kinetic engineering limited

61
Kinetic Engineering Limited A kinetic in every automobile

Upload: nguyennga

Post on 15-Dec-2016

218 views

Category:

Documents


0 download

TRANSCRIPT

Page 1: Kinetic Engineering Limited

Kinetic Engineering Limited

A kinetic in every automobile

Page 2: Kinetic Engineering Limited

Agenda page

� Firodia Group of companies� Firodia Group of companies

� About Kinetic Engineering Limited

� Technical capabilities & product range

� Current customers & new programmes

� Benefits of partnering with Kinetic

A kinetic in every automobile

2

� Benefits of partnering with Kinetic

Page 3: Kinetic Engineering Limited

Agenda page

� Firodia Group of companies� Firodia Group of companies

� About Kinetic Engineering Limited

� Technical capabilities & product range

� Current customers & new programmes

� Benefits of partnering with Kinetic

A kinetic in every automobile

3

� Benefits of partnering with Kinetic

Page 4: Kinetic Engineering Limited

Firodia Group of Companies

� Kinetic Engineering Limited is a part of the $500MN Firodia Group of

companies, one of the pioneering groups in automobiles in Indiacompanies, one of the pioneering groups in automobiles in India

� It was founded by HK Firodia in the year 1962

– HK Firodia is known as the founder of the Indian Automobile Industry

– The brothers pioneered transportation & automobile manufacturing

in India post independence

� The Firodia Group of companies boasts of joint ventures from various

leading automobile companies in the world

A kinetic in every automobile

4

– Technology absorption from world leaders

� The Firodia Group of companies has established itself in all realms of

the auto world

Page 5: Kinetic Engineering Limited

Mahindra-Kinetic

Force Motors *

OEM manufacturing

Firodia Group of industries: an automobile art to part solution for every need

Scooter, Motor cycle, moped

3 Wheeler, LCV, Trucks

Firodia Group

Auto Components

Kinetic Engineering ltd

ZF Steering Systems *

JHS-Taigene

Kinetic Communications

Ducati Energia

Engines, gear boxes, shafts etc.,

Steering Systems

Motors – starter, radiator, blower, condenser, wiper, window, etc.,

ACG, ECU, Regulators

Engineering design & Electronics mfg services

A kinetic in every automobile

5

Other businesses

Kinetic Escalators & Elevators ltd

Other Auto Businesses & Services Jaya Hind Inds *

Kinetic Tools services

Chrysalis Financial Service

Escalators & Elevators, Auto parking systems

Marketing of financial services

* Independently managed

Jai Hind Sciaky Welding Machines

Die Castings

Tool & die manufacturing

Page 6: Kinetic Engineering Limited

Firodia Group of industries: an automobile art to part solution for every need

Engineering Design ServicesElectronic Manufacturing ServicesKinetic CommunicationsKinetic CommunicationsLimited

Cad & CAE

PCB Assembly

Die Casting

• Jaya Hind Industries• JHS – Taigene

High End die castings

Tool & DiesAuto Electricals

Complete vehicles

• Kinetic Engineering Ltd • Kinetic Motor Company• Force Motors

2, 3, 4 wheelers, LCVs

A kinetic in every automobile

Tool & DiesManufacturing

KT – JHS tool room Services

Tools & dies

Auto ComponentsManufacturing

• Kinetic Engineering Limited• JHS Taigene

All engine components & body shop

Starter Motors, Radiator Fan/ Blower/

Condenser Motors

Window and Wiper Motors

Auto Electricals

• Ducati Energia Pvtlimited

ACG (Magneto)

Regulators & Rectfiers

CDI

Electronic Engine Management

Page 7: Kinetic Engineering Limited

Firodia Group has a history of successful partnerships with the biggest names in the world

A kinetic in every automobile

7

Page 8: Kinetic Engineering Limited

Firodia Group has received various awards & recognitions for social contribution & achievements

Business World - FICCI

NCPEDP – ShellHelen Keller

Indian Institute of Technology MIT, USA

Corporate Citizen

award for

empowerment of

physically

challenged

- FICCI

Supporting equal

rights & gainful

employment for

persons with

disabilities

Award

Excellent

contribution to

industry, academia

& society

(IIT)

Distinguished

achievement and

exceptional

service to country,

society and MIT

MIT, USA

Auto ClusterKEL is proud to be associated with such distinguished

A kinetic in every automobile

8

Appreciation of

initiative and efforts

for successful

operation of ACDRIL

Auto ClusterKEL is proud to be associated with such distinguished

achievements and thanks its customers & well wishers for

making this possible

Page 9: Kinetic Engineering Limited

Agenda page

� Firodia Group of companies� Firodia Group of companies

� About Kinetic Engineering Limited

� Technical capabilities & product range

� Current customers & new programmes

� Benefits of partnering with Kinetic

A kinetic in every automobile

9

� Benefits of partnering with Kinetic

Page 10: Kinetic Engineering Limited

Welcome to a manufacturing powerhouse

� Headquartered in Pune, KEL offers engineering & manufacturingexcellence since 1972excellence since 1972– Pune is the auto capital of India with majors such as TATA, Bajaj, Force,

Mercedes, GM, Volkswagen at close proximity

� Since its inception, KEL has manufactured more than 50,00,000 engines,complete vehicles, gearboxes, gears, shafts & auto related componentsand complete assemblies

� KEL has its 52 acre manufacturing facility located in Ahmednagar withover 800 employees & the best equipments for auto-manufacturing

A kinetic in every automobile

10

over 800 employees & the best equipments for auto-manufacturing– Ahmednagar is conveniently located within 2 hours of drive from Pune &

Aurangabad – 2 major industrial centers

� KEL has decades of experience, accumulated skill, tradition ofquality & customer friendliness

Page 11: Kinetic Engineering Limited

Main Plant for Engines, Transmission, gearboxes &

other parts

KEL – situated in the automobile hub of India

Ahmednagar

other parts520,940 sq ft; land of 52 acres

Proposed plant in Singrur for new

TATA Nano project

Singrur

A kinetic in every automobile

11

Ahmednagar

Pune

Pune: corporate office, R&D,

design center, tool center

Page 12: Kinetic Engineering Limited

Vision: A Kinetic in every automobile

kinetic in every automobile

A kinetic in every automobile

12

“Building on its strong technical knowledge, 4 decades of manufacturing experience, vertically integrated in-house capability & customer-oriented attitude, Kinetic aspires to

provide a system or its part in every automobile in the world”

Page 13: Kinetic Engineering Limited

Promise of Kinetic Engineering Limited

“We will leverage our technical

strength to deliver to our

customers high-quality systems

& components at competitive

prices, in a timely manner by

continuous upgradation,

innovation & best practices in

Cost Competitive

ness

Innovation

Quality Delivery

Best Practices

A kinetic in every automobile

13

innovation & best practices in

the auto industry”

Page 14: Kinetic Engineering Limited

Quality policy as laid out by Senior Management of KEL

“ Kinetic Engineering Limited shall consistently produce products of high “ Kinetic Engineering Limited shall consistently produce products of high

quality at competitive prices through excellence in design, engineering,

manufacturing and service”

This policy shall be deployed through

A kinetic in every automobile

14

• Customer focus in all decisions

• Continuous improvement

• Development of capable supplier base

• Active participation of workforce

Page 15: Kinetic Engineering Limited

Agenda page

� Firodia Group of companies� Firodia Group of companies

� About Kinetic Engineering Limited

� Technical capabilities & product range

� Current customers & new programmes

� Benefits of partnering with Kinetic

A kinetic in every automobile

15

� Benefits of partnering with Kinetic

Page 16: Kinetic Engineering Limited

Kinetic Engineering Limited – diverse range of specializations

KEL

Auto CompComplete Vehicles

Gear shafts & complete gear boxes

Small Engines & engine components

Body Shop capabilities

KEL

� KEL can

manufacture &

assemble

products such

as mopeds,

motorcycles,

ATV,

lawnmowers

etc.,

� KEL can manufacture gear

shafts & complete gearboxes to

suit customer needs.

� KEL has state of the art

transmission manufacturing &

QC facilities and a multi facility

heat treatment capability.

A kinetic in every automobile

� Kel can manufacture &

assemble small engines up

to 400cc

� All important engine

components including

cylinder heads, crankshafts,

axles, shafts & all types of

machine components

� KEL has press,

weld, paint shop

capability to

cater to the

clients’ specific

needs

� KEL has a CED

facility and paint

shop

Page 17: Kinetic Engineering Limited

Kinetic – diverse capabilities for automotive parts

Gears Shafts

Housing & covers

Flywheel magnetos

Gear Box assembly

Transmission components Gears Shafts & covers magnetos assembly

Crankshafts & Cam shafts

Connecting Rods

Cylinder blocks & Cylinder Heads

Miscellaneous precision parts

Engine Assemblies

Body Parts

Sheet metal, tubular frame

Wheels

Paints –Metal & plastics

Complete vehicles

assemblies

components & Assembly

Engine components & Assembly

Body parts & complete vehicles

A kinetic in every automobile

frame assembly

assemblies

Tractor Components

Transmission components

Steering arms, steering knuckles

Starter Motors

Alternator parts

vehicles

Other parts (non auto/other)

Page 18: Kinetic Engineering Limited

Machining capabilities

KEL can perform various machining operations on metal forgings, aluminum castings,

& iron castings using latest machines & skilled labor

Hobbing, Broaching,

shaving, spline

rolling, shaping,

boring, grinding

Gear cutting operations

Finishing operationsHeat treatment Inspection

Plating, CED,

powder coating,

painting

Gear helix, profile,

pitch error

CMM

� Case

carburizing

� Induction

hardening

� Carbonitriding

A kinetic in every automobile

18

Complete range of machining using 178 machines including 71 CNC machines

� Carbonitriding

Page 19: Kinetic Engineering Limited

The wide & extensive range of international machines can suit needs to all types of operations

Machine Make/Model No of units

CNC turning Centers Murata/Japan 32

Gear Hobbing Machines Liebherr/Germany 27Gear Hobbing Machines Liebherr/Germany 27

Gear Shaving Machines Hurth/Redring/ Kanzaki 19

High Speed Shaping Liebherr/Germany 04

Conventional Shaping HMT 08

Broaching machines Protel 08

Internal Grinders Voumard 16

Profile Grinders Landis 28

Cylindrical Grinders HMT 21

Honing Machines Sunnen/WMV,Fuji 12

A kinetic in every automobile

19

Honing Machines Sunnen/WMV,Fuji 12

Laser welding Machine Trumpf 01

CNC Angular Wheel Head

Grinding Machine

Tsugami 01

CNC Gear Tester Klingelnberg 01

Total 178

Page 20: Kinetic Engineering Limited

Technical Capabilities

Gear Manufacturing Shaft ManufacturingCase & Cover

Manufacturing

TypeSpur, Helical, Double Spur, Main Shaft, Drive Shaft

Gear box Housing, Rear

Cover, Top Cover, Front TypeSpur, Helical, Double Spur,

Planet

Main Shaft, Drive Shaft

(Spur/ Helical)Cover, Top Cover, Front

Cover

ProcessHobbed, Shaped, Taper

Shaped, Shaved

Facing & Centering, Turning,

Grinding

Milling, Drilling, Tapping,

Boring

Accuracies DIN Class 8 to 9OD Grinding 10micron, Ra =

3.2

Flatness – 0.05 mm, C.D. –

0.04 mm. Concentricity – 20

to 30 micron

Module Range 1.25 – 4 N/A N/A

SplinesRolled involutes, Hobbed

involutes, Straight SplinesN/A N/A

SAE8620, EN353,

SCM415,SCM420 in Cold,

SAE8620,EN

353,SCM415,SCM420 in Aluminum Alloy, Grey Cast

A kinetic in every automobile

20

MaterialSCM415,SCM420 in Cold,

Hot Forged, Routes, Bar

stock

353,SCM415,SCM420 in

Cold, Hot Forged, Routes,

Bar stock

Aluminum Alloy, Grey Cast

Iron

Heat Treatments

Case-Carburizing,

Hardening, Tempering,

Nitriding, Carbo-nitriding,

Induction Hardening

Case-Carburizing,

Hardening, Tempering,

Nitriding, Carbo-nitriding,

Induction Hardening

N/A

Size Range Gears Dia 15 to 400 mmDia 15 to 100 mmX650mm

Length450 mm X 450 mm

Page 21: Kinetic Engineering Limited

KEL has a strong Heat treatment facility

� Kinetic’s heat treatment plant covers a wide range of solutions required

for hardening of components

� The range includes case hardening, induction hardening or full hardening

and can perform the following operations:

� Sealed quench furnace

� Gas carburizing & hardening

� Gas carbonitriding

� Induction hardening

A kinetic in every automobile

21

� Induction hardening

� Liquid Carbo nitriding

� Shot Blasting

� Washing & tempering

Page 22: Kinetic Engineering Limited

Assembly of gearboxes and engines

� KEL has the capability & experience to assemble complete

gearboxes and enginesgearboxes and engines

– KEL has till date manufactured 50,00,000 engines of mopeds,

scooters & motorcycles

– Currently assembling engines for Kinetic, Tomos and MV Agusta

– Currently assembling gearboxes for LCVs

� Each engine or gearbox is tested as per specification of customer.

A kinetic in every automobile

22

Page 23: Kinetic Engineering Limited

Weld Shop Paint Shop & platingPress Shop

Body Shop Capabilities – complete end to end solutions available

� CO2 welding

� Spot welding

� Seam Welding

� Gas welding

� Projection welding

� Tig welding

� Kinetic has a complete

press shop capable of

63 ton up to 200 ton

press capable of all

types of sheet metal

� Activities include

forming, bending,

trimming, drawing,

piercing

� Complete paint shop

with pre-treatment

plant including

degreasing,

chromatising,

phospating

� CED (Cathodic electric

deposition) painting

(for components like

chassis, rims etc)

A kinetic in every automobile

23

� Tig welding

� Aluminium welding

� Ideal for all sheet

metal parts like

chassis, silencer, body

parts etc

chassis, rims etc)

� Plastic paint shop –

separate facility at

Koregaon Bhima for

large ABS part painting

� Nickel chrome, zinc,

copper & Zinc cobalt

plating facility

Page 24: Kinetic Engineering Limited

Design & tool mfg Machine tools Surface coating

Body Shop Capabilities – complete end to end solutions available

� CAD centre

� Well equipped tool

room

� EDM wire cutting

� EDM Spark erosion

� Die spotting

� Fully automatic Ni-Cr

plant with micro

processor control

� Zinc coating (Blue &

yellow passivation),

Zinc cobalt, Hard

chrome plating

� Liquid painting, lacquer

coating (3 paint shops),

� Facility for Machine

tools reconditioning

� New machine building

� Special purpose

machines

� Boring machines

� Restoring accuracy of

A kinetic in every automobile

24

� 3 Axis machining

centre

� Jig boring etc.,

coating (3 paint shops),

Powder coating plant

� Restoring accuracy of

machines Cm<1.67

Page 25: Kinetic Engineering Limited

Assembly of complete vehicles

� KEL’s nagar plant was incorporated as a manufacturer of mopeds,

scooters & motorcycles sold under the largely successful Luna brand

name in India and exported all over the world

� It has produced more than 50,00,000 vehicles; completely assembled in

its premises

� The facility can hence adopt modern techniques to assemble complete 2

wheelers, snowmobiles, lawnmowers, 3 wheelers & other products for its

customers

A kinetic in every automobile

25

customers

Page 26: Kinetic Engineering Limited

KEL’s transmission components include gears, main shafts, housing covers, sleeves,

shifting levers & rails & complete gear box assemblies

A look at the transmission components & sub -assemblies

A kinetic in every automobile

26

Page 27: Kinetic Engineering Limited

A look at the transmission components – gears

Double Spur Gear Reverse Spur Gear

A kinetic in every automobile

27

Planetary Gear

Page 28: Kinetic Engineering Limited

Drive Shaft

A look at the transmission components – shafts

Main ShaftSide Shaft

A kinetic in every automobile

28

Steering Knuckle Assembly

Page 29: Kinetic Engineering Limited

A look at the transmission components – complete gearboxes

A kinetic in every automobile

29

TATA MOTORS LTD. - GB 18 Gear Box Assembly FORCE MOTORS LTD. - Minidor Gear Box Assembly

Page 30: Kinetic Engineering Limited

A look at the engine components & assemblies

< Crankshafts & Camshafts

A kinetic in every automobile

30

Cylinder Block >

Page 31: Kinetic Engineering Limited

A look at the engine components & assemblies

Moped Engine Assembly

A kinetic in every automobile

31

Motorcycle Engine Assembly

Page 32: Kinetic Engineering Limited

Slip Yoke

A look at the other non automotive products

Slip Yoke

A kinetic in every automobile

32

Steering Arm Assembly

Muffler

Page 33: Kinetic Engineering Limited

A look at the vehicle parts & complete vehicle assemblies

A kinetic in every automobile

33

Page 34: Kinetic Engineering Limited

Quality

Quality – the only way

• For Kinetic, Quality is the only way

• Having produced millions of high quality auto – components & vehicles, Quality systems, • Having produced millions of high quality auto – components & vehicles, Quality systems, Quality assurance & quality control are the top most priorities

• KEL implements a DNV Certified TS 16949 Quality management system

• Quality check points are installed at every level to ensure the best product is delivered to you

� Includes in –process

gauging`

Quality Management

system

� Spectrometer

� Eddy current testing

Metallurgical Lab Metrology Lab

� Coordinate Measuring

Machine (CMM)

� Gauge calibration System

A kinetic in every automobile

Best Quality to

the customer

gauging`

� Statistical Process Control

� Periodical gauge

calibration system

� PPAP, FMEA Control Plan

� Eddy current testing

� Image Analyzer

� Microscope

� Micro Hardness Tester

� Magna Flux Testing

� Gauge calibration System

� Surface Roughness

Tester

� Roundness Tester

� Contour scope

� Bearing Noise Tester

� CCD Camera

� Profile Projector

Page 35: Kinetic Engineering Limited

Quality system capabilities

“ Quality Management System third party registered under

TS 16949: 2002 certification,

A kinetic in every automobile

35

TS 16949: 2002 certification,

acquired in Feb 2006, from DNV”

Page 36: Kinetic Engineering Limited

Online quality monitoring system

Vendor performance

rating

Receipt quality & report

In-process quality

Final Inspection

Non conforming product decision Defect analysis

Calibration of monitoring & measuring

A kinetic in every automobile

36

Inspection product decision & disposal

measuring devices

Page 37: Kinetic Engineering Limited

Quality conformation

� OE suppliers for Piston, Bearing, fastener, oil seal, belt, paint, carburetor etc are

QMS certified for ISO 9000 and / or QS 9000.QMS certified for ISO 9000 and / or QS 9000.

� Self certified vendors

� Quality assurance through

– Internal quality audits & vendor audit

– PFMEA review & updation.

– Quality plan & Control plan

– Gauge R & R study

– Cp, CpK study & monitoring

A kinetic in every automobile

37

– Cp, CpK study & monitoring

– Preventive maintenance as per schedule

– Jig fixtures & receiver gauges validation as per schedule - interlock

Page 38: Kinetic Engineering Limited

Agenda page

� Firodia Group of companies� Firodia Group of companies

� About Kinetic Engineering Limited

� Technical capabilities & product range

� Current customers & new programmes

� Benefits of partnering with Kinetic

A kinetic in every automobile

38

� Benefits of partnering with Kinetic

Page 39: Kinetic Engineering Limited

ProgrammesTATA Motors Limited

Current customers - Domestic

� India’s second largest automobile player � Main shaft for MUV’s: Sumo, Safari� India’s second largest automobile player

with a turnover of $7.2BN with over 4 MN vehicles on road

� Manufacturer of 4 wheelers, LCVs, HCVs, MUVs, SUVs Passenger vehicles

� 5 manufacturing bases in India & 6 assembly basis internationally

� JV with Daewoo, Fiat & acquisition of Land Rover, Jaguar & other majors

� Main shaft for MUV’s: Sumo, Safari

� Complete gearbox assembly of LCV TATA 407

� All transmission gears for Winger (Parcel & passenger van)

A kinetic in every automobile

39

Page 40: Kinetic Engineering Limited

ProgrammesForce Motors Limited

Current customers - Domestic

� Complete automobile company � Complete gearbox assembly, cylinder � Complete automobile company manufacturing HCV, LCV, MUV, tractors & 3 wheelers since 1968 in India

� Collaboration with MAN AG of Germany for manufacture of High Capacity Trucks

� India’s first & pioneering 4 wheeler manufacturer

� Product range includes popular Tempo Traveller, Trax, Matador, Minidor & many such revolutionary products

� Complete gearbox assembly, cylinder block assembly with cylinder liner for LCV Minidor

� Complete gearbox, jacket tube, shafts for Minifour

� Steering Shaft, speedo shaft, rocker shaft support, thermostat assembly, oil pump housings & venturi housings for MUV Traveller

� Main drive shaft, Spur & Planetary gears for tractor

A kinetic in every automobile

40

� Speedo Shaft for SUV, Trax

Page 41: Kinetic Engineering Limited

ProgrammesMahindra Kinetic Scooters & Motorcycles P Ltd.,

Current customers - Domestic

� India’s leading 2 wheeler company � Complete engines for range of � India’s leading 2 wheeler company

� Manufacturer of mopeds, scooters, motorcycles from 50cc to 250cc

� Over 7.5 MN customers on road

� Collaborator of SYM of Taiwan

� Recent collaboration with Mahindra & Mahindra

� Complete engines for range of mopeds (popular Luna)

� All engine parts including crankshafts, camshafts, connecting rod, cylinder heads, gears for scooters & motorcycles

� Variator line (CVT) for scooters (pioneers)

� Motorcycle parts for Kinetic

A kinetic in every automobile

41

Page 42: Kinetic Engineering Limited

ProgrammesKlassic / Sushant Enterprise

Current customers - Domestic

� One of country’s leading wheel � Rims for Honda Activa & Suzuki � One of country’s leading wheel manufacturer

� Customers include Honda, Suzuki, Piaggio, TATA, Mahindra and others

� Rims for Honda Activa & Suzuki Access scooter – India's largest selling scooters

� Rims manufacturing & painting for 3 wheeler Piaggio Ape & LCV TATA Ace

� Engine support frame assembly for Piaggio, Mahindra three wheeler LCV’s

A kinetic in every automobile

42

Page 43: Kinetic Engineering Limited

ProgrammesCarraro

Current customers - International

� Manufacturer of power � Axle & Transmission parts for � Manufacturer of power transmissions with a turnover of 800 MN Euros & 18 factories in the world

� Business Units include axle assemblies, gear & components, drive lines, power controls & vehicles & supply to worlds leading automobile players

� Axle & Transmission parts for tractor customers for carraro including:– Main shafts, Drive shafts (LH &

RH) Shafts (Spur& helical), for new Holland tractors

– Steering knuckles for John Deere,

– Sleeves for Landini– Bushing for Rear Axle– Various other axles

programmes

A kinetic in every automobile

43

Page 44: Kinetic Engineering Limited

ProgrammesGKN Rockford

Current customers - International

� Leader in off-highway power train � Slip Yokes for off highway � Leader in off-highway power train products.

� Offers the industry's most complete line of power train systems and components to meet the most demanding performance requirements in off-highway applications

� The most preferred choice for heavy-duty power train components

� Slip Yokes for off highway applications

A kinetic in every automobile

44

Page 45: Kinetic Engineering Limited

ProgrammesVisteon

Current customers - International

� Multinational global leader into �

� Multinational global leader into powertrain, engine induction, climate interiors, automotive systems, modules, lighting & electronics

� Turnover of 800MN euros

� Customer base includes BMW, Chrysler, Ford, GM, Honda, Hyundai, Renault, Nissan, Toyota, Volkswagen & many more

� Body parts painting for

Mahindra Scorpio SUV –

India’s largest selling SUV

A kinetic in every automobile

45

Page 46: Kinetic Engineering Limited

ProgrammesBombardier Recreational Products

Current customers - Exports

� USA’s leading manufacturer of

power sports engines & recreational

products used for snow, water, road

& off road with 80 years of success

& expertise

� Manufacture in 6 countries & sales

in over 80 countries with a network

of over 5000 in 18 countries

� Various Steering arm assemblies

for personal watercraft, propeller

shafts, drive shafts for BRP - USA

& BRP - Asia

A kinetic in every automobile

46

Page 47: Kinetic Engineering Limited

ProgrammesTomos

Current customers - Exports

� Single largest exporter of mopeds � Complete Engine assembly (with � Single largest exporter of mopeds

to US

� Makes largest range of mopeds

with various options of start.

� Manufacturers of motorcycles from

classic to sensational street mate

Hip hop.

� Complete Engine assembly (with

starter & bendix) for Youngster &

Hip-Hop moped models

� Frames for Youngster and Hip-Hop

A kinetic in every automobile

47

Page 48: Kinetic Engineering Limited

ProgrammesHusqvarna - Electrolux

Current customers - Exports

� Over a century of experience, � Complete muffler assembly for lawn � Over a century of experience, Husqvarna was the first company to manufacture a DOHC engine for 250, 450 & 510 cc motorcycles

� Manufacturer high capacity motocross & Dirt Bikes

� Also manufacture Lawnmowers

� Complete muffler assembly for lawn

mowers

A kinetic in every automobile

48

Page 49: Kinetic Engineering Limited

ProgrammesMV Agusta- Cagiva

Current customers –Exports

� Over a century of excellence, MVA is the � 125 cc engine for Cagiva Mito � Over a century of excellence, MVA is the

most respected 2 wheeler brand in

Europe manufacturing top end

motorcycles & are the most passionate

preference by leading racers &

enthusiasts

� Performance motorcycles (MVA) & light

weight (Cagiva) from 250cc to over

1000cc

� Recently acquired by world’s most

reputed motorcycle maker – Harley

Davidson

� 125 cc engine for Cagiva Mito

(Under validation process)

� Aluminium frame assembly for Mito

125cc.

A kinetic in every automobile

49

Davidson

Page 50: Kinetic Engineering Limited

ProgrammesTata Motors - Nano

New Programmes – Nano gearbox!

� Satisfied with KEL’s commitment & supply � The Nano is the most anticipated

automobile launch scheduled in 2008 in India

� It has received overwhelming response at the auto expo from the media, industry and general public

� To be priced at Rs. 1,00,000 ($2200) only, it is positioned to be a revolutionary product & category creator in the world and expected t become India’s highest selling passenger car

� Satisfied with KEL’s commitment & supply for gearboxes for their other programmes

� Confident about KEL’s technical capability, TML has selected KEL to supply transmission gears & shafts for the prestigious Nano car.

� Accordingly KEL has set up a complete new line with the latest equipment for ensuring the best quality product is in the Nano

A kinetic in every automobile

50

Page 51: Kinetic Engineering Limited

Machines purchased for Nano Project

Machine Make/Model

CNC Gear Hobbing Machine. (3) Liebherr, Germany

CNC Gear Shaving Machine (3) Kanzaki ,JapanCNC Gear Shaving Machine (3) Kanzaki ,Japan

Rack Type Spline Rolling Machine (1) Nachi ,Japan

CNC Gear Shaping Machine. (1) Liebherr, Germany

LASER WELDING Machine. (1) Trumpf ,Germany

CNC Angular Wheel Head Grinding Machine (1) Tsugami, Japan

Automatic Straightening Machine (1) MAE, Germany

Hard Turning Machine (1) MAZAK, Singapore

Bore/ Cone/ Face Grinding Machine (2) PMT

A kinetic in every automobile

51

Bore/ Cone/ Face Grinding Machine (2) PMT

Continuous Gas Carburising Furnace Line with DAS (1) High temp

CNC Gear Tester (1) Klingelnberg

Page 52: Kinetic Engineering Limited

Machines purchased for Nano Project

A kinetic in every automobile

52

CNC Gear Shaping Machine CNC Gear Shaving Machine

Page 53: Kinetic Engineering Limited

Machines purchased for Nano Project

A kinetic in every automobile

53

CNC Gear Hobbing Machine Laser Welding Machine

Page 54: Kinetic Engineering Limited

Machines purchased for Nano Project

A kinetic in every automobile

54

Automatic Straightening Machine CNC AWHG Machine

Page 55: Kinetic Engineering Limited

ProgrammesArwin Meritor

New Programmes – Arvin Meritor

� USA’s most admired & leading �� USA’s most admired & leading

manufacturer or transmission &

drive equipments

� 63 manufacturing facilities in

24 countries supplying to all

auto majors of the world

� Ring gear carrier, Input shaft

A kinetic in every automobile

55

Page 56: Kinetic Engineering Limited

ProgrammesAmerican Axle

New Programmes – American Axle

� � Gears, Slip yokes etc.,� Started in 1917, AAM is the 12th largest automotive supplier in USA with a turnover of $3.2BN manufacturing in 29 locations serving to over 100 countries producing over 15,000 axles per day

� World leaders in design, engineering, test, validation, & manufacture of drive line, & drive train for passenger cars, trucks & SUVs

� GM’s preferred supplier

� Gears, Slip yokes etc.,

A kinetic in every automobile

56

Page 57: Kinetic Engineering Limited

Kinetic exports to North America, Europe, Asia

A kinetic in every automobile

57

Kinetic customers

Page 58: Kinetic Engineering Limited

A Kinetic, in the world’s leading automobiles

A kinetic in every automobile

58

Page 59: Kinetic Engineering Limited

Agenda page

� Firodia Group of companies� Firodia Group of companies

� About Kinetic Engineering Limited

� Technical capabilities & product range

� Current customers & new programmes

� Benefits of partnering with Kinetic

A kinetic in every automobile

59

� Benefits of partnering with Kinetic

Page 60: Kinetic Engineering Limited

A mutually beneficial relationship that drives success in the future

Strong Convenient Committed

Advantages of partnering with KEL

� KEL is part of one

of the country’s

most reputed

business houses

� KEL has been

pioneering in

automotive &

engineering for 3

Strong Reputation

Convenient Location All round ability Excellence

Committed management

� KEL is located in

the auto-hub of

India, in Pune

up

� Its factory in

nagar is central

to pune,

Aurangabad

� KEL has an

unique all round

ability for

designing,

developing,

machining,

painting,

treating

assembling &

� KEL’s qualified

engineers,

skilled workers,

developed

systems strive

for excellence

in quality,

delivery & cost

� KEL’s

experienced,

friendly &

available top

management is

committed to

ensure

complete

customer

A kinetic in every automobile

60

engineering for 3

decades

Aurangabad

� This provides

logistical

convenience,

experienced

vendor, skilled

manpower &

knowledgeable

staff

assembling &

complete

manufacturing

of gears, shafts,

axles,

gearboxes,

engine

components,

engines &

vehicles.

customer

satisfaction

Page 61: Kinetic Engineering Limited

Seeking an alliance with your prestigious company

� KEL’s list is incomplete without a giant force such as yourself�

� It would be KEL’s pleasure to work with your prestigious company

on programmes customized to your requirements

– We would work out a solution that reduces your complexity

of operations & costs while ensuring quality & timeliness

� We appreciate & look forward to your business

A kinetic in every automobile

61