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KG Mower Parts Manual 2020 1

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KG Mower Parts Manual 2020

1

TABLE OF CONTENTS FRONT FORK .................................................................................................................. 3

Front Fork AssemblyDESCRIPTIONPART NUMBERQTYITEM

1/2 FENDER WASHER 1-1/4" OD ZINC419-0002-0011Mower Caster Shaft Washer426-0006-0012Mower Bearing Retainer Spacer 425-0011-00131/2-13 X 8-1/2 HEX C/S GR 5 ZINC YELLOW418-0003-00141/2-13 NYLON INSERT FLANGE LOCKNUT ZC YELLOW413-0002-0015Mower Caster Fork Wheel Spacer425-0010-00161/2-20 X 1-1/4 HEX C/S GR 5 ZINC418-0006-0017Mower Caster Wheel Bearing 410-0014-0028Mower Caster Shaft Bearing410-0006-0029RT&SRT Caster Wheel Fork 2018423-0001-00110Front Fork Caster Top Washer 419-0025-00111RT&SRT Mower Caster Wheel Shaft 2018437-0019-00112 Hex Jam Nut413-0057-00113Spring Lock Washers419-0018-00114Tire Wheel Assembly422-0027-00115

4

5

7

2

1

9

3

9

6

8

8

11

14

13

12

10

15

Front Fork Assembly

3

14

13

9

16

8

15

7

15

18

3

125

2

15

8

16

5

4

8

18

15

6

11

6

6

1

17

17

19

21

20

22

10

Suspension Fork Assembly

Parts List

DESCRIPTIONPART NUMBERQTYITEM

Front Fork Shock Assembly 4 degree angle490-0417-0011

Spartan Radial Tire Wheel Assembly 2018422-0042-0012

2020 SRT Front Fork Suspension Brkt R.439-0387-0013

2020 SRT Front Fork Suspension Brkt L.439-0388-0014

1/2" ID X 3/4" OD X 3/8" LENGTH FLANGE BUSHING410-0009-0025

1/2-13 NYLON INSERT FLANGE LOCKNUT ZC YELLOW413-0002-0036

1/2-13 X 8-1/2 HEX C/S GR 5 ZINC YELLOW418-0003-0017

2020 RZ/RZ Pro Seat Shock487-0009-0028

2020 Spartan Front Fender Brkt439-0389-0019

Spartan Fork Front Fender414-0024-00110

1/2-13 X 1.25 CARRIAGE BOLT Yellow418-0096-00211

3/8" -16 x 1-3/4" G8 Carriage Bolt 618-2048-00212

5/16-18 X 3/4 HEX FLANGE BOLT GR 8 ZC YELLOW418-0048-00213

5/16-18 HEX FLANGE NUT W/SERR ZINC YELLOW413-0022-00214

3/8-16 NYLON INSERT FLANGE L/NUT ZC413-0013-00415

3/8-16 x 1-.75 Hex FLG Bolt GR 8 Yellow418-0097-00216

1/4-20 NYL INS FLNG L/N ZNC/YELLOW413-0026-00417

flat washer 1.25OD-.38ID- .125 thick Black Plastic419-0028-00218

RT&SRT Mower Caster Wheel Shaft 2018437-0019-00119

Hex Jam Nut413-0057-00120

Spring Lock Washers419-0018-00121

1/4-20 X 1/2 CARRIAGE BOLT ZC YELLOW418-0031-00422

DETAIL A

SCALE 1 / 4

A

Battery Assembly

PARTS LIST

DESCRIPTIONPART NUMBERQTYITEM

12-V Mower Starter Battery468-1004-0011

Stand On Mower Battery Box 439-0657-0012

Battery Hold Down 443-0001-0013

1/4-20 X 7 CARRIAGE BOLT ZINC418-0034-00 24

1/4-20 WING NUT ZINC413-0025-00 25

Mower Positive Battery Cable486-0048-0016

Mower Negative Battery Cable486-0049-0017

1/4-20 X 3/4 HEX C/S GR 2 ZINC418-0035-0028

1/4-20 NYLON INSERT FLANGE L/NUT ZINC413-0026-00 29

4

3

6

9

7

1

2

5

Battery Assembly

DETAIL A

SCALE 1 / 5

DETAIL B

SCALE 1 / 5

DETAIL C

SCALE 1 / 5

A

B

C

Drive Arm Assemblies

PARTS LIST

DESCRIPTIONPART NUMBERQTYITEM

Stand On right Drive Arm Bracket Assembly490-0430-0011

5/8" ID X 1-3/8" OD X 7/16" THK BEARING 410-0005-0042

5/16- 18 x 1 1/4 Hex C/S (GR.8) ZC/Yel418-0109-0023

5/16-18 NYLON INSERT FLANGE LOCKNUT ZC YELLOW413-0027-0054

3/8 SAE FLAT WASHER (13/16 OD) ZC YELLOW 419-0017-0025

Stand On upper Drive Rod (Long)435-0030-0026

1/4-28, Right Hand Thread Heim 799-1002-0047

5/16-18 X 1-3/4 HEX C/S GR 2 ZINC418-0027-0048

1/2" ID X 5/8" OD X 1/2" LENGTH FLANGE BUSHING410-0010-0049

Stand On Left Lower Drive Arm Pivot Assembly490-0427-00110

5/16-24 HEX NUT ZINC413-0035-00211

Stand On Drive Handle Rod435-0027-00212

Drive Arm Grip Pad484-0002-00213

8

3

5

2

1

2

4

7

6

11

7

9

10 9

8

12

13

PARTS LIST

DESCRIPTIONPART NUMBERQTYITEM

Stand On Right Drive Arm Bracket Assembly490-0429-0011

5/8" ID X 1-3/8" OD X 7/16" THK BEARING 410-0005-0042

5/16- 18 x 1 1/4 Hex C/S (GR.8) ZC/Yel418-0109-0023

5/16-18 NYLON INSERT FLANGE LOCKNUT ZC YELLOW413-0027-0054

3/8 SAE FLAT WASHER (13/16 OD) ZC YELLOW 419-0017-0025

Stand On upper Drive Rod (Long)435-0030-0026

1/4-28, Right Hand Thread Heim 799-1002-0047

5/16-18 X 1-3/4 HEX C/S GR 2 ZINC418-0027-0048

Stand On Right Lower Drive Arm Pivot Assembly490-0426-0019

1/2" ID X 5/8" OD X 1/2" LENGTH FLANGE BUSHING410-0010-00410

5/16-24 HEX NUT ZINC413-0035-00211

Stand On Drive Handle Rod435-0027-00212

Drive Arm Grip Pad484-0003-00213

13

12

8

1

3

5

2

2

7

4

6

7

11

10

9

10

8

PARTS LIST

DESCRIPTIONPART NUMBERQTYITEM

Stand On Stationary Handlebar Assembly490-0441-0011

Stand On Stationary Handlebar Assembly490-0438-0012

5/16-18 NYLON INSERT FLANGE LOCKNUT ZC YELLOW413-0027-0053

Stand On Brake Lever Brkt 439-0669-0014

1/2" ID X 3/4" OD X 3/8" LENGTH FLANGE BUSHING410-0009-0025

Stand On Brake Handle Assembly490-0432-0016

Brake Handle Rubber Grip 484-0002-0017

7

4

3

5

6

1

2

3

5

DETAIL A

SCALE 1 / 5

DETAIL B

SCALE 1 / 5

DETAIL C

SCALE 1 / 5

A

B

C

Gas Tank Assemblies

PARTS LIST

DESCRIPTIONPART NUMBERQTYITEM

Stand On Fender Left side 439-0652-0011

Left Side Fuel Tank467-0027-0012

5/16 SPLIT LOCKWASHER ZINC419-0009-0043

5/16-18 X 3/4 HEX C/S ZINC418-0054-0044

Fender Bolt418-0045-0045

3/8-16 HEX FLANGE NUT W/SERR ZINC YELLOW413-0020-0046

Stand On fuel tank bracket right side 439-0678-0017

2

4

3

5

6

2

2

2

7

1

2

PARTS LIST

DESCRIPTIONPART NUMBERQTYITEM

Tank Fill Neck Non-Venting Cap467-0008_0011

Spartan 25.14" Fuel Pickup Tube W/ Filter Screen467-0012-0012

Stand On Fender Right side 439-0653-0013

Stand On right side gas tank assembly467-0026-0014

5/16 SPLIT LOCKWASHER ZINC419-0009-0045

5/16-18 X 3/4 HEX C/S ZINC418-0054-0046

3/8 Fender Bolt418-0045-0047

3/8-16 HEX FLANGE NUT W/SERR ZINC YELLOW413-0020-0048

2

4

1

7

8

6

5

3

PARTS LIST

DESCRIPTIONPART NUMBERQTYITEM

Part429-0002-0061

Stand On Muffler Heatshield439-0664-0012

Stand On Belt Cover Left side 439-0683-0013

Stand On Muffler Heatshield backer plate (Orange) 426-0467-0014

M6-1.0 X 16MM HEX FLANGE BOLT ZINC YELLOW418-0076-0045

M6-1.0 DIN 985 NYL INS (CL. 10) L/N ZC/Y413-0070-0046

4

1

2

3

5

6

6

2

10

3

1

5

10

11

12

7

13

8

15

16

14

9

18

10

19

4

5

3

5

17

54" Deck Assembly 1

PARTS LIST

DESCRIPTIONPART NUMBERQTYITEM

Anti-Scalp Wheel422-0001-0041

Mower Nylon Deck Guard 429-0001-0012

1/2-13 X 5 HEX C/S GR 2 ZINC YELLOW418-0016-0023

1/2-13 X 8-1/2 HEX C/S GR 2 ZINC YELLOW418-0015-0014

1/2-13 NYLON INSERT FLANGE LOCKNUT ZC YELLOW413-0002-0035

5/16-18 X 3/4 IND HWH TRI LOB ZINC418-0049-0036

7/16-14 X 1-3/4 HEX C/S GR 2 ZINC (NOT A/T)418-0011-0017

7/16-14 HEX FLANGE NUT W/SERR ZINC413-0001-0028

Deck/pump idler spring434-0005-0019

1/2-13 HEX FLANGE NUT W/SERR ZINC YELLOW413-0005-001210

1/2-13 X 6-1/2 HEX C/S GR 8 ZINC YELLOW418-0044-00211

Mower 54" Deck Front Height Arm Connecting Link435-0010-00212

SO Deck Belt Idler Damper Mounting Bracket439-0685-00113

Idler Gas Spring 434-0009-00114

5/16 x1 Hex C/S (GR8) ZC/Yel418-0108-00115

5/16" ID X 5/8" OD X 1/16" THK BRONZE WASHER419-0016-00116

54" Stand On Deck Assembly490-0446-00117

Mower Deck Idler Pulley Arm Assembly490-0431-00118

Mower IDLER PULLEY SPACER425-0007-00119

54" Deck Assembly 1

7

5

4

7 8

6

3

9

2

1

1

1

1

54" Deck Assembly 2

PARTS LIST

DESCRIPTIONPART NUMBERQTYITEM

54 Spindle Assembly31

Mower 6-3/4" Deck Idler Pulley433-0007-0012

1/2-13 HEX FLANGE NUT W/SERR ZINC413-0010-0013

Mowre Deck height adjustment Stud448-0001-0044

1/2-13 HEX FLANGE NUT W/SERR ZINC YELLOW413-0005-00125

7/16-14 X 2 HEX C/S GR 5 ZINC YELLOW418-0046-0046

7/16-14 HEX FLANGE NUT W/SERR ZINC YELLOW413-0011-0087

.443 ID X .750 OD X .125 THK NYLON BLACK419-0010-0048

Deck Pulley 54"433-0004-0039

54" Deck Assembly 2

26

5

16

8

2

4

13

8

7

14

12

6

15

10

18

19

9

22

17

6

21

25

23

24

20

11

27

4

4

3

1

10

61" Deck Assembly 1

PARTS LIST

DESCRIPTIONPART NUMBERQTYITEM

Mower Heavy Duty Deck Spindle437-0005-0011

1/2-20 X 1-1/4 HEX C/S GR 5 ZINC418-0006-0012

61" Mower Deck Blade438-0002-0013

Deck Pulley 61"433-0003-0014

1/2" X 1-5/8 BELLEVILLE CUP WASHER ZINC YELLOW419-0001-0015

Mower Deck Idler Pulley Arm Assembly490-0019-0016

Mowre Deck height adjustment Stud448-0001-0047

1/2-13 HEX FLANGE NUT W/SERR ZINC YELLOW413-0005-00128

7/16-14 HEX FLANGE NUT W/SERR ZINC413-0001-0049

1/2-13 HEX FLANGE NUT W/SERR ZINC413-0010-00310

2019 Mower Deck Spring434-0007-00111

7/16-14 X 2 HEX C/S GR 5 ZINC YELLOW418-0046-00412

7/16-14 HEX FLANGE NUT W/SERR ZINC YELLOW413-0011-00913

.443 ID X .750 OD X .125 THK NYLON BLACK419-0010-00414

Mower Inner Idler Spacer425-0006-00115

1/2-13 X 6-1/2 HEX C/S GR 8 ZINC YELLOW418-0044-00216

Deck Idler Pulley Belt Retainer Brkt439-0257-00117

5/16-18 HEX FLANGE NUT W/SERR ZINC413-0006-00218

3/8"-16 Nyloc Jam Nut613-2004-00119

Deck Belt Idler Damper Mounting Bracket439-0335-00120

Idler Gas Spring 434-0009-00121

5/16- 18 x 1 1/4 Hex C/S (GR.8) ZC/Yel418-0109-00122

5/16 x1 Hex C/S (GR8) ZC/Yel418-0108-00123

5/16" ID X 5/8" OD X 1/16" THK BRONZE WASHER419-0016-00124

7/16-14 X 1 CARRIAGE BOLT ZINC418-0017-00125

6-3/4” Idler Pulley, 15/16” Spacer Assembly433-0014-00126

6-3/4” Idler Pulley, 15/16” Spacer Assembly433-0015-00227

DETAIL A

SCALE 1 / 5

A

5

2

18

4

4

29

3

14

16

15

6

7

13

17

1

11

21

22

25

10

28

27

24

23

26

12

9

8

20

19

61" Deck Assembly 2

PARTS LIST

DESCRIPTIONPART NUMBERQTYITEM

Mower Heavy Duty Deck Spindle437-0005-0011

1/2-20 X 1-1/4 HEX C/S GR 5 ZINC418-0006-0012

1/4 X 1 SQUARE KEY STOCK442-0001-0013

Deck Pulley 61"433-0003-0014

1/2" X 1-5/8 BELLEVILLE CUP WASHER ZINC YELLOW419-0001-0015

Mowre Deck height adjustment Stud448-0001-0046

1/2-13 HEX FLANGE NUT W/SERR ZINC YELLOW413-0005-00127

1/2-13 X 5-1/2 HEX FLANGE BOLT GR 8 ZY 418-0009-00 18

7/16-14 X 1-3/4 HEX C/S GR 2 ZINC (NOT A/T) 418-0011-00 29

7/16-14 HEX FLANGE NUT W/SERR ZINC413-0001-00410

1/2-13 HEX FLANGE NUT W/SERR ZINC 413-0010-00 311

2019 Mower Deck Spring434-0007-00112

5/16-18 X 3/4 IND HWH TRI LOB ZINC418-0049-00313

7/16-14 X 2 HEX C/S GR 5 ZINC YELLOW418-0046-00414

7/16-14 HEX FLANGE NUT W/SERR ZINC YELLOW413-0011-00915

.443 ID X .750 OD X .125 THK NYLON BLACK419-0010-00416

Mower Nylon Deck Guard 429-0001-00117

1/2-13 X 6-1/2 HEX C/S GR 8 ZINC YELLOW418-0044-00 218

Deck Idler Pulley Belt Retainer Brkt439-0257-00119

5/16-18 X 1 CARRIAGE BOLT ZC/YEL 418-0010-00 220

5/16-18 HEX FLANGE NUT W/SERR ZINC413-0006-00221

3/8"-16 Nyloc Jam Nut613-2004-00122

Deck Belt Idler Damper Mounting Bracket439-0335-00123

Idler Gas Spring 434-0009-00124

5/16- 18 x 1 1/4 Hex C/S (GR.8) ZC/Yel418-0109-00125

5/16 x1 Hex C/S (GR8) ZC/Yel418-0108-00126

7/16-14 X 1 CARRIAGE BOLT ZINC 418-0017-00 127

6-3/4” Idler Pulley, 15/16” Spacer Assembly433-0014-00128

6-3/4” Idler Pulley, 15/16” Spacer Assembly433-0015-00229

PARTS LIST

DESCRIPTIONPART NUMBERQTYITEM

Mower Deck Spindle Dust Cup437-0014-0011

Spindle Bearing 410-0003-0042

Mower Deck Spindle Casting437-0027-0013

Deck Spindle Spacer437-0012-00_SO14

Mower Deck Spindle Nut437-0013-0015

Deck Spindle Shaft437-0010-00_SO16

5

2

4

3

1

6

DETAIL A

A

14

13

2

1

25

21

22

19

16

15

1718

6

12

11

8

9

7

10

11

3

4

5

Transmission Assembly

23

24

Transmission Assembly Parts List

DESCRIPTIONPART NUMBERQTYITEM

1/2-13 HEX FLANGE NUT W/SERR ZINC413-0005-0081

1/2-13 X 1-1/2 HEX C/S GR 5 ZINC418-0047-0082

8-32 X 1/2 IND. HWH SLOT TYPE F TCS ZINC418-0032-0023

Safety Switch486-0030-0014

Mower Park Brake Right Actuation Bracket439-0083-0015

Mower Park Brake Left Actuation 439-0082-0016

Mower Park Brake Center Bracket439-0079-0017

.312 ID X .875 OD X .1875 THK F/W NYLON BLK419-0006-0028

Brake Pedal Release Spring434-0003-0019

5/16-18 X 3/4 CARRIAGE BOLT ZINC418-0008-00410

5/16-18 NYLON INSERT FLANGE L/NUT ZINC413-0019-00611

5/16-18 X 1 CARRIAGE BOLT ZINC418-0010-00412

1/2-20 WHEEL NUT 60 DEGREE GR 5 ZINC413-0015-001013

Mower 24x14x12 Rear Tire/Wheel Assembly422-0005-00214

HTJ12 Parker Right Side Hydrostatic Transmission450-0006-00115

HTJ12 Parker Left Side Hydrostatic Transmission450-0005-00116

Mower A Pump Belt, A x 68.25" Effective Length461-0004-00117

Mower Standard Transmission Brake Interlock Bracket439-0066-00118

Transmission Drive Arm Rod Standard Transmission435-0002-00219

Control Arm Rod End, Right410-0001-00220

Control Arm Rod End, Left410-0002-00221

5/16 Hex Nut Left hand thread413-0003-00222

24

23 1

1

450-0003-00

450-0004-00

HTJ10 Parker Left Side Hydrostatic Transmission

HTJ10 Parker Right Side Hydrostatic Transmission

Kawasaki FT 730cc and FX 801cc Engine Assembly

DESCRIPTIONPART NUMBERQTYITEM

FT 850cc Engine 415-0022-0011

Drive Pulley, A Belt 433-0001-0012

PTO Clutch470-0002-0013

Mower Rotation Stop Brkt Sleeve 437-0025-0014

3/8-16 X 1-1/8 IND HWH W/SERR TRI LOB ZY418-0023-0045

Exhaust System Kawasaki FX 850cc engine 415-0065-0016

1/4 X 1 SQUARE KEY STOCK442-0001-0017

7/16-20 X 3 HEX C/S GR 8 ZC YELLOW418-0022-0018

7/16 SPLIT LOCKWASHER GR 8 ZC YELLOW419-0005-0019

Drive Pulley, B Belt (Only with HTG16 Transmissions)433-0002-00110

6

7

210

34

9

5

8

1

11 1 FX 801 Engine 415-0089-00

11

14

11

16

20

21

13

1

23

22

3

12

2

15

6

9

10

4

5

8

7

37 Hp Vanguard Engine with Oil Guard Assembly

37 HP Vanguard Engine with Oil Guard Assembly

DESCRIPTIONPART NUMBERQTYITEM

1/2-13 X 3-1/2 HEX FLANGE BOLT (GR.8) ZC/YEL418-0019-00

21

1/2-13 HEX STOVER LOCKNUT GR C ZINC413-0014-00

22

1/4-20 NYLON INSERT FLANGE L/NUT ZINC413-0026-00

13

Drive Pulley, A Belt 433-0001-0014

PTO Clutch470-0002-00

15

3/8-16 X 1-1/8 IND HWH W/SERR TRI LOB ZY418-0023-00

76

7/16-20 X 3 HEX C/S GR 8 ZC YELLOW418-0022-00

17

7/16 SPLIT LOCKWASHER GR 8 ZC YELLOW419-0005-00

18

5/16-18 X 1-3/4 HEX C/S GR 5 ZINC418-0024-00

19

5/16-18 HEX FLANGE NUT W/SERR ZINC413-0006-00210

B&S 32 HP/36HP Vanguard Series Engine Exhaust415-0051-00111

Mower Oil Guard Tank Bracket439-0199-00112

Oil Guard Isolator429-0005-00313

Vanguard 37EFI with oil guard415-0016-00114

Vanguard 37 EFI Oil Guard Tank415-0017-00115

Oil Filter415-0079-00116

3/8-16 X 1-3/4 HEX C/S GR 2 ZINC418-0051-00320

3/8-16 NYLON INSERT FLANGE L/NUT ZC413-0013-00321

1/2" CUSHIONED LOOP CLAMP472-0002-00122

1/4-20 X 3/4 HEX C/S GR 2 ZINC418-0035-00123

491-0001-00Spartan Logo/Warning Label Cluster

491-0039-00Scale Decal

491-0002-00Spartan Step

Decal

491-0003-00Belt Routing Decal Cluster

491-0004-00Spartan EFI Console Decal

491-0004-00Spartan Carbureted Console

Decal

491-0036-00Spartan Front Decal

491-0036-00Spartan Back Decal

491-0030-00Spartan XTF-54 Decal

491-0031-00Spartan XTF-61 Decal

491-0033-00Spartan Drive Arm

491-0034-00Fuel Tank Decals

491-0014-00Spartan SRT-PRO 747CC54" Model Decal

491-0015-00Spartan SRT-PRO 747CC61" Model Decal

491-0016-00Spartan SRT-PRO 810CC54" Model Decal

491-0017-00Spartan SRT-PRO 810C61" Model Decal

33