kes solids control equipment

KES EnErgy EquipmEnt manufacturing HEbEi co., Ltd

• Solids Control • Cuttings Management

Oilfield

CoMpany IntroduCtIonDrilling are getting tougher. But KES makes it

easier by helping you solve solids control process.

KES Energy Equipment Manufacturing Co., Ltd (KES Solids Control) has been focusing on mud

system and solids control process technology. Our professional and aspiring team has made a number of milestones in designing complete solids control solutions for oilfield, trenchless drilling, environmental and industrial industries.

As the environment issues are becaming challenges the industry facing today, KES developed the vertical cuttings dryer as part of drilling waste management system. It can reduce the liquid content of drill cuttings, therefore, lowers the drilling waste disposal cost and return valuable drilling fluids as well.

We are committed to providing advanced solids control equipment and total solutions for our customers. As the most qualified Chinese partner in solids control equipment, KES continues to serve many dril l ing contractors and solids control service companies. Assisting by educating our clients and averting potential troubles through our experience we can help in many facets.

You can be reached by email, telephone, and fax. We are easily accessible and readily available. Always glad to help you in your endeavors.

qualIty / SInCere / ServICe / value

SatiSfaction Guaranted

KES understands every single solids control equipment or mud system has to work together with its upstream and/or downstream flow process. Our technicians are ready to figure out your existing mud system or new project requirement carefully and recommend the most suitable models available and make customizations if necessary to our equipment. Engineers are available for onsite inspection and field service upon request.

Work for IndustrIes

solids Control – oil Gas drilling

Mud recycling – trenchless drilling

Mud Cleaning – tunnelling Boring

dredging slurry separation

Waste Water treatment

drilling Waste Mangement

Piling & foundation drilling

Table of ConTenT

SHALE SHAKER 02HydRocycLonES Unit 04MUd cLEAnER 05dEcAntER cEntRifUgE 06VAccUM dEgASSER 07MUd AgitAtoR 07MUd gAS SEpARAtoR 08fLARE ignitER 08cEntRifUgAL pUMp 09JEt MUd MixER 09SHEAR pUMp 10SUbMERSibLE SLURRy pUMp 10VERticAL cUttingS dRyER 11ScREw conVEyoR 11

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Quality SincereService value 02

Model KAZS112-QDZ KAZS113-AHB KAZS114-AHB KAZS114-ALDVibration Mode Linear Motion Linear Motion Linear Motion Linear MotionCapacity (m3/h) 70 115 150 150Motor (kw) 2x0.75 2x1.5 2x1.72 2x1.94Number of Screens 2 3 4 4Screen Size LxW(mm) 750x900 585x1165 585x1165 585x1165Screen Area 1.35 2.04 2.73 3.73G Force ≤7.1G ≤7.5G ≤7.5G ≤8.0GVibration Amplitude (mm) 3.92-5.62 4.14-5.96 4.4-6.34 4.4-6.34Deck Angle Range +2° -2~+5° -2~+5° -2~+5°Weir Height 710 885 885 885Weight(kg) 893 1340 1553 1520Dimension LxWxH(mm) 1676x1689x1062 2312x1893x1400 2902x1893x1400 2640x1893x1400

SHale SHaKer

Shale shakers are the fundamental mechanical screening machine in the solids control process. Our heavy duty linear motion shale shakers are able to working for all onshore drilling activities. The shaker is configured with four, three or two screen panels. Some of the shakers’ screens are interchangeable with Mongoose screen replacement (1165x585mm) which allows users to easily source the screen panels locally or aboard. This can reduce rig down time due to the lack or not-prompt supply of screen panels.

teCHnICal SpeCIfICatIonS

QuAliTy SincErESERVICE VALuE03

SHaKer featureS

• Heavy duty design and heat treatment for complete shaker deck • Adjustable Linear Motion G force up to 7.5 G, meet with more application requirement. • Mechanical drive shale shaker deck angle adjustment while working from -2° to 5°• Wedge screen locking system for fast screen change• Fit in with API shaker screen interchangeable with Mongoose frame screens. • Rubber sealing system on shaker deck.• rubber covered dumping spring allows shaker a safety operation and less noise.• Various feeders available for different applications: Weir Type, Header Box Feeder, and Hopper feeder.• Martin Vibration Motors or italy Oli brand vibration Motors• Electric components for control panel from Brand SIEMENS or Schneider.• Ball blasting and 3 layer epoxy anti-corrosion painting material of brand Kansai,

SHale SHaKer SCreen

The screens are interchangable with Mongoose PT screen. We have both composite frame and steel frame screens for option.

KAZS114-AHB*All dimensions are expressed in mm.

dIMenSIonal drawIngS

03 QuAliTy SincErESERVICE VALuE

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HydroCyCloneS unIt

deSander Cone deSIlter Cone

• Sand size solids removal (40 – 100 μm)• 100% polyurethane hydrocyclone• 500 gpm per cone at 75 feet of head • Flexible fast connection is available for user

to assemble• Compact design, small footprint

• Silt-sized solids removal (12 - 74 μm)• 100% polyurethane hydrocyclone• 80 gpm per cone at 75 feet of head• Variable size apex inserts• Flexible fast connection is available for user

to assemble

The specially designed drilling mud hydrocyclone units are primarily used for removal of sand-size and silt-size particles from returned drilling fluids. Abrasion resistance polyurethane hydrocyclones are applied to the unit. The unit can be stonealone for use or assembled above our shale shaker through pre-designed connectors. The number of desander and desilter cones is customizable according to the real conditions.

HydroCyClone aSSeMbly

The standalone desander/desilter hydrocyclone unit can be assembled above linear motion shale shaker to recycle the useful drilling fluids from hydrocyclone underflow screening by fine mesh screens. The number of the cones is customizable as per the mud flow capacity. Please contact us to make a proposal tailored to your project.

QuAliTy SincErESERVICE VALuE0505 QuAliTy SincErESERVICE VALuE

Mud Cleaner

dIMenSIonal drawIngS

*All dimensions are expressed in mm.


Mud cleaner is a combination of desander, desilter and dewatering shale shaker. It is a compact design, small footprint, three in one unit widely accepted by nowadays drilling contractors. It is often installed after the shale shakers where the sand trap drilling mud feeds into the desanders and desiters respectively, the underflow of hydrocyclones loads onto the dewatering screens for recycling the usefully drilling fluids back to the mud system. The drilled cuttings above the screens are therefore dried which lowers drilling cuttings disposal cost.

Model KAZJ113-1S8N KAZJ113-2S12N KAZJ114-2S12N KAZJ114-3S16NCapacity (m3/h) 120 240 240 360Desander Cone Size (inch) 10" 10" 10" 10"Number of desnader cone (pcs) 1 2 2 3Desilter Cone Size (inch) 4" 4" 4" 4"Number of desilter cone (pcs) 8 12 12 16Working Pressure (Mpa) 0.25-0.4 0.25-0.4 0.25-0.4 0.25-0.4Bottom Shaker KAZS113 KAZS113 KAZS114 KAZS114Weight (kg) 1850 1950 2155 2260Dimension LxWxH(mm) 2045x1893x2200 2045x1893x2200 2640x1893x2200 2640x1893x2200

KAZJ114-3S16N

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deCanter CentrIfuge

The purpose designed drilling mud decanter centrifgue is used to separate fine solids particles from returned drilling mud. it plays an important role in maintaining drilling mud property by the means of fine solids removal, mud density and viscosity control, barite recovery etc.

The decanter is a device, which employs a high rotational speed to separate components of different densities. Oildfield decanter centrifuge is the fourth phase solids control equipment if the drilling formation requires fine soilds sparation. It is normally located on the mud process tank following mud cleaner or desilter. The purpose of using decanter centifuge to separate the solid particles of 2-7microns from the drilling fluids. According to different speed, we have middle speed decanter centrifuges, high speed decanter centrifuges and high speed variable frequency decanter centrifuge.


Model KALW363BG KALW363BG-VFD KALW452Bowl Diameter (mm) 360 360 450Bowl Length (mm) 1271 1271 1105Max Capacity (m³/h) 45 45 57Effective capacity (m³/h) 30 30 40Max Bowl Speed (RPM) 3900 3900 1800Typical Bowl Speed (rPM) 3200 0-3200 1800Max G Force 3063 3064 815Typical G Force 2062 0-2062 815Cut Point (Microns) 2 - 5 2 - 5 5 - 7Differential Speed (RPM) 40 0-40 32Gearbox Torch (n.M) 3500 3500 3500Gearbox Ratio 57:1 57:1 57:1Main Motor (Kw) 37 37 45Back Drive Motor (Kw) 11 11 N/ARecommend Pump (Kw) 7.5 7.5 11

featureS

• The spare parts are interchangable with international brands• Easy operation, and convenient in maintenance• Electrical motor choose from national famous brand explosion proof motor• Stainless steel bowl, screw covered with tungsten carbide corrosion-proof coating• German FAG or Swedish SKF brand bearings are available• Screw pump or submersible slurry pump are provided in order to meet liquid feeding.requirements


vaCCuM degaSSer

Vaccum Degasser is used to remove undired gas from the drilling mud since the invading gases may impact mud properties, cause safety risks and affect the lifespan of down steam equipment.it is very important for returning mud gravity, stabilizing mud viscosity and reducing drilling cost. in the meanwhile, oilfield vacuum degaser can be used as a heavy-power agitator.


Model KAZCQ270 KAZCQ360Tank Dia (mm) 920 920Capacity (m³/h) ≤270 ≤360Vacuum Degree (Mpa) -0.02 ~ -0.04 -0.02 ~ -0.04Efficiency (%) ≥95% ≥95%Main Power (Kw) 22(30HP) 37(55HP)Rotation Speed (RPM) 700 860Weight (Kg) 1730 1870Dimension L×W×H (mm) 2100×1605×1729 2100×1605×1729

Mud agItator

A Mud Agitator is used in surface mud systems to suspend solids and maintain homogeneous mixture throughout the system. A mechanical agitator is driven by an explosion-proof motor, coupled to a gear box that drives the impeller shaft. The impellers (turbines) transform mechanical power into fluid circulation or agitation. The objective is to obtain a uniform suspension of all solids.


Model Motor (Kw)

Impeller Dia (mm)

Number of Impeller (ea)

Weight (Kg)

Dimension (mm)

KAJBQ030 3 650 1 190 878x565x514KAJBQ055 5.5 850 1 250 1074x675x631KAJBQ075 7.5 950 1 356 1157x717x647KAJBQ075S 7.5 800 2 378 1157x717x647KAJBQ110 11 1050 1 479 1300x770x707KAJBQ110S 11 850 2 494 1300x770x707KAJBQ150 15 1100 1 530 1330x770x707KAJBQ150S 15 950 2 560 1330x770x707KAJBQ185S 18.5 1050 2 750 1510x890x753KAJBQ220S 22 1100 2 780 1529x890x753 Note: 1. The rotational speed is 60rpm/50Hz and 72rpm/60Hz 2. Gear Ratio is 25:1 3. The shaft length is cusomized to mud tank dimension.

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Mud gaS Separator

Mud Gas Separator is commonly called a gas-buster or poor boy degasser. it captures and separates large volume of free gas within the drilling fluid. if there is a "KicK" situation, this vessel separates the mud and the gas by allowing it to flow over baffle plates. The gas then is forced to flow through a line and vent it to a flare. A "KicK" situation happens when the annular hydrostatic pressure in a drilling well temporarily (and usually relatively suddenly) falls below that of the formation, or pore, pressure in a permeable section downhole, and before control of the situation is lost.

CuStoMIzatIon

Available in varying sizes and lengths, accommodating any volume of fluid with high concentrations of gas.

Model ZAZYQ1000Tank Dia (mm) 1000Capacity (m³/h) 200 - 280Inlet (Inch) 4Outlet (Inch) 10Ventline (Inch) 8Weight (Kg) 2234DimensionLxWxH (mm) 2265×2000×5681


flare IgnIter

Flare Igniter is used for connecting the gas discharge line of Mud Gas Separator, which fire the dangerous gas from the drilling mud like H2S.KES Flare Igniters is electrical power charged.The upper part of the flare ignition system is stainless steel, and it is designed for rain proof in the oilfield. The major components for the electrics are from SIEMENS or Schneider. KES flare device is remote controlled.As a matured product it has been extensively used in petroleum drilling engineering. KES flare ignition devices can be put in the moment of spray, timely, accurate location spray pipe from the set off export toxic flammable gas, eliminate gas pollution to the environment and human and animal damage.it optimises HSE performance and available in common power supply configurations to meet all applicable global electrical standards.


featureS

• Remote controlled• Environmental friendly• Easy and simple operation

Model KAYD200AMain body Diameter (Inch) 8Charging Power (V) 100V-240V 50/60Hzignition Voltage (Kv) 16Ignition Media LNGWeight (Kg) 520Dimension LxWxH (mm) 650x1231x3210


CentrIfugal puMp

Centrifugal pump is designed and engineered to handle abrasive, viscous and corrosive drilling fluids or industrial slurry applications. KES supplies a range of standard oilfield and drilling industry centrifugal pump packages. Special abrasion and corrosion resistant pumps are available.


Model Flow Lift Motor Speed Impeller Weight Dimension(m³/h) gpm m Kw HP rpm Inch Kg mm

KASB8×6-14J 320 1408 35 75 100 1450 @ 50Hz 14 1096 1968x650x1017KASB8×6-12J 320 1408 35 75 100 1750 @ 60Hz 12 1096 1968x650x1017KASB8×6-13J 272 1200 35 55 75 1450 @ 50Hz 13 987 1894x650x957KASB8×6-11J 272 1200 35 55 75 1750 @ 60Hz 11 987 1894x650x957KASB6×5-13J 200 880 35 45 60 1450 @ 50Hz 13 786 1811x558x858KASB6×5-10J 200 880 35 45 60 1750 @ 60Hz 10 786 1811x558x858KASB6×5-12J 150 660 30 37 50 1450 @ 50Hz 12 771 1786x558x858KASB6×5-9.5J 150 660 30 37 50 1750 @ 60Hz 9.5 771 1786x558x858KASB5×4-13J 120 528 35 30 40 1450 @ 50Hz 13 696 1696x568x805KASB5×4-11J 120 528 35 30 40 1750 @ 60Hz 11 696 1696x568x805KASB5×4-12J 90 400 30 22 30 1450 @ 50Hz 12 583 1648x568x800KASB5×4-10J 90 400 30 22 30 1750 @ 60Hz 10 583 1648x568x800KASB4×3-13J 65 286 35 18.5 25 1450 @ 50Hz 13 561 1595x505x800KASB4×3-12J 65 286 35 18.5 25 1750 @ 60Hz 12 561 1595x505x800KASB4×3-12J 42 552 28 15 20 1450 @ 50Hz 12 482 1550x505x755KASB4×3-10J 42 552 28 15 20 1750 @ 60Hz 10 482 1550x505x755KASB4×3-11J 45 198 25 11 15 1450 @ 50Hz 11 464 1510x505x755KASB4×3-9.5J 45 198 25 11 15 1750 @ 60Hz 9.5 464 1510x505x755

Jet Mud MIxer

Jet mud mixer is used to change the drilling fluid or mud density, viscosity by adding and mixing bentonite ect. additives. connected by manifold valve, jet mud mixer is composed of centrifugal pump, jet mud hopper and mixer.


Model Flow (m³/h)

Pressure (Mpa)

Motor (Kw)

Inlet (Inch)

Outlet (Inch)

Weight (Kg)

Dimension LxWxH(mm)

KASL45-750 320 0.25-0.4 75(100HP) 8 6 1785 2200x1840x1150KASL45-550 272 0.25-0.4 55(75HP) 8 6 1675 2200x1840x1100KASL35-450 200 0.25-0.4 45(60HP) 6 6 1475 2200x1840x1135KASL35-370 150 0.25-0.4 37(50HP) 6 6 1460 2200x1840x1135KASL35-300 120 0.25-0.4 30(40HP) 5 6 1380 2200x1840x1100KASL25-220 90 0.25-0.4 22(30HP) 5 4 1167 1850x1540x1000KASL25-185 65 0.25-0.4 18.5(25HP) 4 4 1147 1850x1540x1030KASL20-150 55 0.25-0.4 15(20HP) 4 4 970 1850x1540x1030KASL20-110 45 0.25-0.4 11(15HP) 4 4 950 1850x1540x1030

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SHear puMp

Shear pump provides users with new equipment for quick preparation and handling of the mud, to meet user requirements for the preparation of high-performance mud. under the intense competition in the drilling market, greatly reducing the mud preparation time, undoubtedly will bring enterprises good economic benefits.KES shear pump is specially used to shear polymer and clay. it has been proved to be efficient equipment.in mud system, polymers and clays should be sufficiently sheared and then flow into tank system thus maintain or improve drilling fluid property. It can reduce drilling fluid shearing ratio speed, improve gel strength.


Model KAJQB6x5-550 KAJQB6x5-370Flow(m³/h) 155 95Lift(M) 32 24Motor(Kw) 55 37Speed(RPM) 2280 1900Weight(Kg) 965 805DimensionLxWxH(mm) 1327x970x870 1300x970x800

featureS

• High speed mixing and shearing• Jet shearing• The shaft seal is more reliable

SubMerSIble Slurry puMp

Submersible slurry pump is with structure of vertical single stage and single suction system overhung centrifugal pump, it is made of abrasion-resistant alloy, it can transfer medium with high concentration particle. The normal submersible length is 1.3m/1.5m,customized length is available. There is no bearing and Gland Seal between impeller and pump body, so the slurry pump is maintenance-free and high temperature resistance, the slurry pump is the ideal centrifugal pump for feeding to decanter centrifuge, and feeding from mud pit for to the shale shakers on the mud system, it can also be used as feeding pump for desander and desilter.


Model Flow(m³/h)

Lift(m)

Motor(Kw)

Outlet(Inch)

Weight(Kg)

DimensionLxWxH(mm)

KA50YZ20-18 30 10 4 2 370 2620×500×720KA50YZ40-10 40 10 5.5 2 600 2700×500×700KA80YZ50-20 60 18 7.5 3 610 2650×500×700KA80YZ80-20 80 20 11 3 718 2750×580×730KA100YZ100-30A 110 24 18.5 4 840 2900×600×900KA100YZ100-30 120 28 22 4 880 2950×600×900KA100YZ160-38B 164 26 30 4 1300 3100×750×900KA150YZ250-40B 240 24 37 6 1420 3160×700×1130KA150YZ250-40A 270 30 45 6 1510 3190×700×1130


The vertical cuttings dryer is aimed to reduce the liquid content of drill cuttings which is safe to discharge to the environment or as preparation for bio-remediation. The typical discharge criteria is expressed as Oil on Cuttings (OOC) or Retained Oil on cuttings (rOc). The criteria may be set at a local/national level by economical or legislative requirements. By using the cuttings drying system, the drilling cuttings disposal cost will dramatically reduced.

vertICal CuttIngS dryer


Model KASG930 KASG930-VFDgeneralFeed Capacity 30 - 50 (m³/h) 30 - 50 (m³/h)G’ Force 400 G’s (max) 400 G’s (max)Screen Basket Diameter (max) 930 mm 930 mmScreen Opening 0.25-0.5 mm 0.25-0.5 mmRotation Speed 900 rpm 0-900 rpmAir Knife Input Pressure 0.69 Mpa 0.69 MpaAir Knife Input Capacity 1.8 m³/m 1.8 m³/melectricalMain Motor Power 55 Kw 55 KwOil Pump Power 0.55 Kw 0.55 KwFlushing Pump Power 3 Kw 3 KwExplosion-proof Marking ExdiiBt4/iEcEX/A-TEX ExdiiBt4/iEcEX/A-TEX

SCrew Conveyor


KAlX screw conveyor is commonly used for transferring the drill cuttings off the solids control equipment to cuttings dryer. The unit is assembled with 12-inch-long segments, which allow the wearing segment to be replaced by the new one instead of the complete auger. The length and diameter is customizable according to the site layout.

Model Screw Dia(Inch)

Screw Length(Ft)

Capacity(Ton/Hour)

Motor(Kw)

Speed(RPM)

Weight(Kg)

DimensionLxWxH(mm)

KALX12-24 12 24 20 5.5 60 1426 9150×450×600KALX12-36 12 36 20 7.5 60 1855 12950×450×600KALX12-48 12 48 20 11 60 2318 16750×450×600KALX14-24 14 24 30 7.5 60 1515 9200×485×650KALX14-36 14 36 30 11 60 2028 13000×485×650KALX14-48 14 48 30 15 60 2549 16800×485×650KALX16-24 16 24 45 11 60 1668 9200×545×680KALX16-36 16 36 45 15 60 2269 13050×545×680KALX16-48 16 48 45 18.5 60 3344 16950×545×680

KeS energy equIpMent ManufaCturIng HebeI Co., ltdTEl: +86-0316-8960-888 FAX: +86-0316-8960-666EMAil: [email protected] WEB: WWW.KESTAnK.cOMADD: SHuAnGjiu, DAcHAnG, lAnGFAnG ciTy, HEBEi, cHinA

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