kinetix 5500 servo drives installation instructions · rockwell automation publication...

Installation Instructions

Original Instructions

Kinetix 5500 Servo DrivesCatalog Numbers 2198-H003-ERS, 2198-H008-ERS, 2198-H015-ERS, 2198-H025-ERS, 2198-H040-ERS, 2198-H070-ERS, 2198-H003-ERS2, 2198-H008-ERS2, 2198-H015-ERS2, 2198-H025-ERS2, 2198-H040-ERS2, 2198-H070-ERS2

Summary of ChangesThis publication contains new and updated information as indicated in the following table.

About the Kinetix 5500 DrivesKinetix 5500 servo drives provide an Integrated Motion over the EtherNet/IP network solution for applications with output power and current requirements in the range of 0.214.6 kW and 1.432.5 A 0-pk, respectively.

See the Kinetix 5500 Servo Drives User Manual, publication 2198-UM001, for detailed information on wiring, applying power, troubleshooting, and integration with ControlLogix 5570, ControlLogix 5580, and GuardLogix 5570, or CompactLogix 5370 and Compact GuardLogix 5370 controllers.

Topic Page

Summary of Changes 1

About the Kinetix 5500 Drives 1

Catalog Number Explanation 2

Before You Begin 2

Remove the Grounding Screws in Ungrounded Power Configurations 2

Install the Kinetix 5500 Servo Drive 3

Connector Data 6

Wiring Requirements 9

Attach the Motor Cable Shield Clamp 10

Circuit Breaker/Fuse Selection 12

Motor Overload Protection 14

Additional Resources 15

Topic Page

Added impedance grounded when ever ungrounded and corner-grounded power configurations are mentioned 23

Updated callouts in Grounding Screw figure and updated text in Grounding Screw table 3

Added 2198-Hxxx-ERS2 safety connector view and shared-bus wiring connectors to Features and Indicators figure 6

Updated Wiring Requirements table with text and values 9

Added Circuit Breaker/Fuse Selection tables 1214

Updated text in Motor Overload Protection with new thermal retention feature in drive firmware 4.001 or later 14

http://literature.rockwellautomation.com/idc/groups/literature/documents/um/2198-um001_-en-p.pdf

Kinetix 5500 Servo Drives

Catalog Number ExplanationThis publication applies to the following Kinetix 5500 servo drives. For connecting safe torque-off signals, hardwired drives use the safe torque-off (STO) connector and ship with the protective cover removed. Integrated safe torque-off drives do not use the STO connector and ship with the protective cover in place. See Connector Data on page 6 to locate the cover.

Kinetix 5500 Drive Catalog Numbers

Before You BeginRemove all packing material, wedges, and braces from within and around the components. After unpacking, check the item nameplate catalog number against the purchase order.

The Kinetix 5500 servo drives ship with the following:

Wiring plug connector set for mains input power (IPD), 24V control input power (CP), digital inputs (IOD), motor power (MP), motor brake (BC), and safe torque-off (STO)

2198-KITCON-DSL connector kit for motor feedback connections Wiring plug connector for shunt power (RC) connections that is installed on the drive These installation instructions, publication 2198-IN001

Remove the Grounding Screws in Ungrounded Power ConfigurationsRemove the grounding screws only when using ungrounded, corner-grounded, or impedance-grounded power configurations. Removing the screws involves gaining access, opening the side door, and removing the screws.

Removing the grounding screws in multi-axis configurations is best done when the drive is removed from the panel and placed on its side on a solid surface that is equipped as a grounded static-safe workstation.

Drive Cat. No.(hardwired STO)

Drive Cat. No.(integrated STO) Frame Size Input Voltage

Continuous Output PowerkW

Continuous Output CurrentA 0-pk

2198-H003-ERS 2198-H003-ERS2

1195264V rms, single-phase195264V rms, three-phase324528V rms, three-phase

0.2 kW0.3 kW0.6 kW

1.4

2198-H008-ERS 2198-H008-ERS20.5 kW0.8 kW1.6 kW

3.5

2198-H015-ERS 2198-H015-ERS2

2

1.0 kW1.5 KW3.2 kW

7.1

2198-H025-ERS 2198-H025-ERS2

195264V rms, three-phase324528V rms, three-phase

2.4 kW5.1 kW 11.3

2198-H040-ERS 2198-H040-ERS2 4.0 kW8.3 kW 18.4

2198-H070-ERS 2198-H070-ERS2 3 7.0 kW14.6 kW 32.5

TIP Replacement connector sets are also available. See the Kinetix Servo Drives Specifications Technical Data, publication GMC-TD003, for more information.

IMPORTANT If you have grounded wye power distribution, you do not need to remove the screws. Go to Install the Kinetix 5500 Servo Drive on page 3.Removing the grounding screws can affect EMC performance.

ATTENTION: Because the unit no longer maintains line-to-neutral voltage protection, the risk of equipment damage exists when you remove the grounding screws.

2 Rockwell Automation Publication 2198-IN001D-EN-P - February 2016

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Remove the Grounding Screws

Grounding Screw Configurations

Install the Kinetix 5500 Servo DriveThese procedures assume that you have prepared your panel and understand how to bond your system. For installation instructions regarding equipment and accessories not included here, refer to the instructions that came with those products.

ATTENTION: To avoid personal injury, the grounding screws access door must be kept closed when power is applied. If power was present and then removed, wait at least 5 minutes for the DC-bus voltage to dissipate and verify that no DC-bus voltage exists before accessing the grounding screws.

ATTENTION: Risk of equipment damage exists. The drive ground configuration must be accurately determined. Leave the grounding screws installed for grounded power configurations (default). Remove the screws for ungrounded, ungrounded, corner-grounded, and impedance-grounded power.

Ground Configuration (1)

(1) Refer to the Kinetix 5500 Servo Drives User Manual, publication 2198-UM001, for example configurations.

Grounding Screw Configuration Benefits of Configuration

Grounded (wye) Both screws installed (default setting)

UL and EMC compliance Reduced electrical noise Most stable operation Reduced voltage stress on components and motor bearings

AC fed ungrounded Corner grounded Impedance grounded

Both screws removed Helps avoid severe equipment damage when ground faults occurs Reduced leakage current

Single-phase input power AC screw removed (2)

(2) Removing the AC grounding screw to minimize leakage current in single-phase operation can affect EMC performance.

Minimizes leakage current for single-phase operation

SHOCK HAZARD: To avoid hazard of electrical shock, perform all mounting and wiring of the Kinetix 5500 drive prior to applying power. Once power is applied, connector terminals can have voltage present even when not in use.

ATTENTION: Plan the installation of your system so that you can perform all cutting, drilling, tapping, and welding with the system removed from the enclosure. Because the system is of the open type construction, be careful to keep any metal debris from falling into it. Metal debris or other foreign matter can become lodged in the circuitry and result in damage to components.

Grounding screws are installed for grounded power configurations(screws installed is default setting). Remove both screws for ungrounded, corner-grounded, and

impedance-grounded power for three-phase operation Remove only the AC screw for single-phase operation

Grounding Screw Access Door

Kinetix 5500 Drive (side view)

Lift door to meet arrow at left.AC Screw

DC Screw

Rockwell Automation Publication 2198-IN001D-EN-P - February 2016 3



Mount the Kinetix 5500 DriveFollow these steps to mount the drive in single-axis configurations.

1. Observe these clearance requirements when mounting a single drive to the panel: Additional clearance is required for cables and wires or the shared-bus connection system connected to the top of the drive. Additional clearance is required if other devices are installed above and/or below the drive and have clearance requirements of their

own. Additional clearance left and right of the drive is required when mounted adjacent to noise sensitive equipment or clean wire ways. The recommended minimum cabinet depth is 300 mm (11.81 in.).

Refer to the Kinetix Servo Drives Technical Data, publication GMC-TD003, for Kinetix 5500 drive dimensions.

In multi-axis shared-bus configurations, drives must be spaced by aligning the zero-stack tab and cutout. For mounting, sizing, and configuring shared-bus configurations, refer to the Kinetix 5500 Servo Drives User Manual, publication 2198-UM001.

2. Mount the Kinetix 5500 drive to the cabinet subpanel with M4 (#8-32) steel machine screws torqued to 2.0 Nm (17.7 lbin), max.

IMPORTANT Mount the drive in an upright position as shown. Do not mount the drive on its side.

Clearance right of the drive is not required.

Clearance left of thedrive is not required.

Kinetix 5500Servo Drive

40 mm (1.57 in.) clearance belowdrive for airflow and installation.

40 mm (1.57 in.) clearance abovedrive for airflow and installation.

Zero-stack Tab andCutout Aligned

Bus-bar system used in bus-sharing configurations is not shown for clarity.


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Product DimensionsIncluded in this figure are the drill hole patterns for standalone drives. Refer to the Kinetix 5500 Servo Drives User Manual, publication 2198-UM001, for multi-axis drill-hole patterns.

Kinetix 5500 Drives with 2198-KITCON-DSL Connector Kit

Kinetix 5500 Drives with 2198-H2DCK Converter Kit

Refer to Kinetix Servo Drives Technical Data, publication GMC-TD003, for motor/actuator compatibility with the 2198-H2DCK converter kit and product dimensions.

Kinetix 5500 DriveCat. No. Frame

Amm (in.)

Bmm (in.)

Cmm (in.)

Dmm (in.)

Emm (in.)

Drill Hole Patterns

Fmm (in.)

Gmm (in.)

2198-H003-ERSx1 50 (1.97) 170 (6.69)

200 (7.87) 226 (8.90)

215 (8.46) 193.68 (7.62) 4.51 (0.18)2198-H008-ERSx

2198-H015-ERSx

2 55 (2.16) 225 (8.86) 265 (10.43) 243.84 (9.60) 5.00 (0.20)2198-H025-ERSx

2198-H040-ERSx

2198-H070-ERSx 3 85.2 (3.35) 250 (9.84) 294 (11.57) 273.70 (10.78) 0.0

E

D

CA 3.0

(0.12)

B

F

0.0

0.0

G

52.50(2.07)

34.00(1.34)

M4 (#8-32) Dimensions are in mm (in.)

2198-H003-ERSDrive is Shown

Applies to Only

Frame 3

256(10.08)

56.0(2.20)

45.0(1.77)

256(10.08)

56.0(2.20)

256(10.08)

56.0(2.20)

Dimensions are in mm (in.)

Frame 1 Servo Drive

2198-H2DCK Feedback Converter Kit

Mounted on Frame 1 Drive

2198-H2DCK Feedback Converter Kit

Mounted on Frame 2 Drive 2198-H2DCK Feedback Converter Kit

Mounted on Frame 3 Drive


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Connector DataUse this illustration to identify the Kinetix 5500 drive features and indicators.

Kinetix 5500 Drive Features and Indicators

Kinetix 5500 Drive Connectors

Item Description Item Description Description

1 Motor cable shield clamp 8 Module status indicator 15 Motor brake (BC) connector

2 Converter kit mounting hole (under cover) (1)

(1) Protective knock-out covers the 2198-H2DCK converter kit mounting hole. Remove knock-out for use with the converter kit.

9 Network status indicator 16 Ground terminal

3 Motor feedback (MF) connector 10 LCD display 17 Shunt resistor (RC) connector

4 Digital inputs (IOD) connector 11 Navigation push buttons 18 AC mains input power (IPD) connector

5 Ethernet (PORT1) RJ45 connector 12 Link speed status indicators 19 DC bus (DC) connector (under cover) (2)

(2) DC bus connector ships with protective knock-out cover that can be removed for use in shared-bus configurations.

6 Ethernet (PORT2) RJ45 connector 13 Link/Activity status indicators 20 24V control input power (CP) connector

7 Zero-stack mounting tab/cutout 14 Motor power (MP) connector 21 Safe torque-off (STO) connector (3)

(applies to only 2198-Hxxx-ERS drives)

(3) Protective knock-out cover is removed on 2198-Hxxx-ERS (hardwired STO) drives.

Designator Description Connector

IPD AC mains input power 4-position plug, terminal screws

DC DC common bus power 2-position (T-connector used in shared-bus configurations)

CP 24V control input power 2-position plug, terminal screws

RC Shunt power 2-position plug, terminal screws

MP Motor power 4-position plug, terminal screws

MF Motor feedback 2-position plug, spring terminals

BC Brake power 2-position plug, terminal screws

IOD Digital inputs 4-position plug, spring terminals

STO Safe torque off 5-position plugs, spring terminals, 2x (2 rows of 5 pins)

PORT1, PORT2 Ethernet communication ports RJ45 Ethernet

21

20

19

18

17

12

L3

L2

L1

1

2

+

1

8

3

4

135

6

11

10

9

12

16

7 7

U

V

W

21 15

14

2

12

Kinetix 5500 Drive, Front View(2198-H003-ERSx drive)

Kinetix 5500 Drive, Top View(2198-H003-ERS drive)

Kinetix 5500 Drive, Top View(2198-Hxxx-ERS2 drive)

Protective Knock-out

Shared-bus AC Input Wiring Connector

Shared-bus 24V Input Wiring Connector



Mains Input Power (IPD) Connector

Shunt Power (RC) Connector Pinout

DC Bus (DC) Connector Pinout

Control Input Power (CP) Connector Pinout

Motor Power (MP) Connector Pinout

Motor Feedback (MF) Connector Pinout

IPD Pin Description Signal

Chassis ground

L3

Three-phase input power

L3

L2 L2

L1 L1

RC Pin Description Signal

1Shunt connections (frames 2 and 3)

DC+

2 SH

1Shunt connections (frame 1)

SH

2 DC+

DC Pin Description Signal

1DC bus connections

DC-

2 DC+

CP Pin Description Signal

1 24V power supply, customer-supplied 24V+

2 24V common 24V-

MP Pin Description Signal Color

U

Three-phase motor power

U Brown

V V Black

W W Blue

Chassis ground Green

MF Pin (1)

(1) Refer to Kinetix 5500 Servo Drives User Manual, publication 2198-UM001, for installation instructions.

Description Signal

1Bidirectional data and power for digital encoder interface

D+

2 D-

SHIELDCable shield and grounding plate (internal to 2198-KITCON-DSL connector kit) termination point

SHIELD

Cable shield and shield clamp (internal to 2198-H2DCK converter kit) termination point

L3

L2

L1

12

12

U

V

W

Pin 1Pin 2


http://literature.rockwellautomation.com/idc/groups/literature/documents/in/2198-um001_-en-p.pdf


Motor Brake (BC) Connector Pinout

Digital Inputs (IOD) Connector Pinout

Safe Torque Off (STO) Connector Pinout

The 2198-Hxxx-ERS drives ship with the safe torque-off function enabled. Connect the safe torque-off inputs to a safety circuit or install bypass wiring to enable motion. Refer to the Kinetix 5500 Servo Drives User Manual, publication 2198-UM001, for more information.

Ethernet Communication PORT1 and PORT2 Pinout

BC Pin Description Signal

1Motor brake connections

MBRK+

2 MBRK-

IOD Pin Description Signal

1 24V current-sinking fast input #1. This is a dual-function input. IN1 (1)

(1) This signal has dual-functionality. You can use IN1 (IOD-1) as registration or Home input.

2 I/O common for customer-supplied 24V supply. COM

3 24V current-sinking fast input #2. IN2

4 I/O cable shield termination point. SHLD

STO Pin Description Signal

1 Safety bypass plus signal. Connect to both safety inputs to disable the STO function. SB+

2 Safety bypass minus signal. Connect to safety common to disable the STO function. SB-

3 STO input 1 (SS_IN_CH0). S1

4 STO input common (SCOM). SC

5 STO input 2 (SS_IN_CH1). S2

IMPORTANT The safe torque-off (STO) connector applies to only the 2198-Hxxx-ERS drives.

Port Pin Description Signal

1 Transmit port (+) data terminal TD+

2 Transmit port (-) data terminal TD-

3 Receive port (+) data terminal RD+

4

5

6 Receive port (-) data terminal RD-

7

8

21

Pin 1

Pin 1

1

8

Standard RJ45




Wiring RequirementsWire must be copper with 75 C (167 F) minimum rating. Phasing of mains AC power is arbitrary and earth ground connection is required for safe and proper operation.

Kinetix 5500 Drive Power and I/O Wiring Requirements

IMPORTANT The National Electrical Code and local electrical codes take precedence over the values and methods provided.

Kinetix 5500 DriveCat. No. Description

Connects to Terminals Wire Sizemm2 (AWG)

Strip Lengthmm (in.)

Torque ValueNm (lbin)Pin Signal

2198-H003-ERSx2198-H008-ERSx2198-H015-ERSx2198-H025-ERSx2198-H040-ERSx

Mains input (1) power (single-axis IPD connector)

(1) The wire size, strip length, and torque specifications shown here apply to the single-axis connector that ships with the drive. For the shared-bus connector specifications, refer to the Kinetix 5500 Servo Drives User Manual, publication 2198-UM001.

IPD-1IPD-2IPD-3IPD-4

1.54(1612) 7.0 (0.28) 0.50.6

(4.45.3)

2198-H070-ERSx 1.56(1610) 10.0 (0.39)

2198-H003-ERSx2198-H008-ERSx2198-H015-ERSx2198-H025-ERSx2198-H040-ERSx Motor power

MP-1MP-2MP-3MP-4

Motor power cable depends on motor/drive combination.0.752.5 (4)(1814)

(4) Building your own cables or using third-party cables is not an option. Use single motor cable catalog number 2090-CSxM1DF-xxAAxx. Refer to the Kinetix Motion Accessories Specifications Technical Data, publication KNX-TD004, for cable specifications.

8.0 (0.31) 0.50.6(4.45.3)

2198-H070-ERSx 2.56 (4)

(1410) 10.0 (0.39)0.50.8(4.47.1)

2198-Hxxx-ERSx

PELV/SELV24V power (single-axis CP connector)

CP-1CP-2

24V+24V-

2.50.5(1420)

7.0 (0.28) 0.220.25(1.92.2)Brake power BC-1BC-2

MBRK+MBRK- N/A

(5)

(5) Motor brake wires are part of the 2090-CSBM1DF/DG motor cable.

DC Bus power DC-1DC-2DC+DC- N/A

(6) N/A (6)

(6) DC bus connections are always made from drive-to-drive over the bus bar connection system. These terminals do not receive discrete wires.

N/A (6)

Shunt power(frames 2 and 3)

RC-1RC-2

DC+SH 0.54.0

(2012) 8.0 (0.31)0.50.6(4.45.3)Shunt power

(frame 1)RC-1RC-2

SHDC+

Safety (2)

(2) These signals and the safe torque-off (STO) connector apply to only the 2198-Hxxx-ERS drives.

ST0-1ST0-2ST0-3ST0-4ST0-5

SB+SB-S1SCS2

0.21.5(2416) 10.0 (0.39) N/A

(7)

(7) This connector uses spring tension to hold wires in place.

Digital inputs

IOD-1IOD-2IOD-3IOD-4

IN1 (3)COMIN2SHLD

(3) This signal has dual-functionality. You can use IN1 (IOD-1) as registration or Home input.

0.21.5(2416) 10.0 (0.39) N/A

(7)

ATTENTION: To avoid personal injury and/or equipment damage, observe the following: Make sure installation complies with specifications regarding wire types, conductor sizes, branch circuit protection, and disconnect devices. The National

Electrical Code (NEC) and local codes outline provisions for safely installing electrical equipment. Use motor power connectors only for connection purposes. Do not use them to turn the unit on and off. Ground shielded power cables to prevent potentially high voltages on the shield.

L1L2L3

WVU


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Attach the Motor Cable Shield ClampA shield clamp and two screws are supplied with each Kinetix 5500 drive. Use the clamp to bond the motor cable shield-braid to chassis ground.

Kinetix VP Servo MotorsThese examples illustrate 2090-CSxM1DF/DG motor cables with connections to Kinetix VP motors and using 2198-KITCON-DSL feedback connector kits. If your motor connections are coming from other compatible Allen-Bradley servo motors/actuators, see Other Allen-Bradley Motors and Actuators on page 11.

Cable Shield Clamp Installation

IMPORTANT Loosen the retention screw, if needed, until you can start threading both clamp screws with the cable shield under the clamp. Make sure the cable clamp tightens around the cable shield and provides a good bond between the cable shield and the drive chassis.

Motor CableShield Clamp

2198-KITCON-DSLMotor Feedback

Connector Kit

Motor Power(MP) Connector

Motor Brake(BC) Connector

Exposed shield braid under clamp.

Feedback cable routedaround the shield clamp.

Shield Clamp Screws (2)2.0 Nm (17.7 lbin), max

Kinetix 5500 Servo Drives,Frame 1 or 2, Front View

(frame 1 is shown)

2090-CSBM1DF-18AAxxSingle Motor Cable

Clamp features apply to all frame sizes.

Servo Drive

Shield Clamp

Retention Screw

Motor CableShield Clamp

Motor Power(MP) Connector

Motor Brake(BC) Connector

Exposed shield braid under clamp.

Shield Clamp Screws (2)

Feedback cable routedwithin the shield braid.

2198-KITCON-DSLMotor Feedback

Connector Kit

Kinetix 5500 Servo Drives,Frame 2 or 3, Front View

(frame 2 is shown)

2090-CSBM1DF-14AAxxSingle Motor Cable

Servo Drive

Retention Screw(loosen, do not remove)

IMPORTANT When the drive/motor combination calls for 18 AWG cable, the feedback cable routes around the motor cable shield clamp.

IMPORTANT When the drive/motor combination calls for 14 or 10 AWG cable, the feedback cable routes along with the power and brake wiring.



Other Allen-Bradley Motors and ActuatorsThe other compatible Allen-Bradley motors and actuators require the 2198-H2DCK converter kit for wiring motor feedback. A clamp spacer is included with the kit for motor power/brake cable diameters that are too small for a tight fit within the drive clamp alone.

Cable Clamp Attachment

Refer to the Kinetix 5500 Servo Drives User Manual, publication 2198-UM001, for detailed information on wiring the 2198-H2DCK feedback converter kit and attaching the motor power/brake shield clamp.

IMPORTANT If the power/brake cable shield has a loose fit inside the shield clamp, insert the clamp spacer between the shield clamp and the drive to reduce the clamp diameter. When the clamp screws are tight, 2.0 Nm (17.7 lbin), the result must be a high-frequency bond between the cable shield and the drive chassis.

Clamp Compressed Around Shield(no spacer required)

Insert the clamp spacer when the cable diameter is smaller than the drive clamp alone.

Servo Drive

Clamp Spacer (if needed)

Shield Clamp

Clamp Screws2.0 Nm (17.7 lbin.)

Service Loops

Frame 1Servo Drive Frame 2

Servo DriveFrame 3

Servo Drive

Clamp Spacer Added(small diameter cable)

Retention Screw(loosen, do not remove)

Clamp features apply to all frame sizes.




Ground Your Kinetix 5500 Drive to the SubpanelGround Kinetix 5500 drives and 2198-CAPMOD-1300 capacitor modules to a bonded cabinet ground bus with a braided ground strap. Keep the braided ground strap as short as possible for optimum bonding.

Connecting the Braided Ground Strap

Refer to the System Design for Control of Electrical Noise Reference Manual, publication GMC-RM001, for more information.

Circuit Breaker/Fuse SelectionThe Kinetix 5500 drives use internal solid-state motor short-circuit protection and, when protected by suitable branch circuit protection, are rated for use on a circuit capable of delivering up to 200,000 A (fuses) and 65,000 A (circuit breakers).

Standalone Drive Systems

Kinetix 5500 Drives UL Applications IEC (non-UL) Applications

Drive Cat. No. Drive Voltage, nom Phase Bussmann FusesCat. No.Molded Case CB Cat. No.

DIN gG FusesAmps (max)

Molded Case CBCat. No.

2198-H003-ERSx240V Single-phase KTK-R-2 140U-D6D2-B10 2 140U-D6D2-B10

240/480V Three-phase KTK-R-3 140U-D6D3-B20 4 140U-D6D3-B20


240/480V Three-phase KTK-R-7 140U-D6D3-B60 6 140U-D6D3-B60


240/480V Three-phase KTK-R-15 140U-D6D3-C12 16 140U-D6D3-C12

2198-H025-ERSx 240/480V Three-phase KTK-R-20 140U-D6D3-C20 20 140U-D6D3-C20

2198-H040-ERSx 240/480V Three-phase KTK-R-25 140U-D6D3-C25 25 140U-D6D3-C25

2198-H070-ERSx 240/480V Three-phase LPJ-35SP 140G-G6C3-C40 35 140G-G6C3-C40

4

3

2

1

Kinetix 5500Servo Drive(standalone)

Kinetix 5500Servo Drives(shared-bus)

Item Description

1 Ground screw (green) 2.0 Nm (17.5 lbin), max

2 Braided ground strap (customer supplied)

3 Ground grid or power distribution ground

4 Bonded cabinet ground bus (customer supplied)


http://literature.rockwellautomation.com/idc/groups/literature/documents/rm/gmc-rm001_-en-p.pdf


Shared DC (common-bus) Drive Systems

Shared AC Drive SystemsInput Power UL Circuit-protection Specifications

Input Power IEC (non-UL) Circuit-protection Specifications

Kinetix 5500 Drive Cat. No.

Drive Voltage,(three-phase)nom

UL Applications IEC (non-UL) Applications

Bussmann FusesCat. No.

Molded Case CB Cat. No.



2198-H003-ERSx 240/480V KTK-R-10 N/A 10 N/A

2198-H008-ERSx 240/480V KTK-R-10 N/A 10 N/A

2198-H015-ERSx 240/480V KTK-R-15 140U-D6D3-C15 16 140U-D6D3-C15



2198-H070-ERSx 240/480V LPJ-35SP 140G-G6C3-C40 35 140G-G6C3-C40



Bussmann FusesCat. No.


2 Axes 3 Axes 4 Axes 5 Axes 2 Axes 3 Axes 4 Axes 5 Axes

2198-H003-ERSx 240/480V KTK-R-15 N/A

2198-H008-ERSx 240/480V KTK-R-15 N/A

2198-H015-ERSx 240/480V KTK-R-20 KTK-R-25 N/A 140U-D6D3-C15 140U-D6D3-C20 N/A

2198-H025-ERSx 240/480V KTK-R-30 N/A 140U-D6D3-C25 140U-D6D3-C30 N/A

2198-H040-ERSx 240/480V LPJ-35SP LPJ-45SP N/A N/A

2198-H070-ERSx 240/480V LPJ-60SP N/A 140G-G6C3-C60 N/A

Kinetix 5500Drive Cat. No.




2 Axes 3 Axes 4 Axes 5 Axes 2 Axes 3 Axes 4 Axes 5 Axes

2198-H003-ERSx 240/480V 16 N/A

2198-H008-ERSx 240/480V 16 N/A

2198-H015-ERSx 240/480V 20 25 N/A 140U-D6D3-C15 140U-D6D3-C20 N/A

2198-H025-ERSx 240/480V 32 N/A 140U-D6D3-C25 140U-D6D3-C30 N/A

2198-H040-ERSx 240/480V 35 N/A N/A

2198-H070-ERSx 240/480V 63 N/A 140G-G6C3-C60 N/A



Shared AC/DC and Hybrid SystemsInput Power UL Circuit-protection Specifications

Input Power IEC (non-UL) Circuit-protection Specifications

Motor Overload Protection

This servo drive uses solid-state motor overload protection that operates in accordance with UL requirements. Motor overload protection is provided by algorithms (thermal memory) that predict actual motor temperature that is based on operating conditions.

In addition to thermal memory protection, this drive provides an input for an external temperature sensor/thermistor device, embedded in the motor, to support the UL requirement for motor overload protection.

Servo drives using DSL (digital servo link) encoder technology require the encoder to perform motor temperature monitoring and transmit the data over the single motor cable. Kinetix VP motors use DSL technology that performs this function. No additional wiring is required.

Some motors supported by this drive (firmware revision 3.001 or earlier) do not contain temperature sensors/thermistors; therefore, motor overload protection against excessive consecutive motor overloads with power cycling is not supported. Beginning with firmware revision 4.001 (and later) thermal retention is supported regardless of the motor or encoder type in use.

This servo drive meets the following UL requirements for solid-state overload protection.

Refer to your servo drive user manual for the interconnect diagram that illustrates the wiring between your motor and drive.



Bussmann FuseCat. No.


2 Axes 3 Axes 4 Axes 5 Axes 6 Axes 7 Axes 8 Axes 2 Axes 3 Axes 4 Axes 5 Axes 6 Axes 7 Axes 8 Axes

2198-H003-ERSx 240/480V KTK-R-10 KTK-R-15 N/A

2198-H008-ERSx 240/480V KTK-R-15 KTK-R-20 N/A



2198-H040-ERSx 240/480V KTK-R-30 LPJ-45SP LPJ-50SP N/A 140U-D6D3-C30 N/A

2198-H070-ERSx 240/480V LPJ-50SP N/A 140G-G6C3-C50 N/A

Kinetix 5500 Drives Cat. No.




2 Axes 3 Axes 4 Axes 5 Axes 6 Axes 7 Axes 8 Axes 2 Axes 3 Axes 4 Axes 5 Axes 6 Axes 7 Axes 8 Axes

2198-H003-ERSx 240/480V 10 16 N/A

2198-H008-ERSx 240/480V 16 N/A N/A



2198-H040-ERSx 240/480V 32 N/A 140U-D6D3-C30 N/A

2198-H070-ERSx 240/480V 50 N/A 140G-G6C3-C50 N/A

Motor Overload Protection Trip Point Value

Ultimately 100% overload

Within 8 minutes 200% overload

Within 20 seconds 600% overload

ATTENTION: To avoid damage to your motor due to overheating caused by excessive, successive motor overload trips, follow the wiring diagram provided in the user manual for your motor and drive combination.



Additional ResourcesThese documents contain additional information concerning related products from Rockwell Automation.

You can view or download publications at http://www.rockwellautomation.com/global/literature-library/overview.page. To order paper copies of technical documentation, contact your local Allen-Bradley distributor or Rockwell Automation sales representative.

Resource Description

Kinetix 5500 Servo Drives User Manual, publication 2198-UM001 Information on installing, configuring, starting, and troubleshooting your Kinetix 5500 servo drive system.

Kinetix Servo Drives Specifications Technical Data, publication GMC-TD003

Provides product specifications for the Kinetix Integrated Motion over EtherNet/IP network, Integrated Motion over sercos interface, EtherNet/IP networking, and component servo drive families.

Kinetix Motion Accessories Specifications Technical Data, publication KNX-TD004

Provides product specifications for Bulletin 2090 motor and interface cables, low-profile connector kits, drive power components, and other servo drive accessory items.

Kinetix 5500 Feedback Connector Kit Installation Instructions, publication 2198-IN002 Information on installing and wiring the Kinetix 5500 motor feedback connector kit.

Kinetix 5000 AC Line Filter Installation Instructions, publication 2198-IN003 Information on installing and wiring the Kinetix 5500 AC line filters.

Hiperface-to-DSL Feedback Converter Kit Installation Instructions, publication 2198-IN006 Information on installing and wiring the Hiperface-to-DSL feedback converter kit.

Kinetix 300 Shunt Resistor Installation Instructions, publication 2097-IN002 Information on installing and wiring these external shunt resistors for your Kinetix 5500 servo drives.

Industrial Automation Wiring and Grounding Guidelines, publication 1770-4.1 Provides general guidelines for installing a Rockwell Automation industrial system.

Product Certifications website, http://www.ab.com Provides declarations of conformity, certificates, and other certification details.


http://literature.rockwellautomation.com/idc/groups/literature/documents/um/2198-um001_-en-p.pdfhttp://literature.rockwellautomation.com/idc/groups/literature/documents/in/2198-in002_-en-p.pdfhttp://literature.rockwellautomation.com/idc/groups/literature/documents/in/2198-in003_-en-p.pdfhttp://literature.rockwellautomation.com/idc/groups/literature/documents/in/2198-in006_-en-p.pdfhttp://literature.rockwellautomation.com/idc/groups/literature/documents/in/2097-in002_-en-p.pdfhttp://literature.rockwellautomation.com/idc/groups/literature/documents/td/knx-td004_-en-p.pdfhttp://literature.rockwellautomation.com/idc/groups/literature/documents/td/gmc-td003_-en-p.pdfhttp://www.literature.rockwellautomation.com/idc/groups/literature/documents/in/1770-in041_-en-p.pdfhttp://www.ab.comhttp://www.rockwellautomation.com/literature/http://www.rockwellautomation.com/global/literature-library/overview.page

Rockwell Automation SupportUse the following resources to access support information.

Documentation FeedbackYour comments will help us serve your documentation needs better. If you have any suggestions on how to improve this document, complete the How Are We Doing? form at http://literature.rockwellautomation.com/idc/groups/literature/documents/du/ra-du002_-en-e.pdf.

Technical Support Center Knowledgebase Articles, How-to Videos, FAQs, Chat, User Forums, and Product Notification Updates. https://rockwellautomation.custhelp.com/

Local Technical Support Phone Numbers Locate the phone number for your country. http://www.rockwellautomation.com/global/support/get-support-now.page

Direct Dial Codes Find the Direct Dial Code for your product. Use the code to route your call directly to a technical support engineer. http://www.rockwellautomation.com/global/support/direct-dial.page

Literature Library Installation Instructions, Manuals, Brochures, and Technical Data. http://www.rockwellautomation.com/global/literature-library/overview.page

Product Compatibility and Download Center (PCDC)

Get help determining how products interact, check features and capabilities, and find associated firmware. http://www.rockwellautomation.com/global/support/pcdc.page

Allen-Bradley, CompactLogix, ControlLogix, GuardLogix, Kinetix, Rockwell Automation, and Rockwell Software are trademarks of Rockwell Automation, Inc.

Trademarks not belonging to Rockwell Automation are property of their respective companies.

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Rockwell Automation maintains current product environmental information on its website athttp://www.rockwellautomation.com/rockwellautomation/about-us/sustainability-ethics/product-environmental-compliance.page.

*PN-352058*PN-352058

Publication 2198-IN001D-EN-P - February 2016Supersedes Publication 2198-IN001C-EN-P - January 2014 Copyright 2016 Rockwell Automation, Inc. All rights reserved. Printed in the U.S.A.

http://www.rockwellautomation.com/rockwellautomation/about-us/sustainability-ethics/product-environmental-compliance.page

Front CoverSummary of ChangesAbout the Kinetix 5500 DrivesCatalog Number ExplanationBefore You BeginRemove the Grounding Screws in Ungrounded Power ConfigurationsInstall the Kinetix 5500 Servo DriveMount the Kinetix 5500 DriveProduct Dimensions

Connector DataWiring RequirementsAttach the Motor Cable Shield ClampKinetix VP Servo MotorsOther Allen-Bradley Motors and ActuatorsGround Your Kinetix 5500 Drive to the Subpanel

Circuit Breaker/Fuse SelectionStandalone Drive SystemsShared DC (common-bus) Drive SystemsShared AC Drive SystemsShared AC/DC and Hybrid Systems

Motor Overload ProtectionAdditional ResourcesBack Cover

Introduction_Category Types

This tab summarizes Rockwell Automation Global Sales and Marketing preferred printing standards. It also provides guidance on whether a publication should be released as JIT (print on demand) or if it requires an RFQ for offset printing.Find your publication type in the first section below. Use the assigned Printing Category information to determine the standard print specifications for that document type. The Printing Categories are defined below the Publication Type section. Note there may be slightly different print specifications for the categories, depending on the region (EMEA or Americas).For more information on Global Sales and Marketing Printing Standards, see publication RA-CO004 in DocMan.

Publication Type and Print Category

Publication TypeOff Set Print Category Spec. (See table below)JIT Spec. (See table below)DescriptionOrder Min **Order Max **Life Cycle Usage / Release Option

ADNA - PuttmanNAAdvertisement Reprint ColourNANAPresale / Internal

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ARNANAArticle/Editorial/BylineNANAPresale / Internal

(press releases should not be checked into DocMan or printed)

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LMNANALaunch Materials550Presale / Internal

PCB3D5Packaging Contents

PLE-only primary, B3E-onlyPrice List550Presale / Internal

PMB2D6Programming Manual15Post / External

PPA3D1Profile (Single Product or Service). NOTE: Application Solutions are to be assigned the AP pub type.5100Presale / External

QRB2 primary, B3, B5D5, D6Quick Reference15Post / External

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SGB1 Primary, B4D5, D6Selection Guide Colour550Presale / External

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SRB2, B3D5, D6Specification Rating Sheet5100Presale / External

TDB2 Primary B3, B4, B5D5, D6Technical Data550Presale / External

TGB2, B3D6Troubleshooting Guide15Post / External

UMB2 Primary, B4D6User Manual B/W15Post / External

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WPB3 Primary, B5D5White Paper550Presale / External

** Minimum order quantities on all JIT items are based on the publication length. **

Publication lengthMinimum Order Quantity

77 or more pages1 (no shrink wrap required)

33 to 76 pages25

3 to 32 pages50

1 or 2 pages100

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CategoryColor OptionsAP, EMEA Paper RequirementsCanada, LA, US Paper Requirements

A14 color170 gsm 2pp100# gloss cover, 100# gloss text

A24 color170 gsm , folded, 4pp100# gloss cover, 80# gloss text

A34 colorCover 170 gsm with Body 120 gsm, > 4pp80# gloss cover, 80# gloss text

A42 color170gsm Silk 120gsm Silk80# gloss cover, 80# gloss text

A52 color170gsm Silk 120gsm Silk80# gloss cover, 80# matt sheet text

A61 color170gsm Silk 120gsm Silk80# gloss cover, 80# matt sheet text

A74 color cover2 color textSelection GuideCategory being deleted10 Point Cover C2S50# matte sheet text

A84 color coverCategory being deleted50# matte sheet text, self cover

2 color text

Selection Guide

A92 color100gsm bond50# matte sheet text, self cover

Selection Guide

Gray shading indicates Obsolete Print Catagories

Post Sale / Technical Communication


B14 color cover270gsm Gloss 100gsm bond10 Point Cover C2S

2 color text50# matte sheet text

B21 color160gsm Colortech & 100gsm Bond90# Cover50# matte sheet text

B31 color100gsm bond50# matte sheet text, self cover

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B52 color100gsm bond50# matte sheet text, self cover

Catalogs


C14 color cover270gsm Gloss 90gsm silk10 Point Cover C2S

4 color text45# Coated Sheet

C24 color cover270gsm Gloss 80gsm silk10 Point Cover C2S

2 color text32#-33# Coated Sheet

JIT / PODAll paper in this category is White Brightness, 82% or better. Opacity 88% or better


D14 color170gsm white silk80# gloss cover, coated 2 sides

D24 color120gsm white silk80# gloss text, coated 2 sides, self cover

D34 colorCover 170gsm with Body 120gsm80# gloss cover, 80# gloss text coated 2 sides

D41 color160gsm tab90# index

D51 color80gsm bond20# bond, self cover

D61 colorCover 160gsm tab with Body 80gsm bond90# index, 20# bond

D72 color160gsm tab90# index

D82 color80gsm bond20# bond, self cover

D92 colorCover 160gsm tab with Body 80gsm bond90# index, 20# bond

D10Combination: 4 color cover, with 2 color bodyCover 160gsm with Body 80gsm90# index, 20# bond

Gray shading indicates Obsolete Print Catagories

Just In Time (JIT) or Off Set (OS)?

Use these guidelines to determine if your publication should be JIT (just in time/print on demand) or if it would be more economical to print OS (offset/on a press). OS print jobs require an RFQ (Request For Quote) in US. If your job fits into the Either category, an RFQ is recommended, but not required. In the US, RA Strategic Sourcing will discourage or reject RFQs for jobs that fall within the JIT category. Guidelines differ for black & white and color printing, so be sure to check the correct tables.

Black & White Printing

Color Printing

Color Printing

Print Spec Sheet

JIT Printing SpecificationsRA-QR005J-EN-P - 6/14/2013

Printing SpecificationYOUR DATA HEREInstructionsNO

(required) Publication Number:2198-IN001D-EN-PSample: 2030-SP001B-EN-P11 x 17LOOSE -Loose LeafYESPre-sale / MarketingTOP

Use Legacy Number:YES or NO8.5 x 11PERFECT - Perfect BoundA1LEFT

Legacy Number if applicable:Sample Legacy Number: 0160-5.338.375 x 10.875SADDLE - Saddle StitchA2RIGHTCORNER

Publication Title:Kinetix 5500 Servo Drives Installation InstructionsSample: ElectroGuard Selling Brief80 character limit - must match DocMan Title8.25 x 11 (RA product profile std)PLASTCOIL - Plastic Coil (Coil Bound)A4BOTTOMSIDE

Used in Manufacturing:YESYES or NO - If Yes, must have Part No. listed below8.25 x 10.875STAPLED1 -1 positionA3

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Paper Stock Color:White is assumed. For color options contact your vendor5.5 x 8.5 (half-size)THERMAL - Thermal bound (Tape bound)A7

Ink Color:One color assumes BLACK / 4 color assume CMYK / Indicate PMS number here4.75 x 7.75THERMALO - Thermal Bound (Tape bound - offline)A8

Page Count:16Total page count including cover. Enter PAGE count, not SHEET count4.75 x 7 (slightly smaller half-size)A9

(required) Finished Trim Size Width:8.5 x 11This is sheet size, before folding4.25" x 5.50"Post Sale / Technical Communication

Fold:Half or V or Single FoldReview key below. Leave blank if folded for saddle stitching4 x 6B1

Finished Fold Size:This is size after folding is completed3 x 5B2

Binding/Stitching:SADDLE - Saddle StitchReview key below9 x 12 (Folder)B3None

Stitching Location:SIDEBlank, Corner or SideA4 (8 x 11 ) (210 x 297 mm)B4Half or V or Single Fold

Drill Hole (Yes/No):NOAll drilled publications use the 5-hole standard, 5/16 inch-size hole and a minimum of inch from the inner page border.A5 (5.83 x 8.26) (148 x 210 mm)B5C or Tri-Fold

Number of Tabs Needed:5 tab in stock at RR Donnelley36 x 24 PosterCatalogsDbleParll

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FoldsHalf, V, Single C or Tri

Dble Parll

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D4

D5

D6

D7

D8

D9

MBD000B0209.bin

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MBD000B020C.bin

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MBD000B0206.bin

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