knurling tools - centra- · pdf fileknurling at the highest level precision customer focus...

KNURLING TOOLS

KNURLING AT THE HIGHEST LEVEL

PRECISIONCUSTOMER FOCUSPROBLEM SOLVINGFLEXIBILITYQUALITY In 1935, Wilhelm Swarovski, son of the original founder, was 47 years of age. As an avid hobby astronomer,

Wilhelm applied the specialised glass production and finishing technologies already used to manufacture jewellery stones in his father's factory to develop a novel prism fabrication and grinding process. Wilhelm went on to found SWAROVSKI OPTIK KG in Absam, Tyrol, in 1949. Today, his great granddaughter Carina Schiestl-Swarovski is chairwoman of the executive board of this internationally renowned optics company. SWAROVSKI OPTIK binoculars, telescopes, rifle scopes, optronic instruments, range finders and image intensifiers are chosen by professionals the world over for their exceptional precision, crystal clear optics, ergonomic perfection and longevity.

The SWAROVSKI OPTIK industrial products division also manufactures optical, mechanical and electronic components and knurling tools of the highest quality at the Absam site in Tyrol. Our primary focus is our customers and their requirements, and all of our solutions are designed with this in mind. Like the entire Swarovski Group, precision is the driving force behind this division and all of its employees. We have over 60 years of experience and expertise in precision optics, precision engineering and electronics.

In 1895, visionary entrepreneur Daniel Swarovski. left Bohemia (now the Czech Republic) and moved to Wattens, a small village in the Austrian Tyrol to set up a factory specialising in the industrial production of cut crystal stones. His new, mechanical method of cutting crystal gemstones revolutionised the fashion jewellery industry and Swarovski became the world's leading producer of precision-cut crystal. Today, alongside the fashion and jewellery industry, Swarovski crystals are also used in lighting products, building architecture and home décor objects. Swarovski today is an international corporation of over 26,000 employees, operating in over 120 countries. Still based in Wattens, Tyrol, the company is family-owned and run, with a dynamic team of 4th and 5th generation family members at the helm. In 2008, Swarovski achieved global sales of EUR 2.52 billion.

CONTEN

TSCON

TENTS

CUT KNURLING Cutting APPLICATION

•Maximumprecisionandsurfacequality

•Canbeusedforknurlingthinmaterialswithoutdeformation

•Savestimeonaccountofhighercuttingspeedandfeedrate

•Compatiblewithvirtuallyanymaterial,includingcastironandplastic

•Knurlingtoworkpieceflangepossibletoalimitedextentonly

PROPERTIES

•Cuttingprocessprotectstheexpensivelathe

•Noorminimalchangestotheexternalworkpiecediameter

•Minimalpressureonworkpieceandlathe

•Negligiblesurfacecompression

CUT KNURLING / FORM KNURLING

FORM KNURLING Non-cutting APPLICATION

•Coldformingthematerial

•Canbeusedforknurlinguptoworkpieceflange

•Allstandardknurlpatterns(toDIN82)offered

•Knurlingispossibleatanypositionontheworkpiece

PROPERTIES

•Notrecommendedforvisibleknurls

•Coldformingincreasestheexternaldiameteroftheworkpiece

•Itcompressesthesurfaceoftheworkpiece

•Formknurlingisnotrecommendedforthinmaterials

•Formknurlingonworkpieceswithasmalldiameterispossible

to a limited extent only

•Latheissubjectedtoagreaterloadduetothehigherpressure

•Slowercuttingspeedandfeedrate

There are two different types of knurling process:

cut knurling and form knurling. Each of these processes has its own particular areas of application with associated advantages and disadvantages.

CONTEN

TS

Working range Tool Knurling cutter

Wheel pitches Page

Ø 1.5-12 mm LA/FL Ø 8.9 0.3-1.0 8

Ø 3-50 mm A1/FL Ø 14.5 0.4-1.2 10

Ø 5-250 mm A2/FL Ø 21.5 0.4-2.0 12

Ø 20-3,000 mm M/FL Ø 42 1.0-4.0 15

Ø 3-25 mm STR-A Ø 14.5 0.4-1.2 18-19

Ø 5-55 mm STR-B Ø 21.5 0.4-2.0 18-19

CUT

KNU

RLIN

G

Ø 15-250 mm B2 application with one knurling wheel

Ø 25 0.5-1.5 20-21

FORM

KN

URL

ING

STRAIGHT KNURL

STRAIGHT KNURL RAA:

toDIN82

SPIRAL KNURL RBL AND RBR

toDIN82

Working range Tool Knurling cutter

Wheel pitches Page

Ø 1.5-12 mm LA/KF Ø 8.9 0.3-1.0 9

Ø 3-50 mm A1/KF Ø 14.5 0.4-1.2 11

Ø 5-250 mm A2/KF Ø 21.5 0.4-2.0 13

Ø 20-1,000 mm MI/KF Ø 32 1.0-3.0 16

Ø 30-3,000 mm MII/KF Ø 42 1.0-4.0 17

Ø 3-25 mm STR-A Ø 14.5 0.4-1.2 18-19

Ø 5-55 mm STR-B Ø 21.5 0.4-2.0 19-20

CUT

KNU

RLIN

G

B2 application withtwo knurling wheels

FORM

KN

URL

ING

CROSS KNURL

CROSS KNURL RKE

toDIN82

crossed at 45° to workpiece axis

DIAMOND KNURL RGE

toDIN82

crossed at 30° to workpiece axis

SETS 14

SPECIAL TOOLS 23

RANGEofknurlingwheels/consumableparts 25-29

Cutting speed / feed rate / material application 30

Cutting to flange / workpiece shoulder edges 31

SETS 14

SPECIAL TOOLS 23

RANGEofknurlingwheels/consumableparts 25-29

Cutting speed / feed rate / material application 30

Cutting to flange / workpiece shoulder edges 31

OTH

ER

OTH

ER

CONTEN

TS

Ø 15-250 mm Ø 25 0.5-1.5 20-21

107

88

20

105

83

20

CUT KN

URLIN

GCU

T KNU

RLING

LA / KFQUICK CUT KNURLING TOOLS

RIGHT-HANDTOOLSHOWNCUTTINGSPEEDANDFEEDRATEINFORMATION,PAGE30:

Similar to RKE: 1 x 15°R knurling cutter 1 x 15°L knurling cutter

RGE: 2 x 90° knurling cutters

LA / FLQUICK CUT KNURLING TOOLS

MODEL PROD. NO.

LA/FL 8x8L P215-0204

LA/FL 10x10L P215-0206

LA/FL 12x12L P215-0208

The tools have been specially designed for long-turning automatic machines. However, because they can be used as

left-handandright-handtools,theyarealsocompatiblewithCNClathesandsmalllathes.

TECHNICAL DATA

Type of knurl straight / spiral

Workpiece Ø 1.5-12 mm

Shank 8x8 / 10x10 / 12x12 mm

Shank length 88 mm

Weight 0.07 to 0.14 kg

Knurling wheel Ø Ø 8.9 mm

Wheel pitches 0.3 / 0.4 / 0.5 / 0.6 / 0.8 / 1.0

MODEL PROD. NO.

LA/FL 8x8R P215-0205

LA/FL 10x10R P215-0207

LA/FL 12x12R P215-0209

MODEL PROD. NO.

LA/KF 8x8L P212-0204

LA/KF 10x10L P212-0206

LA/KF 12x12L P212-0208

TECHNICAL DATA

Type of knurl cross / diamond

Workpiece Ø 1.5-12 mm

Shank 8x8 / 10x10 / 12x12 mm

Shank length 83 mm

Weight 0.07 to 0.14 kg


Wheel pitches 0.3 / 0.4 / 0.5 / 0.6 / 0.8 / 1.0

MODEL PROD. NO.

LA/KF 8x8R P212-0205

LA/KF 10x10R P212-0207

LA/KF 12x12R P212-0209

This tool is intended for use on long-turning automatic machines, small lathes and, because it can be used as

left-handandright-handtool,itisalsosuitableforusewithCNClathes.

SPIRAL KNURL RBR: Right-hand tool 15° spiral 1 x 15°R knurling cutter

30° spiral 1 x 90° knurling cutter

SPIRAL KNURL RBL: Left-hand tool 15° spiral 1 x 15°L knurling cutter



STRAIGHT KNURL RAA: Right-hand tool 1 x 30°R knurling cutter Left-hand tool 1 x 30°L knurling cutter

8 9

10/1

2/16

26

32

16

106

80

34

10/1

2/16

35

36

115

16

80

36

CUT KN

URLIN

G

A1 / FLQUICK CUT KNURLING TOOLS

MODEL PROD. NO.

A1/FL 10x16 P669-0203

A1/FL 12x16 P669-0204

A1/FL 16x16 P669-0205

A1toolsarecompatiblewithallcurrentconventionalandCNC-controlledlathes.

TECHNICAL DATA


Workpiece Ø 3-50 mm

Shank 10x16 / 12x16 / 16x16 mm

Shank length 80 mm

Weight 0.650 kg


Wheel pitches 0.4 / 0.5 / 0.6 / 0.8 / 1.0 / 1.2

A1 / KFQUICK CUT KNURLING TOOLS

A1toolsarecompatiblewithallcurrentconventionalandCNC-controlledlathes.

MODEL PROD. NO.

A1/KF 10x16 P699-0200

A1/KF 12x16 P669-0201

A1/KF 16x16 P669-0202

TECHNICAL DATA



Shank 10x16 / 12x16 / 16x16 mm

Shank length 80 mm

Weight 0.650 kg


Wheel pitches 0.4 / 0.5 / 0.6 / 0.8 / 1.0 / 1.2


Similar to RKE: 1 x 15°L knurling cutter 1 x 15°R knurling cutter

•Maximum flexibility:

-TheA1/FLcanbeusedasaleft-handorright-handtool onthemainandsubspindleofCNCand conventional lathes.

- A1 shanks 10x16, 12x16 and 16x16 can be used for A1/FLandA1/KFtoolbodies.

- Compatible adapters are available for long-turning lathes (see page 13 – Set)

•Maximum stability:

- The tool bodies used in the A1 series are mounted using backlash-free surface clamping.

- The vibrations caused by the machining process are reduced by backlash-free surface clamping and can be dampened more effectively which prolongs the service life of the knurling wheels.

•Reducedneedforstockthankstoextremeversatility

•Simpleandprecisefineadjustmentofthetoolbodywithouttheneed for dismantling

•Compactsize


-TheA1/KFtoolcanbeusedasaleft-handorright-handtoolonthemainandsubspindleofCNCand conventional lathes.

-TheA1shankscanbeusedfortheA1/FLandA1/KF tool bodies.





•Simpleandprecisefineadjustmentofthetoolbody: The diameter is easy to adjust using the double-sided index disc, irrespective of whether the machining is performed in front of or behind the turning centre, upside down or on main and sub spindle.

• A backlash-free worm gear unit guarantees a simultaneous parallel contact of the wheel on the workpiece

•Compactsize


STRAIGHT KNURL RAA: Right-hand tool 1 x 30°R knurling cutter

Left-hand tool 1 x 30°L knurling cutter






CUT KN

URLIN

G

10 11

20/2

5

38

50 25

149

111

56 50

20/2

5

47

25

111

158

63

CUT KN

URLIN

G

A2 / FLQUICK CUT KNURLING TOOLS

A2 / KFQUICK CUT KNURLING TOOLS

A2toolsarecompatiblewithallcurrentconventionalandCNC-controlledlathes.A2toolsarecompatiblewithallcurrentconventionalandCNC-controlledlathes.

MODEL PROD. NO.

A2/FL 20x25 P669-0212

A2/FL 25x25 P669-0213

TECHNICAL DATA



Shank 20x25 / 25x25 mm

Shank length 111 mm

Weight 1.5 kg


Wheel pitches 0.4 / 0.5 / 0.6 / 0.8 / 1.0 / 1.2 / 1.5 1.6 / 2.0


-TheA2/FLcanbeusedasaleft-handorright-handtool onthemainandsubspindleofCNCand conventional lathes.

- A2 shanks 20x25, 25x25 can be used for the A2/FLandA2/KFtoolbodies.





•Simpleandprecisefineadjustmentofthetoolbodywithouttheneed for dismantling

•Compactsize

MODEL PROD. NO.

A2/KF 20x25 P669-0210

A2/KF 25x25 P669-0211

TECHNICAL DATA




Shank length 111 mm

Weight 1.5 kg


Wheel pitches 0.4 / 0.5 / 0.6 / 0.8 / 1.0 / 1.2 / 1.5 1,6 / 2.0


-TheA2/KFcanbeusedasaleft-handorright-handtoolonthemainandsubspindleofCNCandconventionallathes.

- A2 shanks 20x25, 25x25 can be used for the A2/FLandA2/KFtoolbodies.





•Simpleandprecisefineadjustmentofthetoolbody: The diameter is easy to adjust using the double-sided

index disc, irrespective of whether the machining is performed in front of or behind the turning centre, upside down or on main- and sub spindle.

•Abacklash-freewormgearunitguaranteesasimultaneous parallel contact of the wheel on the workpiece


Similar to RKE: 1 x 15° L knurling cutter 1 x 15° R knurling cutter






STRAIGHT KNURL RAA: Right-hand tool 1 x 30°R knurling cutter

Left-hand tool 1 x 30°L knurling cutter


CUT KN

URLIN

G

12 13

195

104

140

57 27

CUT KN

URLIN

G

SET A1QUICK CUT KNURLING TOOLS

MODEL PROD. NO.

Set A1Includes: A1/KFshank16x16A1/FLshank12x16Shank 10x16

P669-0206

Your Quick team recommends purchasing a set to ensure that you enjoy maximum tool flexibility.

Be prepared for virtually any cut knurling requirement.

SET A2QUICK CUT KNURLING TOOLS

MAMMUT / FLQUICK CUT KNURLING TOOLS

ThistoolisintendedforuseonmanualandCNC-controlledcentrelathes,

toolmaker lathes and roll turning lathes. It is used to produce larger diameter

straight and spiral knurls.

AVAILABLE LONG-TURNING ADAPTERS FOR A1/KF669-0274 A1/KFLA-Adapter16

669-0275 A1/KFLA-Adapter12

669-0276 A1/KFLA-Adapter10

AVAILABLE LONG-TURNING ADAPTERS FOR A1/FL669-0277 A1/FLLA-Adapter16

669-0278 A1/FLLA-Adapter12

669-0279 A1/FLLA-Adapter20

MODEL PROD. NO.

Set A2Includes: A2/KFshank25x25A2/FLshank20x25

P669-0214


RRA: 1 x 30° R knurling cutter

TECHNICAL DATA


Workpiece Ø 20-3,000 mm

Shank 35 x 27 mm

Shank length 140 mm

Weight 1.6 kg

Knurling wheel Ø Ø 42 mm

Wheel pitches 1.0 / 1.5 / 2.0 / 2.5 / 3.0 / 4.0

RBR: 15° spiral 1 x 15° R knurling cutter 30° spiral 1 x 90° knurling cutter

MODEL PROD. NO.

M/FL P226-0200

CUT KN

URLIN

G

14 15

280

160

79

40

445

275

117

60

CUT KN

URLIN

G

MAMMUT I / KFQUICK CUT KNURLING TOOLS

ThistoolisdesignedforusewithmanualandCNC-controlledtoolmakerlathes,centrelathesandrollturninglathes.

It can be used to make larger diameter cross and diamond knurls.




TECHNICAL DATA



Shank 45x40 mm

Shank length 160 mm

Weight 6 kg


Wheel pitches 1.0 / 1.5 / 2.0 / 2.5 / 3.0

MODEL PROD. NO.

MI/KF P218-0200

MAMMUT II / KFQUICK CUT KNURLING TOOLS

ThistoolisdesignedforusewithmanualandCNC-controlledtoolmakerlathes,centrelathesandrollturninglathes.

It can be used to make larger diameter cross and diamond knurls.




TECHNICAL DATA



Shank 90x60 mm

Shank length 275 mm

Weight 18 kg


Wheel pitches 1.0 / 1.5 / 2.0 / 2.5 / 3.0 / 4.0

MODEL PROD. NO.

MII/KF P219-0200

CUT KN

URLIN

G45x40 mm

16 17

15 37

25,5

20 54

30 52

37

35 95

G

H F

CUT KN

URLIN

G

STR-A / STR-B QUICK CUT KNURLING TOOLS

ThesetoolsareusedwithmanualandCNC-controlledlathes.Theyarealsointendedforusewithtransfermachines

and turning centres where the workpiece remains stationary and the tool is rotated around it. Their design

(with three knurling cutters) means that they can also be easily used to machine long workpieces with small diameters.

TOOLSHOWNCUTTINGSPEEDANDFEEDRATEINFORMATION,PAGE30:

TECHNICAL DATA STR-A STR-B

Type of knurl straight / cross / diamond straight / cross / diamond

Workpiece Ø 3-25 mm 5-55 mm

Shank See page 19 See page 19

Shank length See page 19 See page 19

Weight 0.5 kg 2.0 kg

Knurling wheel Ø 14.5 mm 21.5 mm

Wheel pitches 0.4 / 0.5 / 0.6 / 0.8 / 1.0 / 1.2 0.4 / 0.5 / 0.6 / 0.8 / 1.0 / 1.2 / 1.5 / 1.6 / 2.0

MODEL PROD. NO. STR-A PROD. NO. STR-B

M/FL P281-0200 P280-0200

AVAILABLE SHANKS STR-A

PROD. NO. Clamping Ø (F) Chucking length (G) Hole Ø (H)

281-415 15 mm 50 mm 9 mm

281-420 20 mm 50 mm 10 mm

281-425 25 mm 50 mm 15 mm

281-463 3/4˝ 50 mm 9 mm

281-461 5/8˝ 50 mm 9 mm

281-464 1˝ 50 mm 15 mm

281-482 MK2 – 8.5 mm

PROD. NO. Clamping Ø (F) Chucking length (G) Hole Ø (H)

280-420 20 mm 70 mm 10 mm

280-425 25 mm 70 mm 15 mm

280-430 30 mm 70 mm 18 mm

280-464 1˝ 70 mm 15 mm

280-465 1 1/4˝ 70 mm 18 mm

280-466 1 1/2˝ 70 mm 25 mm

280-483 MK3 – 10 mm

AVAILABLE SHANKS STR-B

TOOLSHOWNCUTTINGSPEEDANDFEEDRATEINFORMATION,PAGE30:

RAA: Wheel holder 0: 1 x 30°L knurling cutter Wheel holder 0: 1 x 30°L knurling cutter Wheel holder 1: 1 x 30°R knurling cutter

Similar to RKE: Wheel holder 0: 1 x 15°R knurling cutter Wheel holder 0: 1 x 15°R knurling cutter Wheel holder 1: 1 x 15°L knurling cutter

RGE: Wheel holder 0: 1 x 90° knurling cutters Wheel holder 0: 1 x 90° knurling cutters Wheel holder 1: 1 x 90° knurling cutters

CUT KN

URLIN

G

18 19

STR-A STR-B

50 mm

20/2

5

55

53

2552

111164

20/2

5

55

51

2552

111162

FORM KN

URLIN

GFORM

KNU

RLING

B2 / FL / KFQUICK FORM KNURLING TOOLS

The new B2 marks the start of the new QUICK/SWAROVSKI OPTIK form knurling tool product line.

The B2 form knurling tool is based on the tried-and-tested, flexible, extremely stable A2 concept with a dovetail guide between the shank and

the tool body, which minimises vibrations and maximises the service life of the knurling wheels.

B2 / FL / KFQUICK FORM KNURLING TOOLS

B2toolsarecompatiblewithallcurrentconventionalandCNC-controlledlathes.

TECHNICAL DATA

Type of knurl straight / spiral / cross / diamond



Shank length 80 mm

Weight 1.1 kg


Wheel pitches 0.5 / 0.6 / 0.8 / 1.0 / 1.2 / 1.5

MODEL PROD. NO.

B2 20x25 P712-0265

B2 25x25 P712-0266

• The B2 tool sets a new benchmark for flexibility:

- The B2 form knurling tool can be used in a variety of different ways.Notonlycanitbeusedasaleftandright-handtoolonthemainandsubspindleofCNCcontrolledandconventionallathes: it can also be used with one knurling wheel (e.g. straight knurl) or with two knurling wheels (e.g. cross knurl).


- The tool bodies used in the B2 series are mounted using backlash-free surface clamping.

- The vibrations caused by the machining process are reduced and can be dampened more effectively which prolongs the service life of the knurling wheels.

- Please note that, due to the nature of the form knurling process, despite the QUICK dovetail guide, form knurling tools always create more vibrations than the cut knurling process.

NEW


•Quickandeasytochangetheknurlingwheelsthankstosimpleremoval and fixing of the terminal strip via an excentre.

•Simpleandprecisefineadjustmentofthetoolbodyattheshank via eccentric clamping.

•Theintegratedcoolantunitcoolstheknurlingwheelssimplyand effectively, helping to maximise service life.

•Compactsize

RIGHT-HANDTOOLSHOWN

CROSS KNURL RKE: 1 x 45°L knurling wheel 1 x 45°R knurling wheel

DIAMOND KNURL RGE: 1 x 30°L knurling wheel 1 x 30°R knurling wheel

RIGHT-HANDTOOLSHOWN

STRAIGHT KNURL RAA: 1 x 90° knurling wheel 30° SPIRAL KNURL RBR: 1 x 30°L knurling wheel45° SPIRAL KNURL RBR: 1 x 45°L knurling wheel

30° SPIRAL KNURL RBL: 1 x 30°R knurling wheel45° SPIRAL KNURL RBL: 1 x 45°R knurling wheel

20 21

SPECIAL TOOLSSPECIAL TOOLS

NEW from October 2011! B1 / FL / KF

QUICK FORM KNURLING TOOLSWe are delighted to announce the forthcoming launch of the newest member of our B series: the B1.

Scheduled for release in October 2011, it will be available from specialist retailers at that time and is intended to close the gap in the market for

the machining of smaller workpieces. This tool will also be characterised by a high degree of flexibility, stability and functional design.

SPECIAL TOOLSQUICK KNURLING TOOLS

Cateringtoindividualcustomerrequirementscallsforexpertiseandflexibility.Forthisreason,

special tools and product developments are available to our customers on request and in consultation with our specialists.

22 23

FL

KF

KNU

RLING W

HEELS

KNU

RLING W

HEELS

KNURLING WHEELSQUICK knurling wheels are made on state-of-the-art toolmaker lathes to the highest degree of precision.

They are heat treated in electronically controlled hardening plants and subject to a constant quality control process

KNURLING WHEELS Cutting

QUICK knurling wheels used for cutting are made from powdered metal to guarantee a maximum

service life.

• longerservicelife

• lowersetupcosts

• lowertoolingcosts

OptimalservicelifethankstoQ-DUR®,TIN&TICNcoatingsandplasmanitration

The service life of knurling wheels essentially depends on the raw materials, knurl tooth geometry, intended application, cutting speed,

cooling etc.

However, service life can be prolonged by subjecting the raw material to additional treatments.

The QUICK Q-DUR® coating is offered as standard on all knurling wheels. This PVD coating with a microhardness of 3300 HV helps to

create knurled surfaces of a high decorative quality and guarantees a longer service life in the machining of high-tensile materials.

TIN&TICNcoatingsandplasmanitrationcanalsohelptoprolongservicelifeandareavailableonrequest.

Testing is recommended to find the most appropriate treatment for your particular intended application.

KNURLING WHEELS Non-cutting

Our form knurling wheels are made from HSS.

SPECIAL KNURLING WHEELS

Cateringtoindividualcustomerrequirementscallsforexpertiseandflexibility.Forthisreason,specialpitchesanddimensionsare

available to our customers on request and in consultation with our specialists.

25

TOOL Ø KNURLING CUTTER

KNURL PATTERN

PHOTO TOOTH ANGLE LEFT-HAND TOOL

TOOTH ANGLE RIGHT-HAND TOOL

WHEEL PITCHES ORDERING EXAMPLE

Similar toRKE

or

Order # 5 or 4 4 or 5

Order #

Similar toRKE

or


Order #

Similar toRKE

or


Order #

Similar to RKE

or


Order #

Similar toRKE

or


Order #


KNURL PATTERN

PHOTO WHEEL HOLDER 0 WHEEL HOLDER 1 WHEEL PITCHES ORDERING EXAMPLE

Similar toRKE

2 x 15°R (wheel holder 0) and 1 x 15°L (wheel holder 1)

Order #

Order #

Similar toRKE

2 x 15°L (wheel holder 0) and 1 x 15°R (wheel holder 1)

Order #

Order #


KNURL PATTERN




Similar toRKE

or


or


STRAIGHT / SPIRAL KNURL


KNURL PATTERN




or

Order #

15° -> 15° R spiral30° -> 90° spiral

Order # 5 or 8

15° -> 15° L spiral30° -> 90° spiral

Order # 4 or 8

or

Order #

15° -> 15° R spiral30° -> 90° spiral

Order # 5 or 8

15° -> 15° L spiral30° -> 90° spiral

Order # 4 or 8

or

Order #

15° -> 15° R spiral30° -> 90° spiral

Order # 5 or 8

15° -> 15° L spiral30° -> 90° spiral

Order # 4 or 8

Order #

15° -> 15° R spiral30° -> 90° spiral

Order # 5 or 8


KNURL PATTERN

PHOTO WHEEL HOLDER 0 WHEEL HOLDER 1 WHEEL PITCHES ORDERING EXAMPLE


Order #


Order #


KNURL PATTERN




or

Order #

30° -> 30°L spiral45° -> 45°L spiral

or 30° -> 30°L spiral45° -> 45°L spiral


30° -> 30°R spiral45° -> 45°R spiral

or 30° -> 30°R spiral45° -> 45°R spiral


CROSS / DIAMOND KNURLCU

T KN

URL

ING

WH

EELS

FORM

KN

URL

ING

WH

EELS

FORM

KNU

RLIN

G W

HEEL

SCU

T KN

URL

ING

WH

EELS

26 27

LA/KF Ø 8.9 15° R 15° L

15° L 15° R

0.3/0.4/0.5/0.6/0.8/1.0 8.9x15°Lx0.8t

270- 03/04/05/06/08/10 270-408

LA/KF RGE 2x 90° 2x 90° 0.3/0.4/0.5/0.6/0.8/1.0 8.9x90°x1.0t

270- 8 03/04/05/06/08/10 270-810

A1/KF Ø14.5 15° R15° L

15° L 15° R

0.4/0.5/0.6/0.8/1.0/1.2 14.5x15°Lx0.8t

271- 04/05/06/08/10/12 271-408

A1/KF Ø14.5 RGE 2x 90° 2x 90° 0.4/0.5/0.6/0.8/1.0/1.2 14.5x90°x0.8t

271- 8 04/05/06/08/10/12 271-808

A2/KF Ø21.5 15° R15° L

15° L 15° R

0.4/0.5/0.6/0.8/1.0/1.2/1.5/1.6/2.0

21.5x15°Lx0.8t

272- 04/05/06/08/10/12/15/16/20 272-408

A2/KF Ø21.5 RGE 2x 90° 2x 90° 0.4/0.5/0.6/0.8/1.0/1.2/1.5/1.6/2.0

21.5x90°x0.8t

272- 8 04/05/06/08/10/12/15/16/20 272-808

MI/KF Ø32 15° R15° L

15° L 15° R

1.0/1.5/2.0/2.5/3.0 32x15°Lx1.5t

273- 273-415

MI/KF Ø32 RGE 2x 90° 2x 90° 1.0/1.5/2.0/2.5/3.0 32x90°x2.0t

273- 8 273-820

MII/KF Ø42 15° R15° L

15° L 15° R

1.0/1.5/2.0/2.5/3.0/4.0 42x15°Lx4.0t

274- 10/15/20/25/30/40 274-440

MII/KF Ø42 RGE 2x 90° 2x 90° 1.0/1.5/2.0/2.5/3.0/4.0 42x90°x1.5t

274- 8 10/15/20/25/30/40 274-815

STR-A Ø14.5 0.4/0.5/0.6/0.8/1.0/1.2 14.5x15°Lx0.8t

271- 4 5 04/05/06/08/10/12 271-408

STR-A Ø14.5 RGE 3x 90° 0.4/0.5/0.6/0.8/1.0/1.2 14.5x90°x1.2t

271- 8 04/05/06/08/10/12 271-812

STR-B Ø21.5 0.4/0.5/0.6/0.8/1.0/1.2/1.5/1.6/2.0

21.5x15°Lx0.8t

272- 5 4 04/05/06/08/10/12/15/16/20 272-408

STR-B Ø21.5 RGE 3x 90° 0.4/0.5/0.6/0.8/1.0/1.2/1,5/1,6/2,0

21.5x90°x0.6t

272- 8 04/05/06/08/10/12/15/16/20 272-806

B2 Ø25 45°L 45°R

45°R45°L

0.5/0.6/0.8/1.0/1.2/1.5 25x-45°Lx0.8t

283- 05/06/08/10/12/15 283-208

B2 Ø25 RGE 30°L30°R

30°R30°L

0.5/0.6/0.8/1.0/1.2/1.5 25x-30°Lx0.8t

283- 05/06/08/10/12/15 283-608

LA/FL Ø8.9 RAA 30° L 30° R 0.3/0.4/0.5/0.6/0.8/1.0 8.9x30°Lx0.8t

270- 6 7 03/04/05/06/08/10 270-608

LA/FL Ø8.9 RBR 0.3/0.4/0.5/0.6/0.8/1.0 8.9x15°Rx1.0t

270- 03/04/05/06/08/10 270-510

LA/FL Ø8.9 RBL 0.3/0.4/0.5/0.6/0.8/1.0 8.9x90°x0.5t

270- 03/04/05/06/08/10 270-805

A1/FL Ø14.5 RAA 30° L 30° R 0.4/0.5/0.6/0.8/1.0/1.2 14.5x30°Lx0.8t

271- 6 7 04/05/06/08/10/12 271-608

A1/FL Ø14.5 RBR 0.4/0.5/0.6/0.8/1.0/1.2 14.5x15°Rx0.8t

271- 04/05/06/08/10/12 271-508

A1/FL Ø14.5 RBL 0.4/0.5/0.6/0.8/1.0/1.2 14.5x90°x0.8t

271- 04/05/06/08/10/12 271-808

A2/FL Ø21.5 RAA 30° L 30° R 0.4/0.5/0.6/0.8/1.0/1.2/1.5/1.6/2.0

21.5x30°Lx0.8t

272- 6 7 04/05/06/08/10/12/15/16/20 272-608

A2/FL Ø21.5 RBR 0.4/0.5/0.6/0.8/1.0/1.2/1.5/1.6/2.0

21.5x15°Rx0.8t

272- 04/05/06/08/10/12/15/16/20 272-508

A2/FL Ø21.5 RBL 0.4/0.5/0.6/0.8/1.0/1,2/1,5/1,6/2,0

21.5x90°x0.8t

272- 04/05/06/08/10/12/15/16/20 272-808

M/FL Ø42 RAA 30° R 1.0/1.5/2.0/2.5/3.0/4.0 42x30°Rx1.0t

274- 7 10/15/20/25/30/40 274-710

M/FL Ø42 RBR 1,0/1,5/2,0/2,5/3,0/4,0 42x15°Rx4.0t

274- 10/15/20/25/30/40 274-540

STR-A Ø14.5 RAA 0.4/0.5/0.6/0.8/1.0/1.2 14.5x30°Lx0.8t

271- 6 7 04/05/06/08/10/12 271-608

STR-B Ø21.5 RAA 0.4/0.5/0.6/0.8/1.0/1.2/1.5/1.6/2.0

21.5x30°Lx0.8t

272- 6 7 04/05/06/08/10/12/15/16/20

272-608

B2 Ø25 RAA 90° 90° 0.5/0.6/0.8/1.0/1.2/1.5 25x-90°x0.8t

283- 8 8 05/06/08/10/12/15 283-808

B2 Ø25 RBR 0.5/0.6/0.8/1.0/1.2/1.5 25x-30°Rx0.8t

283- 05/06/08/10/12/15 283-708

B2 Ø25 RBL 0.5/0.6/0.8/1.0/1.2/1.5 25x-30°Lx0.8t

283- 05/06/08/10/12/15 283-608

KNU

RLING W

HEELS

OTHERTOOL Ø KNURLING

CUTTERTOOTH ANGLE LEFT-HAND TOOL



Ø10x3x6 10 15°L 15°R 0.4/0.5/0.6/0.8/1.0 10x15°Rx0.8t

Order # 286- 4 5 04/05/06/08/10 286-508

10 30°L 30°R 0.4/0.5/0.6/0.8/1.0 10x30°Lx1.0t

Order # 286- 6 7 04/05/06/08/10 286-610

10 90° 90° 0.4/0.5/0.6/0.8/1.0 10x90°x0.5t

Order # 286- 8 8 04/05/06/08/10 286-805

Ø15x4x8 15 15°L 15°R 0.5/0.6/0.8/1.0/1.2 15x15°Lx0.8t

Order # 287- 4 5 05/06/08/10/12 287-408

15 30°L 30°R 0.5/0.6/0.8/1.0/1.2 15x30°Rx1.0t

Order # 287- 6 7 05/06/08/10/12 287-710

15 90° 90° 0.5/0.6/0.8/1.0/1.2 15x90°x0.5t

Order # 287- 8 8 05/06/08/10/12 287-805

Ø25x6x8 25 15°L 15°R 0.5/0.6/0.8/1.0/1.2/1.5/1.6/2.0 25x15°Lx0.8t

Order # 288- 4 5 05/06/08/10/12/15/16/20 288-408

25 30°L 30°R 0.5/0.6/0.8/1.0/1.2/1.5/1.6/2.0 25x30°Rx1.0t

Order # 288- 6 7 05/06/08/10/12/15/16/20 288-710

25 90° 90° 0.5/0.6/0.8/1.0/1.2/1.5/1.6/2.0 25x90°x0.5t

Order # 288- 8 8 05/06/08/10/12/15/16/20 288-805

Ø20x6x8 20 30°L 30°R 0.5/0.6/0.8/1.0/1.2/1.5/1.6/2.0 20x30°Lx0.8t

Order # 289- 6 7 05/06/08/10/12/15/16/20 289-608

20 45°L 45°R 0.5/0.6/0.8/1.0/1.2/1.5/1.6/2.0 20x45°Rx1.0t

Order # 289- 2 1 05/06/08/10/12/15/16/20 289-110

20 90° 90° 0.5/0.6/0.8/1.0/1.2/1.5/1.6/2.0 20x90°x0.5t

Order # 289- 8 8 05/06/08/10/12/15/16/20 289-805

Ø20x6x8/13 20 30°L 30°R 0.5/0.6/0.8/1.0/1.2/1.5/1.6/2.0 20x30°Lx0.8t

Order # 290- 6 7 05/06/08/10/12/15/16/20 290-608

20 45°L 45°R 0.5/0.6/0.8/1.0/1.2/1.5/1.6/2.0 20x45°Rx1.0t

Order # 290- 2 1 05/06/08/10/12/15/16/20 290-110

20 90° 90° 0.5/0.6/0.8/1.0/1.2/1.5/1.6/2.0 20x90°x0.5t

Order # 290- 8 8 05/06/08/10/12/15/16/20 290-805

ORDERING EXAMPLECU

T KN

URL

ING

WH

EELS

FORM

KN

URL

ING

WH

EELS

CONSUMABLE PARTSBushes, cover disks and screws used to fi t the knurling wheels to a variety of tools

are consumable parts and have to be replaced on a regular basis.

SPARE PARTS - Screw, cover disk and bush

SET 8.9 Spare part set for wheel 8.9 LA

SET 14.5 Spare part set for wheel 14.5 A1

SET 21.5 Spare part set for wheel 21.5 A2

SET 32 Spare part set for wheel 32 MI/KF

SET 42 KF Spare part set for wheel 42 MII/KF

SET 42 FL Spare part set for wheel 42 MFL

SET B 25 Spare part set for B2 25 B2

COMPANY123 ROADTOWNAUSTRIA

PURCHASE ORDER Date 01.01.XXXXCust.no.:KN05875466868

Knurling wheels

Item number QDUR Toothangle Item number Wheel pitch Item number

(8.9x2.5x4) Ø 8x9mm 270- 0.4 04

(14.5x3x5) Ø 14.5mm 271- 0,5 05

(21.5x5x8) Ø 21.5mm 272- 15°L 4 0.6 06

(32x8x14) Ø 32mm 273- 15°R 5 0.8 08

(42x12x18) Ø 42mm 274- 30°L 6 1.0 10

(10x3x6) Ø 10mm 286- 30°R 7 1.2 12

(15x4x8) Ø 15mm 287- 90° 8 1.5 15

(25x6x8) Ø 25mm 288- 2,0 20

CUT

KNU

RLIN

G

(25x8x10/12) Ø 25mm 283- 30°L 1 0,5 05

(20x8x6) Ø 20mm 289- 30°R 2 0.6 06

(20x8x6/13) Ø 20mm 290- 30°L 6 0,8 08

30°R 7 1.0 10

90 8 1.2 12

1.5 15FORM

KN

URL

ING

28 29

2

Purchase order (21.5x5x6)+QDUR Order number 272-2808

Purchase order (25x8x10/12) Order number 289-415

OTHER

CUTTING SPEED AND FEED RATEThe values shown in the table are reference values and can be changed if required.

KNURLING WITH QUICK CUT KNURLING TOOLSTO THE FLANGE

Please note that, due to their inclined angle, QUICK cut knurling tools cannot

be used to knurl completely up to a shoulder.

NOTES:

Distance b corresponds to the Ø of the knurling cutters

KNURLING WHEEL Ø 8.9 / Ø 10

KNURLING WHEEL Ø 14.5 / Ø 15

MATERIAL Vm/min

smm/rev

Vm/min

smm/rev

Steel up to600N/mm2

35 0.05-0.08 40-45 0.07-0.09

Steel up to900N/mm

25 0.04-0.07 30-35 0.06-0.08

Stainless steel

22 0.04-0.06 28-30 0.06-0.08

Ms58 60 0.06-0.10 60-70 0.08-0.12

Ms60 50 0.05-0.09 60 0.06-0.10

Bronze 35 0.05-0.08 40-45 0.07-0.09

Aluminium 70 0.06-0.13 70-80 0.08-0.18

Cast iron 22 0.04-0.06 28-30 0.06-0.08

Cast steel 25 0.04-0.07 30-35 0.06-0.08 KNURLING WHEEL

Ø 21.5KNURLING WHEEL

Ø 25

MATERIAL Vm/min

smm/rev

Vm/min

smm/rev

Steel up to600N/mm2

55-60 0.07-0.14 50-110 0.07-0.14

Steel up to900N/mm

40-50 0.06-0.12 40-90 0.06-0.12

Stainless steel

32-40 0.06-0.12 30-60 0.06-0.12

Ms58 90-100 0.08-0.20 70-155 0.08-0.20

Ms60 80-90 0.07-0.15 60-130 0.07-0.15

Bronze 55-60 0.07-0.14 50-100 0.07-0.14

Aluminium 100-120 0.10-0.25 80-160 0.10-0.25

Cast iron 32-40 0.06-0.12 35-55 0.06-0.12

Cast steel 40-50 0.06-0.12 50-65 0.06-0.12 KNURLING WHEEL

Ø 32KNURLING WHEEL

Ø 42

MATERIAL Vm/min

smm/rev

Vm/min

smm/rev

Steel up to600N/mm2

80-90 0.10-0.20 95-100 0.10-0.30

Steel up to900N/mm

65-70 0.08-0.16 60-80 0.08-0.25

Stainless steel

40-45 0.08-0.16 50-55 0.09-0.25

Ms58 115-140 0.1-03 140-160 0.10-0.30

Ms60 105-125 0.10-0.20 120-140 0.10-0.30

Bronze 80-90 0.10-0.20 95-100 0.10-0.30

Aluminium 125-150 0.10-0.35 150-160 0.10-0.50

Cast iron 40-45 0.08-0.16 50-55 0.09-0.25

Cast steel 60-90 0.06-0.12 75-80 0.09-0.25

CUT

KNU

RLIN

G

FORM

KN

URL

ING

KNURLING WHEEL Ø 20

KNURLING WHEEL Ø 25

MATERIAL Vm/min

smm/rev

Vm/min

smm/rev

Steel up to600N/mm2

25-55 0.05-0.10 30-60 0.07-0.13

Steel up to900N/mm

25-50 0.05-0.10 25-50 0.05-0.10

Stainless steel

20-50 0.05-0.10 25-45 0.05-0.10

Ms58 40-85 0.05-0.10 45-70 0.05-0.18

Ms60 35-70 0.05-0.10 40-65 0.05-0.15

Bronze 30-65 0.05-0.10 40-65 0.05-0.15

Aluminium 30-65 0.05-0.10 35-70 0.06-0.2

Cast steel 25-40 0.05-0.10 25-45 0.05-0.10

30

a b 8.9 b 14.5 b 21.5 b 32 b 42 a b 32 b 42

1 1.0 1.3 2.0 1.5 1.8 11 10.4 9.8

2 2.5 1.8 2.6 2.5 3.0 12 10.6 10.1

3 3.0 2.2 3.0 3.1 4.3 13 10.8 12.2

4 2.6 3.8 3.8 5.7 14 11.1 13.1

5 2.8 4.5 4.5 6,7 15 13,6

6 3.1 4.7 5.1 7.5 16 14.1

7 5.0 6.2 8.1 17 14.4

8 5.3 7.6 8.6 18 14,6

9 5.3 9.4 9.1 19 14.8

10 9.8 9.5

30 31

EN 01/2011 We reserve the right to make changes regarding design and delivery. We accept no liability for printing errors.

Forfurtherinformation,pleasecontact:

SWAROVSKI OPTIK VERTRIEBS GmbH, 6067 Absam AustriaTel.+43/5223/511-0,Fax+43/5223/511-6550

[email protected], WWW.QUICK-TOOLS.AT

knurling tools - centra- · pdf fileknurling at the highest level precision customer focus...

Documents