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  • 7/27/2019 Knauf Installation Guide 2012 WEB

    1/52

    Plasterboard

    InstallatIonresIdentIal bUIldInGs

  • 7/27/2019 Knauf Installation Guide 2012 WEB

    2/52Technical Advice 1300 724 505 knaufplasterboard.com.au

    DiscimerPcts maact a systms

    si by Ka a pc i

    accac wit t Bili C

    Astalia a lvat Astalia

    Staas. Plastba istallati

    a cstcti tails i tis maal

    a a i ly as may aspcts

    cstcti a t cmpsivly

    cv. Ka Plastba Pty Lt

    will t b l spsibl ay

    claims slti m t istallati

    its pcts t assciatpcts t i accac wit t

    maacts tcical litat

    lvat Astalia Staa.

    Tis maal pvis imati

    w t istall plastba. It als

    pvis cmmatis bst

    pactics i plastba istallati.

    Ka tcical imati is laly

    pat. T s tis cmt is

    ct wit t latst imati,

    visit npserord.com.

    plas ctact Ka CstmSvic Ct 1300 724 505.

    Wrrn

    Ka pcts a aat

    by a 10 Ya Waaty. Visit

    npserord.com.

    tails.

    VERSION 1

    Mac 2012

    Conens

    1 InTroduCTIonItcti 1Pct ra a Applicati 2

    2 BuILdIng WITh PLASTerBoArdPlastba Pptis 3Ca a us Plastba 4

    3

    InSTALLATIon

    Lvls Fiis 11Fasts 12

    Cilis 13

    Walls 19

    Wt Aas 25

    d Jambs 36

    Ctl Jits 37

    Back-Blcki 38

    4 FInIShIng PLASTerBoArdJiti Plastba 42Cic Istallati 46Paiti Plastba 47

    glaci Lit 48

    PRODuCt PROPERtIES

    Wat rsistat

    S rsistat

    Impact rsistat

    Iti dsi

    g evimtal Cic

    Astalia (geCA) cti

    Aitial Imati

    KNA-2010

    GECA 04-2011 V2

    Panel Boards

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    Introduction

    Plastba mst b istall a is acci t t qimts

    t Australian/New Zealand Standard 2589-2007, Gypsum linings Application and fnishing.

    Tis Plastba Istallati gi icls imati

    - at istallati plastba i sitial

    wllis. It als psts Kas cmmatis

    bst pactic i plastba istallati s t si

    Lvl Fiis is btai t applicati.

    Tis i cvs t ital applicati staa

    pcts sc as MastaSil a SpaSil as

    wll as SSil ci is, WatSil

    wt aas a cic xi cati.

    Istallati tail aa cilis a xtal

    cilis sc as alsc aas is als icl.

    Ka as a wi a sltis tat ca

    assist i taili t m t t s t m

    w icli spcialist plastbas, cmps

    a cic.

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    tablE 1 Primr appicion o Pserords

    D ECO Prodc Soion For Primr appicion

    Ws Ceiins

    Ms Pmim Lvl 4 Fiis*

    MsShied Staa wall lii

    MsShiedg evimtal Cic Astalia cti staa

    wall lii

    SpnShied Staa cili lii

    CrveShied dsi cv ms

    SondShied S islati t c is

    acosiShied S abspti t c c

    WerShied Wt aas i batms, lais, a xtal cilis

    ImpcShied Impact ptcti i i activity aas

    *F m imati Mastadc wit Lvl+ Tcly t t latst Mastadc Istallati gi t wbsit

    tablE 2 Pserord Sies nd Weihs

    Pserordthicness

    (mm)Widh(mm)

    lenh(mm)

    Weih*(/m)

    2400 2700 3000 3600 4200 4800 5400 6000

    Ms

    101200

    7.5

    1350

    131200

    8.51350

    MsShied

    101200

    6.51350

    131200

    8.51350

    MsShied 13 1200 9.0

    SpnShied 101200

    7.0

    1350

    CrveShied 6.5 1200 4.5

    SondShied10

    1200 8.4

    1350

    13 1200 12.3

    acosiShied 13 1200 10.0

    WerShied10

    1200 7.4

    1350

    13 1200 9.7

    ImpcShied 131200

    11.51350

    *Wits iicat a mial.Spcial sizs availabl, miimm qatity a la tims apply.Sqa e/rcss e a Sqa e/Sqa e availabl, miimm qatity a la tims apply.

    PRODuCt RaNgE aND aPPlICatION

    1INtRODu

    CtION

    ProdcRne

    ndappicion

    http://www.knaufplasterboard.com.au/http://www.knaufplasterboard.com.au/
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    bidin wihPserord

    DIMENSIONal StabIlIty

    Plastba is imsially stabl w cmpa

    t t bili matials. Tw mass

    imsial stability a list blw:

    Tmal ccit lia xpasi

    ( ) = 16.7 x 10-6 / C, mas stai

    v t tmpat a 3C 32C

    hymtic ccit xpasi =

    6.5 x 10-6 / %rh, mas stai v

    t rlativ hmiity (rh) a 10% 90%.

    FIRE RESIStaNCE

    All plastba is atally sistat ais classi as -cmbstibl acci tt Bili C Astalia (BCA) Scti C1.12.

    T c slws w t spa by lasi

    cmically b wat w at. Tis is a simila

    pcss t vapati a ais cli.

    Fire Hrd ProperiesFi haza Iics av b sps i t

    BCA Scti C1.10 by Fi haza Pptis.

    Wall a cili matials a qi t b tst

    a classi wit a gp mb m 1 t 4, wit

    gp 1 bi t last azas. Fi aza

    pptis lat t t cmbstibility plastba,

    t its pmac i a tst.

    T llwi pcts a classi as:

    grop 1:

    MsShied SpnShied

    WerShied SondShied

    FireShied MiShiedImpcShied QdShied

    acosiShied CrveShied

    Ms Shliner

    gIb X-boc MsShied

    FireShied

    SpngridCeiin Pne Pap Fac.

    grop 2:

    SpngridCeiin Pne Viyl Fac.

    All Ka pcts av a Ava Spcic exticti

    Aa

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    tHERMal PROPERtIES

    therm R Ve

    T r-val plastba is a mas its tmal

    islati ability. hi mbs iicat a btt

    islat. T vals plastba a:

    10mm plastba = 0.059 Km2/W

    13mm plastba = 0.076 Km2/W

    16mm plastba = 0.094 Km2/W

    [Reer to Table 2 or specifc plasterboard]

    Specifc He Cpci

    T spcic at capacity plastba

    is t amt at y qi t ais

    t tmpat 1k plastba by 1C.

    T val plastba is 1090 J/kK.

    SaFEty

    Staa plastba is t classi as azas

    acci t t citia natial occpatial

    halt a Saty Cmmissi (nohSC). It is

    -txic a -fammabl.

    Material Saety Data Sheets (MSDS) areavailable atknaufplasterboard.com.auor by contacting Knau Customer ServiceCentre on 1300 724 505.

    Some plastering compounds have saehandling requirements. [Reer to the healthand saety inormation printed on thecompound packaging or details]

    StORagE, DElIVERy aND HaNDlINg

    Plastba mst b kpt y a sl b stack

    cla t f si sppts t m ta 600mm

    apat as sw i Fi 1.

    I t sta is aviabl, plastba a

    accssis sl b lly ptct m t wat.

    Plastba tat as b xps t ict slit,

    as b x a lt stai pait l

    pis, may bcm iscl. I tis apps,

    it mst b sal wit a stai sal cat as

    cmm by t pait maact.

    rc t pssibility icital ama t

    plastba by aai livy t sit immiatly

    b istallati. di livy, ca sl

    b tak t t ama css s. exps

    t xcssiv miity i sta ca slt i

    plastba bcmi amp a st, a may

    appa ctiv. I tis cas allw t plastba

    t y t a al wit ca i istallati.

    T lp ptct plastba m absbi miity:

    Avi p scs wat sc as wt fs

    Wap t plastba wit plastic vit

    Pvi vtilati

    Istall s at livy

    Istall i y wat bst slts.

    CaRE aND uSE OF PlaStERbOaRD

    FIguRE 1 Sore o Pserord

    600mm max

    2buIlDINgWItHPlaStERbOaRD

    Crend

    useofPserord

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    CONDENSatION aND VENtIlatION

    Plastba mst t b istall til t bili

    is watp, paticlaly i castal aas sbjct

    t sa spay. Cmplt all xti s, walls,

    wiws a t b istalli plastba.

    Pvt ai m ti bilis, avi wat fs t scs p wat a allw wt

    cct masy t y. Ts pcatis will

    c xcssiv miity tat may b absb by

    timb pait plastba a miimis cts

    cas by timb sika mist plastba.

    Csati wat t it t ac back

    t plastba mst b avi. Iscit

    ptcti m csati ca slt i jit

    istti, plastba sai, ml wta ast pppi.

    May it-lat acts mst b tak it acct

    t ctl csati. g pactic is t mak s

    wall a cili islati, vap bais a

    spcially vtilati. Vtilati mst b csi

    t spacs i walls, fs a i paticla

    s.

    To minimise the eects o condensation:

    UseWerShied to increase protectionagainst moisture.

    Use moisture barriers, sarking, and insulation.However, it is important that the right type is

    selected or the construction type and that it isinstalled correctly. [Reer to the manuacturersspecifcations]

    Use oil backed insulation under metal roos asthey are susceptible to orming condensation.

    Install eave vents, gable vents and rooventilators in the roo cavity. [Reer to Figure 2]

    Remove humidity rom bathrooms via anexhaust an to the outside.

    In hot and humid climates where the buildingis air-conditioned below the dew point o

    the outside air, the wall and ceiling ramingmembers and internal linings should be ullyprotected by moisture barriers to separatethem rom the humid external air. The moisturebarriers should be thermally insulated tomaintain them at a temperature above thedew point.

    Use a quality paint system to provide protectionagainst paint peeling and condensationsoaking into plasterboard and compounds.

    FIguRE 2 Condension nd Veniion

    2buIlDINgWItHPlaStERbOaRD

    Crend

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    EXtERNal CEIlINgS

    extal cilis icl alsc aas, capts,

    balcis a bzways wit plastba istall

    iztally slpi away m t mai wlli.

    extal cilis a sbjct t as citis

    ta ital cilis, a t ty aitial

    ptcti m t wat. Tis xta ptcti is

    si t ctl t maj cass xtal cili

    alts wic a:

    Csati t plastba

    Csati ami lii a ippi

    w t t plastba

    Wat ptati t pait systm

    distti jitsPlastba sai

    Ml wt

    Fast pppi.

    Minimm Condiions o use Pserordin Exern Ceiins

    T plastba sbstat mst b si

    t apppiat lai citis icli

    wi lai.

    T cavity abv t plastba cili mst avcss vtilati. [Reer to Building with Plasterboard

    Condensation and Ventilation section]

    Saki a tmal islati mst b s t

    impv tmpat ctl, c wi pss

    a ctl csati.

    T plastba a cmps mst t b

    sbjct t ay ict wat, l pis i

    miity, sa spay amp citis.

    T plastba a cmps mst b istall

    at t cvi as b cmpltly istalla sal.

    Miimm 100mm claac m xtal cili

    lii t lw vaa bam masy

    litl, twis pvi ptcti aaist wi

    blw ai.

    Insion Reqiremensor Exern Ceiins

    us it 10mm SpaSil, 13mm MastaSil,

    10mm 13mm SSil, 13mm 16mm

    FiSil, 13mm ImpactSil.

    F impv wat sistac, s it 10mm

    13mm WatSil.

    Cili ami at maximm 450mm ami cts.

    Pvi aitial ami a t pimt by

    isti timms btw cili ams istalli

    stl al, istalli aitial cili batts.

    [Reer to Figures 3 and 4]

    us tmal islati ictly abv t

    plastba. Tis will miimis t tmpat

    ic btw t plastba a tsi ai,

    limiti cili sa a ml mati by ci

    csati t plastba.

    Fix t cili sts si t Scw oly Mt.

    nails a t pmitt i tis applicati. [Reer to

    Installation Ceilings section]Aitial scws may

    b qi i wi aas.

    Fix t pimt t plastba sts si

    scws at 300mm maximm spaci.

    Istall ctl jits i at 6m maximm itvals.

    Back-blck all plastba jits.

    [Reer to Installation Back-blocking section]Plast st jits si tw cats MastaBas

    MastaLsta ay Ka is cat.

    rll bs a i qality sal cat

    si xti s.

    us a pmim xti pait systm tat icls

    a ml iibit.

    Plas t tat plastba mst t b istall

    i avs as xti clai.

    2buIlDINgWItHPlaStERbOaRD

    Crend

    useofPserord

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    Insert trimmers between ceilingframes for perimeter sheet support.

    Fix plasterboard to trimmers at300mm max centres.

    FIguRE 3 Perimeer trimmersextal cilis

    Install angle for perimeter sheetsupport. Fix plasterboard to angle

    at 300mm max centres. Fix angleto verandah beam at 600mm maxcentres and 100mm from ends.

    FIguRE 4 Perimeer aneextal cilis

    Wood trim

    Verandah beam

    100mm min clearance

    Trimmer around perimeter

    FIguRE 5 Exern CeiinsWit w tim

    Verandah beam

    100mm min clearance

    Cornice cement

    Flexible sealant

    Trimmer around perimeter

    FIguRE 6 Exern CeiinsWit cic

    Verandah beam

    100mm min clearance

    Casing bead (RondoP03/P05/P07/P08)

    Trimmer around perimeter

    FIguRE 7 Exern CeiinsWit casi ba

    Verandah beam

    100mm min clearance

    Edge moulding

    Ceiling batten

    FIguRE 8 Exern CeiinsWit mli batts

    Trimmer around perimeter

    100mm minclearance

    Wood trim

    FIguRE 9 Exern CeiinsWit w tim t masy litl

    2buIlDINgWItHPlaStERbOaRD

    Crend

    useofPserord

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    gaRagE CEIlINgS

    gaa cilis a sbjct t citis tat a m

    mai ta i t pats t m. Tis is t

    cas v w aas a lcat t sam

    as t st t m. gaas av la s

    tat w p lt i ai a st wi. Cas aaa wt a ty a t mally at spacs.

    Ts acts call a m abl istallati t

    avi t maitac isss.

    Minimm Condiions o use Pserordin gre Ceiins

    T plastba ami mst b si

    t apppiat wi lai citis.

    T cavity abv t plastba cili mst

    av css vtilati. [Reer to Building with

    Plasterboard Condensation and Ventilation section]

    Insion Reqiremensor gre Ceiins

    Fix t cili sts si t Scw oly

    Mt t o Ti Fixi Mt. [Reer to

    Installation Ceilings section]

    Pvi aitial ami a pimt by

    isti timms btw cili ams istallistl al. [Reer to Figures 10 and 11]

    Fix t pimt t sts si scws at

    300mm maximm spaci.

    Avi wiy citis i a immiatly at

    istallati t s asiv sts itact.

    Back-blck all plastba jits.

    [Reer to Installation Back-blocking section]

    rll bs a i qality sal cat

    si xti s.us a pmim xti pait systm tat icls

    a ml iibit.

    Insert trimmers between ceilingframes for perimeter sheetsupport. Fix plasterboard totrimmers at 300mm max centres.

    FIguRE 10 Perimeer trimmersgaa cilis

    Install angle for perimeter sheetsupport. Fix plasterboard to angleat 300mm max centres. Fix angleto top plate at 600mm maxcentres and 100mm from ends.

    FIguRE 11 Perimeer anegaa cilis

    2buIlDINgWItHPlaStERbOaRD

    Crend

    useofPserord

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    EXPOSuRE tO HIgH HuMIDIty

    Cilis i ms sc as i swimmi pls a

    cmmal sws a sbjct t l pis i

    lativ miity (abv 90%). T s plastba

    ts cilis is t aat by Ka.

    WatSil cmpltly cv wit a watp

    mmba cmplyi wit AS/nZS 4858:2004 may

    b s walls i ms sbjct t l pis

    i lativ miity. Vtical jctis a wall

    t f jctis mst als b watp.

    F ms wit itmittt pis i lativ

    miity sc as batms, WatSil may b s.

    I ts ms a sc vtilati is qi t

    abl mval xcss mist, sc as a p

    wiw xast a.

    EXPOSuRE tO EXCESSIVE HEat

    Plastba is a ial bili matial mal

    ambit tmpats. It is t sitabl l

    pis at lvat tmpats sc as istall a

    plac fs cimys. FiSil is xcpti.

    It is si t slw w a , t t sist cstat

    lvat tmpats.

    T ct i tmpats plastba

    is t cmically yat t c. Tis pcss

    ally bis at a 80C bt ca cc at

    lw tmpats ctai citis. AS/nZS

    2589:2007, Gypsum linings Application and

    fnishing, stats tat plastba mst t b xps

    t tmpats abv 52C pl pis.

    hat ati appliacs av istallati

    istctis t cct istacs btw

    plastba liis a at scs. T Bili

    C Astalia (BCA) als as qimts

    istallati ati appliacs.

    gss or Siness See SpshcF cmpliac wit AS 5601-2004 Gas Installations.

    Clearance to glass or stainless steel splashbackis less than 200mm*

    n plastba pct may b s bi a

    lass stailss stl splasback witt tils. Ay

    plastba may b s i it is bi camic tils

    miimm 5mm tickss.

    Clearance to glass or stainless steel splashback

    is 200mm or moreAy plastba pct may b s. T wall

    sac mst still b cv wit a lass stailss

    stl splasback.

    * T miimm claac m t as b t t splasback mstb 140mm. Claac is mas m t t astb t t lass stailss stl.

    2buIlDINgWItHPlaStERbOaRD

    Crend

    useofPserord

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    Insion

    Plastba is is si jiti cmps, wic a sa a t

    ally pait t aciv a smt a v appaac.

    n bili lii systm as a sac tat

    is pctly fat a ttally impctis.

    By payi attti t ami, plastba st

    itati, pait iss a liti citis,

    it is pssibl t attai t pcpti fatss.

    Cal wkmasip is qi at ac sta cstcti t aciv a i qality is. I alts

    a t cct at t alist pptity it may b

    impssibl t isis tm atwas. I aiti, t

    a sm ky si picipls tat sl b llw

    t avi citis kw t ilit impctis.

    auStRalIaN StaNDaRD REQuIREMENtS

    T plastba istallati staa AS 2589:2007,

    Gypsum linings Application and fnishing, s

    t t Lvls Fiis (Lvls 3, 4 a 5). T

    staa miats Lvl 4 as t alt is lss

    twis spci. Istallati i accac wit

    Ka istctis will aciv a Lvl 4 Fiis.

    Frmin Reqiremens or Ech leve o Finish

    AS 2589 s allwabl viatis i t fatss

    t ami sac t aciv t qi lvl

    is. Fami mmbs mst av a miimm xi

    ac wit 32mm scw xi a 35mm ail

    xi. Fami sl b t, plmb a lvl. B

    istalli plastba, t am mst b fat

    t qi lvl is. ov a 1.8m stait

    t am mst t viat m ta t vals

    list i Tabl 3.

    3

    leves o Finish 11

    Fseners 12

    Ceiins 13

    Ws 19

    We ares 25

    Door Jms 36

    Conro Joins 37

    bc-bocin 38

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    tablE 3 leve o Finish Reqiremens or Non-Fire Red Ssems

    leve 3 leve 4 leve 5

    Back-blck css jits cilis wit 3 m css jits optial 4* 4

    Back-blck css jits cilis wit lss ta 3 css jits optial optial* 4

    Cili btt jits pmitt ami mmbs 4 ^

    ^

    Wall btt jits pmitt ami mmbs 4 ^ ^

    Miimm mb cats jiti 2 3 3 aSkim Cat

    Maximm am viati 90% aa (mm) 4 4 3

    Maximm am viati maii aa (mm) 5 5 4

    * Back-blcki t qi css jits ssp cili wit ii ccti at wall/cili jcti.^ Back-blcki is qi ts jits. [For more inormation, reer to Installation Back-blocking section] ov a 1.8m stait t am mst t viat by m ta ts vals.

    lEVEl 3 FINISH

    A Lvl 3 Fiis is cmm w cati

    is qi sc as walls abv cilis a ccal

    sta aas. T qimts a Lvl 3 Fiis a:

    Fami as p t qimts i Tabl 3

    A bi cat a sc cat all ac lay

    jits a cs.

    lEVEl 4 FINISH

    Lvl 4 is t alt is a is cmm

    mst applicatis w liti is avabl

    a lit t, fat lw s paits a s.

    T qimts a Lvl 4 Fiis a:

    Fami a back-blcki as p t qimts

    i Tabl 3

    Fac lay jits is as tail i Fiisi

    Plastba Jiti Plastba scti

    A qality t cat pait systm as tail

    i Fiisi Plastba Paiti scti.

    lEVEl 5 FINISH

    A Lvl 5 Fiis is t ist lvl is i

    t Astalia Staa. Istallati t am a

    plastba, isi wit cmps a t cct

    applicati pait all ctibt t a Lvl 5 Fiis.

    ev i cmplt cctly, a Lvl 5 Fiis may t

    slt i all sac viatis bi ccal,

    ly miimis.

    A Lvl 5 Fiis is cmm w lss,

    smi-lss p t paits a s, i as

    citical liti citis wic a t

    as laci lit. hi staas a qi

    am fatss, jiti a back-blcki. It ivlvs

    skim cati t ti wall cili t pvi

    a v sac txt a psity, as wll as t

    ccal jits a xi pits. T skim cat wl

    t mally xc 1mm i tickss.

    T qimts a Lvl 5 Fiis a:

    Fami as p qimts i Tabl 3

    Back-blcki all cili jits a wall btt jits

    Jits is as tail i Fiisi Plastba

    Jiti Plastba scti

    Applicati a skim cat v t ti sac

    t pvi im txt a psity

    A qality t cat pait systm as taili Fiisi Plastba Paiti scti.

    For a premium Level 4 Finish use Ms .[Reer to the latestMs InstallationGuide on the website]

    lEVElS OF FINISH

    3

    INStallatION

    levesofFinish

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    SCREW tyPE aND MINIMuM SIzE FOR tHE INStallatION OF PlaStERbOaRD tO StEEl

    Pserordthicness

    1s ler 2nd ler 3rd ler

    6.5mm 25mm 6 S scw 25mm 6 S scw

    10mm 25mm 6 S scw 40mm 6 S scw*

    13mm 25mm 6 S scw 40mm 6 S scw* 60mm 6 S scw*

    16mm 30mm 6 S scw 45mm 6 S scw* 65mm 6 S scw*

    F stl p t 0.8mm BMT s Typ S ta l pit scws.F stl 0.8mm t 2.0mm BMT s Typ S ta ill pit scws.*40mm 10 Lamiati scws may b s as tail i istallati iaams.

    FaStENER tyPE aND MINIMuM SIzE FOR tHE INStallatION OF PlaStERbOaRDtO SOFtWOOD tIMbER

    Pserordthicness

    1s ler 2nd ler 3rd ler

    6.5mm 30mm x 2.8 alvais ail 25mm x 2.8 i sak ail 25mm 6 W scw

    40mm x 2.8 alvais ail 30mm x 2.8 i sak ail 30mm 6 W scw

    10mm

    40mm x 2.8 alvais ail 30mm x 2.8 i sak ail

    25mm 6 W scw walls 30mm 6 W scw cilis

    50mm x 2.8 alvais ail 40mm 6 W scw*

    13mm40mm x 2.8 alvais ail

    30mm x 2.8 i sak ail 30mm 6 Typ W scw

    50mm x 2.8 alvais ail 45mm 6 W scw*

    75mm x 3.75 alvais ail 65mm 8 W scw*

    16mm50mm x 2.8 alvais ail

    45mm 6 W scw65mm x 3.15 alvais ail

    50mm 6 W scw*75mm x 3.75 alvais ail

    65mm 8 W scw*

    F timb s Typ W cas ta l pit scws.*40mm 10 Lamiati scws may b s as tail i istallati iaams.

    FaStENER tyPE aND MINIMuM SIzE FOR tHE INStallatION OF PlaStERbOaRDtO HaRDWOOD tIMbER

    Pserordthicness

    1s ler 2nd ler 3rd ler

    6.5mm30mm x 2.8 alvais ail

    25mm x 2.8 i sak ail 25mm 6 W scw

    30mm x 2.8 alvais ail 25mm x 2.8 i sak ail

    30mm 6 W scw

    10mm

    30mm x 2.8 alvais ail 25mm x 2.8 i sak ail

    25mm 6 W scw walls 30mm 6 W scw cilis

    40mm x 2.8 alvais ail

    35mm 6 W scw*

    13mm

    30mm x 2.8 alvais ail 25mm x 2.8 i sak ail

    25mm 6 W scw walls 30mm 6 W scw cilis

    40mm x 2.8 alvais ail 40mm 6 W scw*

    65mm x 3.15 alvais ail 65mm 8 W scw*

    16mm40mm x 2.8 alvais ail

    30mm 6 W scw50mm x 2.8 alvais ail 45mm 6 W scw*

    65mm x 3.15 alvais ail 65mm 8 W scw*

    F timb s Typ W cas ta l pit scws.*40mm 10 Lamiati scws may b s as tail i istallati iaams.

    FaStENERS

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    gENERal REQuIREMENtS

    Non-FireRed

    Istall ctl jits i plastba cilis at:

    12m maximm itvals

    All ctl jits i t stct

    Ay ca i t sbstat matial

    At t jcti a la m a passaway.

    4

    All cilis i tis scti a -tacabl. d t walk plastba cilis! 4

    Limit a las plastba cilis t 2 k/m plastba spai600mm ami cts. 4

    Limit a las plastba cilis t 2.5 k/m plastba spai450mm ami cts. 4

    Attac cili xts t ami mmbs ly. es t ami is sit cay ay aitial la. 4

    Compensate or uneven raming by attaching aurring channel system with adjustable direct x clips.

    Timber trusses may settle or move with changingseasons. Reduce occurrence o plasterboard crackingdue to this movement by xing plasterboard to urringchannel or battens.

    Consider the corrosive eect o sea sprayon steel components, select ramingand asteners accordingly.

    FRaMINg

    Non-FireRed

    Istall aitial ami mmbs a pis. 4

    Maximm la pmitt a r silit mt is 15 k. 4

    Steel ramed ceiling systems must be designedby an engineer according to the relevant

    Australian Standard.

    Framing members in this section are designed usingeither steel or timber joists, Lipped C type steel studsor a urring channel system.

    Mximm Spn (Frmin Cenres) or Pserord

    Pserord tpe For gener aresFor ares o InermienHih Hmidi

    e.. bhrooms ndExern Ceiins

    10mm MsShied 450mm 300mm

    13mm MsShied 600mm 450mm

    10mm SpnShied 600mm 450mm

    10 a 13mm SondShied 600mm 450mm

    10mmWerShied 600mm 450mm

    13mmWerShied 600mm 450mm

    13 a 16mm FireShied 600mm 450mm13 a 16mm MiShied 600mm 450mm

    13mmacosiShied 600mm

    10 a 13mm Ms 600mm 450mm

    CEIlINgS

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    Plasterboardceiling lining

    Bottom chordof (truncatedgirder) truss

    Top plate

    Wall frame

    Ceiling trimmersinstalled to supportplasterboard sheets

    Bottom chordof jack truss

    Bottom chord ofstandard truss

    FIguRE 12 Ins Ceiin trimmers o Sppor Pserord the Chne o Direciono Roo Frmin. Ins Pserord Perpendicr o Min Roo Frme

    Wall frame

    Plasterboardceiling lining

    Plasterboardceiling lining

    Bottom chordof (truncatedgirder) truss

    Top plate

    Ceiling trimmersinstalled to supportceiling battens

    Ceiling battensperpendicular tomain truss

    Bottom chordof jack truss

    Bottom chord ofstandard truss

    FIguRE 13 Ins Ceiin trimmers or Ceiin ben Ssems.Ins Pserord Perpendicr o Ceiin bens

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    Floor/roof joists

    Furring channel spanFurring channel spacing

    Furring channel

    wall track

    FIguRE 14 Frrin Chnne Spn nd Spcin

    MaXIMuM SPaN OF FuRRINg CHaNNEl

    Pserord 28mm Frrin Chnne Rondo No.129 16mm Frrin Chnne Rondo No.308

    Sil Spa(mm) Ctis Spa(mm) Sil Spa(mm) Ctis Spa(mm)

    450mmspaci

    600mmspaci

    450mmspaci

    600mmspaci

    450mmspaci

    600mmspaci

    450mmspaci

    600mmspaci

    1 lay 10mm 1400 1280 1740 1570 900 820 1120 1020

    2 lays 10mm 1330 1210 1650 1470 860 780 1060 970

    1 lay 13mm 1420 1300 1740 1540 990 920 1200 1040

    2 lays 13mm 1330 1210 1620 1420 920 860 1110 960

    3 lays 13mm 1170 1080 1450 1320 800 750 1010 900

    1 dcas spa at bt s t i cal t t Sil Spa istac.2 I i cal tack is t s, t i cal mst b sppt 200mm m s.3 W ltimat = 0.5 kPa, Stt La Cas: 1.2g + W4 W svicability = 0.325 kPa, Svicability La Cas 1: g [Limit is L/600], Svicability La Cas 2:g + Ws [Limit is L/200].5 Stt cck stai fa i cmpssi.6 Cctis t b iptly cck.

    The raming tables in this section apply to Rondosteel components.

    Alternative components may only be used:

    In accordance with the manuacturers literature

    I their perormance is equivalent or better and theycomply with the relevant standard.

    More ceiling raming combinations are available thanthose described in this section. [Reer to Rondo BuildingServices literature or equivalent]

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    PlaStERbOaRD layOut

    Non-FireRed

    St cilis ppicla t ami mmbs. 4

    Sta ac lay btt jits by 600mm miimm ajii sts a btw lays. 4

    Sta css s by 300mm miimm btw lays. 4Fllw t back-blcki qimts a btt jit placmt t lvl is slct.[Reer to Installation Levels o Finish section] 4

    Sheet ceilings parallel to the light source to reduce theeect o glancing light.

    Minimise butt joints by using the longestsheet possible.

    Butt joints on underlying layers (not ace layer) maybe made on the same raming member.

    For 2 layer systems at 450mm centres, ace layer buttjoints may be xed to raming members.

    PlaStERbOaRD FIXINgNon-Fire

    Red

    div asts t jst blw t st sac, taki ca t t bak t pap liba. 4

    d t x plastba t stl m ta 2mm BMT. 4

    us lamiati scws t x fati btt jits i t sc a ti lay. 4

    Fsener nd adhesive Mehod

    Apply Msgrip St Asiv at t am is cla, y, a m as, sta t ctamiats. 4

    Apply Msgrip abs 200mm miimm m asts a plastba s. 4

    Fsener On Mehod

    us t Fast oly Mt i til at aas. St asiv is t pmitt. 4

    The Fastener and Adhesive Method is recommendedor non-re rated applications.Msgrip will:

    Minimise astener popping

    Reduce the number o astener heads that may show

    in glancing light

    Assist in compensating or rame irregularities.

    All joints not made on a raming member should beback-blocked in single layer ceiling systems. Externalceilings and garage ceilings have special requirements.[Reer to Building with Plasterboard Care and Use

    o Plasterboard section]

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    FIguRE 15 Non-Fire Red 1 lerFast a Asiv Mt

    Framing Timb Stl Jists Stl Fi Cal

    FixingFast a Asiv Mtnails mst t b s mtalami mmbs.

    Perimeter Pimt asts 10-15mm mst s

    Field

    Asiv abs 25mm iamt a15mm i, spac at 230mm maxcts a 200mm mi m astpits a plastba s.600mm wi st: 2 abs900mm wi st: 3 abs1200mm wi st: 4 abs1350mm wi st: 4 abs[On 1350mm wide sheets usetemporary asteners until adhesive sets]

    Centrelineof Sheets

    Scw dbl nail at ctli st ac ami mmb.

    Recessed Edges Fix ac ami mmb

    Butt Jointson FramingMembers

    Scws: Fix at 200mm maxcts a sta scws.nails: Fix at 150mm max cts asta ails. Sta btt jits by

    600mm mi ajii sts.

    Floating ButtJoints

    Lcat ctally btw amimmbs a back-blck. Stabtt jits by 600mm mi ajii sts.

    Wall Abutment

    Cic: Scw x at 300mm maxcts nail x at 200mm maxcts. Sqa St: Fix at 150mmmax cts.

    Openings andControl Joints

    Scws: Fix at 200mm max ctsnails: Fix at 150mm max cts

    Sealant us salat all aps a apimt t maitai acstic itity.

    Screw

    Double Nails

    Stagger butt jointsby 600mm min onadjoining sheets.

    Butt joints may be made on

    framing members for Level 3Finish, Category A timber only.

    230mmmax

    10-15mm

    200mmmin

    50mm

    Screws 200mm maxstaggered. Nails150mm max staggered.

    For cornice, fix at Screw

    300mm/Nail 200mm max. Forsquare set, fix at 150mm max.

    Float butt joints betweenframing members for Level 4or 5 Finish and back-block.

    Framing at 600mmmax centres

    FIguRE 16 Non-Fire Red 1 ler1/3 Fast a Asiv Mt Framing

    Timb Stl Jists Stl Fi Cal

    Fixing1/3 Fast a Asiv Mt.nails mst t b s mtalami mmbs.

    Perimeter Pimt asts 10-15mm mst s

    Field

    Asiv abs 25mm iamta 15mm i, a 200mm mit 230mm max m ast pitsa plastba s.600mm wi st: 2 abs900mm wi st: 2 abs1200mm wi st: 3 abs

    1350mm wi st: 3 absRecessed Edges Fix ac ami mmb

    Butt Jointson FramingMembers

    Scws: Fix at 200mm max ctsa sta scws.nails: Fix at 150mm max cts asta scws. Sta btt jits by600mm mi ajii sts.

    Floating ButtJoints

    Lcat ctally btw amimmbs a back-blck.Sta btt jits by 600mm mi ajii sts.

    WallAbutment

    Cic: Scw x at 300mm maxcts nail x at 200mm maxcts. Sqa St: Fix at 150mmmax cts.

    Openings andControl Joints Scws: Fix at 200mm max ctsnails: Fix at 150mm max cts

    Sealant us salat all aps a apimt t maitai acstic itity.

    Stagger butt jointsby 600mm min onadjoining sheets.

    Float butt joints betweenframing members for Level 4or 5 Finish and back-block.

    Butt joints may be made onframing members for Level 3Finish, Category A timber only.

    200mm min230mm max

    10-15mm

    For cornice, fix at Screw300mm/Nail 200mm max. Forsquare set, fix at 150mm max.

    Framing at 600mmmax centres

    Nail or Screw

    Adhesive

    Screws 200mm maxstaggered. Nails150mm max staggered.

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    FIguRE 17 Non-Fire Red 1 lerFast oly Mt

    Framing Timb Stl Jists Stl Fi Cal

    Fixing Fast oly Mt. nails mst tb s mtal ami mmbs.

    Perimeter Pimt asts 10-15mm mst s

    Field

    Scws: Fix at 300mm max cts.nails: Fix at 200mm max cts.

    dbl nails: Fix at 300mmmax cts.

    Recessed Edges Fix ac ami mmb

    Butt Jointson FramingMembers

    Scws: Fix at 200mm max ctsa sta scws.nails: Fix at 150mm max ctsa sta ails.Sta btt jits by 600mm mi ajii sts.

    Floating ButtJoints

    Lcat ctally btw amimmbs a back-blck.Sta btt jits by 600mm mi ajii sts.

    WallAbutment

    Cic: Scw x at 300mm maxcts nail x at 200mm maxcts. Sqa St: Fix at 150mm

    max cts.Openings andControl Joints

    Scws: Fix at 200mm max ctsnails: Fix at 150mm max cts

    Sealant us salat all aps a apimt t maitai acstic itity.

    Screw Only Method

    Nail Only Method

    Double Nail Method

    Stagger butt jointsby 600mm min onadjoining sheets.

    Butt joints may be made on

    framing members for Level 3Finish, Category A timber only.

    300mm max

    300mm max

    200mm max10-15mm

    50mm

    For cornice, fix at Screw

    300mm/Nail 200mm max. Forsquare set, fix at 150mm max.

    Screws 200mm maxstaggered. Nails150mm max staggered.

    Float butt joints betweenframing members for Level 4or 5 Finish and back-block.

    Framing at 600mmmax centres

    FIguRE 18 Non-Fire Red 2 lersFast oly Mt + Fast a Asiv Mt

    Framing Timb Stl Jists Stl Fi Cal

    Fixing

    1st lay: Fast oly Mt.2 lay: Fast a AsivMt. nails mst t b s mtal ami mmbs.

    Perimeter Pimt asts 10-15mm mst s

    Field 1stLayer

    Scws: Fix at 300mm max cts.nails: Fix at 200mm max cts.dbl nails: Fix at 300mmmax cts.

    Field 2ndLayer

    Asiv abs 25mm iamt a15mm i, spac at 230mm maxcts a 200mm mi m astpits a plastba s.600mm wi st: 2 abs900mm wi st: 3 abs1200mm wi st: 4 abs1350mm wi st: 4 abs[On 1350mm wide sheets usetemporary asteners until adhesive sets]

    Centrelineof Sheets2nd Layer

    Scw dbl nail at ctli st ac ami mmb.

    Recessed Edges Fix ac ami mmb

    Butt Jointson FramingMembers

    Scws: Fix at 200mm max cts.nails: Fix at 150mm max cts.Sta btt jits by 600mm mibtw lays.

    Floating ButtJoints

    Lcat ctally btw amimmbs a lamiat t 2 lay at200mm max cts. Sta btt jitsby 600mm mi ajii sts.

    WallAbutment

    Cic: Scw x at 300mm maxcts nail x at 200mm maxcts. Sqa St: Fix at 150mm

    max cts.Openings andControl Joints

    Scws: Fix at 200mm max ctsnails: Fix at 150mm max cts

    Sealant us salat all aps a apimt t maitai acstic itity.

    Screw

    Stagger butt jointsby 600mm min onadjoining sheets

    Stagger butt jointsby 600mm min onoverlaying sheets

    Butt joints onadjoining sheets

    may be made onthe same joiston 1st layer.

    230mmmax

    10-15mm

    Double Nails

    50mm

    Screws 300mm maxNails 200mm maxDouble Nails 300mm max

    200mm min

    Screws 200mm maxNails 150mm max

    Screws 200mm max staggeredNails 150mm max staggered

    Framing at 600mmmax centres

    1st layer

    2nd layer

    For cornice fix, at Screw300mm/Nail 200mm max. Forsquare set, fix at 150mm max.

    Laminate at200mm max

    For 2nd Layer, foat butt joints between ramingmembers or Level 4 or 5 Finish. For Level 3 Finishbutt joints may be made on raming member.

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    gENERal REQuIREMENtS

    Non-FireRed

    Istall ctl jits i timb am walls:

    Wit plastba at 12m maximm itvals

    At all ctl jits i t stct

    At ay ca i t sbstat matial

    At t f li i staiways. Cv ap wit a mli ast t .

    4

    FRaMINg

    Opening(Door)

    Bottom plate

    Top plate

    Internal corner

    External corner

    Timberstud

    Nogging

    Additionalnogging

    for services

    FIguRE 19 timer Frme lo

    Non-FireRed

    Fami mmbs mst b spac at 600mm maximm cts 4

    F la bai walls s timb sts wit miimm imsis 70x45mm 90x35mm. 4

    Noggings are permitted to assist the xing o services.

    For non-re rated walls, noggings are not requiredbehind recessed joints when sheeting plasterboardhorizontally.

    Plumbing and electrical services must not protrudebeyond the ace o the stud.

    Copper Chromium Arsenate (CCA) treated timber mustnot be used with steel rames.

    Resiien Mon Spcin

    Frmin Memer Mximm Resiien Mon Spcin

    16mm Fi Cal r n.308 900mm

    28mm Fi Cal r n.129 1200mm

    Acs Fi Cal mst als b x 100mm max m s.

    WallS

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    PlaStERbOaRD layOut

    Non-FireRed

    Vtical jits mst b 200mm miimm m t ay pi sc as wiwsa ways t miimis cacki at t jits. 4

    F stl ams, altat m si t wall t t t w xi t plastba sts. 4

    Horion lo

    Sta btt jits by 600mm miimm ajii sts, btw lays a ppsitsis t wall. 4

    Fist lay btt jits mst b back by a st back-blck. 4

    Sta css s by 300mm miimm btw lays. 4

    Veric lo

    Sta btt jits by 600mm miimm ajii sts, btw lays a ppsitsis t wall. 4

    Fist lay btt jits mst b back by a i back-blck. 4Sta css s by 300mm miimm btw lays a ppsit sis t wall. 4

    Install plasterboard sheets horizontally when practicalto reduce the eect o glancing light

    Install plasterboard sheets horizontally on steel rameswhen practical to minimise stud twisting

    Minimise butt joints by using long sheets.

    PlaStERbOaRD FIXINg

    Non-Fire

    Reddiv asts t jst blw t st sac, taki ca t t bak t pap liba. 4

    Lamiati scws ca b s t x btt jits i t sc a ti lay. 4

    Fsener nd adhesive Mehod

    Apply Msgrip St Asiv at t am is cla, y, a m as, sta t ctamiats. 4

    Apply Msgrip abs 200mm miimm m ast a plastba s. 4

    Fsener On Mehod

    us t Fast oly Mt i til at aas. St asiv is t pmitt. 4

    The Fastener and Adhesive Method is recommendedor non-re rated applications.Msgrip will:

    Minimise astener popping

    Reduce the number o astener heads that may show inglancing light

    Assist in compensating or rame irregularities

    Reduce rattle noise when applied to bracing straps.

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    FIguRE 20 Non-Fire Red 1 ler HorionFast a Asiv Mt

    NON FIRE RatED

    Fixing Fast a Asiv Mt

    Sheet Layout hiztal

    Perimeter Pimt asts 10-15mm mst s.

    Field

    Asiv abs 25mm iamta 15mm i, spac at 300mmmax cts a 200mm mi masts a plastba s.

    Tmpay li blcks ast vy sc st cmm.

    Recessed Edges Fix ac st.

    Butt Joints

    Flat btt jits btw sts aback-blck Lvl 4 a Lvl 5Fiiss. Btt jits pmitt ast Lvl 3 Fiis.Sta btt jits by 600mm mi ajii sts a ppsitsis t wall.

    Internaland ExternalCorners

    Fix at 300mm max cts

    Openings Fix at 300mm max cts

    Sealant us salat all aps a a

    pimt t maitai acstic itity.PlasterboardWidth (mm) Fastener and Adhesive Pattern

    900 F A A A F

    1200 F A A A A F

    1350 F A A A A A F

    F = Fast (Scw nail) A = Asiv

    Float butt joints betweenframing for Level 4 and

    Level 5 finishes

    300mmmax

    300mm max

    300mm max

    Temporaryholding block

    10-15mm

    10-15mm

    10-15mm

    Openings300mm max

    200mm min

    Butt joints200mm minfromopenings

    FIguRE 21 Non-Fire Red 1 ler HorionFast oly Mt

    Fixing Fast oly Mt

    Sheet Layout hiztal

    Perimeter Pimt asts 10-15mm mst s.

    FieldFix scws bl ails at400mm max cts. Fix ailsat 240mm max cts.

    Recessed Edges Fix ac st

    Butt Joints

    Flat btt jits btw sts aback-blck Lvl 4 a Lvl 5Fiiss. Btt jits pmitt a st Lvl 3 Fiis. Sta btt jitsby 600mm mi ajii stsa ppsit sis t wall.

    Internaland ExternalCorners

    Fix at 300mm max cts

    Openings Fix at 300mm max ctsSealant us salat all aps a apimt t maitai acstic itity.

    PlasterboardWidth (mm)

    Fastener andAdhesive Pattern

    900 S S S S

    1200 S S S S

    1300 S S S S S

    S = Scw

    PlasterboardWidth (mm) Nail Pattern Double Nail Pattern

    900 n n n n n n dn dn n

    1200 n n n n n n n dn dn n1350 n n n n n n n n dn dn dn n

    n = nail, dn = dbl nail

    Nails at240mm max

    300mm

    300mmmax

    10-15mm

    10-15mm

    10-15mm

    Openings300mm max

    Double Nailsat 400mm max

    Screws at400mm max

    Butt joints200mm minfromopenings

    Float butt jointsbetween framing

    for Level 4 andLevel 5 finishes

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    FIguRE 22 Non-Fire Red 2 lers Horion + HorionFast oly Mt + Fast a Asiv Mt Fixing

    1st lay: Fast oly Mt2 lay: Fast aAsiv Mt

    Sheet Layout1st lay: hiztal2 lay: hiztal

    Perimeter Pimt asts 10-15mm mst s.

    Field

    1st lay: Fix scws bl ails

    at 400mm max cts. Fix ails at300mm max cts.2 lay: Asiv abs 25mmiamt a 15mm i, spac at300mm max cts a 200mm mim asts a plastba s.Tmpay li blcks ast vy sc st cmm.

    Recessed Edges1st lay: Fix ac st. Stacss s by 300mm btwlays. 2 lay: Fix ac st.

    Butt Joints

    1st lay: Fix scws at 300mmmax cts. Fix ails at 200mmmax cts. Sta asts.Sta btt jits by 600mm mi ajii sts, btw lays a ppsit sis t wall. 1st lay

    btt jits mst b back by a st.2 lay: Fix scws at 200mmmax cts.Fix ails at 150mmmax cts. Sta asts.Altativly, fat btt jits alamiat t 1st lay si lamiatiscws at 200mm max cts asta scws.

    Internaland ExternalCorners

    1st lay: Fix scws at 400mmmax cts. Fix ails at 300mmmax cts.2 lay: Fix at 300mm max cts.

    Openings

    1st lay: Fix scws at 400mmmax cts. Fix ails at 300mmmax cts.2 lay: Fix at 300mm max cts.

    Sealant us salat all aps a apimt t maitai acstic itity.

    10-15mm

    10-15mm

    1st layerScrews or DoubleNails at 400mm max1st layer

    Nails at300mmmax

    200mm min

    Stagger butt jointsby 600mm minbetween layers

    2nd layer300mm max

    1st layerScrews 400mm maxNails 300mm max

    1st layeropeningsScrews400mm maxNails300mm max

    1st layerScrews400mm maxNails 300mmmax 1st layer

    Screws 300mm maxNails 200mm maxstagger fasteners

    2nd layerScrews 200mm maxNails 150mm maxstagger fasteners

    300mm

    max

    2nd layeropenings

    300mm max

    Staggerrecessededges by300mm minbetweenlayers

    10-15mm

    200mm min

    2nd layer300mm

    max

    Temporaryholding block

    3

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    FIguRE 23 Non-Fire Red 1 ler HorionScw a Asiv Mt silit mts a i cal

    Fixing Scw a Asiv Mt

    Sheet Layout hiztal

    Perimeter

    Pimt scws 10-15mm m sts xcpt at tp a bttm wall. Plastba mst t b xt bttm tack.

    Field

    Asiv abs 25mm iamt a15mm i, spac at 300mm max

    cts a 200mm mi m scwpits a plastba s.Fix scw at mi-it st vy sc i cal.

    Recessed Edges Fix ac i cal

    Butt Joints

    Flat btt jits btw ical a back-blck Lvl4 a Lvl 5 Fiiss. Btt jitspmitt a i cal Lvl 3 Fiis. Sta btt jits by600mm mi ajii sts a ppsit sis t wall.

    Internaland ExternalCorners

    Fix at 300mm max cts

    Openings Fix at 300mm max cts

    Sealant us salat all aps a apimt t maitai acstic itity.

    300mmmax

    300mm max

    300mm

    max

    10-15mm

    50mm

    50mm

    Openings300mm

    max

    200mm min

    Fix one screwat mid-height ofsheet on everysecond furringchannel

    200mm min

    Butt joints200mmmin fromopenings

    Float Butt joints betweenframing for Level 4 and

    Level 5 finishes

    FIguRE 24 Non-Fire Red 2 lers Horion + HorionScw a Asiv Mt silit mts a i cal Fixing

    1st lay: Scw oly Mt2 lay: Scw a Asiv Mt

    Sheet Layout1st lay: hiztal2 lay: hiztal

    Perimeter

    Pimt scws 10-15mm m st

    s xcpt at tp a bttm wall. Plastba mst t b xt bttm tack.

    Field

    1st lay: Fix at 400mm max cts.2 lay: Asiv abs 25mmiamt a 15mm i, spac at300mm max cts a 200mm mim scw pits a plastbas. Fix scw at mi-it st vy sc i cal.

    Recessed Edges1st lay: Fix ac st. Stacss s by 300mm btwlays. 2 lay: Fix ac st.

    Butt Joints

    1st lay: Fix at 300mm max ctsa sta scws. Sta btt jitsby 600mm mi ajii sts,

    btw lays a ppsit sis t wall.1st lay btt jits mst b back byi cal.2 lay: Fix at 200mm max ctsa sta scws. Altativly, fatbtt jits a lamiat t 1st laysi lamiati scws at 200mmmax cts a sta scws.

    Internaland ExternalCorners

    1st lay: Fix at 400mm max cts2 lay: Fix at 300mm max cts

    Openings1st lay: Fix at 400mm max cts2 lay: Fix at 300mm max cts

    Sealant us salat all aps a apimt t maitai acstic itity.

    200mm min

    1st layer400mm max

    2nd layer300mm max2nd layer300mm

    max

    10-15mm

    50mm

    50mm

    1st layer300mm maxstagger screws

    Fix one screwat mid-height ofsheet on every

    second furringchannel200mm min300mm

    max

    1st layer400mm

    max

    1st layer400mm max

    2nd layeropenings300mmmax

    2nd layerScrews 200mm maxstagger screws

    1st layeropenings400mmmax

    Stagger butt jointsby 600mm minbetween layers

    Staggerrecessededges by300mmminbetweenlayers

    3

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    FIguRE 25 Non-Fire Red 1 ler HorionScw a Asiv Mt

    Fixing Scw a Asiv Mt

    Sheet Layout hiztal

    Perimeter

    Pimt scws 10-15mm m sts xcpt at tp a bttmtacks. Plastba mst t b xt tp a bttm tacks.

    Field

    Asiv abs 25mm iamt a15mm i, spac at 300mm max

    cts a 200mm mi m scwpits a plastba s. Fix scw at mi-it st vy sc st.

    Recessed Edges Fix ac st

    Butt Joints

    Flat btt jits btw sts aback-blck Lvl 4 a Lvl 5Fiiss. Btt jits pmitt a st Lvl 3 Fiis. Sta btt jitsby 600mm mi ajii stsa ppsit sis t wall.

    Internaland ExternalCorners

    Fix at 300mm max cts

    Openings Fix at 300mm max cts

    Sealant us salat all aps a apimt t maitai acstic itity.

    PlasterboardWidth (mm)

    Fastener andAdhesive pattern

    900 S A A A S

    1200 S A A A A S

    1350 S A A A A A S

    S = Scw A = Asiv

    50mm

    300mm max

    300mmmax

    300mm max

    200mm minOpenings300mm max

    50mm

    Fix one screwat mid-heightof sheet onevery secondstud

    10-15mm

    Butt joints200mmmin fromopenings

    Float butt jointsbetweenframing forLevel 4 andLevel 5 finishes

    FIguRE 26 Non-Fire Red 1 ler Horion

    Scw oly Mt

    Fixing Scw oly Mt

    Sheet Layout hiztal

    Perimeter

    Pimt scws 10-15mm m sts xcpt at tp a bttmtacks. Plastba mst t b xt tp a bttm tacks.

    Field Fix at 400mm max cts

    Recessed Edges Fix ac st

    Butt Joints

    Flat btt jits btw sts aback-blck Lvl 4 a Lvl 5Fiiss. Btt jits pmitt ast Lvl 3 Fiis. Sta bttjits by 600mm mi ajiists a ppsit sis t wall.

    Internal and

    ExternalCorners

    Fix at 300mm max cts

    Openings Fix at 300mm max cts

    Sealant us salat all aps a apimt t maitai acstic itity.

    50mm

    400mm max

    300mm max

    300mm max

    400mm max

    Openings300mm max

    50mm

    10-15mm

    Butt joints200mm minfromopenings

    Float butt jointsbetween framing

    for Level 4 andLevel 5 finishes

    3

    INStallatION

    Ws

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    WEt aREaS uSINg PlaStERbOaRD

    Astalia Staa AS 3740 Waterproofng o

    Wet Areas within Residential Buildings s a wt

    aa as a aa witi a bili sppli wit wat

    m a wat spply systm a icls batms,

    sws, lais a saitay cmpatmts.

    Watp wt aas may b aciv by

    systms si wat sistat plastba sc

    as WatSil.

    Sm lmts wt aa istallati will b cai

    t by a plast, a t lmts will b cmplt

    by tas sc as plmbs a tils. All watp

    mst b cai t by a appv applicat.

    DEFINItIONSWerproo Memrne

    Watp mmbas a a lay matial

    impvis t wat tat a sally liqi appli.

    Ty mst cmply wit AS/nZS 4858:2004, Wet

    Area Membranes a b appli acci t t

    maacts istctis.

    Fshin

    Flasi is a stip slv impvis matial sc

    as a mtal al a liqi appli pct sc asa watp mmba. It mst pvi a bai t

    mist mvmt.

    Shower are

    Sw aas csist cls a cls aas:

    ucls sw aas xt 1500mm

    iztally m t sw ccti t wall,

    p t a it 1800mm m t is f.

    ecls sw aas a b by walls

    scs p t a it 1800mm m t

    is f. Walls scs icl i

    slii s tat ctl t spa wat

    t witi t cls.

    A sw tt wit a amlss lasssw sc sc v a batlss ta 1500mm l is t acls sw.

    WEt aREaS

    3

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    WEt aREa REQuIREMENtS

    dit wt aas qi it lvls tatmt t ptct tm m mist.

    We are Insion Reqiremens

    are leve o Ris Ws Jncions Penerions+

    Sw aa hi Wat rsistat Watp Watp

    Batms Mim Watp ^

    Aas ajact t bats a spas Mim Wat rsistat Watp Watp *

    Walls ajii t vssls Lw Wat rsistat Watp Watp *

    Lais a WCs Lw Watp ^

    Batms a lais qiia f wast

    hi Watp ^ Watp

    + Icli mcaical xis asts.^ Applis t wall/f jctis ly.

    * hiztal sac watp, vtical sac wat sistat.

    Waterproof membrane to150mm high behind tiles

    WaterShield

    Flexible wetarea sealant

    FIguRE 27 bsin

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    WatERPROOFINg REQuIREMENtS by aREa

    Wer Resisn Ws

    usWerShied cv wit a watp mmba a tils.

    F all plastba jits, cs a ast as s Msbse Mslonsea cv wita watp mmba.

    [Reer to waterproo membrane manuacturer or application instructions]

    Ws adjoinin Oher Vesses

    es walls witi 75mm a vssl sc as a sik, basi lay tb a wat sistat t a it 150mm miimm abv t vssl.

    Sal all s w t vssl is x t t wall.

    Werproo Penerions

    us a watp salat a ppitay fa systm t watp ptatis.

    Werproo Veric Jncions (where reqired)

    us a watp mmba as vtical fasi tat as a miimm vlap 40mm t t wall sti ac l.

    W/Foor Jncions in Shower ares nd adjcen o bhs nd Sps

    us a watp mmba walls t:

    150mm miimm abv t is sw f lvl lip bat

    A 25mm miimm abv t maximm tai wat lvl

    A wit t iztal l wit a miimm 50mm.

    W/Foor Jncions Oside Shower ares

    us a watp mmba mtal al as fasi wit a vtical l a miimm 25mm abv t isf lvl wit t iztal l wit a miimm 50mm.

    Tiles

    Waterproof membrane to150mm high behind tiles

    Waterproof membraneto walls of bath

    Waterproof membrane as flashing25mm min above finished floor level

    Flexible wetarea sealant

    WaterShield

    FIguRE 28 bh (Wiho Shower) Insion on timer Foorin

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    FIguRE 29 Inern In Si tr or unencosed Shower on Concreeor Compressed Fire Cemen Foor

    Tiles

    Flexible wetarea sealant

    Waterproof membrane as flashing

    25mm min above finished floor level.

    Waterproof membraneto 1800mm high

    External shower tray

    (installed before wall lining)

    Optional flashingbehind plasterboard

    WaterShield

    Use only MastaBase orMastaLongset in shower area

    MastaFinish and all-purposecompounds are onlypermitted outside tiled areas

    FIguRE 30 Inern In Si tr or unencosed Shower on Concreeor Compressed Fire Cemen Foor

    3

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    gENERal REQuIREMENtS

    Non-FireRed

    Watp all ct s WerShied tat may b act by mist, icli allptatis a t bttm v a pm sw bas. 4

    oly s pap tap a tw cats Msbse Mslonse jiti i til aas. 4

    rcss p-m sw bass, bats a spas scitly it t wall t allw t tils t passw t isi pimt bat t sw bas. 4

    At t istallati tils, apply a watp salat t all wall/f jctis a vticalc jits. 4

    Attac xts t ami mmbs ly. 4

    Islati mst t cm i ctact wit plmbi pips. 4

    Masonry adhesive and stud adhesive are not permittedin tiled areas.

    Frame movement should be limited at junctions inhigh risk areas such as showers. For this purpose the

    installation o a 0.7mm BMT metal angle xed to therame in internal corners is recommended.

    To prevent condensation orming, insulation in the wallcavity should not come in contact with plumbing pipes.

    FRaMINg

    Non-FireRed

    F ital stl timb walls. [Reer to Installation Walls section] 4

    Masy walls li wit tils WerShied mst s t i cal mt. 4

    PlaStERbOaRD FIXINgNon-Fire

    Red

    us t Fast oly Mt i til at aas. Masy st asivsa t pmitt. 4

    div asts t jst blw t st sac, taki ca t t bak t pap liba. 4

    d t x plastba t stl m ta 2mm BMT. 4

    Lamiati scws ca b s t x btt jits i t sc a ti lay. 4

    rc all ast spaci t 100mm max cts tils abv 12 k/m

    p t a maximm 30 k/m.4

    3

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    FIguRE 31WerShied in tied ares 1 ler HorionFast oly Mt t timb am

    Fixing Fast oly Mt

    Sheet Layout hiztal

    Perimeter Pimt asts 10-15mm mst s.

    Field Fix at 200mm max cts

    Recessed Edges Fix ac st

    Butt Joints

    Fix at 150mm max cts a

    sta asts. Sta btt jitsby 600mm mi ajii stsa ppsit sis t wall.1st lay btt jits mst b back bya st back-blck.

    Internaland ExternalCorners

    Fix at 150mm max cts

    Openings Fix at 150mm max cts

    Sealantus wt aa salat all apsa a pimt t maitaiacstic itity.

    Tile Weightrc all ast spaci t 100mmmax cts tils abv 12 k/mp t a maximm 30 k/m.

    150mm max

    150mm max

    10-15mm

    10-15mm

    10-15mm

    Openings150mm max

    150mm maxstagger fasteners

    Butt joints200mmmin fromopenings

    200mm max

    200mm max

    FIguRE 32WerShied in unied ares 1 ler HorionFast a Asiv Mt t timb am

    Fixing Fast a Asiv Mt

    Sheet Layout hiztal

    Perimeter Pimt asts 10-15mm mst s.

    Field

    Asiv abs 25mm iamta 15mm i, spac at 300mmmax cts a 200mm mi m

    asts a plastba s.Tmpay li blcks ast vy sc st.

    Recessed Edges Fix ac st

    Butt Joints

    Flat btt jits btw sts aback-blcki Lvl 4 a Lvl 5Fiiss. Btt jits pmitt a st Lvl 3 Fiiss. Sta btt jitsby 600mm mi ajii stsa ppsit sis t wall.

    Internaland ExternalCorners

    Fix at 300mm max cts

    Openings Fix at 300mm max cts

    Sealantus wt aa salat all apsa a pimt t maitaiacstic itity.

    PlasterboardWidth (mm)

    Fastener andAdhesive pattern

    900 F A A A F

    1200 F A A A A F

    1350 F A A A A A F

    F = Fast (Scw nail) A = Asiv

    Float butt jointsbetween framing

    for Level 4 andLevel 5 finishes

    300mmmax

    300mm max

    300mm max

    Temporaryholding block

    10-15mm

    10-15mm

    10-15mm

    Openings300mm max

    200mm min

    Butt joints200mm minfromopenings

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    FIguRE 33WerShied in tied ares 1 ler HorionScw oly Mt t stl am

    Fixing Scw oly Mt

    Sheet Layout hiztal

    Perimeter

    Pimt scws 10-15mm m sts xcpt at tp a bttmtacks. Plastba mst t b xt tp a bttm tacks.

    Field Fix at 200mm max cts

    Recessed Edges Fix ac st

    Butt Joints

    Fix at 150mm max cts asta scws. Sta btt jits by600mm mi ajii sts a ppsit sis t wall.

    Internaland ExternalCorners

    Fix at 150mm max cts

    Openings Fix at 150mm max cts

    Sealantus wt aa salat all apsa a pimt t maitaiacstic itity.

    Tile Weightrc all ast spaci t 100mmmax cts tils abv 12 k/mp t a maximm 30 k/m.

    50mm

    200mm max

    150mm max

    200mm max Openings150mm max

    50mm

    15mm

    150mm maxstaggered

    150mm max

    Butt joints200mmmin fromopenings

    FIguRE 34WerShied in unied ares 1 ler HorionScw a Asiv Mt t stl am

    Fixing Scw a Asiv Mt

    Sheet Layout hiztal

    Perimeter

    Pimt scws 10-15mm m sts xcpt at tp a bttmtacks. Plastba mst t b xt tp a bttm tacks.

    Field

    Asiv abs 25mm iamta spac at 300mm max ctsa 200mm mi m scw pitsa plastba s. Fix scw at mi-it st vy sc st.

    RecessedEdges

    Fix ac st

    Butt Joints

    Flat btt jits btw sts aback-blcki Lvl 4 a Lvl5 Fiiss. Btt jits pmitt a st Lvl 3 Fiiss. Stabtt jits by 600mm mi ajii sts a ppsitsis t wall.

    Internal and

    ExternalCorners Fix at 300mm max cts

    Openings Fix at 300mm max cts

    Sealantus wt aa salat all apsa a pimt t maitaiacstic itity.

    PlasterboardWidth (mm)

    Fastener andAdhesive pattern

    900 S A A A S

    1200 S A A A A S

    1350 S A A A A A S

    S = Scw A = Asiv

    Float butt jointsbetween framing

    for Level 4 andLevel 5 finishes

    50mm

    300mm max

    300mmmax

    300mm max

    200mm minOpenings300mm max

    50mm

    One screw atmid-height ofsheet on everysecond stud

    10-15mm

    Butt joints200mm minfromopenings

    3

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    NON-FIRE RatED CONStRuCtION DEtaIlS

    Shower W bse in We ares Eevion

    Additional nogging tosupport shower baseFix 50mm from

    sheet bottom.Do not fixthrough track.

    Tile adhesive (compatiblewith waterproof membrane)and ceramic tiles

    Flexible wetarea sealant

    Bond breaker rod andtape to hold in place forClass 1 membrane

    Optional flashing anglecontinued through shower area

    5 - 10mm

    Non-fire ratedplasterboard

    WaterShield

    Waterproof membrane 1800mmhigh above finished floor level

    Mortar bed

    FIguRE 35W bse in Shower areItal isit sw tay Class 1 mmba

    Additional nogging tosupport shower base

    Tile adhesive (compatiblewith waterproof membrane)and ceramic tiles

    Flexible wetarea sealant

    Bond breaker rod andtape to hold in place forClass 1 membrane

    Optional flashing angle continuedthrough shower area

    Non-fire ratedplasterboard

    WaterShield

    Waterproof membrane 1800mmhigh above finished floor level

    Mortar bed

    Timber flooring

    5 - 10mm

    FIguRE 36W bse in Shower areItal isit sw tay Class 1 mmba

    Additional nogging tosupport shower base

    Tile adhesive (compatiblewith waterproof membrane)

    and ceramic tiles

    Flexible wetarea sealant

    Bond breaker forClass 2 membraneOptional flashing angle continued

    through shower area

    Non-fire rated

    plasterboard

    WaterShieldWaterproof membrane 1800mmhigh above finished floor level

    Mortar bed

    Timber flooring

    5 - 10mm

    FIguRE 37W bse in Shower areItal isit sw tay Class 2 mmba

    Timber flooring

    Additional nogging tosupport shower base

    Tile adhesive (compatiblewith waterproof membrane)

    and ceramic tiles

    Flexible wetarea sealant

    Flexible wet area sealantfor Class 3 membraneOptional flashing angle continued

    through shower area

    Non-fire rated

    plasterboard

    WaterShieldWaterproof membrane 1800mmhigh above finished floor level

    Mortar bed

    5 - 10mm

    FIguRE 38W bse in Shower areItal isit sw tay Class 3 mmba

    3

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    Shower W bse nd Inern Corner in We ares

    Tile adhesive (compatiblewith waterproof membrane)and ceramic tiles

    Flexible wetarea sealant

    Bond breaker rod andtape to hold in place for

    Class 1 membraneOptional flashing anglecontinued through shower area

    WaterShield

    Steel angle forwall support

    Masonry wall

    5 - 10mmclearance toplasterboard

    Furring channel

    50mm maxMortar bed

    Waterproof membrane1800mm high abovefinished floor level

    FIguRE 39W bse in Shower areon Msonr WItal isit sw tay elvati

    Additional nogging tosupport shower base

    Fix 50mm fromsheet bottom.Do not fixthrough track.

    Tile adhesive (compatiblewith waterproof membrane)and ceramic tiles

    Non-fire ratedplasterboard

    Flexible wetarea sealant

    External shower tray (installedbefore wall lining) to 150mmabove shower floor substrate or25mm min above maximumretained water level

    5 - 10mm

    WaterShield

    Fix wall lining aboveexternal tray

    Waterproof membrane 1800mmhigh above finished floor level

    Concrete or compressedfibre cement floor

    Mortar bed

    FIguRE 40W bse in Shower areextal sw tay elvati

    Additional nogging tosupport wall lining

    Waterproof membrane1800mm high abovefinished floor level

    Tile adhesive (compatiblewith waterproof membrane)and ceramic tiles

    Flexible wetarea sealant

    Fixing to noggingpermitted

    Non-fire ratedplasterboard

    WaterShield

    Mortar bedTimber flooring

    5 - 10mm

    FIguRE 41W bse in Shower arePm xtal sw tay elvati

    Tile adhesive (compatiblewith waterproof membrane)and ceramic tiles

    3mm gap and flexiblewet area sealant

    Optional vertical flashingangle in shower area

    Waterproof membrane when required

    WaterShield

    FIguRE 42 Corner Dei in We arePla viw

    Tile adhesive (compatiblewith waterproof membrane)and ceramic tiles

    3mm gap and flexiblewet area sealant

    Optional vertical reinforcingcorner angle in shower area

    Waterproof membrane when required

    WaterShield

    FIguRE 43 Corner Dei in We arePla viw

    Installation o a vertical reinorcing cornerangle (minimum 35x35x0.7mm) is to reducecorner movement which may cause waterproo

    membrane ailure.

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    W bse or bh Recess in We ares Eevion

    WaterShield

    Fix 50mm fromsheet bottom.Do not fixthrough track.

    Tile adhesive (compatiblewith waterproof membrane)and ceramic tiles

    Non-fire ratedplasterboard

    Flexible wetarea sealant

    Notch stud 20mm max andinsert top hat (Rondo No255)

    Stiffening supportfor stud

    5 - 10mm

    Waterproof membrane150mm high

    Concrete or compressedfibre cement floor

    Mortar bed

    FIguRE 44W Dei or bh Recess

    WaterShield

    Tile adhesive (compatiblewith waterproof membrane)and ceramic tiles

    Non-fire ratedplasterboard

    Flexible wetarea sealant

    Notch stud (max 25mmfor bath installation)

    Nogging tosupport bath

    Waterproof membrane150mm high

    Mortar bedTimber flooring

    5 - 10mm

    FIguRE 45W Dei or bh Recess

    WaterShield

    Tile adhesive (compatiblewith waterproof membrane)and ceramic tiles

    Flexible wet area sealant

    Backing angle for membrane

    Waterproofmembrane

    Timber flooring

    Mortar bed

    FIguRE 46W Dei or bh Recess

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    W bse in We ares Eevion

    Fix 50mm fromsheet bottom.Do not fixthrough track.

    Tile adhesive and ceramictiles to 100mm high min

    Flexible wetarea sealant

    Mortar bed

    Metal angle flashing withhorizontal leg 50mm minand 25mm above finishedfloor level

    5 - 10mm

    Non-fire ratedplasterboard

    WaterShield

    Concrete or compressedfibre cement floor

    FIguRE 47W bse in We ares (Oside Shower)Wit fasi al

    WaterShield

    Tile adhesive and ceramictiles to 100mm high min

    Flexible wetarea sealant

    Fix 50mm fromsheet bottom.Do not fixthrough track.

    Bond breaker rod andtape to hold in place forclass 1 membrane

    5 - 10mm

    Non-fire ratedplasterboard

    Waterproof membraneflashing with horizontalleg 50mm min and 25mmabove finished floor level

    Concrete or compressedfibre cement floor

    FIguRE 48W bse in We ares (Oside Shower)Wit watp mmba as fasi

    Tile adhesive and ceramictiles to 100mm high min

    Flexible wetarea sealant

    Mortar bed

    Waterproof membraneover entire floor area fortimber floors

    Flashing angle with horizontalleg 50mm min and 25mmabove finished floor level

    5 - 10mm

    Non-fire ratedplasterboard

    WaterShield

    Timber flooring

    FIguRE 49W bse in We ares (Oside Shower)Wit fasi al a watp mmba

    Waterproof membraneover entire floor area fortimber floors

    WaterShield

    Tile adhesive and ceramictiles to 100mm high min

    Flexible wetarea sealant

    Bond breaker rod andtape to hold in place forclass 1 membrane

    Non-fire ratedplasterboard

    Flashing (membrane)25mm above finishedfloor level

    5 - 10mm

    Timber flooring

    FIguRE 50W bse in We ares (Oside Shower)Wit (Class 1) watp mmba as fasi

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    Pmin Penerions Pn View

    WaterShield

    Waterproof sealant

    Timber or steel batten

    Tiles and tileadhesive

    10mm max

    FIguRE 51 Pmin Penerions

    Tap Flange

    Shower OutletWasher

    Waterproof sealant

    Timber or steel batten

    FIguRE 52aernin Pmin PenerionsPpitay tap fa a sw tlt was

    DOOR JaMbS PlaN VIEW

    Timber stud

    Timber door jamb

    Architrave

    FIguRE 53 timer Door Jm

    Timber door jamb

    Shadowline stopping bead(Rondo P50)

    FIguRE 54 timer Door JmWit sawli stppi ba

    Timber door jamb

    Stopping angle (Rondo P25/P26/P27)

    FIguRE 55 timer Door JmWit stppi al

    Insulation must not come in contactwith plumbing pipes.

    Isolate copper and brass ttingsrom steel raming.

    DOOR JaMbS

    3

    INStallatION

    WearesndDoorJms

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    CEIlINg CONtROl JOINtS ElEVatION

    Floor or roof joist

    300mm max

    Control joint bead15mm

    FIguRE 56 Non-Fire Red Conro JoinPaalll t jist

    Floor or roof joist

    120mm

    Screw laminate at300mm max centresto one side only

    Control joint bead15mm

    FIguRE 57 Non-Fire Red Conro JoinPaalll t jist

    Control joint bead15mm 100mm max

    Furring channel parallelto control joint

    FIguRE 58 Non-Fire Red Conro JoinPaalll t i cal

    120mm

    Screw laminate at

    300mm max centresto one side only

    Control joint bead15mm 100mm max

    Furring channel parallelto control joint

    FIguRE 59 Non-Fire Red Conro JoinPaalll t i cal

    Wall CONtROl JOINtS ElEVatION

    Sealant depth same asplasterboard thickness tomaintain acoustic integrity

    15mm

    Top/bottom platediscontinuous overcontrol joint

    Studs onboth sides ofcontrol joint

    Optional control joint bead

    Non-fire ratedplasterboard

    22mm backing rod

    FIguRE 60 Conro Join

    Sealant depth same asplasterboard thickness tomaintain acoustic integrity

    Waterproof sealant depthsame as plasterboard thicknessto maintain acoustic integrity

    Non-fire ratedplasterboard

    WaterShield

    22mm backing rodTop/bottom platediscontinuous overcontrol joint

    15mm

    FIguRE 61 Conro Join Incdin We ares

    Sealant depth same asplasterboard thickness tomaintain acoustic integrity

    Non-fire ratedplasterboard

    22mm backing rod

    Steel angle. Refer to note.

    15mm

    FIguRE 62 Conro Join Incdin Resiien Monnd Frrin Chnne

    CONtROl JOINtS

    Low acoustic integrity

    Low acoustic integrity

    3

    INStallatION

    ConroJoins

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    Low acoustic integrity

    baCk-blOCkINg REQuIREMENtS

    Back-blcki is a mt ici plastba jits t miimis jit cacki a paki.

    Back-blck jits s stips plastba a t t back t jit btw t ami mmbs.

    Back-blcki asiv mst b st b cmmci jiti.

    eac lvl is as spcic jit lcati a back-blcki qimt. [Reer to Table 4]

    tablE 4 bc-bocin Reqiremens

    bc-bocinReqired

    Btt jits t ma a ami mmb 4

    Cili jits i balcis a bzways 4

    Jits si Mslie MsCo3 all t cats xcpt ts ma va ami mmb 4

    Jits si sl-asiv blass tap xcpt ts ma v a ami mmb 4Jits ma v a ami mmb

    Mlti-lay systms

    Wall btt jits lss ta 400mm i lt a m ta 2 mts abv t f

    baCk-blOCkINg CEIlINg RECESSED JOINtS

    It is stly cmm t back-blck all cili

    css jits.

    Mehodes t back t plastba is st

    a it.

    Ct back-blcki stips 200mm miimm wi

    a l t t lsly btw t ami

    mmbs wit a ap t at ta 30mm at

    ac .

    us a tc spa t apply MastaBlck

    t t back-blcki stips t m 6mm bas

    at it als t t jit.

    Apply back-blcki stips mly t t back

    t jit.

    W t is accss t t back t cili,

    x t st cili st, apply MastaBlck t t

    back-blcki stip a plac it miway t

    ba, t x t xt ba.

    Allw MastaBlck t st b cmmci

    ay jiti.

    FIguRE 63 Spredin Msboc on he bco bc-bocin Srip

    baCk-blOCkINg

    3

    INStallatION

    bck

    bockin

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    200mm min

    Gap 30mm max

    400mm minwide

    Ceiling frame

    Plasterboardceiling

    Overlap recessedjoint by 50mm min

    Butt jointback-blocking strip

    Recessed jointback-blocking strip

    FIguRE 64 Pcemen o bc-bocin Srips For Recessed nd b Joins

    200mm min

    100mm min

    400mm minwide

    300mm max

    Furring channel

    Plasterboardceiling

    Recessed edgeback-blocking strip

    Back-blocking batten(Rondo B005)

    Butt joint

    back-blocking strip

    Gap 30mm max

    FIguRE 65 Pcemen o bc-bocin ben nd bc-bocin Sripsor Recessed nd b Joins

    3

    INStallatION

    bck

    -bockin

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    baCk-blOCkINg butt JOINtS ON CEIlINgSaND WallS

    Btt jits a m iclt t ccal ta css

    jits s ty sl b miimis. I btt jits a

    aviabl, ccali tm ca b ma asi

    by cati t jit mi-way btw ami

    mmbs, mi a css a back-blcki.

    Btt jit qimts i ac lvl is.

    [Reer to Installation Levels o Finish, Table 3]

    Mehod

    Cat a css by si it back-blcki batts

    as sw i Fi 66 packs as sw i

    Fi 67 a 68.

    es t back t plastba is st

    a it.

    Ct back-blcki stips 400mm miimm

    wi a l t t lsly btw

    t ami mmbs. Back-blcki stips a

    t vlap css jits by 50mm miimm.

    Wall btt jits sppt t back-blcki

    stips as sw i Fi 68.

    us a tc spa t apply MastaBlck t t

    back-blcki stips t m 6mm bas at it

    als t t jit.

    Apply back-blcki stips mly t t back

    t jit.

    W t is accss t t back t cili,

    x t st cili st. Apply MastaBlck t t

    back-blcki stip a plac it miway t

    ba, t x t xt ba.

    Allw MastaBlck t st b cmmci

    ay jiti.

    W pssibl, avi wall btt jits v sil

    s a cavity slii s t miimis jit

    cacki m vibati.

    Back-blocking batten(Rondo B0005)

    Screws

    Non-fire ratedplasterboard

    Butt joint with back-blocking batten

    Compound

    FIguRE 66 Crein Recess b Joins usin bc-bocin bens Eevion

    3

    INStallatION

    bck

    bockin

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    Back-blockingplasterboard strip

    MastaBlock

    Non-fire ratedplasterboard

    Ceiling butt joint with back-blocking plasterboard strip

    Compound

    Back-blockingplasterboard strip

    MastaBlock

    Batten

    Butt joint with temporary batten and packer

    Packer

    FIguRE 67 Crein Recess b Join Eevion

    Back-blockingplasterboard strip

    MastaBlock

    Non-fire ratedplasterboard Compound

    Wall butt joint with back-blocking plasterboard strip

    Back-blockingplasterboard strip

    MastaBlock

    Batten

    Wall butt joint with temporary cleat and packer

    Packer

    Temporary laminating screws

    FIguRE 68 Crein Recess W b Join usin lminin Screws Pn View

    3

    INStallatION

    bck

    -bockin

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    Plastba walls a cilis a jit si

    cmps a ic wit pap tap c

    bas. All jits, ital a xtal cs a

    ast as mst b vly is wit cmps

    a litly sa t mv tl maks a is

    pi t cati.

    COMPOuNDS

    Ka cmps mst b s wit Ka systms.

    Pmac all systms i tis i ly si

    miat Ka cmps. us -Ka

    cmps may c a systms a acstic

    ati, appaac t aspcts pmac.

    Jits i wt aas mst s pap tap. Aas t

    b til mst ly s MastaBas MastaLst.

    Mlti-lay systms ly qi ac lay jits t b st.

    T a tw typs pcts s jiti

    plastba: stti cmts a ai-yi cmps.

    Sein Cemens

    Stti cmts a plast bas, sppli i

    pw m a w cmbi wit wat a

    by cmical acti. Ty cat t stst jit.

    Stti cmts ca b cmpltly st bt still amp.

    I cl a mi citis, aitial cats

    stti cmt ca b appli t t jits w t

    cmt is a bt b it is cmpltly y.

    ht a y citis may y t t cmt b

    it sts slti i c stt a tap asi

    isss. Acclati a tai aitivs mst t

    b s as ty ca als c stt.

    Stti cmts mst t b appli v

    ai-yi cmps.

    air-Drin Componds

    Ai-yi cmps a ally pmix a

    a by yi t. Ty a st ta stticmts a a si asy sai.

    JOINtINg PlaStERbOaRD

    Finishin Pserord

    BASEBEDDING CEMENTHIGH JOINTSTRENGTH

    EASYTO SCRAPEBACK

    QUICK DRYING

    20kg

    LONGSETBEDDING CEMENT

    FREEFLOWING

    SMOOTH EDGES

    EASYTO RETROWEL

    20kg

    LITEJOINTING COMPOUND

    GOOD BODY

    IDEAL FOR ELECTRICSANDING

    FREEFLOWING

    17kg

    FINISHFINISHING COMPOUND

    SUPERIOR FINISH

    EASYTO TROWEL

    EASYTO SAND

    20kg

    GLIDEFINISHING COMPOUND

    SMOOTH TROWELLING

    GREATSANDING

    LOWSHRINKAGE

    20kg

    kn Componds

    4

    Joinin Pserord 42

    Cornice Insion 46

    Pinin Pserord 47

    gncin lih 48

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    Pvis cats ai-yi cmp stti

    cmt mst b cmpltly y b applyi

    t xt cat a b sai.

    I cl a mi citis ai-yi cmps may

    tak l t y. Vtilati sc as p wiws

    a xast a may b qi. Ai-yi cmps

    mst t b s i tmpats lw ta 10C.

    tablE 5 tpe nd use o Componds

    Componds tpe Possie Compondappicions

    We aresunder ties

    beddin Second Finish

    beddin Cemens

    Msbse Stti pw 4 4 4

    Mslonse Stti pw 4 4 4

    Finishin Componds

    MsFinish Ai-yi pmix 4

    Msgide Ai-yi pmix 4 a Prpose Componds

    Mslie Ai-yi pmix 4 4 4

    MsCo3 Ai-yi pmix 4 4 4

    tHREE COat JOINtINg SyStEM

    T T Cat Jiti Systm csists a Bi

    Cat, a Sc Cat a a Fiis Cat cmp.

    Lvl 4 Fiis a Lvl 5 Fiis mst s t T CatJiti Systm all jits a xtal cs. Ital

    cs ly qi a Bi Cat a a Fiis Cat.

    Use curved trowels or recessed jointsand fat trowels or butt joints.

    Paper tape is strongly recommended orall joints.

    Joints made using paper tape are stronger

    and more durable than those made withbreglass tape. For the strongest joint, papertape is recommended with two coats oMsbse orMslonse and a nalcoat oMsFinish orMslie.

    I breglass tape is used, all joints must beback-blocked. Fibreglass tape is not permittedor use in wet areas or re rated systems.

    250mm

    170mm

    *

    500mm

    340mm

    240mm

    Bedding Coat Bedding Coat

    Second Coat Second Coat

    Finish Coat Finish Coat

    * Fill recess completely

    Recessed Joint and back-blocked Butt Joints Butt Joint made over a framing member

    FIguRE 69 Minimm Co Widhs 4FINISH

    INgPlaStERbOaRD

    JoininPserord

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    bEDDINg COat (FIRSt COat)

    Fill ay aps m ta 4mm at t jit a allw

    cmp t st y.

    usi a 150mm baki, vly ll t css

    wit cmp. [Reer to Figure 69 or minimum

    coat widths]

    Plac tap al t jit a b it it t

    cmp, mvi xcss cmp a ay ai

    bbbls m bi t tap. [Reer to Figure 70]

    Apply a skim cat cmp v t tap.

    FIguRE 70 beddin Co

    SECOND COat

    Allw t st cat cmp t st y.

    use a 200mm trowel to apply a second coat of

    compond. [Refer to Figure 71][Refer to Figure 69

    for minimum coat widths]

    Fat t jit s t mv xcss.

    FIguRE 71 Second Co

    FINISH COat (tHIRD COat)

    Allw t sc cat t st a y. Litly scap

    ay lmps a i spts cmp.

    use a 280mm trowel to apply a third coat of

    compond. [Refer to Figure 72] [Refer to Figure 69

    for minimum coat widths]

    Fat t jit s t a smt v sac,

    mvi ay xcss.

    Allw t cmp t y b sai.

    FIguRE 72 Finish Co

    4FINISH

    INgPlaStERbOaRD

    JoininPserord

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    FaStENERS

    Cv ast as wit t cats cmp

    i a simila way t t jits. Apply ac cat i a

    it icti.

    SaNDINg

    Litly sa t a smt v sac si a saifat a 180 it pap 220 sai ms.

    [Reer to Figure 73]

    d t xps sc t pap liba

    wil sai.

    us pw sas wit ca as ty ca asily

    v sa t jit.

    A is jit sl av a slit cw.

    FIguRE 73 Sndin

    INtERNal CORNERS

    us a 75mm baki t apply cmpt t c.

    Fl pap tap i al a b it it t

    cmp si a c tapi tl.

    Cv t tap wit a ti cat bi cmp

    a mv ay xcss. Allw t st y.

    Apply a is cat wit a 100mm baki t bt

    sis t al.

    Fat t s a is t jit wit a ital

    al isi tl. Allw t y.

    Litly sa t a smt is b paiti.

    EXtERNal CORNERS

    Psiti a c ba si tat it is plmb

    a stait. [Reer to Figure 74]

    Fix t ba i plac si asts stapls

    at 300mm cts bt sis.

    Tat xtal c bas wit t t cat jitisystm as scib pvisly. T miimm wit

    t t cats bt sis t xtal c is:

    Bi cat 200mm

    Sc cat 230mm

    Fiis cat 250mm.

    300mm

    FIguRE 74 Corner bed on Exern Corner

    4FINISH

    INgPlaStERbOaRD

    JoininPserord

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    FIguRE 75ber up

    FIguRE 76Posiion Cornice

    FIguRE 77Cen O Excess

    FIguRE 78Mires

    FIguRE 79Wipe Down

    Cic is s t cmplt t cati t

    bili. Cic is x t walls a cilis si

    cic cmts, wic a stti cmt asivs

    availabl i pw m.

    Cic cmts a slct pi t lt

    a stability t stti tim, as wll as ti ats

    pactical applicati, sc as t ability t wk

    back t cic cmt, plis mits a t stt

    t b.

    tablE 6 tpe nd use o Componds Cornice Cemens

    Componds tpe Sein time appicions

    Mines Cornicin PchinJoinin

    (1s nd 2nd Co)

    Cornice Cemens

    MsCove45 Stti Pw 45 4 4

    MsCove75 Stti Pw 75 4 4

    MsSmooh Stti Pw 45 4 4

    3-in-1 Speci Cemen

    MsFix20 Stti Pw 20 4 4 4

    Mehod

    es tat wall a cili sacs a st

    a it.

    Mas a ct all cic t t qi lts.

    Ct ital a xtal mits si a mit bx.

    Avi jits i stait s w pssibl.

    I cssay, mit jits a cmm.

    Mas a mak cic pjcti wall

    a cili t s accat placmt.

    Mix ly t qatity cic cmt tat

    ca b s witi t stti tim.

    Spa a 10mm ctis ba cmt al

    bt back s a t mit t cic.

    [Figure 75]

    Pss t cic it plac a i cssay l

    wit tmpay ails i t wall a cili al t

    s t cic. [Figure 76]

    Cla xcss a mv ails w cmt as

    patially st. [Figure 77]

    Stait stp al cic at wall a cili.

    Fiis mits si a small cic tl. [Figure 78]

    Wip w t cic wit a wt sp. [Figure 79]

    CORNICE INStallatION

    4FINISH

    INgPlaStERbOaRD

    CorniceInsion

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    auStRalIaN StaNDaRD REQuIREMENtS

    Paiti systms a mts a tail

    i Astalia Staa AS/nZS 2311,

    Guide to the painting o buildings.

    I paiti plastba, a three Co Pin

    Ssem mst b appli. Tis csists a sal

    cat llw by tw tp cats. Bt t qality

    t pait a w it is appli av a la ct

    t is appaac t plastba.

    Tw cat pait systms a t cmm

    by AS/nZS 2311 as ty t t mt t

    cstms xpctatis by swi p jits

    t txt a s vaiatis.

    To achieve a good quality painted nish,the ollowing recommendations in addition tothe three coat paint system should be ollowed:

    Apply paint according to the manuacturersrecommendations.

    Avoid spraying or brushing which requireadvanced application techniques.

    Choose white or light colours and fator low sheen paints.

    Select a Level 5 Finish when using medium to high

    gloss paints and dark colours, especially in areaso glancing light. These paints highlight any minorimperections in the plasterboard and make thejoints more visible.

    SEalER uNDERCOat aPPlICatION

    Recommendions

    es sacs a st a y.

    Litly sa ay mi sac cts a bs

    w sacs t mv st.

    Apply a sal cat sitabl plastba,pably wit a ll. Plastba tat as b

    xps t slit a/ is iscl will qi

    a stai sal cat.

    es tat t sal cat is appli sc tat

    t plastba pap bs mai fat.

    Cck ay sitabl sac impctis

    a pai.

    Litly sa wit t mim a pap b

    applyi tp cats.

    Avi vwki sal cat plastba

    jits t avi pait liti.

    PaINt aPPlICatION

    Recommendionses sacs a y.

    Litly sa ay mi sac cts a bs

    w sacs t mv st.

    Ct i s wit a bs.

    Apply pait t t ba aas wit a apppiat

    10mm ap ll. T ll ap ivs a slit txt

    tat impvs t vall vss is.

    es ac pait lm is y b applyi

    t xt cat.

    I plastba is t b spay pait, t pait mst

    t b ilt m ta t maact cmms.

    Wil t sal cat is still wt, t sac sl

    b back ll t lav a ll is. Tis lps t

    qalis t sac txt btw t plastba

    a t st jits. F bst slts als back ll 2 a

    3 cats. Ay mi pait tc-ps ca t b

    wit a ll at ta avi t -spay.

    INSPECtIONT al ispcti a plastba wall cili

    ccs at paiti. AS/nZS 2311 cmms tat

    visal ispcti is sacs plastba b

    cai t i iay liti, siti m a istac

    1.5 t 2 mts m t sac. I ics

    appaac a t claly iscabl t is is

    sally csi accptabl.

    For more inormation on glancing light, paintingand other subjects aecting the appearance oplasterboard walls and ceilings, reer to:

    www.awci.org.au(Association o Wall and Ceiling Industries

    Australia and New Zealand).

    www.apm.asn.au(Australian Paint Manuacturers Association).

    PaINtINg PlaStERbOaRD

    4FINISH

    INgPlaStERbOaRD

    PininPserord

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    glaci lit is atal aticial lit tat is cast

    al a sac.

    T laci lit citi ca cc v

    w t wall cili as b bilt acci

    t AS/nZS 2589. glaci lit cts a ictlylik t t typ a placmt lit scs

    lativ t cilis a walls.

    glaci lit ca ilit t llwi

    sac citis:

    St jits

    Sac ilaitis

    Patcs

    Vaiatis i pait applicati tciq.

    Attti ca als b aw t mi viatis it

    i t maact a istallati plastba.

    MINIMISINg glaNCINg lIgHt

    Inerior Desin

    T llwi a cmmatis t c t ct

    laci lit:

    Avi ll lt wiws i ict slit

    Avi lcati wiws cls t ppicla walla cili sacs i si pas

    dis lit ti a m by si ctais, blis

    t wiw tatmts

    Itc ctais blis w wiws a cls

    t wall a cili sacs

    us lw lss, lit cl paits appli

    wit a bs ll.

    Frmin

    Fami mmbs sl b stait a ali.

    Shee Orienion

    Plastba sts sl b x paalll t t lit

    sc. Als aa t sts t miimis t mb

    jits.

    lihin

    glaci lit cas by aticial liti ca b

    ass by cai t typ a/ psitii

    t lit ttis. natal liti pblms a mally

    cas by bili mty. A xampl is i

    wiws it t t t cili wall li.

    T llwi a cmmatis si

    lit ttis:

    us css wlits a css

    fsct tbs

    Sa batt-x blbs t cili

    a tabl lamps

    Avi sis tat will cat laci lit

    citis w pssibl

    Psiti wlits s tat ty t si w

    t sac a wall.

    For a premium Level 4 Finish use Ms [Reer to the latestMs InstallationGuide on the website]

    leve 5 Finish

    A Lvl 5 Fiis is t ist lvl is pssibl

    a ca assist i ci t ct laci lit.

    By cvi t ti sac, t skim cat a Lvl

    5 Fiis lls ay slit impssis i t sac, a

    mvs t ic i txt a pait abspti

    btw plastba a t jits. T am,

    plast a pait all t cpat a

    ctibt t pvii a Lvl 5 Fiis. ev w

    appli cctly, a Lvl 5 Fiis is aat tat

    all sac viatis will b ivisibl, ly miimis.

    [Reer to Installation Levels o Finish section]

    glaNCINg lIgHt

    4FINISH

    INgPlaStERbOaRD

    gncinlih

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    NOtES

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    Knauf Plasterboard Pty Ltd

    ABN 61 003 621 010

    31 Military Road