Installation Instructions

Original Instructions

Kinetix 5000 Shared-bus Connector KitsKinetix 5500 and Kinetix 5700 Drive Families

The Kinetix® 5000 servo drive families use the shared-bus connection system to extend AC input power, 24V control power, and DC-bus power from drive-to-drive in shared-bus multi-axis configurations.

These documents contain additional information concerning drive system installation.

Kinetix 5700 Servo DrivesThese shared-bus connector kits apply to Kinetix 5700 multi-axis servo drive systems.

Resource Description

Kinetix 5500 Servo Drives User Manual, publication 2198-UM001Provides detailed information on wiring, applying power, troubleshooting, and integration with Logix5000™ controllers.

Kinetix 5700 Servo Drives User Manual, publication 2198-UM002

iTRAK® System User Manual, publication 2198T-UM001

Shared-bus Connector KitsCat. No.

Drive Cat. No. Application Description

2198-TCON-24VDCIN36 2198-P031, 2198-P070, 2198-P141, (1)

2198-P208, 2198-CAPMOD-2240

(1) The DC-bus power supply or capacitor module is the typical use. However, the input wiring connector can be inserted into any drive (mid-stream in the drive system) to begin a new 24V control bus when the maximum current value is reached. See the Kinetix 5700 Servo Drives User Manual, publication 2198-UM002.

24V DC input power to control bus 24V DC input wiring connector

2198-H040-P-T2198-D006-ERS3, 2198-D012-ERS32198-D020-ERS3, 2198-D032-ERS32198-CAPMOD-2240

Control power sharing Control power T-connector with bus bars, 55 mm

2198-H070-P-T2198-D057-ERS32198-S086-ERS32198-S130-ERS3

Control power sharing Control power T-connector with bus bars, 85 mm

2198-S160-P-T 2198-S160-ERS3 Control power sharing Control power T-connector with bus bars, 100 mm

2198T-W25K-P-IN 2198T-W25K-ER 24V DC input power to control bus 24V DC input wiring connector

2198T-W25K-P-T 2198T-W25K-ER Control power sharing Control power T-connector with bus bars, 100 mm

http://literature.rockwellautomation.com/idc/groups/literature/documents/um/2198-um001_-en-p.pdfhttp://literature.rockwellautomation.com/idc/groups/literature/documents/um/2198t-um001_-en-p.pdfhttp://literature.rockwellautomation.com/idc/groups/literature/documents/um/2198-um002_-en-p.pdfhttp://literature.rockwellautomation.com/idc/groups/literature/documents/um/2198-um002_-en-p.pdf

Kinetix 5000 Shared-bus Connector Kits

Kinetix 5500 Servo DrivesThese shared-bus connector kits apply to Kinetix 5500 multi-axis servo drive systems.

Replacement Bus-bar Connectors

Shared-bus Connector Kits (1)

Cat. No.

(1) Catalog numbers 2198-H040-xxx-T include 55 mm bus bars. Catalog numbers 2198-H070-xxx-T include 85 mm bus bars.

Frame Size and Cat. No.

Application Description

2198-H040-ADP-IN Frame 1 or 2 First drive• Mains AC input wiring connector • 24V DC input wiring connector• DC bus T-connector

2198-H040-A-T

Next drive is…Frame 1 drives:• 2198-H003-xxx• 2198-H008-xxxFrame 2 drives:• 2198-H015-xxx• 2198-H025-xxx• 2198-H040-xxx

AC sharing only AC bus T-connector

2198-H040-D-T DC sharing only DC bus T-connector

2198-H040-P-T Control power sharing only Control power T-connector

2198-H040-AD-T AC and DC bus sharing AC and DC bus T-connectors

2198-H040-AP-T AC and control power sharing AC and control power T-connectors

2198-H040-DP-T DC and control power sharing DC and control power T-connectors

2198-H040-ADP-T AC, DC, and control power sharing AC, DC, and control power T-connectors

2198-H070-ADP-INFrame 3 drive:2198-H070-xxx

First drive• Mains AC input wiring connector• 24V DC input wiring connector• DC bus T-connector

2198-H070-A-T

Next drive is…Frame 3 drives:2198-H070-xxx

AC sharing only AC bus T-connector

2198-H070-D-T DC sharing only DC bus T-connector

2198-H070-P-T Control power sharing only Control power T-connector

2198-H070-AD-T AC and DC bus sharing AC and DC bus T-connectors

2198-H070-AP-T AC and control power sharing AC and control power T-connectors

2198-H070-DP-T DC and control power sharing DC and control power T-connectors

2198-H070-ADP-T AC, DC, and control power sharing AC, DC, and control power T-connectors

Cat. No. Description Drive Family

2198-BARCON-55DCAC100Replacement 55 mm bus-bar connectors (quantity 8) for:• AC and DC-bus sharing• 24V DC control power sharing

Kinetix 5500Kinetix 5500 and Kinetix 5700

2198-BARCON-85DCAC100Replacement 85 mm bus-bar connectors (quantity 8) for:• AC and DC-bus sharing• 24V DC control power sharing

Kinetix 5500Kinetix 5500 and Kinetix 5700

2198-BARCON-100DC100 Replacement 100 mm bus-bar connectors (quantity 8) for 24V DC control power sharing Kinetix 5700

2 Rockwell Automation Publication 2198-IN005D-EN-P - February 2016

Kinetix 5000 Shared-bus Connector Kits

Install the Connector KitsThe connection system for both drive families is comprised of three components.

Kinetix 5700 Connection System• The 24V input-wiring connector that plugs into the DC-bus power supply or capacitor

module (typically) and receives input wiring for 24V DC.• 24V DC T-connectors that plug into the drives downstream from the power supply

where the 24V control power is shared. • Bus bars that connect between drives to extend the 24V control power from drive to

drive.

This example illustrates the 24V input wiring connector inserting into the DC-bus power supply along with downstream T-connectors and bus-bar connectors. For information on installing the DC-bus connector kit, refer to the Kinetix 5700 DC-bus Connector Kit Installation Instructions, publication 2198-IN007.

(1) Due to the higher amp rating of the iTRAK power supply (catalog number 2198T-W25K-ER), the input wiring connector (catalog number 2198T-W25K-P-IN) is slightly larger than the input wiring connector for the remaining Kinetix 5700 drive modules (catalog number 2198-TCON-24VDCIN36).

SHOCK HAZARD: To avoid hazard of electrical shock, perform all mounting and wiring of the servo drives and shared-bus connector kits before applying power. Once power is applied, connector terminals can have voltage present even when not in use.

DANGER D'ÉLECTROCUTION: Pour éviter le risque d'électrocution, procéder à l'installation et au câblage des servovariateurs et des connecteurs du bus partagé avant de mettre sous tension. Lorsque l'alimentation est raccordée, les bornes du connecteur peuvent être sous tension même lorsqu'elles ne sont pas utilisées.

IMPORTANT When the shared-bus connection system is used, the zero-stack tab and cutout must be engaged between adjacent drives.

24V Input Wiring Connector (1)24V T-connectors

Bus-bar Connectors

24V Input Wiring

Zero-stack Taband Cutout Engaged

Kinetix 5700Drive System

DC-bus power supply ismounted leftmost followed

by the drive with thelargest amp rating.

100 mmBus-bar

85 mmBus-bar

55 mmBus-bar

Rockwell Automation Publication 2198-IN005D-EN-P - February 2016 3

http://literature.rockwellautomation.com/idc/groups/literature/documents/in/2198-in007_-en-p.pdf

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Kinetix 5500 Connection System• Input-power wiring connectors plug into the leftmost drive and receive input wiring for

AC input power and 24V DC input power.• AC bus, DC bus, and 24V DC T-connectors plug into the drives downstream from the

first drive where AC, DC, and/or 24V control power is shared. DC bus T-connectors also plug into the first drive where DC bus power is shared.

• Bus bars connect between drives to extend the AC input bus, DC bus, and 24V DC control power from drive-to-drive.

This example illustrates the AC input power wiring connector, T-connectors, and bus-bar connectors. The 24V bus and DC bus systems connect in a similar way.

(1) Due to the higher amp rating of frame 3 drives, the input wiring connector for frame 3 drives (catalog number 2198-H070-ADP-IN) is slightly larger than the wiring connector for frame 1 and 2 drives (catalog number 2198-H040-ADP-IN).

(2) Due to the extra width of frame 3 drives, bus-bar connectors between frame 3 drives are slightly longer (85 mm) than connectors between frame 2 and frame 1 drives (55 mm).

(3) DC bus T-connectors latch on both sides when inserted into the drive. To remove the DC bus T-connector, at least one latch must be pried away with a non-conductive probe.

Power Ratings

The Kinetix 5000 servo drive families are rated for use on a circuit capable of delivering up to 200,000 A (fuses) and 65,000 A (circuit breakers) when used with fuses and circuit breakers specified in the Kinetix Servo Drives Technical Data, publication GMC-TD003.

Attribute Value Drive Family Attribute Value Drive Family

AC input current, max 52 AKinetix 5500 24V control power current, max 32 A Kinetix 5500Kinetix 5700Bus-bar current, max 70 A

2198-Hxxx-ERSx Drive System (top view)Frame 2 drives are shown.

Drive with largest amp rating must beleftmost drive.

Input Wiring Connector (1) AC T-connectors

Bus-bar Connectors (2)

(AC bus-bars shown)Input Power Wiring(AC input wiring is shown)

Zero-stack Taband Cutout Engaged DC Bus Connector Latch

DC Bus T-connector (3)

Kinetix 5500Drive System

Allen-Bradley, iTRAK, Kinetix, Logix5000, Rockwell Automation, and Rockwell Software are trademarks of Rockwell Automation, Inc.

Trademarks not belonging to Rockwell Automation are property of their respective companies.

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Publication 2198-IN005D-EN-P - February 2016Supersedes Publication 2198-IN005C-EN-P - March 2015 Copyright © 2016 Rockwell Automation, Inc. All rights reserved. Printed in the U.S.A.

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Kinetix 5000 Shared-bus Connector KitsKinetix 5700 Servo DrivesKinetix 5500 Servo DrivesReplacement Bus-bar ConnectorsInstall the Connector KitsKinetix 5700 Connection SystemKinetix 5500 Connection System

Power Ratings

Introduction_Category Types

This tab summarizes Rockwell Automation Global Sales and Marketing preferred printing standards. It also provides guidance on whether a publication should be released as JIT (print on demand) or if it requires an RFQ for offset printing.Find your publication type in the first section below. Use the assigned Printing Category information to determine the standard print specifications for that document type. The Printing Categories are defined below the Publication Type section. Note there may be slightly different print specifications for the categories, depending on the region (EMEA or Americas).For more information on Global Sales and Marketing Printing Standards, see publication RA-CO004 in DocMan.

Publication Type and Print Category

Publication TypeOff Set Print Category Spec. (See table below)JIT Spec. (See table below)DescriptionOrder Min **Order Max **Life Cycle Usage / Release Option

ADNA - PuttmanNAAdvertisement Reprint ColourNANAPresale / Internal

APA3D2Application Solution or Customer Success Story5100Presale / External

ARNANAArticle/Editorial/BylineNANAPresale / Internal

(press releases should not be checked into DocMan or printed)

ATB3, B4D5Application techniques5100Presale / External

BRA2 Primary, A1NABrochures5100Presale / External

CAC2 Primary, C1NACatalogue150Presale / External

CGNANACatalogue Guide150Presale / External

CLNANACollection550Presale / External

COA5, A6, A9D5Company Confidential InformationNANANA / Confidential

CPE-onlyE-only, D5Competitive Information550NA / Confidential

DCE-onlyE-onlyDiscount SchedulesNANAPresale / Internal

DIA1, A3NADirect Mail5100Presale / Internal

DMNANAProduct Demo550Presale / Internal

DSB3D5Dimensions Sheet15Post / External

DUB3D5Document Update15Post / External

GRB2D6Getting Results15Post / External

INB3 Primary, B2D5, D6Installation instructions15Post / External

LMNANALaunch Materials550Presale / Internal

PCB3D5Packaging Contents

PLE-only primary, B3E-onlyPrice List550Presale / Internal

PMB2D6Programming Manual15Post / External

PPA3D1Profile (Single Product or Service). NOTE: Application Solutions are to be assigned the AP pub type.5100Presale / External

QRB2 primary, B3, B5D5, D6Quick Reference15Post / External

QSB2 primary, B3, B5D5, D6Quick Start15Post / External

RMB2D5, D6Reference Manual15Post / External

RNB3D5Release Notes15Post / External

SGB1 Primary, B4D5, D6Selection Guide Colour550Presale / External

SGB2D5, D6Selection Guide B/W550Presale / External

SPA1, A2, A3, A4NASales Promotion NOTE: Service profiles are to be assigned the PP pub type.5100Presale / Internal

SRB2, B3D5, D6Specification Rating Sheet5100Presale / External

TDB2 Primary B3, B4, B5D5, D6Technical Data550Presale / External

TGB2, B3D6Troubleshooting Guide15Post / External

UMB2 Primary, B4D6User Manual B/W15Post / External

WDB3D5Wiring Diagrams / Dwgs15Post / Internal

WPB3 Primary, B5D5White Paper550Presale / External

** Minimum order quantities on all JIT items are based on the publication length. **

Publication lengthMinimum Order Quantity

77 or more pages1 (no shrink wrap required)

33 to 76 pages25

3 to 32 pages50

1 or 2 pages100

Pre-sale / MarketingAll paper in this category is White Brightness, 90% or better. Opacity 90% or better

CategoryColor OptionsAP, EMEA Paper RequirementsCanada, LA, US Paper Requirements

A14 color170 gsm 2pp100# gloss cover, 100# gloss text

A24 color170 gsm , folded, 4pp100# gloss cover, 80# gloss text

A34 colorCover 170 gsm with Body 120 gsm, > 4pp80# gloss cover, 80# gloss text

A42 color170gsm Silk – 120gsm Silk80# gloss cover, 80# gloss text

A52 color170gsm Silk – 120gsm Silk80# gloss cover, 80# matt sheet text

A61 color170gsm Silk – 120gsm Silk80# gloss cover, 80# matt sheet text

A74 color cover2 color textSelection GuideCategory being deleted10 Point Cover C2S50# matte sheet text

A84 color coverCategory being deleted50# matte sheet text, self cover

2 color text

Selection Guide

A92 color100gsm bond50# matte sheet text, self cover

Selection Guide

Gray shading indicates Obsolete Print Catagories

Post Sale / Technical Communication

CategoryColor OptionsAP, EMEA Paper RequirementsCanada, LA, US Paper Requirements

B14 color cover270gsm Gloss 100gsm bond10 Point Cover C2S

2 color text50# matte sheet text

B21 color160gsm Colortech & 100gsm Bond90# Cover50# matte sheet text

B31 color100gsm bond50# matte sheet text, self cover

B42 color160gsm Colortech & 100gsm Bond90# Cover50# matte sheet text

B52 color100gsm bond50# matte sheet text, self cover

Catalogs

CategoryColor OptionsAP, EMEA Paper RequirementsCanada, LA, US Paper Requirements

C14 color cover270gsm Gloss 90gsm silk10 Point Cover C2S

4 color text45# Coated Sheet

C24 color cover270gsm Gloss 80gsm silk10 Point Cover C2S

2 color text32#-33# Coated Sheet

JIT / PODAll paper in this category is White Brightness, 82% or better. Opacity 88% or better

CategoryColor OptionsAP, EMEA Paper RequirementsCanada, LA, US Paper Requirements

D14 color170gsm white silk80# gloss cover, coated 2 sides

D24 color120gsm white silk80# gloss text, coated 2 sides, self cover

D34 colorCover 170gsm with Body 120gsm80# gloss cover, 80# gloss text coated 2 sides

D41 color160gsm tab90# index

D51 color80gsm bond20# bond, self cover

D61 colorCover 160gsm tab with Body 80gsm bond90# index, 20# bond

D72 color160gsm tab90# index

D82 color80gsm bond20# bond, self cover

D92 colorCover 160gsm tab with Body 80gsm bond90# index, 20# bond

D10Combination: 4 color cover, with 2 color bodyCover 160gsm with Body 80gsm90# index, 20# bond

Gray shading indicates Obsolete Print Catagories

Just In Time (JIT) or Off Set (OS)?

Use these guidelines to determine if your publication should be JIT (just in time/print on demand) or if it would be more economical to print OS (offset/on a press). OS print jobs require an RFQ (Request For Quote) in US. If your job fits into the “Either” category, an RFQ is recommended, but not required. In the US, RA Strategic Sourcing will discourage or reject RFQs for jobs that fall within the JIT category. Guidelines differ for black & white and color printing, so be sure to check the correct tables.

Black & White Printing

Color Printing

Color Printing

Print Spec Sheet

JIT Printing SpecificationsRA-QR005J-EN-P - 6/14/2013

Printing SpecificationYOUR DATA HEREInstructionsNO

(required) Publication Number:2198-IN005D-EN-PSample: 2030-SP001B-EN-P11” x 17”LOOSE -Loose LeafYESPre-sale / MarketingTOP

Use Legacy Number:YES or NO8.5” x 11”PERFECT - Perfect BoundA1LEFT

Legacy Number if applicable:Sample Legacy Number: 0160-5.338.375” x 10.875SADDLE - Saddle StitchA2RIGHTCORNER

Publication Title:Kinetix 5000 Shared-bus Connector Kits Installation InstructionsSample: ElectroGuard Selling Brief80 character limit - must match DocMan Title8.25” x 11” (RA product profile std)PLASTCOIL - Plastic Coil (Coil Bound)A4BOTTOMSIDE

Used in Manufacturing:YESYES or NO - If Yes, must have Part No. listed below8.25” x 10.875”STAPLED1 -1 positionA3

Part Number:If SAP Part Number, be sure to enter PN- before the number7.385” x 9” (RSI Std)STAPLED1B - bottom 1 positionA5

(required) CategoryD5Select Print Category A,B,C or D from category list, on "Introduction_Category Types" tab6” x 4”STAPLED2 - 2 positionsA6

Paper Stock Color:White is assumed. For color options contact your vendor5.5” x 8.5” (half-size)THERMAL - Thermal bound (Tape bound)A7

Ink Color:One color assumes BLACK / 4 color assume CMYK / Indicate PMS number here4.75” x 7.75”THERMALO - Thermal Bound (Tape bound - offline)A8

Page Count:4Total page count including cover. Enter PAGE count, not SHEET count4.75” x 7” (slightly smaller half-size)A9

(required) Finished Trim Size Width:5.5” x 8.5” (half-size)This is sheet size, before folding4.25" x 5.50"Post Sale / Technical Communication

Fold:Half or V or Single FoldReview key below. Leave blank if folded for saddle stitching4” x 6”B1

Finished Fold Size:4.25x2.75This is size after folding is completed3” x 5”B2

Binding/Stitching:LOOSE -Loose LeafReview key below9” x 12” (Folder)B3None

Stitching Location:Blank, Corner or SideA4 (8 ¼” x 11 ¾”) (210 x 297 mm)B4Half or V or Single Fold

Drill Hole (Yes/No):NOAll drilled publications use the 5-hole standard, 5/16 inch-size hole and a minimum of ¼ inch from the inner page border.A5 (5.83” x 8.26”) (148 x 210 mm)B5C or Tri-Fold

Number of Tabs Needed:5 tab in stock at RR Donnelley36” x 24” PosterCatalogsDbleParll

Number of Pages per Pad:Average sheets of paper. 25, 50 75,100 Max24” x 36” PosterC1Sample

Glue Location on Pad:Glue location on pads18” x 24” PosterC2Short (must specify dimensions between folds in Comments)

(required) Business Group:Marketing CommercialAs entered in DocManJIT/PODZ or Accordian Fold

(required) Cost Center:19134 - IAIf your Business Unit is Marketing Commercial, add the appropriate division name after 19134 using the chart on the right. All other Business Units: Enter only the number as in DocMan, no description. Example - 1902119134 - Commerc 19134 - OEM 19134 - Compone 19134 - Power C19134 - Global 19134 - Process 19134 - IA 19134 - Service 19134 - IMC 19134 - Safety 19134 - Industr 19134 - Softwar19134 - Mkt Dig 19134 - US MarkeD1Microfold or French Fold - designate no. of folds in Comments - intended for single sheet only to be put in box for manufacturing

Comments:No RA part number is necessary because 3rd-party manufacturer orders these pubs by the pub number. POD/JIT for manuafacturing. Eonly for CustomPoint. Make two folds to achieve 4.25x2.75 finished fold size.D2Double Gate

FoldsHalf, V, Single C or Tri

Dble Parll

Z or Accordian Microfold or French

Double Gate

Short FoldSaddle-Stitch Items All page quantities must be divisible by 4.Note: Stitching is implied for Saddle-Stitch -no need to specify in Stitching Location.80 pgs max. on 20# (text and cover)76 pgs max. on 20# (text) and 24# (cover)72 pgs max. on 24# (text and cover)

Perfect Bound Items940 pgs max. w/cover (90# index unless indicated otherwise)70 pgs. min. for spine without words200 pgs min. for spine with words

Plastcoil Bound Items530 pgs max. of 20# (if adding cover deduct equivalent number of pages to equal cover thickness) (90# index unless indicated otherwise)

Tape Bound Items250 pgs max. on 20# no cover240 pgs max. w/cover (90# index unless indicated otherwise)D3

D4

D5

D6

D7

D8

D9

MBD000B0209.bin

MBD000B020B.bin

MBD000B020C.bin

MBD000B020A.bin

MBD000B0205.bin

MBD000B0207.bin

MBD000B0208.bin

MBD000B0206.bin

MBD000B0203.bin

MBD000B0204.bin

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