kodak dryview 5800 service manual

Carestream Health, 2008

Publication No. 2G094731JAN08

SERVICE MANUAL

for the

Kodak DryView 5800 LASER IMAGER

Service Code: 1115

IMPORTANT: Qualified service personnel must install and repair this equipment. When doing the procedures in this document, you must use safe work practices and wear the correct Personal

Protective Equipment (i.e., SAFETY EYEWEAR) according to your Companys Standard Operating Procedures.

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PLEASE NOTE The information contained herein is based on the experience and knowledge relating to the subject matter gained by Carestream Health, Inc. prior to publication.No patent license is granted by this information.Carestream Health, Inc. reserves the right to change this information without notice, and makes no warranty, express or implied, with respect to this information. Carestream Health, Inc. shall not be liable for any loss or damage, including consequential or special damages, resulting from any use of this information, even if loss or damage is caused by Carestream Health, Inc.s negligence or other fault.


2G0947 - 31JAN08 iii

Table of ContentsSafety Information - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1-1

Installation Instructions - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-1Packing List - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-1Necessary Materials - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-1Connecting the LAPTOP COMPUTER to the IMAGER - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-2Energizing the IMAGER - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-3De-energizing the IMAGER - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-3Logging Onto the SERVICE TOOL - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-4Logging Off the SERVICE TOOL - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-4Doing the Mechanical Setup - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-5

Completing the Uncrating - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-5Checking the Accessories - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-6Moving the IMAGER - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-7Removing the SHIPPING RESTRAINTS and Packing Material - - - - - - - - - - - - - - - - - - - - - - - 2-7

Doing the Configuration - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-13Setting the Language - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-13Checking the Values for the DICOM Source Communications - - - - - - - - - - - - - - - - - - - - - - - 2-13Setting the IMAGER to be a Destination - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-14Setting the System Clock - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-16Setting the Host Name and the IP Address - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-19Setting up Service Tracking - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-20Loading Customer Film - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-21Checking the Installed Hardware and Film Type - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-21Doing the SCP Services Configuration - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-22Checking Image Quality - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-23Editing the Service History Log - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-26Configuring the CARESTREAM REMOTE MANAGEMENT SERVICES - - - - - - - - - - - - - - 2-27Backing Up the System Configuration - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-31Instructing the Operator - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-32Using the Default Passcode - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-32

Adjustments and Replacements - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-1Adjustments - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-1

PROCESSOR - DRUM Temperature - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-1IMAGING AY - Alignment - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-5IMAGING AY - Start Index Delay, Start of Scan - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-7IMAGING AY - Page Start Delay, Start of Page - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-9

Replacements - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-12LEFT PANEL - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-12RIGHT PANEL - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-13BACK PANEL - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-14TOP COVER - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-15FRONT PANEL - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-17LOCAL PANEL AY - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-18SWITCH, INTERLOCK - LEFT and RIGHT PANELS - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-19SWITCH, INTERLOCK - TOP COVER - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-21SWITCH, SERVICE - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-22PROCESSOR AY - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-23PROCESSOR DRUM - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-27


iv 2G0947 - 31JAN08

PROCESSOR COVER - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -3-29BELT, DRUM DRIVE - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -3-30MOTOR, DRUM DRIVE (M8) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -3-31FAN AY, PROCESSOR - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -3-32FILM DIVERTER AY and FELT PAD AY - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -3-33PROCESSOR GASKET - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -3-35PROCESSOR ROLLERS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -3-37DENSITOMETER AY - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -3-38TURNAROUND DRIVE SHAFT, DRIVE WHEEL and HUBS - - - - - - - - - - - - - - - - - - - - - - -3-41TURNAROUND IDLER SHAFTS and ROLLERS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -3-45MOTOR, TURNAROUND ROLLER DRIVE (M9) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -3-47FILM FEED AY - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -3-48MOTOR, FEED ROLLER NIP OPEN/CLOSE (M1) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -3-53MOTOR, NIP POSITION DRIVE (M2) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -3-54FEED ROLLER NIP DRIVE BELT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -3-55NIP ROLLER SET AY - UPPER - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -3-57NIP ROLLER SET AY - LOWER - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -3-58FILM SEPARATION FAN AY - UPPER - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -3-60FILM SEPARATION FAN AY - LOWER - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -3-62FILM SEPARATION FAN FILTER - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -3-63CAM AY, CASSETTE REGISTRATION - UPPER (M6U) - - - - - - - - - - - - - - - - - - - - - - - - - -3-64CAM, AY CASSETTE REGISTRATION - LOWER (M6L) - - - - - - - - - - - - - - - - - - - - - - - - - -3-65SENSOR, FILM SAVER DETECT - UPPER (S6U) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -3-66SENSOR, FILM SAVER DETECT - LOWER (S6L) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -3-70SENSOR, FILM TRAY DETECT - UPPER (S5U) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -3-71SENSOR, FILM TRAY DETECT - LOWER (S5L) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -3-73VACUUM PUMP (M4) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -3-74PICKUP AY - UPPER - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -3-76PICKUP AY - LOWER - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -3-77MOTOR, PICKUP DRIVE - UPPER (M3U) and LOWER (M3L) - - - - - - - - - - - - - - - - - - - - - -3-78SUCTION CUP - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -3-79VALVE, SOLENOID - UPPER (M5U) and LOWER (M5L) - - - - - - - - - - - - - - - - - - - - - - - - - -3-80SENSOR, PICKUP HOME - UPPER (S1U) and LOWER (S1L) - - - - - - - - - - - - - - - - - - - - - - -3-81SENSOR, FILM CONTACT - UPPER (S2U) and LOWER (S2L) - - - - - - - - - - - - - - - - - - - - - -3-82SENSOR, FILM SEPARATED - UPPER (S3U) and LOWER (S3L) - - - - - - - - - - - - - - - - - - - -3-83IMAGING AY - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -3-84SENSOR, START OF PAGE (SOP, S8) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -3-85POWER SUPPLY - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -3-87HARD DRIVE - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -3-89FILM PATH MICROCONTROLLER BOARD - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -3-91DRE MOTHERBOARD - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -3-92

Preventive Maintenance - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-1Necessary Materials - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-1PM Intervals - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-2EM Call Checklist - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-2Performing the PM - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-3

Resetting the PM Counts and Changing the Service History - - - - - - - - - - - - - - - - - - - - - - - - - -4-10Completing the PM - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -4-12


2G0947 - 31JAN08 v

Diagnostics - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-1Using the SERVICE SWITCH - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-1LOCAL PANEL LEDs and Buttons - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-2LOCAL PANEL Icons - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-3DICOM Printer Status Messages - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-4Machine Control System (MCS) Printer Status Messages - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-5Film Supply Status Messages - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-6Job Manager Status Messages - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-8Condition Codes - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-9

Subsystems in the 5800 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-9Severity Levels - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-10Condition Code: 01-000 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-11Condition Code: 01-001 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-11Condition Code: 01-002 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-12Condition Code: 01-004 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-12Condition Code: 01-005 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-13Condition Code: 01-007 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-13Condition Code: 01-008 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-14Condition Code: 01-009 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-14Condition Code: 01-010 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-15Condition Code: 04-000 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-15Condition Code: 04-100 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-16Condition Code: 04-101 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-16Condition Code: 04-110 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-17Condition Code: 04-200 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-18Condition Code: 04-201 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-18Condition Code: 04-202 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-19Condition Code: 04-300 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-19Condition Code: 04-301 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-20Condition Code: 04-302 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-20Condition Code: 05-000 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-21Condition Code: 05-001 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-21Condition Code: 05-002 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-22Condition Code: 05-003 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-22Condition Code: 05-004 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-23Condition Code: 05-005 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-23Condition Code: 06-000 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-24Condition Code: 06-001 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-24Condition Code: 06-002 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-25Condition Code: 06-101 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-26Condition Code: 06-102 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-27Condition Code: 06-103 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-27Condition Code: 06-104 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-28Condition Code: 06-105 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-28Condition Code: 06-106 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-29Condition Code: 06-200 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-29Condition Code: 06-300 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-30Condition Code: 06-400 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-30Condition Code: 06-410 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-31Condition Code: 06-411 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-32Condition Code: 06-412 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-32Condition Code: 06-420 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-33


vi 2G0947 - 31JAN08

Condition Code: 06-430 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5-34Condition Code: 06-440 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5-35Condition Code: 06-500 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5-35Condition Code: 06-501 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5-36Condition Code: 06-502 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5-36Condition Code: 06-503 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5-37Condition Code: 06-504 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5-37Condition Code: 06-505 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5-38Condition Code: 06-506 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5-38Condition Code: 06-600 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5-39Condition Code: 10-001 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5-39Condition Code: 10-003 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5-40Condition Code: 10-015 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5-41Condition Code: 10-910 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5-42Condition Code: 13-001 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5-42Condition Code: 14-001 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5-43Condition Code: 20-004 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5-44Condition Code: 20-154 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5-45Condition Code: 20-156 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5-46Condition Code: 20-209 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5-47Condition Code: 20-449 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5-48Condition Code: 20-550 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5-48Condition Code: 20-700 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5-49Condition Code: 20-701 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5-49Condition Code: 20-702 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5-50Condition Code: 20-703 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5-50Condition Code: 20-704 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5-51Condition Code: 20-705 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5-51Condition Code: 20-706 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5-52Condition Code: 20-913 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5-52Condition Code: 20-915 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5-53Condition Code: 20-919 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5-54Condition Code: 21-000 or 23-000 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5-55Condition Code: 21-001 or 23-001 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5-55Condition Code: 21-002 or 23-002 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5-56Condition Code: 21-003 or 23-003 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5-56Condition Code: 21-004 or 23-004 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5-57Condition Code: 21-116 or 23-116 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5-58Condition Code: 21-117 or 23-117 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5-60Condition Code: 21-118 or 23-118 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5-61Condition Code: 21-119 or 23-119 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5-63Condition Code: 21-122 or 23-122 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5-65Condition Code: 21-125 or 23-125 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5-67Condition Code: 21-126 or 23-126 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5-68Condition Code: 21-127 or 23-127 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5-69Condition Code: 21-130 or 23-130 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5-70Condition Code: 21-131 or 23-131 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5-71Condition Code: 21-139 or 23-139 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5-72Condition Code: 21-145 or 23-145 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5-73Condition Code: 21-146 or 23-146 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5-74Condition Code: 21-624 or 23-624 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5-75Condition Code: 21-631 or 23-631 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5-76


2G0947 - 31JAN08 vii

Condition Code: 21-632 or 23-632 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-77Condition Code: 25-922 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-78Condition Code: 25-931 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-78Condition Code: 25-932 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-79Condition Code: 26-325 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-80Condition Code: 26-326 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-81Condition Code: 26-543 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-82Condition Code: 26-544 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-83Condition Code: 26-931 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-84Condition Code: 26-932 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-84Condition Code: 26-933 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-85Condition Code: 26-934 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-85Condition Code: 27-123 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-86Condition Code: 27-601 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-86Condition Code: 27-604 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-87Condition Code: 27-607 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-87Condition Code: 27-608 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-88Condition Code: 27-609 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-88Condition Code: 27-611 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-89Condition Code: 27-613 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-89Condition Code: 27-646 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-90Condition Code: 27-650 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-90Condition Code: 27-651 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-91Condition Code: 27-931 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-92Condition Code: 27-932 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-92Condition Code: 28-154 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-93Condition Code: 28-155 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-93Condition Code: 28-501 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-94Condition Code: 28-509 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-94Condition Code: 28-510 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-95Condition Code: 28-551 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-96Condition Code: 28-554 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-96Condition Code: 28-931 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-97Condition Code: 28-932 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-97Condition Code: 29-154 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-98Condition Code: 29-924 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-99Condition Code: 29-925 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-99Condition Code: 29-926 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5-100Condition Code: 29-927 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5-101Condition Code: 29-931 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5-102Condition Code: 29-932 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5-102Condition Code: 29-945 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5-103Condition Code: 29-947 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5-104Condition Code: 36-931 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5-104Condition Code: 36-932 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5-105Condition Code: 36-935 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5-105

Clearing Film Jams - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5-106FIlm Jam - Error Code 2x-116 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5-107Film Jam - Error Code 2x-126 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5-109Film Jam - Error Code 26-325 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5-110Film Jam - Error Codes 26-326 or 26-543 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5-111Film Jam - Error Code 26-544 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5-113


viii 2G0947 - 31JAN08

Functions of the MICRO BOARD LEDs and Test Points - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5-114FILM PATH MICROCONTROLLER (FPM) BOARD - - - - - - - - - - - - - - - - - - - - - - - - - - - -5-114PROCESSOR CONTROL BOARD (PCB) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5-117Densitometer Control Board (DCB) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5-118

MOTORS and SENSORS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5-119Using the Logs - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5-120

Types of Log - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5-120APPLICATION Log - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5-120

Illustrated Parts List - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-1MAIN AY - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-1FILM FEED AY - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-9FILM TRANSPORT AY - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -6-15FILM TRANSPORT ROLLER SET AY - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -6-19PICKUP AY - Upper (10 in.) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -6-20PICKUP VACUUM BAR AY - Upper (10 IN.) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -6-22PICKUP AY - Lower (14 in.) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -6-23PICKUP VACUUM BAR AY - Lower (14 IN.) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -6-25IMAGING AY - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -6-26PROCESSOR AY - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -6-27PROCESSOR FRAME AY - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -6-29PROCESSOR COVER AY - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -6-36ELECTRONICS BRACKET AY - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -6-38FRONT COVER AY - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -6-41ACCESSORY KITS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -6-42

Functional Diagrams - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-1

Additional Service Procedures - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 8-1Making a Configuration Backup - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 8-1Restoring the Configuration - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 8-2Updating the THUMB DRIVE With a New Version of System Software - - - - - - - - - - - - - - - - - - - - 8-4Upgrading the HARD DRIVE with a New Version of System Software - "Ghosting" - - - - - - - - - - - 8-5Upgrading the FIRMWARE in the MICROCONTROLLERS - - - - - - - - - - - - - - - - - - - - - - - - - - - 8-7


2G0947 - 31JAN08 1-1

Section 1: Safety InformationBefore doing the installation, read the Safety Manual for the Kodak DryView 5800 LASER IMAGER, 2G0734. The following information defines the safety and information icons used in this publication.

LASER WARNING:This icon is used for conditions that could cause injury to a person, or damage to equipment or software data.

CAUTION:This icon is used for conditions that could cause damage to the equipment.

Possible damage from electrostatic discharge.ESD

Electrostatic discharge (ESD) is a primary source of:

equipment failure equipment repairs

A person cannot detect an electrical charge of less than 3,500 V, but 30 V can cause damage to components in the equipment.

Preventive Measures

Check for an ESD WARNING LABEL before doing any procedure with components that are ESD sensitive. All sensitive components have graphic LABELS that frequently include instructions. Use all label instructions.

Wear a GROUNDING STRAP when you touch components that are ESD sensitive. Check that the CLIP remains fastened to a ground that has a clean surface with no paint.

Repair components in an ESD-protection area or use a PORTABLE GROUNDING MAT.

When moving components that are ESD sensitive from area to area, insert and transport the components in the special material made for the transport of these components.

IMPORTANT:This icon is used for important information.

Note: This icon is used for additional information.


2G0947 - 31JAN08 2-1

Section 2: Installation Instructions

Packing List

Necessary Materials

Part No. Description

2G0733 Getting Started with the Kodak DryView 5800 LASER IMAGER

2G0734 Safety Manual for the Kodak DryView 5800 LASER IMAGER

2G1249 CD - USER DOCUMENTATION for the Kodak DryView 5800 LASER IMAGER

SP2G0987 FILM TRAY AY - 10 x 8 in.

SP2G0986 FILM TRAY AY - 14 x 17 in.

SP74-0500-5710-3 NETWORK CABLE - RJ45, 2.13 m (7.0 ft.)

SP7E9349 POWER CORD - North America

SP7F3990 POWER CORD - China

SP7F6848 POWER CORD - Europe

SP2G0985 CHARCOAL FILTER

Part No. Description

------ SERVICE LAPTOP with Microsoft Windows 98 OPERATING SYSTEM or higher, and Microsoft INTERNET EXPLORER 5.5

------ SECURE LINK CLIENT SOFTWARE version 2.3 or higher

------ Service WebLink Client Software Version 3.1.0.5 or higher

TL5568 CROSSOVER CABLE

TL5574 TEMPERATURE METER and PROBE

SP7F3477 BLOCK for PROBE, KIT

------ SIDE CUTTERS

------ STRAIGHT SLOT SCREWDRIVER

------ Torx DRIVER (T20)

------ Hex WRENCH (6 mm)

------ SCISSORS


2-2 2G0947 - 31JAN08

Installation Instructions

Connecting the LAPTOP COMPUTER to the IMAGER

1. Open the TOP COVER. 2. Loosen the 2 Captive THUMB SCREWS.3. Remove the RIGHT PANEL.

4. Connect one end of the CROSSOVER CABLE to the LAPTOP COMPUTER and the other end to the service port on the IMAGER.

RIGHT PANEL

TOP COVER

2 CaptiveTHUMBSCREWS

Service port


2G0947 - 31JAN08 2-3


Energizing the IMAGERRISK OF ELECTRIC SHOCK:Dangerous voltage present.

1. Check that the AC POWER CORD is connected into the back of the IMAGER and into the wall OUTLET.

CAUTION:Double Pole/Neutral Fusing.

2. Press the POWER SWITCH on the IMAGER to the ON position.

De-energizing the IMAGERCAUTION:Double Pole/Neutral Fusing.

1. Press the POWER SWITCH on the IMAGER to the OFF position.

RISK OF ELECTRIC SHOCK:Dangerous voltage present.

2. Disconnect the AC POWER CORD from the wall OUTLET.


2-4 2G0947 - 31JAN08


Logging Onto the SERVICE TOOL

IMPORTANT:

You must have the SECURE LINK CLIENT SOFTWARE, Version 2.3 or higher and the Service WebLink Client Software, Version 3.1.0.5 or higher installed and configured on your LAPTOP COMPUTER. Both of these are located on the Intranet at: http://know.us.kodak.com/audience_fe001/stage/global/en/Health-Medical/Service_Systems/index.shtml

You will not be able to log on until 3 or 4 minutes after you have energized the IMAGER.

1. Connect the LAPTOP COMPUTER to the IMAGER (see Connecting the LAPTOP COMPUTER to the IMAGER on page 2-2).

2. Energize the LAPTOP COMPUTER.3. Select Start>Programs>Kodak>SecureLink.4. Type your password.5. Click [OK].6. Type the IP address of the Service Port: 192.168.000.17. Check that the Port is set to: 4438. Click [Connect].9. Select Start>Programs>Kodak>Service WebLink.

The main menu of the SERVICE TOOL displays.

Logging Off the SERVICE TOOL1. In the right corner of the SERVICE TOOL, click [Log Off].2. At the Kodak Service WebLink screen, click [Log Off].3. Close the WebLink Client Software.4. At the Secure Link screen:

click [Disconnect] close the screen

5. Disconnect the LAPTOP COMPUTER from the IMAGER.6. If you are finished with the SERVICE TOOL, install the RIGHT PANEL.


2G0947 - 31JAN08 2-5


Doing the Mechanical Setup

Completing the Uncrating1. Locate and remove the box that has the DOCUMENTATION and

CABLES.2. Remove the other boxes that have the 2 FILM TRAYS and FILTERS.3. Remove the SIDE PANELS from the CRATE.

4. With SCISSORS, cut the FOIL BAG all around the BASE of the IMAGER.

5. Remove the FOIL BAG.

6. Use the Hex WRENCH to remove: 2 BOLTS 2 WASHERS

FOIL BAG

2 BOLTS and2 WASHERS

BRACKET


2-6 2G0947 - 31JAN08


7. Lift the BRACKET up and remove it.8. Do Step 6 and Step 7 for the other BRACKETS.

CAUTION:The Imager is 70 kg (155 lbs).

9. Using safe "lifting techniques", lift the IMAGER from the shipping pallet at the locations shown above.

Checking the AccessoriesCheck that the following items are included with the CRATE:

1. A box with electrical accessories: 3 POWER CORDS 1 NETWORK CABLE

2. 3 boxes with CHARCOAL FILTERS.3. A box with a 10 in. FILM TRAY.4. A box with a 14 in. FILM TRAY.

Lift point front Lift point back


2G0947 - 31JAN08 2-7


Moving the IMAGER1. Move the IMAGER and accessories to the installation area.2. Position the IMAGER to allow a space of at least 1 m (39 in.) at the back

of the IMAGER for installation of the POWER CORD and NETWORK CABLE.

Removing the SHIPPING RESTRAINTS and Packing Material

1. Open the TOP COVER.2. Loosen 2 Captive THUMB SCREWS.3. Remove the LEFT PANEL.

TOP COVER


LEFT PANEL


2-8 2G0947 - 31JAN08


4. Loosen 2 Captive THUMB SCREWS.5. Remove the RIGHT PANEL.6. Close the TOP COVER.

1. At the back of the IMAGER, remove: 10 SCREWS BACK PANEL

RIGHT PANEL

TOP COVER


BACK PANEL

10 SCREWS


2G0947 - 31JAN08 2-9


2. Remove the 2 SHIPPING WASHERS from the back of the OPTICS AY.3. Store the SHIPPING WASHERS by "pushing" the WASHERS onto the

PINS below the BAR.4. Install:

BACK PANEL 10 SCREWS LEFT PANEL

5. Open the TOP COVER.6. Pull the FRONT PANEL forward.7. Remove the front SHIPPING WASHER and store it.

OPTICS AY

SHIPPING WASHER BAR

Installed for shipping

Installed for storing

FRONT PANEL

SHIPPING WASHER

Installed for shipping

Installed for storing

TOP COVER


2-10 2G0947 - 31JAN08


8. Install the CHARCOAL FILTER.9. Close:

FRONT PANEL TOP COVER

10. Open the package of electrical accessories.

IMPORTANT:The 5800 IMAGER will automatically detect the AC power line voltage and will automatically configure itself for the applied voltage.

11. Select a POWER CORD. Part number 7E9349 - for North American installations Part number 7F6848 - for European installations Part number 7F3990 - for Chinese installationsCheck that the POWER CORD you select matches the AC power OUTLETS at the site.If the IMAGER is located outside the areas above, you can use one of these POWER CORDS if the PLUG matches the power OUTLETS in the building. If the customer cannot use any of the POWER CORDS provided, the customer must obtain a "suitable" POWER CORD locally. The customer must use an agency-approved POWER CORD with a PLUG type "suitable" for the customers building.

CHARCOAL FILTER

TOP COVER

FRONT PANEL


2G0947 - 31JAN08 2-11


One of the following single-phase, 15 A power sources, with grounding, must be provided within 2.5 m (8 ft) of the Imager.

120 V AC +6% to -10%, 60 Hz 3Hz 240 V AC 10%, 50 Hz 3Hz 250 V AC 10%, 50/60 Hz 3Hz

The wire must be insulation-rated for 600 V. A dedicated line is recommended.

12. Connect: the POWER CORD, to the AC power CONNECTOR on the

IMAGER. the POWER CORD to the building AC power OUTLET. one end of the NETWORK CABLE to the IMAGER. the other end of the NETWORK CABLE to the customers network.

AC POWERCONNECTOR

NETWORKCONNECTOR


2-12 2G0947 - 31JAN08


13. Energize the IMAGER by pressing the POWER SWITCH to the ON position.Wait for the "startup" to complete.

14. Install the 2 FILM TRAYS.

NOTE: Do not install film or the FILM SAVERS at this time.15. Continue with Doing the Configuration.

POWER SWITCH


2G0947 - 31JAN08 2-13


Doing the Configuration

IMPORTANT:You must restart the IMAGER from the SERVICE TOOL in order to permanently save configuration information.

Setting the LanguageIMPORTANT:

The language is set by the customer in the WEB PORTAL.

Checking the Values for the DICOM Source Communications1. Connect the LAPTOP COMPUTER to the IMAGER.2. Select Configuration>DICOM SCP>Communications.

3. Check: "Port Number" is 5040 "Association Limit" is 12

4. Are the values correct?

Yes No

Continue with Setting the IMAGER to be a Destination.

a. Click [Modify].b. Type the correct values.c. Click [Save].d. Continue with Setting the

IMAGER to be a Destination.


2-14 2G0947 - 31JAN08


Setting the IMAGER to be a Destination1. Select Configuration>DICOM SCP>Destination.

IMPORTANT:The AE Title, is the name by which the modalities will recognize the IMAGER.

2. Check with the customer to determine the AE Title to be used.3. Click [Modify].4. Type the selected AE Title in the window.5. Select the "Media" tab.


2G0947 - 31JAN08 2-15


6. In the Available field, select the check box next to the Media Type to be used.

NOTE: Under normal operations, all media types should be allowed.7. Select the "Page and Image Options" tab.

NOTE: Do not disable any of the "Page Formatting" settings of the IMAGER except if instructed by the customer.

8. Click [Save].9. Continue with Setting the System Clock.


2-16 2G0947 - 31JAN08


Setting the System Clock1. Select Configuration>System>Clock.

IMPORTANT:The System Clock is set in the FACTORY. At installation, the Time Zone has to be reset if the IMAGER is installed in some other Time Zone. When you reset the Time Zone value, the Time and Date should display correctly.

2. Will the clock be set manually or does the customer use a time SERVER for synchronization?

3. To correct the Time Zone value:a. Click [Modify].b. If the "Enable time synchronization" check box is selected, de-select

it.c. Select the correct Time Zone from the drop-down menu.d. Click [Save].

Manually Synchronization

Do Step 3- Step 15. a. Obtain the IP address of the SERVER from the customer.

b. Do Step 16- Step 23.


2G0947 - 31JAN08 2-17


4. Is the Time value correct?

5. Is the Date correct:

6. Select System Information>User Information.7. Call the TSC to gain a temporary Level 5 access.8. Click [Modify].9. In the "Authorization Key:" field, type the key from the TSC.10. Click [Save].

Note: You will have Level 5 access for 24 hours.11. Return to the Clock Configuration screen.12. Set the correct date. 13. If daylight savings time applies in the area of installation, select the

Automatically adjust clock for daylight savings time check box. 14. Click [Save].15. Advance to Setting the Host Name and the IP Address.

Yes No

Continue with Step 5. a. Click [Modify].b. Select a field and use the "arrows" to

increase or decrease the time.c. Click [Save].d. Continue with Step 5.

Yes No

Advance to Step 13. Continue with Step 6.


2-18 2G0947 - 31JAN08


16. Click [Modify].17. Select the "Enable time synchronization" check box.18. In the IP Address field, type the address of the time SERVER to be used

for synchronization.19. Select the synchronization period (how often the clock is synchronized)

from the drop-down menu.20. Select the correct Time Zone from the drop-down menu.21. If daylight savings time applies in the area of installation, select the

Automatically adjust clock for daylight savings time check box. 22. Click [Save].23. Continue with Setting the Host Name and the IP Address.


2G0947 - 31JAN08 2-19


Setting the Host Name and the IP Address1. Obtain from the customer the Host Name, IP Address, Subnet, and

Gateway for the LASER IMAGER.2. Select Configuration>System>Network.

3. Click [Modify].

IMPORTANT:The Host Name is the network name for this IMAGER. It can be a maximum of 14 characters and a minimum of one. The first character must be a letter. Other characters can be a letter, a number, or a -.

4. Type: Host Name IP Address Subnet Mask Default Gateway

5. Click [Save].6. Continue with Setting up Service Tracking.


2-20 2G0947 - 31JAN08


Setting up Service Tracking1. Select System Information>Identification.

2. Click [Modify].

IMPORTANT:The values for Serial Number, K-Number, Windows OS ID, and Service Code are set at the FACTORY.

Model Name - set at the FACTORY, and can not be changed. Serial Number - set at the FACTORY and can only be changed with a

Level 5 access if not correct. K-Number - can be changed if not correct. Service Phone Number - should be filled in, and can be changed if not

correct. Windows OS ID - set at the FACTORY, do not change. Service Code - set at the FACTORY, and can not be changed.3. Type or select from the drop-down menu the correct information for the

following fields: Country Code Region Hospital Name Department Name Device Location

Note: If the K-Number or Service Phone Number are not correct, type in the correct information before continuing with Step 4.

4. Click [Save].


2G0947 - 31JAN08 2-21


5. Select Utilities>Session>Restart.6. Click [Restart].

Wait for the IMAGER to restart.7. Continue with Loading Customer Film.

Loading Customer Film1. Load customer film into the FILM SUPPLY.2. Install the FILM SUPPLY.3. Continue with Checking the Installed Hardware and Film Type.

Checking the Installed Hardware and Film Type1. Select Configuration>Hardware>Installed Hardware.

2. Under Film Options, for Clear, Blue, Blue Plus, and CE Mark, select YES or NO from the drop-down menu.

3. Click [Save].4. Continue with Doing the SCP Services Configuration.


2-22 2G0947 - 31JAN08


Doing the SCP Services Configuration1. Have each SCU send an image to make a connection with the IMAGER.2. Select Configuration>DICOM SCP>SCP Configuration.3. When the SCP Configuration screen appears, select the "SCP Config

AutoSetup" tab.

Note: The information in the SCU field includes, in order: IP Address and AE

Title of the SCU that will send the image, and AE Title of the destination. The parameter values on the screen apply to the modality identified in the

SCU field. 4. At the top of the screen, use the drop-down menu to select an SCU.5. Is the information for the selected SCU correct?

6. After the configuration of all SCUs is completed, continue with Checking Image Quality.

Yes NoDo Step 4 and Step 5 for each SCU in the list.

a. Click Modify. b. From the drop-down menus select

the correct information. c. Click Save. d. Do Step 4 and Step 5 for each SCU

in the list.


2G0947 - 31JAN08 2-23


Checking Image Quality1. Ask the customer to send images from the modalities to the IMAGER.2. Check for image skew. If necessary, adjust the IMAGING AY (see

Adjustments And Replacements, IMAGING AY - Alignment on page 3-5).

3. Is the image quality acceptable to the customer?

4. Select the "Image Optimization tab".5. At the top of the screen, use the drop-down menu to select an SCU.

Note:

The information in the SCU field includes, in order: IP Address and AE Title of the SCU that will send the image, and AE Title of the destination.

The parameter values on the screen apply to the MODALITY identified in the SCU field.

You will have to do Image Optimization and Other Options for each SCU in the drop-down list.

6. Do the following to determine if a change to a parameter is necessary.a. Check the DICOM Log to determine what parameter values the SCU

sends down with the image. The parameter values on the screen must match the SCU values.

Yes NoAdvance to Editing the Service History Log.

Continue with Step 4.


2-24 2G0947 - 31JAN08


b. If the SCU does not indicate a Transfer Function Table (TFT) set, use TFTShop to select the correct TFT SET for this type of SCU. For additional help when selecting the correct TFT SET, see the following documents: Tables Specification for TFT Sets, 8F5224 MetalutsBTFTShop and the 2 documents above are located on the intranet at: http://know.us.kodak.com/audience_fe001/stage/global/en/Health-Medical/Digital_Output/index.shtml#Tools.

c. Check the quality of an image sent down from the SCU. d. If necessary, change the parameters.

7. Click [Modify].8. To change a parameter, select the new parameter from the drop-down list.9. Select the "Film and Image Options" tab.

10. Select or type the parameters.

Note: The value selected will be the default for this SCU. The field to the right of the parameter value is an indication of whether

the parameter value sent from the SCU will be "overridden". If you select "Always Apply", the parameter on the screen will "override" the parameter the SCU sends. If you select NO, the SCU parameter will apply. Normally, you should select NO to allow the SCU to "override" the default selected.

11. Select the "Other Options" tab.


2G0947 - 31JAN08 2-25


12. Select the parameters.

Note: The value selected will be the default for this SCU. The field to the right of the parameter value is an indication of whether

the parameter value sent from the SCU will be "overridden". If you select "Always Apply", the parameter on the screen will "override" the parameter the SCU sends. If you select NO, the SCU parameter will apply. Normally, you should select NO to allow the SCU to "override" the default selected.

13. After setting the parameters for this SCU, do the same procedures for each SCU identified in the SCU connection window.

14. Click [Save].15. After the configuration of all SCUs is completed, continue with Editing

the Service History Log.


2-26 2G0947 - 31JAN08


Editing the Service History Log1. Select System Information>Service History.

2. Click [Modify].

Note: The following fields on the screen are filled in automatically: DateTime, Service Code, and your UserID and UserName for "Secure Tunnel".

3. Type data about the installation in the other fields.4. Click [Save].5. Continue with Configuring the CARESTREAM REMOTE

MANAGEMENT SERVICES.


2G0947 - 31JAN08 2-27


Configuring the CARESTREAM REMOTE MANAGEMENT SERVICES1. Will the CARESTREAM REMOTE MANAGEMENT SERVICES be

enabled on the IMAGER?

2. Select Configuration>System>Remote Management.3. Select the "Identification" tab.

4. Are all fields filled in correctly?.

5. Select the "Network Settings" tab.

Yes No

Continue with Step 2. Advance to Step 18.

Yes No

Continue with Step 5. a. Return to Setting up Service Tracking.

b. Make corrections as necessary and save the screen.

c. Return to this screen.d. Check that all fields are

correct.e. Continue with Step 5.


2-28 2G0947 - 31JAN08


6. Does the customer use a proxy SERVER?

7. Click [Save].8. Select the "Asset Names" tab.

Yes No

a. Click [Modify].b. Select the Proxy Type from

the drop-down menu.c. Type the information for:

Proxy AddressProxy Port NumberProxy UsernameProxy PasswordProxy Domain

d. Check that the Enterprise Server Location field is Production.

e. Continue with Step 7.

a. Check that the Proxy Type field is none.

b. Continue with Step 7.


2G0947 - 31JAN08 2-29


9. Do all of the "Asset Names" begin with the correct K-Number and Country Code?

10. Select the "Status" tab.

Yes No

Continue with Step 10. a. Return to Setting up Service Tracking.

b. Check all entries and save the screen.

c. Return to this screen.d. Check that all fields are

correct.e. Continue with Step 10.


2-30 2G0947 - 31JAN08


11. Click [Modify].12. In the "Remote Services Activation" block, select "Remote Monitoring

and Remote Access" from the drop-down menu.13. Click:

[Save] [Start]

Note: The 2 fields in the Status block will change when the IMAGER is "registered" with the STATUS LINK SERVER.

14. Select the "Identification" tab.15. Click:

[Modify] [Download Group List]

16. In the Group Name field, use the drop-down menu to select the group to which this IMAGER will belong.

17. Click [Save].18. Select Utilities>Session>Restart.19. Click [Restart].

Wait for the IMAGER to restart.20. Continue with Backing Up the System Configuration.


2G0947 - 31JAN08 2-31


Backing Up the System Configuration1. Select Utilities>Backup/Restore.

2. To make a backup of the configuration parameters to the DRE HARD DRIVE, click [Backup].

3. To download the backup data to your LAPTOP COMPUTER, do:a. Click [Download Backup].b. Select a folder name to place the file in.c. Click [Save] to place the backup file in the selected folder.

4. Log off from the SERVICE TOOL (see Logging Off the SERVICE TOOL on page 2-4).

5. Continue with Instructing the Operator.


2-32 2G0947 - 31JAN08


Instructing the Operator1. Instruct the operator about changing the CHARCOAL FILTER.2. Instruct the operator to read the Safety Manual, 2G0734 and User Guide,

2G0733, for the Kodak DryView 5800 LASER IMAGER.

Using the Default PasscodeAll IMAGERS from the FACTORY are set for the following default Passcodes:

For level 2 users: User ID: KeyOperator Password: DV5800

For level 3 users: User ID: LocalService Password: DV5800

Note: The first time the customer logs in, they may be asked to change the password.


2G0947 - 31JAN08 3-1

Section 3: Adjustments and Replacements

Adjustments

PROCESSOR - DRUM Temperature

Adjustment Specification

Purpose: To set the correct temperature for the DRUM.

Setting Temperature: This procedure is required after replacing the PROCESSOR AY, PROCESSOR DRUM, or the DRE BOARD, or if you expect that DRUM temperatures are causing image quality problems.

Specification: The temperature at the PROCESSOR DRUM must be between 123.8 - 124.2 C (254.84 - 256.56 F).

Special Tools: TEMPERATURE METER with PROBE TL5574 BLOCK for PROBE, KIT SP7F3477 LAPTOP COMPUTER with Microsoft INTERNET EXPLORER 5.5 SERVICE TOOL CROSSOVER CABLE TL5576

Note: A TEMPERATURE METER and PROBE with a BAR TYPE

ELEMENT must be used for this procedure. PROBES with CIRCULAR TYPE ELEMENTS will not provide correct readings. The TEMPERATURE METER and PROBE must be calibrated together at least once per year. If the PROBE breaks, a new PROBE and the existing METER must be calibrated again.

The TEMPERATURE METER must be at room temperature during this procedure. If the METER has been in a hot or cold vehicle, allow it to adjust to room temperature before using.

Prerequisites None

To Check 1. Energize the IMAGER and allow it to warm to operating temperature.


3-2 2G0947 - 31JAN08

Adjustments and Replacements

2. Prepare the METER:a. Install the BLOCK on the PROBE 203.2 mm (8.00 in.) from the

PROBE SENSOR.b. Clean the PROBE with ALCOHOL WIPES.c. Set the METER to display in C.

3. Remove the BACK PANEL.

F C

METER

BLOCK

PROBE SENSORPROBE

203.2 mm (8.00 in.)


2G0947 - 31JAN08 3-3


4. Insert the PROBE into the slot on the right back of the PROCESSOR AY and let the rotation of the PROCESSOR DRUM pull the PROBE until the BLOCK reaches the slot.

5. Allow the temperature reading on the METER to stabilize. This requires approximately 90 seconds.

6. Check that the temperature at the PROCESSOR DRUM is between 123.5 - 124.5 C (254.3 - 256 F).

7. Pull back slightly, 1 - 2 cm (0.4 - 0.8 in.), on the BLOCK to confirm that the highest temperature is being read.

SLOT

PROBE

PROCESSOR AY

DRUM


3-4 2G0947 - 31JAN08


To Adjust1. Log on to the SERVICE TOOL (see Installation Instructions, Logging

Onto the SERVICE TOOL on page 2-4).2. Select Configuration>Hardware>Processor Configuration.

3. In the "Temperature" field, enter the temperature measured by the METER.

Note: The "Offset" field indicates the offset value between the Set Point field and the Temperature field.

4. Click [Modify].5. Allow approximately 10 minutes for the temperature of the PROCESSOR

DRUM to become stable.6. Use the METER to check the temperature of the PROCESSOR DRUM

again. The temperature must be 123.5 - 124.5 C (254.3 - 256 F).7. When the temperature is between 123.5 - 124.5 C (254.3 - 256 F),

close the "Processor Configuration" window.8. Log off of the SERVICE TOOL (see Installation Instructions, Logging

Off the SERVICE TOOL on page 2-4).


2G0947 - 31JAN08 3-5


IMAGING AY - Alignment


Purpose: To align the image on the film.

Specification: The image is aligned.

Special Tools: None

Prerequisites Remove the BACK PANEL.

To Check 1. Make a test print.2. Check that the image is not skewed on the film.

To Adjust

1. Loosen the ALIGNMENT PINS using a 1.5 mm Allen WRENCH.2. Push the ALIGNMENT PINS into the up position.3. Tighten the ALIGNMENT PINS using a 1.5 mm Allen WRENCH.4. Turn the 2 SPRING AYs until the IMAGING AY is just touching the

ALIGNMENT PINS.5. Loosen the ALIGNMENT PINS.

ALIGNMENT PIN (down position)

ALIGNMENT PIN (up position)

SPRING AY

IMAGING AY


3-6 2G0947 - 31JAN08


6. Push the ALIGNMENT PINS into the down position.7. Make a test print.

If the image is skewed, repeat the adjustment procedure until the skew is eliminated.


2G0947 - 31JAN08 3-7


IMAGING AY - Start Index Delay, Start of Scan


Purpose: To adjust Start of Scan timing to center an image left to right on the film.

Specification: Borders on the left and right of the image should be equal.

Special Tools: LAPTOP COMPUTER with Microsoft INTERNET EXPLORER V 5.5 or higher

SERVICE TOOL CROSSOVER CABLE TL5568

Prerequisites None

To Check 1. Log on to the SERVICE TOOL (see Installation Instructions, Logging Onto the SERVICE TOOL on page 2-4).

2. From the Service menu, select Diagnostics>DRE>Advanced Test Print.3. In the Test Profile field, use the drop-down menu to select "Smpte8Bit".4. Click [Run].5. Check the left and right borders, they should be equal.


3-8 2G0947 - 31JAN08


To Adjust

1. Select Configuration>Hardware>Optics.2. Observe the number displayed in the "Index Delay" window.

NOTE: There are 2 Index Delay adjustments depending on the width of the film:

When viewing the film on a LIGHT BOX, the notch on the film must be in the upper right.

If the left border, as viewed on a LIGHT BOX, is too narrow, the number must be decreased.

If the left border, as viewed on a LIGHT BOX, is too wide, the number must be increased.

3. To:

Decrease the left border on the test print, do: Increase the left border on the test print, do:

a. Click [Modify] and increase the number in the "Index Delay" window by 50. This will decrease the left border by 2 mm (0.08 in.).

b. Click [Save].c. Make another Test Print and check the index delay

area again.d. Do Step a through Step c until the left border

matches the right border.

a. Click [Modify] and decrease the number in the "Index Delay" window by 50. This will increase the left border by 2 mm (0.08 in.).

b. Click [Save].c. Make another Test Print and check the index delay

area again.d. Do Step a through Step c until the left border



2G0947 - 31JAN08 3-9


IMAGING AY - Page Start Delay, Start of Page


Purpose: To adjust Start of Page timing to obtain a 2 mm (0.08 in.) half-tone density border at the leading edge of the film.

Specification: A 2 mm (0.08 in.) half-tone border only is visible at the leading edge of the film.

Special Tools: LAPTOP COMPUTER with Microsoft INTERNET EXPLORER V 5.5 or higher

SERVICE TOOL CROSSOVER CABLE, TL5568

Prerequisites None

To Check 1. Log on to the SERVICE TOOL (see Installation Instructions, Logging Onto the SERVICE TOOL on page 2-4).

2. From the Service menu, select Diagnostics>DRE>Advanced Test Print.3. In the Test Profile field, use the drop-down menu to select "Smpte8Bit".4. Click [Run].

IMPORTANT:There should not be any printing above the "virtual notch".


3-10 2G0947 - 31JAN08


5. Check for a 2 mm (0.08 in.) half-tone density at the leading edge of the film with no transparent area appearing.

To Adjust

1. Select Configuration>Hardware>Optics.2. Observe the number displayed in the "Page Start Delay" window.

NOTE: When viewing the film on a LIGHT BOX, the notch on the film must

be in the upper right. If the half-tone density, as viewed on a LIGHT BOX, is too narrow,

the number must be increased. If the half-tone density, as viewed on a LIGHT BOX, is too wide, the

number must be decreased.

Virtual notchVirtual notch

2 mm (0.08 in.) half-tone density border

Printing above half-tone border

Correct Incorrect


2G0947 - 31JAN08 3-11


3. To:

Decrease the top border on the test print, do: Increase the top border on the test print, do:

a. Click [Modify] and decrease the number in the "Page Start Delay" window by 13. This will decrease the top border by 1 mm (0.04 in.).

b. Click [Save].c. Make another Test Print and check the "Page Start

Delay" delay area again.d. Do Step a through Step c until the top border

matches the bottom border.

a. Click [Modify] and increase the number in the "Page Start Delay" window by 13. This will increase the top border by 1 mm (0.04 in.).

b. Click [Save].c. Make another Test Print and check the "Page Start

Delay" delay area again.d. Do Step a through Step c until the left border



3-12 2G0947 - 31JAN08


Replacements

LEFT PANEL

Prerequisites: None.

To Remove: 1. De-energize the IMAGER (see Installation Instructions, De-energizing the IMAGER on page 2-3).

2. Open the TOP COVER.3. Loosen the 2 Captive THUMB SCREWS.4. Tip the LEFT PANEL out and lift it from the IMAGER.

To Install: 1. Reverse the steps in the removal procedure.

TOP COVER


LEFT PANEL


2G0947 - 31JAN08 3-13


RIGHT PANEL



2. Open the TOP COVER.3. Loosen the 2 Captive THUMB SCREWS.4. Tip the RIGHT PANEL out and lift it from the IMAGER.


RIGHT PANEL

TOP COVER



3-14 2G0947 - 31JAN08


BACK PANEL

Prerequisites: Remove: LEFT PANEL RIGHT PANEL

To Remove: 1. Disconnect: NETWORK CABLE POWER CORD

2. Remove 10 SCREWS.3. Lift the BACK PANEL from the IMAGER.

To Install:IMPORTANT:

When replacing the BACK PANEL you must install an "Agency Statements" LABEL, P/N 2G0581, on the outside of the BACK PANEL.

1. Reverse the steps in the removal procedure.

BACK PANEL

10 SCREWS

NETWORK CABLE

POWER CORD


2G0947 - 31JAN08 3-15


TOP COVER

Prerequisites: Remove the BACK PANEL.

To Remove:

1. Open the TOP COVER.2. Lock the SUPPORT ARM.3. Remove:

NUT SCREW

4. Close the TOP COVER.

NUT

SCREW

SUPPORT ARM

TOP COVER


3-16 2G0947 - 31JAN08


5. At the back of the IMAGER remove 2 SCREWS.6. Shift the TOP COVER 1.27 cm (0.5 in.) to the left and lift from the

IMAGER.


2 SCREWS


2G0947 - 31JAN08 3-17


FRONT PANEL

Prerequisites: Remove the FILM TRAYS.


2. Open: TOP COVER FRONT PANEL

3. Disconnect the LOCAL PANEL CONNECTOR.4. Remove 2 SCREWS from the FRONT PANEL holding the 2

LANYARDS.5. Tip the FRONT PANEL out and lift it from the IMAGER.


2 SCREWS

LOCAL PANELCONNECTOR

FRONT PANEL

2 LANYARDS

TOP COVER


3-18 2G0947 - 31JAN08


LOCAL PANEL AY

Prerequisites: Remove the FRONT PANEL.

To Remove:

1. Disconnect the CONNECTOR.2. Remove 6 SCREWS holding the CONTROL PANEL, ELECTRONICS

BOARD and LIGHT SHIELD to the FRONT PANEL.3. Cut the TIE WRAPS.


To prevent damage to CABLES, install new TIE WRAPS in place of those that were cut.


CONTROL PANEL

ELECTRONICS BOARD

6 SCREWSLIGHT SHIELD

FRONT PANEL

CONNECTOR


2G0947 - 31JAN08 3-19


SWITCH, INTERLOCK - LEFT and RIGHT PANELS


To Remove: 1. De-energize the IMAGER (see INSTALLATION INSTRUCTIONS, De-energizing the IMAGER on page 2-3).

IMPORTANT:This procedure is used for both LEFT and RIGHT PANEL INTERLOCK SWITCHES.

2. Open: TOP COVER. FRONT PANEL

3. Remove: 2 SCREWS 2 BUMPERS LIGHT SHIELD

FRONT PANEL

LIGHT SHIELD

2 SCREWS

2 BUMPERSTOP COVER


3-20 2G0947 - 31JAN08


4. Disconnect the CONNECTOR.5. Remove:

2 SCREWS HOUSING INTERLOCK SWITCH


CONNECTOR

INTERLOCK SWITCH

HOUSING


2G0947 - 31JAN08 3-21


SWITCH, INTERLOCK - TOP COVER

Prerequisites: Remove the RIGHT PANEL.

To Remove:

1. Remove: 2 SCREWS SWITCH COVER INTERLOCK SWITCH

2. Disconnect the CONNECTOR.


CONNECTOR

2 SCREWS

TOP COVER

SWITCH COVER

INTERLOCK SWITCH


3-22 2G0947 - 31JAN08


SWITCH, SERVICE


To Remove:


2. Remove: 2 SCREWS SERVICE SWITCH

3. Disconnect the 4 CONNECTORS.


SCREW (SERVICE SWITCH Activator)

SERVICE SWITCH

2 SCREWS

4 CONNECTORS


2G0947 - 31JAN08 3-23


PROCESSOR AY

Prerequisites: Remove: BACK PANEL FRONT PANEL TOP COVER PROCESSOR DRUM PROCESSOR COVER

To Remove:

1. From the right side of the IMAGER, remove: 2 SCREWS RIGID DUCT

2 SCREWS

RIGID DUCT


3-24 2G0947 - 31JAN08



2 SCREWS

2 BUMPERS

LIGHT SHIELD


2G0947 - 31JAN08 3-25


3. Disconnect the 6 CONNECTORS from the PROCESSOR AY.4. Cut the TIE WRAPS.5. Remove 5 SCREWS.

CAUTION:Hot SurfaceWhen the IMAGER is initially de-energized, the PROCESSOR DRUM and ROLLERS are hot. Take care when removing the DRUM.

5 SCREWS


3-26 2G0947 - 31JAN08


6. To remove the PROCESSOR AY:a. Put 1 hand under the INLET SHIELD.b. Grip the STEEL ROD near the FRAME.c. Lift and place the PROCESSOR AY on a flat, stable surface.


To prevent damage to CABLES, install new TIE WRAPS in place of those that were cut.


STEEL ROD

INLET SHIELD


2G0947 - 31JAN08 3-27


PROCESSOR DRUM

Prerequisites: Remove: LEFT PANEL RIGHT PANEL

To Remove:

1. Remove: 2 SCREWS RIGID DUCT

2. Cut the TIE WRAP that secures the DRUM CABLE to the PROCESSOR CONTROL BOARD.

3. Disconnect the CONNECTOR from the PROCESSOR CONTROL BOARD.

4. Disengage the DRUM DRIVE BELT from the DRUM PULLEY.

2 SCREWS

RIGID DUCT

CONNECTOR

DRUM PULLEY

DRUM DRIVE BELT

PROCESSOR CONTROL BOARD

TIE WRAP

DRUM CABLE


3-28 2G0947 - 31JAN08


CAUTION:Hot SurfaceWhen the IMAGER is initially de-energized, the PROCESSOR DRUM and ROLLERS are hot. Take care when removing the PROCESSOR DRUM.

5. Release the 2 LATCHES.6. Open the PROCESSOR COVER.

CAUTION:

The surface of the PROCESSOR DRUM is easily damaged by fingernails and jewelry. Handle the PROCESSOR DRUM with one hand on the DRUM PULLEY and the other hand on the opposite end. Do not touch the silicone surface of the PROCESSOR DRUM.

When removing the PROCESSOR DRUM take care not to damage the CONNECTOR.

7. Remove the PROCESSOR DRUM and stand it on a flat, stable surface.

To Install: 1. Reverse the steps in the removal procedure.Note: Whenever a new PROCESSOR DRUM is installed, the temperature

adjustment for the PROCESSOR must be done (see PROCESSOR - DRUM Temperature on page 3-1).

PROCESSOR COVER

PROCESSOR DRUM

2 LATCHES


2G0947 - 31JAN08 3-29


PROCESSOR COVER

Prerequisites: Remove the BACK PANEL.

To Remove:

CAUTION:Hot SurfaceWhen the IMAGER is initially de-energized, the PROCESSOR DRUM and ROLLERS are hot. Take care when working in the area of the PROCESSOR.

1. Unlatch the 2 LATCHES.

2. At the back of the IMAGER, use a 2.5 ALLEN WRENCH to remove 2 SCREWS.

3. Lift the PROCESSOR COVER and place it on a flat, stable surface.


2 LATCHES

PROCESSOR COVER

2 SCREWS

Back of IMAGER


3-30 2G0947 - 31JAN08


BELT, DRUM DRIVE


To Remove:

1. Remove: 2 SCREWS RIGID DUCT

2. Disengage the EXIT DRIVE BELT from the EXIT PULLEY.3. Disconnect the CONNECTOR from the PROCESSOR CONTROL

BOARD.4. Push down on the BELT TENSIONER.5. Slide the DRUM DRIVE BELT off the DRUM PULLEY and over the

EXIT PULLEY.

To Install: 1. Reverse the steps in the removal procedure.Note: The teeth on the BELT must mesh properly with the teeth on the

PULLEY. The longest span of the BELT should deflect a maximum of 1.27 cm (0.5 in.) when finger pressure is applied.

2 SCREWS

RIGID DUCT

CONNECTOR

DRUM PULLEY

DRUM DRIVE BELT

PROCESSOR CONTROL BOARD

EXIT DRIVE BELT

EXIT PULLEY

BELT TENSIONER


2G0947 - 31JAN08 3-31


MOTOR, DRUM DRIVE (M8)


To Remove:

1. Disconnect the CONNECTOR.2. Disengage the EXIT DRIVE BELT from the EXIT PULLEY.3. Loosen the 3 SCREWS so they are no longer in the STANDOFFS.4. Remove:

MOTOR 3 STANDOFFS


EXIT DRIVE BELT

3 SCREWS

3 STANDOFFS

MOTOR

CONNECTOR

EXIT PULLEY


3-32 2G0947 - 31JAN08


FAN AY, PROCESSOR

Prerequisites: Remove the PROCESSOR AY.

To Remove:

1. Disconnect the CONNECTOR.2. Remove:

2 SCREWS FAN AY


2 SCREWS

FAN AY

CONNECTOR

Left Side of IMAGER


2G0947 - 31JAN08 3-33


FILM DIVERTER AY and FELT PAD AY

Prerequisites: None

To Remove:

CAUTION:Hot SurfaceWhen the IMAGER is initially de-energized, the PROCESSOR DRUM and ROLLERS are hot. Take care when working in the area of the PROCESSOR.

1. Open the TOP COVER.2. Remove:

HEAT SHIELD 2 SCREWS FELT PAD AY FILM DIVERTER AY

To Install: 1. Clean the SIDEPLATES by scraping away the residue with a SCRAPER.2. After scraping, thoroughly vacuum the area. 3. Wipe clean the SIDEPLATES with ALCOHOL WIPES.

FELT PAD AY

HEAT SHIELD

2 SCREWS

SIDE PLATE

PROCESSOR DRUM AY FILM DIVERTER AY


3-34 2G0947 - 31JAN08


4. Install the new FILM DIVERTER AY and FELT PAD AY, but do not tighten the 2 SCREWS.

5. Push: the FILM DIVERTER AY away from the PROCESSOR DRUM the FELT PAD AY against the 2 SCREWS

6. Tighten the 2 SCREWS.


2G0947 - 31JAN08 3-35


PROCESSOR GASKET

Prerequisites: None

To Remove: NOTE: There are 2 GASKETS, 1 on the HEAT SHIELD and 1 on the INLET SHIELD.

To remove the GASKET on the HEAT SHIELD:

1. Open the TOP COVER.2. Release the 2 LATCHES.3. Remove the HEAT SHIELD.4. Pull off the old GASKET.

2 LATCHES

HEAT SHIELD

GASKET

HEAT SHIELD

TOP COVER


3-36 2G0947 - 31JAN08


To remove the GASKET on the INLET SHIELD:

1. Remove: PROCESSOR COVER 2 SCREWS INLET SHIELD

2. Pull off the old GASKET.

To Install: 1. Use ALCOHOL WIPES to clean the adhesive from the GASKETS.2. Remove the paper backing from the new GASKETS. 3. Set the GASKETS in place. 4. Press down firmly all around the GASKETS.5. Reverse the steps in the removal procedure.

2 SCREWS

INLET SHIELD

GASKET


2G0947 - 31JAN08 3-37


PROCESSOR ROLLERS

Prerequisites: Remove the PROCESSOR COVER.

To Remove:

IMPORTANT:The BEARINGS on the ends of each ROLLER are loose. Take care not to lose the BEARINGS or the SPRINGS in the RETAINER.

1. Lift each ROLLER from the RETAINER.

To Install: 2. Install a BEARING on each end of the ROLLER, and make sure each RETAINER includes a SPRING.

3. Insert the BEARINGS (with ROLLER) into the RETAINER.4. Check that:

a. Each ROLLER rotates freely.b. Each BEARING is free to slide against the SPRING in the

RETAINER.c. The SPRINGS are not bent.

PROCESSOR COVER

RETAINER

ROLLER

BEARING

SPRING


3-38 2G0947 - 31JAN08


DENSITOMETER AY


To Remove:



LIGHT SHIELD

2 SCREWS

2 BUMPERS

TOP COVER

FRONT PANEL


2G0947 - 31JAN08 3-39


3. Disconnect the CONNECTOR from the DENSITOMETER.4. Remove:

2 SCREWS EXIT TRAY

5. Cut the 3 TIE WRAPS to disengage the WIRES from the FILM GUIDE.

2 SCREWS

EXIT TRAYCONNECTOR

3 TIE WRAPS

FILM GUIDE


3-40 2G0947 - 31JAN08


6. Remove 2 SCREWS FILM GUIDE 4 SCREWS DENSITOMETER


2 SCREWSFILM GUIDE

DENSITOMETER

4 SCREWS


2G0947 - 31JAN08 3-41


TURNAROUND DRIVE SHAFT, DRIVE WHEEL and HUBS

Prerequisites: Remove: RIGHT PANEL LEFT PANEL FRONT PANEL CHARCOAL FILTER

To Remove:


LIGHT SHIELD

2 SCREWS

2 BUMPERS


3-42 2G0947 - 31JAN08


2. Disconnect the CONNECTOR to the DENSITOMETER.3. Remove:

2 SCREWS EXIT TRAY

2 SCREWSEXIT TRAY

CONNECTOR


2G0947 - 31JAN08 3-43


4. Slide the 3 BELTS off the ROLLERS.5. Disengage the TURNAROUND DRIVE BELT from the PULLEY.6. Remove:

2 E-RINGS (1 on the outside of the

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