold design

CAD: 39 Units

CAM: 12 Units

1. AutoCAD (2D Modeling)2. Pro/ENGINEER (3D Modeling)3. Unigraphics (3D Modeling)4. MoldFlow Mold Advisor (Plastic flow/deform simulation)5. Unigraphics (CNC Programming)6. MasterCAM (CNC Programming)

5

Page 6: Kemalmfg Brochure 080929 1

Mold Flow Analysis

Mold Flow Analysis:

Review and detailed analysis of parts through several Iterations.

Benefits:

1, Improved part design

2, Improved tooling

3, Reduced engineering time

4, Elimination of several tryouts for trial and error

5, Improved part quality

6

Page 7: Kemalmfg Brochure 080929 1

Mold Manufacturing

CNC Milling Machines:

MORI SEIKI 2 sets

OKUMA 3 sets

MIKRON 3 sets

HARTFORD 3 sets

HITACHI 2 sets

MAKINO 3 sets

7

Page 8: Kemalmfg Brochure 080929 1

EDM: 25 sets

SODICK-AM30L 1 set

ROBOFORM 2 sets

DOPHEN 18 sets

BEST 8 sets

8

Page 9: Kemalmfg Brochure 080929 1

Wire-Cut Machines: 8 sets

ROBOFORM 2 sets

MITSUBISHI 1 sets

CHINA LOCAL 14 sets

9

Page 10: Kemalmfg Brochure 080929 1

Manual Milling Machines: 26 sets

Grinding Machines: 15 sets

OKUMA 8 sets

DOWELL 4 sets

FUMAO 3 sets

10

Page 11: Kemalmfg Brochure 080929 1

Spotting machines: 4 sets

Page 12: Kemalmfg Brochure 080929 1

Optical Projector : 2 set

CMM-Mitutoyo: 2 sets

Quality Controlling

11

Page 13: Kemalmfg Brochure 080929 1

Injection Molding

Injection Machines: 28 sets

From 50 ton to 1700 ton

12

Page 14: Kemalmfg Brochure 080929 1

Plastic productsAutomobile parts

Page 15: Kemalmfg Brochure 080929 1

Automobile parts

13

Page 16: Kemalmfg Brochure 080929 1

Printer parts & Copycat parts

14

Page 17: Kemalmfg Brochure 080929 1

Caps & Closures

15

Page 18: Kemalmfg Brochure 080929 1

Medical parts Gear parts Precision small parts

Double injection parts Thin wallthickness parts Shower bath parts

16

Page 19: Kemalmfg Brochure 080929 1

Plastic Molds

PET mold Automobile mold

Shower bath mold Pipe fitting mold17

Basket mold

Automobile mold

Page 20: Kemalmfg Brochure 080929 1

Automobile Mold Penholder mold

Gear mold Cap mold18

Automobile Mold

Automobile Mold

Page 21: Kemalmfg Brochure 080929 1

Kemal Precision Manufacturing Limited

1202#, Economy Development Building, The 2nd Industrial Zone,FuYong Town, BaoAn District, ShenZhen, China.

518103 P.R.C.

Tel: +86-755-27388068Fax: +86-755-27388008

General: [email protected]

Marketing: [email protected]

Website: www.kemalmfg.com