klinger monoball one-piece ball valves · 2019. 3. 21. · 3 monoball: one-piece, universal...
TRANSCRIPT
Edition 2002
KLINGER Monoball®
One-Piece ball valves
2
KLINGER MonoballFully welded end ball valves
Advantages at a glance• Always safe in service and reliably
tight• Maintenance-free• Application limit at PN 40 resp.
PN 25 and temperatures till 200 °C• Ball and spindle made of stainless
steel• A particularly shaped sealing ring
achieves double sealing at the ball• No creeping in of the medium under
pressure• Spindle sealing with O-rings made of
high quality Elastomer
• A burst-proof and blow-off safemounted spindle, placed in aPTFE+C-bush
• If necessary, the upper O-rings canbe changed
• Selfinhibitive through specially pla-ced spring washer
• Operating position of the ball can stillbe identified even when lever is re-moved
• CE-marking• Type test acc. to EN 488
High demandsPre-insulated pipeline systems as usede..g. in district heating and waste waternetworks, are well known all over theworld. This technology of embeddingpipes becomes increasingly demandingin terms of valves.
District heatingValves which are used in district heatingpipeline networks must be completely re-sistant to pipeline forces like pressure,tear, residual stress, etc., tight in the portand against the atmosphere. Economicalinsulation of the valve must as well beprovided for pre-insulated installation.
KLINGER MonoballThe new generation of one-pieceKLINGER Monoball ball valves followsthese demands without compromise.
In cooperation with the user and based onthe experience of many years each con-structional detail has been optimized. Theone-piece body and the design of the con-nection piece made of steel, make the
KLINGER Monoball resistant to pipelineforces and residual stress. In this way theperfect function in the long run of thesevalves is guaranteed.
3
Monoball: one-piece, universalreliable, maintenance-free
KLINGER Monoball product rangeOne-piece ball valve with reduced portSteel, PN 40 / PN 25Type DN PN ConnectionKHM-OE 15.–.50 40 Thread G 1/2″-G 2″KHM-OE 65.–.80 25 Thread G 2 1/2″-G 3″KHMS-OE 15.–.50 40 Weld end / threadKHMS-OE 65.–.80 25 Weld end / threadKHS-OE 15.–.50 40 Weld endKHS-OE 65.–.300 25 Weld endKHFS-OE 15.–.50 40 Flange/ weld endKHFS-OE 65.–.150 25 Flange/ weld endKHF-OE 15.–.50 40 FlangeKHF-OE 65.–.300 25 FlangeKHSU-OE short 25.–.150 40 Weld endKHSU-OE 25.–.100 40 Weld endKHSU-OE short 200.–.300 25 Weld end
Design acc. to KLINGER material code VIII
Abbreviations:KH = ball valveM = threadS = weld endF = flangeU = underground
KHM-OE KHMS-OE
KHF-OEKHFS-OE
KHSU-OE KHSU-OE short
KHS-OE
KHSU-OE short
4
Monoball sealing systemcompetitivelessly tight
The sealing systemTwo sealing lips touching the ball providedouble tightness. This is possible be-cause of the particular shape of the PTFE-sealing ring. With the ball pressing thesealing ring into the holding device, themedium is stopped from creeping in.
O-rings made from high quality Elastomerprovide the seal for the spindle. This ma-terial is highly thermal resistant and is re-commended for cold and hot water.
PTFE-bushes which are used for spindlebearings ensure an easy going operation.Because the spindle is installed from theinside of the valve body it is burst-proofand blow-off safe.
The operating angle of the spindle is li-mited to 90° by means of a stop bar andis independent from the lever. The opera-ting position of the ball can still be identi-fied by the position of the upper end of thespindle, even when the lever is removed.
KLINGER Monoball sealing system
Pressure-temperature diagram
unloaded under pressure
KV and ξ values for KLINGER ballvalves KHSU-OE
DN KV ξ value
15/10 8 1.3
20/15 13 1.5
25/20 25 1.0
32/25 41 1.0
40/32 65 1.0
50/40 100 1.0
65/50 180 0.9
80/65 270 0.9
100/80 420 0.9
125/100 650 0.9
150/125 950 0.9
200/150 1700 0.9
250/200 2600 0.9
300/250 4500 0.6
KV-value:The KV-value indicates the amount of wa-ter in m3 that passes through the valvewithin one hour, at a temperature between5.°C and 30.°C and a loss of pressure of1 bar.Medium: water-density 1000 kg/m3
Zeta-value ξ:The Zeta-value of each valve has been de-termined by the producer through con-ducting various tests.
In the interest of technical progress designs and dimensions are subject to modification 5
Operating torques see page 13Pressure-temperature diagram see page 4
Ball valve KLINGER Monoball KHM-OE
One-piece ball valve with thread, reduced portthread connection on both sides acc. to ISO 228/1, PN 25, PN 40
Material: steel, temperature range: –.20.°C to 200.°C
KHM-OE15.–.80PN 25Material code number VIIIPN 40Material code number VIII
No. Part names Material1 Body 1.02543 Spindle 1.43054 Ball 1.43015 Retaining bush 1.07116 Spring washer HRC 44–517 Bolt 1.07188 Ball sealing PTFE+C
No. Part names Material9 Bearing ring PTFE+C10 Spindle bush PTFE11 O-ring FPM12 O-ring EPDM13 Lever St14 Hexagon nut 8 Zn16 Thread St 37.0
Monoball ball valve PN 25 andPN 40One-piece, with reduced port, mainte-nance-free spindle sealing with O-rings,pressure possible from both sides, ballsealing PTFE+C with two sealing lips, balland spindle made of stainless steel, bodymade of steelMake: KLINGERType: KHM-OE for DN 15.–.80
Ordering example:KHM-OE 32-VIII, PN 40KHM-OE 65-VIII, PN 25
Overall dimensions in mm
DN R PN Kv100 d L H h lWeightkg
15202532
G 1/2 ″G 3/4 ″G 1 ″G 1 1/4 ″
40404040
8132541
10152024
85100110130
9195
115119
30303636
110110140140
0,60,70,91,3
40506580
G 1 1/2 ″G 2 ″G 2 1/2 ″G 3 ″
40402525
65100180270
31395065
140170200230
145151169180
47475050
180180250250
2,02,55,87,2
6 In the interest of technical progress designs and dimensions are subject to modification
Operating torques see page 13Pressure-temperature diagram see page 4
Ball valve KLINGER Monoball KHMS-OE
One-piece ball valve with thread and weld end,reduced port, thread connection acc. to ISO 228/1,
weld end acc. to EN 12627, PN 25, PN 40Material: steel, temperature range: –.20.°C to 200.°C
KHMS-OE15.–.80
PN 25Material code number VIII
PN 40Material code number VIII
No. Part namese Material1 Body 1.02542 Connecting pipe 1.02543 Spindle 1.43054 Ball 1.43015 Retaining bush 1.07116 Spring washer HRC 44–517 Bolt 1.0718
No. Part namese Material8 Ball sealing PTFE+C9 Bearing ring PTFE+C10 Spindle bush PTFE11 O-ring FPM12 O-ring EPDM13 Lever St14 Hexagon nut 8 Zn
Monoball ball valve PN 25 andPN 40One-piece, with reduced port, mainte-nance-free spindle sealing with O-rings,pressure possible from both sides, ballsealing PTFE+C with two sealing lips, balland spindle made of stainless steel, bodymade of steel,Make: KLINGERType: KHMS-OE for DN 15.–.80
Ordering example:KHMS-OE 32-VIII, PN 40KHMS-OE 65-VIII, PN 25
Overall dimensions in mm
DN R PN Kv100 d D s L L1 H h lWeightkg
15202532
G 1/2 ″G 3/4 ″G 1 ″G 1 1/4 ″
40404040
8132541
10152024
21,326,933,742,4
2,02,32,62,6
157167170195
42525565
9195
115119
30303636
110110140140
0,60,71,01,4
40506580
G 1 1/2 ″G 2 ″G 2 1/2 ″G 3 ″
40402525
65100180270
31395065
48,360,376,188,9
2,92,92,93,2
200235250265
7085
100115
145151169180
47475050
180180250250
2,12,74,96,7
In the interest of technical progress designs and dimensions are subject to modification 7
Operating torques see page 13Pressure-temperature diagram see page 4
Ball valve KLINGER Monoball KHS-OE
One-piece ball valve with weld ends, reduced portweld ends on both sides acc. to EN 12627, PN 25, PN 40
Material: steel, temperature range: – 20.°C to 200.°C
KHS-OE15.–.300PN 25Material code number VIIIPN 40Material code number VIII
No. Part names Material1 Body 1.02542 Connecting pipe 1.02543 Spindle 1.43054 Ball 1.43015 Retaining bush 1.0711
No. Part names Material6 Spring washer HRC 44–517 Bolt 1.07188 Ball sealing PTFE+C9 Bearing ring PTFE+C10 Spindle bush PTFE
No. Part names Material11 O-ring FPM12 O-ring EPDM13 Lever St *) GRP **)14 Hexagon nut 8 Zn
*) DN 15/10 – 80/65 **) DN 100/80 – 150/125
Monoball ball valve PN 25 or PN 40One-piece, with reduced port, mainte-nance-free spinde sealing with O-rings,pressure possible from both sides, ballsealing PTFE+C with two sealing lips, balland spindle made of stainless steel, bodemade of steel.Make: KLINGERType: KHS-OE for DN 15.–.300
Ordering example:KHS-OE 50-VIII, PN 40KHS-OE 150-VIII, PN 25
Overall dimensions in mm
DN PN Kv100 d D s L H h l a b H2FlangeISO5211
Weightkg
152025
404040
81325
101520
21,326,933,7
2,02,32,6
230230230
9195
115
303036
110110140
–––
–––
–––
0,60,81,1
324050
404040
4165
100
243139
42,448,360,3
2,62,92,9
260260300
119145151
364747
140180180
–––
–––
–––
1,51,92,4
6580
100
252525
180270420
506580
76,188,9114,3
2,93,23,6
300300325
169180218
505055
250250320
–––
–––
–––
5,06,0
11,0
125150
2525
650950
100125
139,7168,3
4,04,5
325350
233297
5556
320600
––
––
––
1527
150200250300
25252525
950170026004500
125150200250
168,3219,1273,0323,9
4,56,36,37,1
350400530550
––––
––––
––––
247247264362
305305305457
425445493609
F12F12F14F16
38 1)48 1)90 1)168 1)
1) with gear and hand wheel
Gear with hand wheel
8 In the interest of technical progress designs and dimensions are subject to modification
Operating torques see page 13Pressure-temperature diagram see page 4
Ball valve KLINGER Monoball KHFS-OE
One-piece ball valve, reduced portweld ends acc. to EN 12627 / Flange acc. to DIN 2635 (EN 1092-1)
PN 25, PN 40Material: steel, temperature range: –.20.°C to 200.°C
KHFS-OE15.–.150
PN 25Material code number VIII
PN 40Material code number VIII
No. Part names Material1 Body 1.02542 Connecting pipe 1.02543 Spindle 1.43054 Ball 1.43015 Retaining bush 1.0711
No. Part names Material6 Spring washer HRC 44–517 Bolt 1.07188 Ball sealing PTFE+C9 Bearing PTFE+C10 Spindle bush PTFE
No. Part names Material11 O-ring FPM12 O-ring EPDM13 Lever St14 Hexagon nut 8 Zn15 Flange St
Monoball ball valve PN 25 or PN 40One-piece, with reduced port, mainte-nance-free spindle sealing with O-rings,pressure possible from both sides, ballsealing PTFE+C with two sealing lips, balland spindle made of stainless steel bodymade of steel.Make: KLINGERType: KHFS-OE for DN 15.–.150
Ordering example:KHFS-OE 50-VIII, PN 40KHFS-OE 100-VIII, PN 25
Overall dimensions in mm
DN PN Kv100 d D1 D s L L1 H h lWeightkg
152025
404040
81325
101520
95105115
21,326,933,7
2,02,32,6
180190195
657580
9195
115
303036
110110140
1,31,72,1
324050
404040
4165
100
243139
140150165
42,448,360,3
2,62,92,9
220230265
90100115
119145151
364747
140180180
3,24,05,4
6580
100
252525
180270420
506580
185200220
76,188,9
114,3
2,93,23,6
285290312
135140150
169180218
505055
250250320
7,49,1
15,7
125150
2525
650950
100125
250285
139,7168,3
4,04,5
325350
162175
233297
5556
320400
2135
In the interest of technical progress designs and dimensions are subject to modification 9
Operating torques see page 13Pressure-temperature diagram see page 4
Ball valve KLINGER Monoball KHF-OE
One-piece ball valve with flange, reduced portflange on both sides acc. to DIN 2635 (EN 1092-1)
PN 25, PN 40Material: steel, temperature range: –.20.°C to 200.°C
KHF-OE15.–.300PN 25Material code number VIIIPN 40Material code number VIII
No. Part names Material1 Body 1.02543 Spindle 1.43054 Ball 1.43015 Retaining bush 1.07116 Spring washer HRC 44–517 Bolt 1.07188 Ball sealing PTFE+C9 Bearing ring PTFE+C
No. Part names Material10 Spindle bush PTFE11 O-ring FPM12 O-ring EPDM13 Lever St *) GRP **)14 Hexagon nut 8 Zn15 Flange St
**) DN 15 – 80**) DN 100 – 150
Monoball ball valve PN 25 or PN 40One-piece, with reduced port, mainte-nance-free spindle sealing with O-ringspressure possible from both sides, ballsealing PTFE+C with two sealing lips, balland spindle made of stainless steel, bodymade of steelMake: KLINGERType: KHF-OE for DN 15.–.300
Ordering example:KHF-OE 50-VIII, PN 40KHF-OE 150-VIII, PN 25
Overal dimensions in mm
DN PN Kv100 d D1 L H h l a b H2flangeISO5211
Weightkg
152025
404040
81325
101520
95105115
130150160
9195
115
303036
110110140
–––
–––
–––
2,02,63,2
324050
404040
4165
100
243139
140150165
180200230
119145151
364747
140180180
–––
–––
–––
4,95,87,5
6580
100
252525
180270420
506580
185200220
270280300
169180218
505055
250250320
–––
–––
–––
10,213,319
125150
2525
650950
100125
250285
325350
233297
5556
320600
––
––
––
2742
150200250300
25252525
950170026004500
125150200250
285340405460
350400533610
––––
––––
––––
247247264362
305305305457
425445493609
F12F12F14F16
53 1)66 1)116 1)
1) with gear and hand wheel
Gear with hand wheel
10 In the interest of technical progress designs and dimensions are subject to modification
Pressure-temperature diagram see page 4
Ball valve KLINGER Monoball KHSU-OE
One-piece ball valves with extended spindle, reduced portweld end on both sides acc. to EN 12627, PN 25, PN 40
material: steel, temperature range: –.20.°C to 200.°C
KHSU-OE25.–.100
PN 25Material code number VIII
PN 40Material code number VIII
No. Part names Material1 Body 1.02542 Connecting pipe 1.02543 Spindle 1.43054 Ball 1.43015 Retaining bush 1.07116 Spring washer HRC 44–517 Bolt 1.07188 Ball sealing PTFE+C
No. Part names Material9 Bearing ring PTFE+C
10 Spindle bush PTFE11 O-ring FPM12 O-ring EPDM17 Sealing seat 1.025418 Extension 1.025419 Spindle bush 1.430120 Driving piece 1.4305
Monoball ball valve PN 25 or PN 40One-piece, with reduced port, mainte-nance-free spindle sealing with O-rings,pressure possible from both sides, ballsealing PTFE+C with two sealing lips, balland spindle made of stainless steel, bodymade of steelMake: KLINGERType: KHSU-OE for DN 25.–.100
Ordering example:KHSU-OE 50-VIII, PN 40KHSU-OE 100-VIII, PN 25
Overal dimensions in mm
DN PN Kv100 d D s s1 D2 L C M J K H IWeightkg
253240
404040
254165
202531
33,742,448,3
3,23,63,6
3,23,23,2
48,360,376,1
100010001000
434343
656565
302299304
350350350
374376390
282828
191919
4,05,46,1
506580
402525
100180270
395065
60,376,188,9
4,04,55,6
3,23,23,2
88,9101,6127,0
100010001000
434343
656262
306303302
350350350
396402413
282828
191919
7,912,013,8
100 25 420 80 114,3 6,3 3,6 159,0 1000 55 82 295 350 431 35 27 25,5
In the interest of technical progress designs and dimensions are subject to modification 11
Pressure-temperature diagram see page 4
KLINGER Monoball KHSU-OE short
One piece ball valve with extended spindle, reduced portweld end on both sides acc. to EN 12627, PN 25, PN 40
Material : steel, temperature range : –.20.°C to 200.°C
KHSU-OE short25.–.150PN 25Material code number VIIIPN 40Material code number VIII
No. Part names Material1 Body 1.02542 Connecting pipe 1.02543 Spindle 1.43054 Ball 1.43015 Retaining bush 1.07116 Spring washer HRC 44–517 Bolt 1.07188 Ball sealing PTFE+C9 Bearing ring PTFE+C10 Spindle bush PTFE11 O-ring FPM12 O-ring EPDM17 Sealing seat 1.025418 Extension 1.025419 Spindle bush 1.430120 Driving piece 1.4305
Monoball ball valve PN 25 or PN 40One piece, with reduced port, mainte-nance-free spindle sealing with O-ring,pressure possible from both sides, ballsealing PTFE+C with two sealing lips, balland spindle made of stainless steel, bodymade of steelMaterial: KLINGERType: KHSU-OE for DN 25.–.150
Ordering example:KHSU-OE short 50-VIII, PN 40KHSU-OE short 100-VIII, PN 25
Overal dimensions in mm
DN PN Kv100 d D s s1 D2 L C M J K H IWeightkg
253240
404040
254165
202531
33,742,448,3
3,23,63,6
3,23,23,2
48,360,376,1
230260260
434343
656565
302299304
350350350
374376390
282828
191919
2,02,83,1
506580
402525
100180270
395065
60,376,188,9
4,04,55,6
3,23,23,2
88,9101,6127,0
300300300
434343
656262
306303302
350350350
396402413
282828
191919
3,46,58,0
100125150
252525
420650950
80100125
114,3139,7168,3
6,36,37,1
3,63,64,0
159,0193,7244,5
325325350
555555
828280
295293291
350350350
431445472
353535
272727
12,217,031,0
12 In the interest of technical progress designs and dimensions are subject to modification
Pressure-temperature diagram see page 4
KLINGER Monoball KHSU-OE short
One-piece ball valve with extended spindle, reduced portweld end on both sides acc. to EN 12627, PN 25
Material: steel, temperature range: –.20.°C to 200.°C
KHSU-OE short200.–.300
PN 25Material code number VIII
No. Part names Material1 Body 1.02542 Connecting pipe 1.02543 Spindle 1.43054 Ball 1.43015 Retaining bush 1.07116 Spring washer HRC 44–517 Bolt 1.07188 Ball sealing PTFE+C9 Bearing ring PTFE+C10 Spindle bush PTFE11 O-ring FPM12 O-ring EPDM17 Sealing seat 1.025418 Extension 1.025419 Spindle bush 1.430120 Gear piece 1.430521 Flange 1.025422 Flange 1.025423 O-ring FPM24 Feather key 1.0052.0725 Chees headed screw A426 Coupling 1.430127 O-ring FPM28 Hexagon screw 8 Zn
Monoball ball valve PN 25One-piece ball valve,with reduced port,maintenance-free spindle sealing with O-rings, pressure possible from both sides,ball sealing PTFE+C with two sealing lips,ball and spindle made of stainless steel,body made of steel
Make: KLINGERType: KHSU-OE short for DN 200.–.300
Ordering example:KHSU-OE short 200-VIII, PN 25
Overall dimensions in mm
DN PN Kv100 d D s D2 L C K H aWeightkg
200250300
252525
170026004500
150200250
219,1273,0323,9
6,36,37,1
273368445
400530550
76,188,988,9
395373510
532557733
150175210
4889
148
In the interest of technical progress designs and dimensions are subject to modification 13
Ball valve KLINGER MonoballOperating variations
Torques for KLINGER Monoball
DN in mm Nm15 520 525 1032 1540 3550 6065 8080 130
100 180125 250150 360200 600250 1300
KLINGER Monoball KHS-OE
Klinger Monoball KHSU-OE fully insulated with operating-stem extension, overall di-mension 1000 mm
Operating variationsKLINGER Monoball is available with handlever or mounting flange for mechanicalgear.
From size DN 200 on the Monoballis offered inclusive gear.
The valves are available with operating-stem extension (350 mm) or suitable forunderground installation (acc. to AGFW-guide lines).The constructional design with extendedshaft for underground installation allowseasy and economical pre-insulation. If itis necessary to increase the layer of soilthat covers the valve, an extension can beobtained, mounted to the existing, pre-in-sulated valve and adapted to the thicknessof the soil layer.
KLINGER KHS-OE with operating-stem extension ready for shipment
KLINGER KHS-OE with mounted operating-stem extension
14 In the interest of technical progress designs and dimensions are subject to modification
CertificatesType test acc. to EN 488 proof of suitabil-ity for valves installed in undergrounddistrict heating-pipelines. Authorized tomark acc. to European pressure-vesselguide lines 97/23/EG (CE-marking)
Ball valve KLINGER MonoballQualitiy assurance
Qualitiy assuranceTesting stand for proof of suitability ofvalves acc. to EN 488 (undergroung dis-trict heating pipelines)
15
KLINGER Product range
Product range Ballostar®KHA3-piece ball valve made ofgrey cast iron, steel and stainlesscast steel
Ballostar®KHI2-piece ball valve made ofgrey cast iron, steel and stainlesscast steel
Piston valvesmade of grey cast iron, nodular castiron, steel and stainless cast steel
KLINGER Monoball®One-piece ball valve made of steel andstainless cast steel
KLINGERMATIC®
Actuator for piston valves and ballvalves
Liquid level gaugesfor steam boiler and process application
Reflex and transparent gauges
Circular sight-glasses
AB cocksPacking-sleeve cocks and pressure-gauge cocks in brass, steel and stainlesssteel
KLINGER Ball-o-topBrass ball valves
KLINGER Fluid Control GmbHA-2352 Gumpoldskirchen, AustriaP.O. Box 19, Am Kanal 8.–.10Tel. +.43 (0)2252-600-469Fax +.43 (0)2252-63 336e-mail: [email protected]