kjl industries inc

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1 1 Kristin Wikol Kristin Wikol - - President President January 26, 2009 January 26, 2009

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Page 1: Kjl Industries Inc

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Kristin Wikol Kristin Wikol -- PresidentPresident

January 26, 2009January 26, 2009

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KJL HISTORYKJL HISTORYWe are located at 44047 We are located at 44047 Phoenix Dr. in Sterling Phoenix Dr. in Sterling Heights, MI at 19 & Heights, MI at 19 & Mound area.Mound area.Building purchased in Building purchased in 2006.2006.Over 10,000 square feet.Over 10,000 square feet.8500 sq feet of 8500 sq feet of manufacturing.manufacturing.800 square feet of 800 square feet of inventory space. inventory space. More space available More space available offsite if needed.offsite if needed.

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KJL HistoryKJL History

KJL is a precision machine shop with capabilities from KJL is a precision machine shop with capabilities from prototype to production.prototype to production.Company started in 1984.Company started in 1984.Kristin Wikol started in 1993 and ran the company and Kristin Wikol started in 1993 and ran the company and increased sales by 40% for 12 years before purchasing it increased sales by 40% for 12 years before purchasing it in 2005.in 2005.KJL is a small business with less than 20 employees but KJL is a small business with less than 20 employees but we have sales that exceed 3 million. we have sales that exceed 3 million.

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Organizational ChartOrganizational ChartKristin Wikol

President/Owner

Catherine DelbridgeOffice Manager

John DepaManufacturing Supervisor

Tom ReichenbachQuality Control

Shop Supervisor

Machinists

Lori LoriaAP/AR & Shipping

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Organization OverviewOrganization OverviewBusiness DiversityBusiness Diversity

30%

40%

30%autoconstructionother

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EQUIPMENT LISTEQUIPMENT LISTCNC LATHESCNC LATHESWith turning capabilities of up to 25 inches in diameter and macWith turning capabilities of up to 25 inches in diameter and machining up hining up to 47 inches between centers.to 47 inches between centers.JohnfordJohnford (2003) (2003) -- 10" Chuck10" ChuckLeadwellLeadwell (2002) (2002) -- 10" or 12" Chuck10" or 12" ChuckYang (1999) Yang (1999) -- 10" Chuck10" ChuckDaewoo (1998) Daewoo (1998) -- 8" Chuck8" ChuckRomiRomi (2005) (2005) -- 10" Chuck10" ChuckFemcoFemco (2007): (2007): -- 15" Chuck15" Chuck

CNC VERTICAL MACHINING CENTERSCNC VERTICAL MACHINING CENTERSYang (2005) 40x20 travel with 4th axisYang (2005) 40x20 travel with 4th axisLipuLipu (2005) 40 x 20 travel with 4th axis(2005) 40 x 20 travel with 4th axisSuperMaxSuperMax (2001) 40 taper 23x15 travel(2001) 40 taper 23x15 travelSuperMaxSuperMax (1999) 40 taper 40x20 travel(1999) 40 taper 40x20 travelOkuma Howa (2001) 40 taper 40x20 travelOkuma Howa (2001) 40 taper 40x20 travel

INSPECTION EQUIPMENTINSPECTION EQUIPMENTLarge Optical ComparatorLarge Optical ComparatorSurface Finish TesterSurface Finish TesterHardness TesterHardness TesterFull set of plus size pinsFull set of plus size pinsLarge amounts of ring and plug gagesLarge amounts of ring and plug gagesMisc. inspection equipmentMisc. inspection equipment

MISC EQUIPMENTMISC EQUIPMENTMoriMori--Seiki Manual LatheSeiki Manual LatheBridgeport Manual MillsBridgeport Manual MillsDrill PressDrill PressProduction SawProduction SawSurface GrinderSurface Grinder

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What KJL Can Provide What KJL Can Provide

Reduce your costs by our processing and tooling Reduce your costs by our processing and tooling used.used.

We can hold inventory and deliver JIT with a one We can hold inventory and deliver JIT with a one year commitment on production parts.year commitment on production parts.

We can improve your lead times as we are at 60% We can improve your lead times as we are at 60% capacity.capacity.

KJL offers technical improvements to your KJL offers technical improvements to your drawings that could reduce both cost and timing.drawings that could reduce both cost and timing.

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KJL Machined PartsKJL Machined PartsStud ReceiverStud Receiver

Two part assy.

Close tolerances between holes and contours.

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KJL Machined PartsKJL Machined PartsClutch Shaft Clutch Shaft

This shaft is machined This shaft is machined from a steel forging. from a steel forging.

Diameters are held to Diameters are held to .0005 tolerance and .0005 tolerance and concentricity within .001 concentricity within .001 over the entire length of over the entire length of the part which is 10 the part which is 10 inches end to end. inches end to end.

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KJL Machined Parts KJL Machined Parts Receiver AssemblyReceiver Assembly

This is a four piece assembly This is a four piece assembly consisting of two steel parts, consisting of two steel parts, one brass, and one plastic one brass, and one plastic detail. detail.

Sizes are held within .001 on Sizes are held within .001 on some operations. some operations.

All threads are check 100% All threads are check 100% with certified go and no go with certified go and no go gages. gages.

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KJL Machined PartsKJL Machined PartsAir CylinderAir Cylinder

Turned from bar stock Turned from bar stock holding a 16 micro finish. holding a 16 micro finish. The diameters are held to The diameters are held to a +/a +/-- .0005 and .0005 and concentricity to .001.concentricity to .001.We designed a milling We designed a milling fixture to achieve a 3/32 fixture to achieve a 3/32 hole which is 4 inches hole which is 4 inches deep where there is only a deep where there is only a .015 thick wall. .015 thick wall.

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KJL Machined PartsKJL Machined PartsColletCollet

This part is turned in a flip This part is turned in a flip operation creating a complete operation creating a complete turned part within one cycle. turned part within one cycle. The diameters and The diameters and concentricity are maintained concentricity are maintained within .001 and a 16 micro within .001 and a 16 micro finish in designated areas.finish in designated areas.The milling operation is The milling operation is performed on a fourth axis performed on a fourth axis indexer, engraving the part indexer, engraving the part number, drilling holes and number, drilling holes and saws the part into six sections. saws the part into six sections.

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QualityQuality

KJL prides itself on doing KJL prides itself on doing difficult precision work difficult precision work and we put in place and we put in place process checks to ensure process checks to ensure our quality goals are met.our quality goals are met.

All gages are kept in All gages are kept in quality area.quality area.

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QualityQuality

We monitor our quality We monitor our quality performance internally performance internally quarterly and find a defect quarterly and find a defect rate of less than 1% on rate of less than 1% on average.average.

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QualityQuality

Our gages and inspection Our gages and inspection equipment is calibrated equipment is calibrated internally and externally by an internally and externally by an outside source based on the outside source based on the gage and its usage per our gage and its usage per our ISO procedures. ISO procedures.

All gages are inspected All gages are inspected visually for obvious defects visually for obvious defects and all are certified within 2 to and all are certified within 2 to 3 years.3 years.

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SummarySummary

KJL Industries is a small but very talented company that KJL Industries is a small but very talented company that places a strong value on customer service as well as places a strong value on customer service as well as quality.quality.We have maintained our ISO certificate since 1999.We have maintained our ISO certificate since 1999.We obtained our Woman Owned Business Certificate last We obtained our Woman Owned Business Certificate last year.year.Our goal is to grow our company without sacrificing our Our goal is to grow our company without sacrificing our current customer service or the values that our company current customer service or the values that our company was built upon.was built upon.

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CURRENT ISO CERTIFICATECURRENT ISO CERTIFICATE

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MINORITY CERTIFICATEMINORITY CERTIFICATE

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Thank YouThank You

Thank you for your time and consideration of our Thank you for your time and consideration of our company.company.

Questions/Open DiscussionQuestions/Open Discussion