kimmco-isover · with 2015 sales of €39,6 billion, saint-gobain operates in 66 countries and has...
TRANSCRIPT
Table of Contents
Company introduction ..................................................................................................................................................
TECH SA solutions for all industrial requirements .........................................................................................
a. Thermal insulation for industry ..................................................................................................................
b. Corrosion & humidity protection for industry .....................................................................................
c. Acoustic insulation for industry ..................................................................................................................
d. Fire protection for industry ...........................................................................................................................
TECH SA solution for any industrial applications ............................................................................................
1. Boilers & oven ........................................................................................................................................................
2. Chimneys & exhaust .........................................................................................................................................
3. Tanks & vessels ....................................................................................................................................................
4. Pipework ................................................................................................................................................................
5. Process equipment ............................................................................................................................................
TECH SA product naming structure ......................................................................................................................
SIIMCO TECH SA product range for all industry applications ....................................................................
TECH SA Slab ...................................................................................................................................................................
TECH SA Pipe Section ..................................................................................................................................................
TECH SA Wired Mat .....................................................................................................................................................
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Introduction
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SAUDI INTERNATIONAL INSULATION MANUFACTURING COMPANY (SIIMCO) is a joint venture equally owned by Alghanim industries (Kuwait) and Saint-Gobain (France).
SIIMCO will serve industrial and building insulation market segments in Saudi Arabia, GCC and Levant countries. SIIMCO solutions will enable the construction sector to meet the increasing demand for eco-friendly and energy efficient building materials. Stone wool (rock wool) insulation products are playing a key role in the successful development of green and fire safe building solutions as well as efficiently insulated industry equipment.
SIIMCO is manufacturing high quality stone wool insulation materials in different shapes (slab, wired mat, roll, pipe section & loose wool) for all types of buildings (residential & non-residential) and industrial facilities. The factory is located in Yanbu – west of Saudi Arabia.
Alghanim Industries is one of the largest, privately-owned companies in the Gulf region founded in 1932. A multi-national company in outlook with operations in 40 countries employing over than 14,000 employees, Alghanim Industries is a multi-billion-dollar conglomerate with more than 30 businesses, the company has been recognized as one of the best Employers in the Middle East and one of Asia’s Best Employer Brands, as well as having the Best Corporate Governance in Kuwait.Alghanim Industries has an 80+ year heritage as a successful commercial enterprise in the Gulf region, with a proven track record of reacting to economic and market changes. As a result, this diversified multi-national corporation has built a reputation synonymous with market leadership.
World leader in the habitat and construction market, with an experience of more than 350 years, Saint-Gobain designs, manufactures and distributes building and high-performance materials providing innovative solutions to today’s critical challenges of growth, energy efficiency and environmental protection, with 2015 sales of €39,6 billion, Saint-Gobain operates in 66 countries and has nearly 170,000 employees.
About the joint venture companies:
A group driven by innovationFor the third year in row, Saint-Gobain has been included in the Thomson Reuters Top 100 global innovators ranking. The list is based on the number of unique patents, the number of patents accepted compared with the number filed, and their international scope and renown.
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TECH SA solution for all industrial requirement
TECH SA solution for any industrial application
With our long-term competence, services and tools together with an industry-adapted and certified product portfolio we help you to plan and optimize the design of insulation systems in terms of costs and efficiency.
TECH SA solutions are sustainably fulfilling your demands of process safety and personal protection but also help you to cut costs by reducing heat loss and CO2 emissions improving the plant‘s energy efficiency.
SIIMCO understands the demands and specifics of industry related insulation projects. Together with you ourexperts identify the right solutions to bring value added to your customers at any stage of the project.
We provide you with high
performing, cost-efficient and
easy-to-use insulation solutions
that you can trust in – no matter if
for quick maintenance, demanding
turnaround or new projects locally
or with international scope.
SIIMCO offers insulation solutions for thermal, fire,sound and corrosion protection for any industrialapplication no matter if in power generation, oil & gasor process industry.
From cryogenic tanks to process pipelines and vesselsto high-temperature boilers or special equipment.SIIMCO solutions provide you with a safe, comfortableand sustainable answer to your project’s specific needs.
TECH SA solutions are satisfying high-quality demands of your customers and are optimized to reduce transport and storage space, costs and energy to improve service time and reducecapital costs.
Excelent thermal insulation Effective fire protection
Optimal sound insulation Corrosion protection
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Thermal insulation for Industry
Personal protectionTo protect personnel from contact injuries and skin burns when working close to hot pipe and equipment surfaces and very cold surfaces.
Process securityThermal insulation allows to maintain optimum of temperatures for transported or stored media (liquid or gaseous), to prevent corrosion due to high humidity levels/ dew point, and to prevent pipework and equipment from freezing in very low ambient temperatures.
Reduce heat lossDecreasing heat loss or gains allows to reduce the amount of energy needed to maintain process equilibrium and save cost. Optimizing the initial insulation will reduce installation costs and provide maximum energy savings throughout the lifetime of the installation.
Reduce environmental impactsOptimizing insulation efficiency will maximize the potential for CO2 saving, as well as provide a buffer against future rising energy costs. Insulation is certainly the easiest and most cost effective way to improve thermal efficiency. The use of new insulation system, will help to provide maximize potential energy savings and improved environmental protection on industrial equipment.
Improved sustainability through maxium thermal performanceTECH SA product range is designed to give optimum thermal conductivity for each application and temperature. The thermal conductivity of the insulation is measured over the full temperature scale in accordance with the internation-al standards. The thermal performance of TECH SA products is guaranteed by tight quality control, both internally and externally.
Thermal insulation is required for safety, to reduce heat loss and to increase sustainability of processes. SIIMCO offers the right solutions for all these requirements. There are numerous reasons for thermal insulation of equipment and processes:
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Moistur & water repellence
Low chloride insulation products are the basis for preventing corrosion under insulation (CUI), especially where higher temperature surfaces are involved. In addition, all SIIMCO industrial insulation products for external use are hydrophobic and non-hygroscopic, thus limiting potential water absorption. The open cell structure allows products to dry out quickly, should they become wet, without loss of their mechanical or insulating properties
Hydrophobic performance is tested and measured according to EN 1609 & AGI-Q 132, which allows for water absorption of less than 1kg/m2� after 24 hours. Nevertheless mineral wool products should always be stored inside and in dry conditions, in order to maintain their performance and low chloride content, when used for outdoor applications or on cold surfaces, metal sheet jacketing or equivalent vapor barriers should always be used.
Standards and guidelines
There are different standards to define the limits for water-leachable ions in insulation products:
ASTM C 795, for instance, concerns the water-leacha-ble content of chloride, sodium and silicate ions.
Karnes diagram defines an acceptable area which is identified as not supporting stress corrosion. SIIMCO industrial solutions fall within the acceptable area.
AS-Quality (AGI-Q 132): even more demanding is the AGI-Q 132 which sets the maximum content of chloride ions at 10ppm or 10mg per 1 kg of insulation material. Insulation materials which satisfy this standard are certified for AS-Quality. Austenitic (AS) is a term which describes a particular type of crystalline steel structure.
Highly alloyed austenitic steels (alloys of chrome, nickel and molybdenum) are
predisposed to tensile stress corrosion (stress corrosion cracking), caused
mainly by water soluble ions, such as chlorides. As temperature increases, so
does the risk of stress corrosion cracking. SIIMCO industrial products are
therefore low in chlorides.
Corrosion and humidity protectionfor industry
10.000
1.000
100
1010 100 1.000 10.000 100.000
UnacceptableAnalysis
AcceptableAnalysis
Acceptable analysis of water-leachable ions in mineral wool according to Karnes diagram
ppm (Na + SiOj)
ppm
CI
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Acoustic insulation in this field therefore has two main objectives - to protect the hearing of personnel working close by and, particularly in urban areas, to reduce ambient sound in the local environment. That improves the productivity & personal safety.
TECH SA solutions are characterized by high longitudinal air-flow resistance and uniform porosity, resulting in high sound attenuation levels. Their outstanding performance is a direct result of their elastic properties and low modulus of elasticity, which gives TECH SA solutions
a low dynamic toughness, and makes them superior to other insulants, such as plastic foams.
Acoustic insulation for Industry
Many industrial installations work at high pressure, with fast moving media and often turbulence, all of which can cause high noise levels.
Sound absorption
TECH SA products offer excellent acoustic absorption of sound
energy at certain frequencies, even when exposed to higher
temperatures, as found for instance in exhaust gas and
desulphurization equipment.
Sound reduction
In noisy working areas, sound reducing techniques can be used to
supplement sound absorption. Sound reducing constructions using
the mass-spring-mass principle, or sound capsules, can be
particularly useful in reducing noise emissions from industrial
processes into the ambient environment.
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Fire protection To protect personnel and equipment it is therefore important that all steps be taken to protect possible fire sources and prevent fires starting.Passive fire protection using non-combustible materials is the best way to eliminate these risks from the beginning or prevent fire from spreading. That is why all SIIMCO industrial insulation products offer outstanding fire safety properties.
SIIMCO insulation materials will not ignite, so there is no risk of fire caused by flying sparks from welding and grinding work carried out close to the insulation. In addition, SIIMCO insulating materials generate practically no smoke and no toxic gases, which is critically important for your employees, and for fire brigade personnel, should the worst come to the worst and a fire occur. With TECH SA industrial insulation solutions, you can feel safe in the knowledge that you will never be exposed to harmful gases from the insulation materials - and that you have done everything you possibly can to protect your plant and your business.
Fire resistanceYou can't always prevent a fire starting, but with SIIMCO insulation you can help to prevent it spreading. TECH SA solutions give you maximum safety in the event of fire. Whilst it is sometimes difficult to prevent a fire from starting, it is very important once it does start to prevent it spreading to surrounding areas, and particularly to prevent it encroaching on escape and evacuation routes.Additionally SIIMCO TECH SA fire-safe solutions are helping in the event of fire to keep the economic impact as low as possible by protecting surrounding industrial equipment. For fire-resistant solutions of industrial buildings please refer to our dedicated SIIMCO COMFORT SA building product range.
Class Characteristics
Non-Flammable, Flashover not possibleLow-Flammability, Flashover not possibleNormally Flammable, Flashover after more than 10 minutesEasily Flammable, Flashover in the space of 2-10 minutesEasily Flammable, Flashover in less than 2 minutesEasily Flammable
Fire protection for IndustryThe risk of fire in industrial environments is much higher than in building and other applications, particularly when working with welding and grinding equipment in high temperature environments containing flammable and /or explosive media.
Best-in-classSIIMCO industrial insulation solutions offer 'best in class' fire safety properties. They are non-combustible and are classified in Euroclass group A - the top classification for fire performance
A1, A2BCDEF
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The insulation of industrial process plants and equipment places high demands on the system designer, installer and the insulation supplier.
SIIMCO is working closely with industrial process designers, operators and contractors to develop a range of
industry solutions that meet any insulation requirement:
Providing a choice of products that meet demands for flexibility and ease of installation.
Are able to cope with the daily stresses of expansion and contraction, vibration and fluctuating temperature.
On tanks, vessels, pipes and other process equipment.
In power generation, oil & gas, chemical and other processing industry.
TECH SA solutions for any industrial application
Tanks & vessels
Chimneys & exhausts
Pipe work
Boilers & ovens
Process equipment
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1. Boilers & Ovens TECH SA a. Boiler walls
b. Boiler tops
c. Dead spaces
a. Boiler walls TECH SA TECH SA Wired Mat TECH SA Wired Mat TECH SA Slab TECH SA Wired Mat TECH SA Slab
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b. Boiler Tops
TECH SA Wired Mat
TECH SA Slab
c. Dead Spaces
… TECH SA Loose Wool
TECH SA solutions for any industrial application
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2. Chimneys & exhausts
TECH SA
TECH SA slab
TECH SA Pipes Section TECH SA Pipe Section
TECH SA Wired Mat
Industrial chimneys and exhausts – TECH SA solutions for circular and
rectangular structures
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a. Industrial chimneys – TECH SA flexible and safe
solutions
TECH SA Pipe Section
TECH SA Wired Mat
b. Flue gas and hot air ducts – TECH SA solutions combining thermal efficiency and safety
TECH SA
TECH SA solutions for any industrial application
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3. Tanks & vessels
TECH SA insulation solutions for conserving heat and cold
TECH SA
TECH SA Slab TECH SA Wired Mat TECH SA TECH SA
a. Tank roofs – TECH SA thermal insulation with high mechanical strength
TECH SA TECH SA Slab TECH SA Slab
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b. Tank walls
TECH SA Slab TECH SA
Wired Mat
c. Dead spaces – TECH SA insulation for difficult-to-access areas
TECH SA loose wool
TECH SA solutions for any industrial application
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4. Pipe Work
TECH SA solutions
TECH SA Pipe Section TECH SA Wired Mat
a. Small & Medium process pipes – TECH SA pipe section preformed range
TECH SA Pipe Section
TECH SA Pipe Section –
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b. Large process pipe – TECH SA flexible pipe insulation range
TECH SA Wired Mat
TECH SA Wired Mat
c. Pipe flanges and valves
TECH SA Wired Mat
Loose wool
TECH SA solutions for any industrial application
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5. Process equipment
TECH SA Wired Mat
a. Heat exchangers and small equipment
TECH SA Wired Mat
0.
b. Turbine insulation, which withstands heat and vibration
TECH SA Wired Mat
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1. Product group
2. Product form
3. Indicating performance and specific characteristic of the product.
4. Facing & wire mesh type:
TECH SA product naming structure
Example: TECH SA Slab 100 1 2 3 4
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COMFORT and TECH
COMFORT SA product range
TECH SA product range 0
SIIMCO TECH SA product rangefor all industrial applications
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SIIMCO TECH SA product range
TECH SA slab
°
λ [W / (m•K)] 0.041 0.047 0.065 0.086 0.115 0.150 0.195
Characteristic Symbol Unit Quantities and measured values Standard
TECH SA Slab 100
°
λ [W / (m•K)] 0.041 0.047 0.062 0.080 0.106 0.134 0.170
Characteristic Symbol Unit Quantities and measured values Standard
TECH SA Slab 130
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TECH SA Pipe Section
Characteristic Symbol Unit Quantities and measured values Standard
TECH SA Pipe Section 100
°
λ [W / (m•K)] 0.041 0.048 0.065 0.088
≤ .
Characteristic Symbol Unit Quantities and measured values Standard
TECH SA Pipe Section 130
°
λ [W / (m•K)] 0.041 0.047 0.063 0.085
≤ .
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SIIMCO TECH SA product range
TECH SA Wired Mat
Characteristic Symbol Unit Quantities and measured values Standard
TECH SA WM 80
°
λ [W / (m•K)] 0.041 0.048 0.068 0.097 0.134 0.183 0.248
≤
Characteristic Symbol Unit Quantities and measured values Standard
TECH SA WM 100
°
λ [W / (m•K)] 0.041 0.047 0.065 0.086 0.115 0.150 0.195
≤
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Characteristic Symbol Unit Quantities and measured values Standard
TECH SA WM 130
°
λ [W / (m•K)] 0.041 0.047 0.062 0.080 0.106 0.134 0.170
≤
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TECH SA solutions for any industry applicationTo learn more, please visit www.siimco.com.sa
Tel : +966(0)143927666Fax: +966(0)143928999P.O. BOX 57774Yanbu Industrial area 11574 Kingdom Of Saudi [email protected] Saudi International Insulation Manufacturing Co. (SIIMCO)