kilnscan 17 - tempsens instruments pvt. ltdgerman.tempsens.com/pdf/kilnscan17.pdf · kilnscan 17 -...
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K1
Infrared imaging and control for the Cement Industry
KILNSCAN 17KILNSCAN 17
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KILNSCAN 17KILNSCAN 17
K2
Line ScannerLine Scanner
for for
Rotary Kiln Shell Temperature MonitoringRotary Kiln Shell Temperature Monitoring
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KILNSCAN 17KILNSCAN 17Schematic installation layoutSchematic installation layout
K3
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KILNSCAN 17KILNSCAN 17Two scanner configuration for elimination of shadow (merged images)Two scanner configuration for elimination of shadow (merged images)
K4
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KILNSCAN 21KILNSCAN 21Example of site layout where 2 scanners are required (merged images)Example of site layout where 2 scanners are required (merged images)
K5
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KILNSCAN 17KILNSCAN 17Two scanner configuration for long kilns (merged images)Two scanner configuration for long kilns (merged images)
K6
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KILNSCAN 17KILNSCAN 17
K7
Ø
α
Diaphragm and multi right angle optic path for minimised effect of undesired radiation
Tiny sensitive area detector for extremely fine spatial resolution
Aspheric optics with focal length/optics diameter ratio less than 1 for high thermal sensitivity
Internal reference blackbody for calibration
Incoming radiation
Heavy duty brushless motor
Power supply
Aspherical lens
Amplifier digitization card + fibre optic emission card
Fibre optic cable
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KILNSCAN 17KILNSCAN 17PERFORMANCESPERFORMANCES
KILNSCAN 17KILNSCAN 17PERFORMANCESPERFORMANCES
SCANNING RATESCANNING ANGLEINFRARED DETECTOR
THERMAL RANGETHERMAL RESOLUTION
SPATIAL RESOLUTION
: 20 Hz: 90° (optional : 140°): PbSe,
thermoelectrically cooled: 75 to 600°C: 1.5°C at 100°C
0.1°C at 600°C
: 2.0 mrad at 50 % of modulation: 5.0 mrad at 90 % of modulation
ACCURACY ( °C ) : ± 2°C
MAXIMUM LENGTH FOR FIBRE OPTIC : 1500 m
FOR A KILN LENGTH OF 60 METRES- Spot detection size : 60cm- Spot measurement size : 150 cm
NOMINAL LENGTH FOR FIBRE OPTIC : 100m
K8
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KILNSCAN 17KILNSCAN 17PROCESS CONTROL SYSTEMPROCESS CONTROL SYSTEM
5 A complete installation includes :
1 - KILNSCAN 17 optical sensor.
2 - Connection by fibre optic.
3 - Data acquisition and processing.
4 - Kiln rotation contact switch.
5 - Blackbody/Pyrometer
K9
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KILNSCAN 17KILNSCAN 17
- Kiln shell temperature monitoring- Refractory brick supervision- Coating thickness- Thermal warp
BENEFITS
- HOLDERBANK: Argentina, Chile, Italy, France, Switzerland.
- ITALCEMENTI / CIMENT FRANCAIS:Italy, France, Morocco, Turkey, USA.- LAFARGE : Austria, Chile, Germany, France, Morocco, Slovenia,Turkey, Venezuela.
- Others in Belgium, Brazil, China, Iran, Kenya, Luxembourg, Mozambique, Pakistan, Qatar.
MAIN REFERENCES
TOTAL NUMBER: 320 (Sept 2007)
K10
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KILNSCAN 17KILNSCAN 17BENEFITSBENEFITS
Continuous monitoringof the kiln shell
temperature
Improved checking ofmechanical and thermal stress(thermal warp)
Supervision of burningzone
Display of burner adjustment effect
Display changesin thermal profile
Avoid unplanned stoppages
Increased shell,tyre and gear lifetime
Optimizationof kiln operation
Checking of burner adjustment
Extended refractorylining life
Conservation of the optimum thermal profile
K11
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KILNSCAN 17KILNSCAN 17BENEFITSBENEFITS
Refractory supervision
Detects normal wear
Detects extreme wear in a limited zone
Detects a single fallen brick
Coating supervision
Conservation of optimum coating thickness
Detection, as soon asit happens,
of ring formation or coating changes
Forecast of Maintenance stoppage
Avoids unplanned stoppage
Increased refractory life
Avoids unplanned stoppage
K12
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KILNSCAN 17KILNSCAN 17
K13
IP 65 enclosure
Dimensions : 215 x 225 x 70 mm
Weight : 5.2 kg
90° FOV 140° FOV
SCANNER HEAD
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KILNSCAN 17KILNSCAN 17Positioning housing boxPositioning housing box
K14
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KILNSCAN 17KILNSCAN 17Electronic receiverElectronic receiver
K15
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KILNSCAN 17KILNSCAN 17Examples of cabinsExamples of cabins
K16
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KILNSCAN 17KILNSCAN 17SOFTWARESOFTWARE
Real time functions :- Maximum, average, minimum thermal envelope profiling.- Thermal image synchronised with kiln rotation.- Temperature reference profile for entire kiln length.- Zoom image and zoom profile.- Manual selection of two pre-programmed temperature scales.- Up to 20 alarms thresholds with display of each.- Time tracking for temperature zones with intervals defined by end user.
- Personalized kiln parameters according to brick quality, tyre positione..
- Thermal warp calculation of non-symmetrical distortion of kiln shell.
- Histograms, analysis of historical data.- X and Y thermal profiles, coating and brick thickness, polar view.- Zoom image or zoom profile.- Statistical calculations.- Tyre slip monitoring,- Atmospheric absorption correction- Refractory management- 3 D thermal imaging.
K17
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KILNSCAN 17KILNSCAN 173D display3D display
K18
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KILNSCAN 17KILNSCAN 17Kiln shell temperature displayKiln shell temperature display
K19
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KILNSCAN 17KILNSCAN 17Temperature profiles/ brick and coating thicknessesTemperature profiles/ brick and coating thicknesses
K20
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KILNSCAN 17KILNSCAN 173D view, full kiln length3D view, full kiln length
K21
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KILNSCAN 17KILNSCAN 17LinearizationLinearization
K22
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KILNSCAN 17KILNSCAN 17Histogram (temperature distribution percentage over a preHistogram (temperature distribution percentage over a pre--selected area)selected area)
K23
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KILNSCAN 17KILNSCAN 17Tyre slip monitoring Tyre slip monitoring
K24
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KILNSCAN 17KILNSCAN 17Brick management Brick management
K25
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KILNSCAN 17KILNSCAN 17Brick management Brick management
K26
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KILNSCAN 17KILNSCAN 17Brick management Brick management
K27
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KILNSCAN 17 KILNSCAN 17 Brick management Brick management
K28
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KILNSCAN 17KILNSCAN 17Thermal warp Thermal warp
K29
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KILNSCAN 17KILNSCAN 17Thermal warp Thermal warp
1 - Prior to problem
2 - During problem : (higher shell temperature due to change of burner adjustment)
3 - After problem : (re- adjustment of burner and change of silica index)
K30