kemalmfg brochure 080929 1
Post on 13-Sep-2014
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DESCRIPTION
USA mold shop supported molds manufacturing, guaranteed and price competitive.TRANSCRIPT
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Certificate: ISO9001:2000
May,2008
To Provide Excellent Service And Superior Quality
1www.kemalmfg.com
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Company Profile• Kemal Precision Manufacturing Limited is a private enterprise since 1995, we
specialize in Mold & product design, Injection molding, metal parts machining, prototyping, processing and assembly. The factory covers 6500 ㎡, Mold Department over 280 employees, Injection Department is over 170 employees.
• Main tools and injection parts are office fax, printer machines, automotive, medical, household things, metal insert parts, telecommunication. Plastic injection moulds, plastic and rubber parts, machined added values such as product finishes, packaging, etc. Annual output is around 600 sets moulds. The most of our molds were exported to Europe, America, Australia, Mid-East, and had won the trust and support from our numerous customers.
• Kemal offers you the benefits of lower cost coupled with the high engineering and production standards expected in European and North American injection molding industry. Our mould facility is equipped with the most up-to-date tool-making equipment and technology, manufacturing and quality control processes.
• With our innovative, dedicated and experienced team we can provide the tools, products and solutions you want from your mould maker. Our engineering and quality assurance system guarantees your satisfaction according to international standards ISO9001.
• Kemal will satisfy our customers with good quality, guaranteed fast delivery and excellent after service at reliable and competitive price. We are hoping to build a long-term, mutual beneficial relationship with your company in the future.
• We can make the biggest mold is 3000X1800mm, mold weight reach to 35 Ton.
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Business Scope
1. Project management, design and consulting.2. High precision mold manufacturing.
Injection molds, Die Casting molds.3. Plastic injection molding,
High precision, large scale, high volume4. Metal parts machining.5. Prototyping.6. Painting, screen printing, in-mold decoration.7. Turnkey solutions.
Finished, semi-finished, multi-component.8. Logistics and shipping.
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Mold Project Flow
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Mold design
CAD: 39 Units
CAM: 12 Units
1. AutoCAD (2D Modeling)2. Pro/ENGINEER (3D Modeling)3. Unigraphics (3D Modeling)4. MoldFlow Mold Advisor (Plastic flow/deform simulation)5. Unigraphics (CNC Programming)6. MasterCAM (CNC Programming)
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Mold Flow Analysis
Mold Flow Analysis:
Review and detailed analysis of parts through several Iterations.
Benefits:
1, Improved part design
2, Improved tooling
3, Reduced engineering time
4, Elimination of several tryouts for trial and error
5, Improved part quality
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Mold Manufacturing
CNC Milling Machines:
MORI SEIKI 2 sets
OKUMA 3 sets
MIKRON 3 sets
HARTFORD 3 sets
HITACHI 2 sets
MAKINO 3 sets
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EDM: 25 sets
SODICK-AM30L 1 set
ROBOFORM 2 sets
DOPHEN 18 sets
BEST 8 sets
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Wire-Cut Machines: 8 sets
ROBOFORM 2 sets
MITSUBISHI 1 sets
CHINA LOCAL 14 sets
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Manual Milling Machines: 26 sets
Grinding Machines: 15 sets
OKUMA 8 sets
DOWELL 4 sets
FUMAO 3 sets
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Spotting machines: 4 sets
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Optical Projector : 2 set
CMM-Mitutoyo: 2 sets
Quality Controlling
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Injection Molding
Injection Machines: 28 sets
From 50 ton to 1700 ton
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Plastic productsAutomobile parts
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Automobile parts
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Printer parts & Copycat parts
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Caps & Closures
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Medical parts Gear parts Precision small parts
Double injection parts Thin wallthickness parts Shower bath parts
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Plastic Molds
PET mold Automobile mold
Shower bath mold Pipe fitting mold17
Basket mold
Automobile mold
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Automobile Mold Penholder mold
Gear mold Cap mold18
Automobile Mold
Automobile Mold
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Kemal Precision Manufacturing Limited
1202#, Economy Development Building, The 2nd Industrial Zone,FuYong Town, BaoAn District, ShenZhen, China.
518103 P.R.C.
Tel: +86-755-27388068Fax: +86-755-27388008
General: [email protected]
Marketing: [email protected]
Website: www.kemalmfg.com