konica finisher-stapler fs-109 parts and service manual

KONICA BUSINESS TECHNOLOGIES, INC.

SERVICE MANUAL

ModelFS-109

CSM-FS109

NOVEMBER 2000

FS-109

SERVICE MANUAL

NOVEMBER 2000

Used on Konica Model7045

IMPORTANT NOTICE

Because of the possible hazards to an inexperiencedperson servicing this equipment, as well as the risk ofdamage to the equipment, Konica Business Technolo-gies strongly recommends that all servicing be per-formed by Konica-trained service technicians only.

Changes may have been made to this equipment toimprove its performance after this service manual wasprinted. Accordingly, Konica Business Technologies,Inc., makes no representations or warranties, eitherexpressed or implied, that the information contained inthis service manual is complete or accurate. It is under-stood that the user of this manual must assume all risksor personal injury and/or damage to the equipment whileservicing the equipment for which this service manualis intended.

© 2000, KONICA BUSINESS TECHNOLOGIES, INC.All rights reserved.Printed in U.S.A.

Corporate Publications Department

CONTENTS

iii

CONTENTSOUTLINE

FS-109 PRODUCT SPECIFICATIONS ............................ 1CENTER CROSS-SECTIONAL VIEW ............................. 3DRIVE SYSTEM DIAGRAM ............................................. 4

Paper Conveyance System Drive ............................. 4Stapler Unit System Drive ......................................... 4

UNIT EXPLANATIONEXTERNAL SECTION ...................................................... 5

Composition .............................................................. 5CONVEYANCE SECTION ............................................... 6

Composition .............................................................. 6Mechanisms .............................................................. 6Conveyance Motor (M801) Control ........................... 9Conveyance Drum (M807) Control ......................... 10Tray Up/Down (M804) Control ................................ 11

PAPER EXIT/STAPLER UNIT SECTION ....................... 13Composition ............................................................ 13Mechanisms ............................................................ 13Paper Alignment Control ......................................... 15Paper Exit (M805) Control ...................................... 16Paper Stacking Control ........................................... 17Stapler Movement (M806) Control .......................... 18Stapler Control ........................................................ 18

OTHER CONTROL FUNCTIONS .................................. 20Power-on Operation ................................................ 20

DISASSEMBLY/ASSEMBLYDISASSEMBLY AND REASSEMBLY ............................ 21

Replacing the Tray 2/3 Paper Exit Roller Unit ........ 21Raising and Lowering the Tray ............................... 21Removing and Reinstalling Tray 2/3 ....................... 22Removing and Reinstalling the External Covers .... 22Removing and Reinstalling the Lift Wire ................. 23Replacing the Stapler Cartridge .............................. 25Removing and Reinstalling the Stapler Unit ........... 25

DIAGRAMSELECTRICAL PARTS LAYOUT ..................................... 27CONNECTOR LAYOUT ................................................. 28TIMING CHARTS ........................................................... 29OVERALL WIRING DIAGRAM ....................................... 31

CONTENTS

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SAFETY PRECAUTIONSInstallation Environment

Safety considerations usually are directed towardmachine design and the possibility of human error. Inaddition, the environment in which a machine is oper-ated must not be overlooked as a potential safetyhazard.

Most electrical equipment is safe when installed in anormal environment. However, if the environment isdifferent from what most people consider to be nor-mal, it is conceivable that the combination of themachine and the room air could present a hazardouscombination. This is because heat (such as fromfusing units) and electrical arcs (which can occurinside switches) have the ability to ignite flammablesubstances, including air.

When installing a machine, check to see if thereis anything nearby which suggests that a poten-tial hazard might exist. For example, a laboratorymight use organic compounds which, when theyevaporate, make the room air volatile. Potentially dan-gerous conditions might be seen or smelled. Thepresence of substances such as cleaners, paint thin-ners, gasoline, alcohol, solvents, explosives, or simi-lar items should be cause for concern.

If conditions such as these exist, take appropriateaction, such as one of the following suggestions.

• Determine that the environment is controlled(such as through the use of an exhaust hood) sothat an offending substance or its fumes cannotreach the machine.

• Remove the offending substance.

• Install the machine in a different location.

The specific remedy will vary from site to site, but theprinciples remain the same. To avoid the risk of injuryor damage, be alert for changes in the environmentwhen performing subsequent service on any ma-chine, and take appropriate action.

Unauthorized ModificationsKonica copiers have gained a reputation for beingreliable products. This has been attained by a combi-nation of outstanding design and a knowledgeableservice force.

The design of the copier is extremely important. It isthe design process that determines tolerances andsafety margins for mechanical, electrical, and elec-tronic aspects. It is not reasonable to expect individu-als not involved in product engineering to know what

effect may be caused by altering any aspect of themachine’s design. Such changes have the potentialof degrading product performance and reducingsafety margins.

For these reasons, installation of any modification notspecifically authorized by Konica Business MachinesU.S.A., Inc., is strictly prohibited.

The following list of prohibited actions is not all-inclu-sive, but demonstrates the intent of this policy.

• Using an extension cord or any unauthorizedpower cord adapter.

• Installing any fuse whose rating and physical sizediffers from that originally installed.

• Using wire, paper clips, solder, etc., to replace oreliminate any fuse (including temperature fuses).

• Removing (except for replacement) any air filter.

• Defeating the operation of relays by any means(such as wedging paper between contacts).

• Causing the machine to operate in a fashion otherthan as it was designed.

• Making any change which might have a chanceof defeating built-in safety features.

• Using any unspecified replacement parts.

General Safety Guidelines

This copier has been examined in accordance withthe laws pertaining to various product safety regula-tions prior to leaving the manufacturing facility toprotect the operators and service personnel frominjury. However, as with any operating device, compo-nents will break down through the wear-and-tear ofeveryday use, as will additional safety discrepanciesbe discovered. For this reason, it is important that thetechnician periodically performs safety checks on thecopier to maintain optimum reliability and safety.

The following checks, not all-inclusive, should bemade during each service call:

CAUTION: Avoid injury. Ensure that the copier isdisconnected from its power source before continu-ing.

• Look for sharp edges, burrs, and damage on allexternal covers and copier frame.

• Inspect all cover hinges for wear (loose or bro-ken).

• Inspect cables for wear, frays, or pinched areas.

SAFETY PRECAUTIONS

v

• Ensure that the power cord insulation is not dam-aged (no exposed electrical conductors).

• Ensure that the power cord is properly mountedto the frame by cord clamps.

• Check the continuity from the round lug (GND) ofthe power cord to the frame of the copier -- ensurecontinuity. An improperly grounded machine cancause an electrically-charged machine frame.

Safeguards During Service Calls

Confirm that all screws, parts, and wiring which areremoved during maintenance are installed in theiroriginal positions.

• When disconnecting connectors, do not pull thewiring, particularly on AC line wiring and highvoltage parts.

• Do not route the power cord where it is likely tobe stepped on or crushed.

• Carefully remove all toner and dirt adhering to anyelectrical units or electrodes.

• After part replacement or repair work, route thewiring in such a way that it does not contact anyburrs or sharp edges.

• Do not make any adjustments outside of thespecified range.

Applying Isopropyl Alcohol

Care should be exercised when using isopropyl alco-hol, due to its flammability. When using alcohol toclean parts, observe the following precautions:

• Remove power from the equipment.

• Use alcohol in small quantities to avoid spillageor puddling. Any spillage should be cleaned upwith rags and disposed of properly.

• Be sure that there is adequate ventilation.

• Allow a surface which has been in contact withalcohol to dry for a few minutes to ensure that thealcohol has evaporated completely before apply-ing power or installing covers.

Summary

It is the responsibility of every technician to use pro-fessional skills when servicing Konica products. Thereare no short cuts to high-quality service. Each copiermust be thoroughly inspected with respect to safetyconsiderations as part of every routine service call.The operability of the copier, and more importantly,the safety of those who operate or service the copier,are directly dependent upon the conscientious effortof each and every technician.

Remember...when performing service calls, use goodjudgement (have a watchful eye) to identify safetyhazards or potential safety hazards that may be pre-sent, and correct these problem areas as they areidentified -- the safety of those who operate the copieras well as those who service the copier depend on it!

SAFETY PRECAUTIONS

vi

1

FS-109

Type

Type: Natural inverting type, Multi-tray finisher

Functions

Kinds ofcopy paper: Same as main bodyCopy Papersize: 8.5 x 11, 8.5 x 11R/11 x 17R/

8.5 x 14R

Modes : Available ✕ : Not available

Mode Through mode Offset mode Staple mode

Tray Tray 1

✕

✕

●

●

●

●

●

●

●

Tray 2 Tray 3

Sheet capacity

Tray

Tray 1

Tray 2, 300

100

Small sizes Middle sizes Large sizes Special paper

700

700

25 sets (Note)

100

300

300

100

–

10

Tray 3 –

Through mode

Through mode

Mode

Staple mode

Offset mode

–

–

Note1: The above numbers apply for same-sizepaper (22 lb., standard paper) stackedcontinuously.

Note2: Small sizes: 5.5 x 8.5R

Middle sizes: 8.5 x 11, 8.5 x 11R

Large sizes: 11 x 17R, 8.5 x 14R

Special paper: Other than standard paper(thin paper, thick paper, blueprint masterOHP film etc.)

Note3: The maximum capacity (500 or 300sheets) should not be exceeded.

FS-109 PRODUCT SPECIFICATIONSPaper weight

Tray 1: 13 - 53 lb.Tray 2/3: 16 - 35 lb.Copy papercurling: 10 mm maximum

Offset amount: 30 mm (offset/group mode)

Stapler Kit

No. ofcopiesstapled : 50 maximum (22 lb. fine quality

paper, thickness 5 mm max)Stapleposition: A = 8 mm (±3 mm adjustable)

B = 10 mm (±3 mm adjustable)C = 90 mm (±4 mm adjustable)

Staplercapacity: 5000 staples/cartridge

Curling Copy paper (5 sheets)

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FS-109

Particulars of Machine

Powersource: 24 V DC / 5 V (supplied from main body)Max. powerconsumption: 100 VAWeight: Approximately 81 lb. (with pedestal)Machinedimensions: Width 10.4 in.

Depth 23.6 in.Height 24.5 in.

Maintenance and Life

Maintenance: Same as the main body

Operating Environment

Temperature: 50°F to 86°FHumidity: 10% to 80% RH

Note: The contents of this manual may be changedwithout prior notice.

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FS-109

CENTER CROSS-SECTIONAL VIEW

Tray 1

Exit lever

Conveyance rollers

Paper exit roller (A)Tray 2

Tray 3

Paper exit roller (A)

Paper exit roller

Switching gate

Conveyance drum

Stapler unit

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FS-109

DRIVE SYSTEM DIAGRAMPaper Conveyance System Drive

Stapler Unit System Drive

Stapler movementmotor (M806)

Stapler unit (front)

Stapler unit (rear)

Alignment motor(front)(M809)

Alignment plate(front)

Alignment plate(rear)

Alignment motor(rear)(M808)

Exit lever

Paper exit motor (M805)

Lift wire (front)

Lift wire (rear)


Tray 2 motor (M810)


Tray 3 motor (M811)

Conveyance rollers

Paper exit roller

Conveyancedrum drive motor (M807)

Timing belt

Conveyance motor (M801)

Conveyance drum

Tray up/down motor (M804)

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FS-109

EXTERNAL SECTIONComposition

Rear cover

Tray 1

Release lever

Tray 2

Tray 3

Front cover

Top cover

Upper rear cover

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FS-109

CONVEYANCE SECTIONComposition

Mechanisms

Paper path switching *1

Paper conveyance *2

Tray lift (up/down) *3 Wire drive (Lift wire)

Mechanisms Methods

Switching gate

Conveyance rollerConveyance drum

*1: Paper path switching

The paper exited from the fixing unit in the main bodypasses through the switching gate which sends it totray 1 or tray 2/3. The switching gate is operated bythe on/off state of the gate SD (SD801).

Lift wire

Gate SD

Conveyance motor

Switching gate

Conveyancedrum motor

Conveyancedrum

Tray up/downmotor

Conveyancedrum

Lift wire

Gate SD

Switching gate

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FS-109

*2: Paper Conveyance

When the paper has been switched to tray 2/3 by theswitching gate, the conveyance roller conveys it tothe conveyance drum until it enters the grip plate onthe circumference of the drum.

The grip plate closes due to the force of a cam andspring arrangement and grasps the paper.

When the rotation speed of the drum increases, thepaper is pushed out and separated from theconveyance drum. When the grip plate on theconveyance drum reaches the paper exit position,the paper hits a stopper and is separated from thegrip plate.

Behind the grip plate on the drum circumference,there are two alignment plates. When these reachthe paper exit position, their own weight causes themto open, and the rubber section at the plate tip alignsthe paper against the stopper.

Conveyancedrum

Conveyancerollers

Grip plate

Spring

Switchinggate

Paper

Cam

Cam

Grip plate

Spring

Conveyance drum

Paper

Stopper

Paper

Grip plate

Conveyancedrum

Grip plate

Alignment plates

Paper

Stopper

Conveyancedrum

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FS-109

The grip plate and alignment plates on theconveyance drum do not use electrical control, theyoperate only through the rotation of the drum. (Thegrip plate is driven by the drum via a camarrangement, and the alignment plates are driven bythe centrifugal force and their own weight.)

The conveyance drum and conveyance rollers arecontrolled electrically by conveyance drum motor(M807) and conveyance motor (M801).

*3: Tray lift

The paper exit position for the paper sent to tray 2/3is fixed. Switching between tray 2 and tray 3 iscarried out by changing the tray position with the traylift (up/down) mechanism.

The tray lift mechanism is driven by the tray up/downmotor (M804) whose driving force is transmitted to thetray by a wire arrangement.

Tray 3

Tray 2

Tray up/down motor

Lift wire

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FS-109

Conveyance Motor (M801) Control

FNSCB

24VSD801 DRV

VCCPS803IN

GND

24V24V

M801 DRVAM801 DRVAM801 DRVBM801 DRVB

VCCPS802IN

GND

24VOUT

24VIN

S ACKM RxD

S REQ

SD801

PS803

MS801

PS802

M801

SGNDSGND

5V5V

PGNDPGNDPGND

24V24V24V

M TxDM REQ

M ACK

MAIN BODY

Paper exit conveyance takes place as a result of thetransmission of the drive force of motor M801(conveyance) to the paper exit rollers and conveyancerollers. The paper conveyance path is switched betweentray 1 or tray 2/3 by solenoid SD801 (gate).

M801 and SD801 are controlled by the FNSCB (FNScontrol board).

1. Operation

a. Gate switching operationNormally, SD801 is OFF and the gate allows paper toexite to tray 2/3. When tray 1 is selected as the paperexit tray, SD801 goes ON, the gate is switched, andthe paper is conveyed to tray 1.

b. Conveyance operationM801 is turned ON and OFF in conjunction with thecopy operation of the main body. During operation ofthe main body, the M801 rotates constantly, enablingpaper conveyance at any time.When paper has been conveyed to tray 2/3, thestatus of the PS802 (drum entrance) and main bodyPS1 (paper exit) causes the M801 to be switchedfrom low speed to high speed. The high-speedactivation signal and the rotation speed depend onthe paper size.

2. Signals

a. Input signals(1) PS802IN (PS802 to FNSCB)

Paper detection signal at the paper exit sectionentrance of the tray 2 and tray 3 side.[L]: Paper is not detected[H]: Paper is detected

(2) PS803IN (PS803 to FNSCB)Paper detection signal at the paper exit sectionentrance of the tray 1.[L]: Paper is not detected[H]: Paper is detected

(3) 24VIN (MS801 to FNSCB)Power supply line for various loads. When finisher isin mechanical contact with main body, 24 V DC issupplied to finisher.

(4) M TxD (MAIN BODY to FNSCB)Serial data line for transmitting operation statusinformation from control board in main body tofinisher.

(5) M REQ (MAIN BODY to FNSCB)Send request signal from main body to finisher.

(6) M ACK (MAIN BODY to FNSCB)Send enable signal from main body to finisher.

b. Output signals(1) M801 DRV A, A, B, B (FNSCB to M801)

M801 ON/OFF drive signal

24V

0V

(2) SD801 DRV (FNSCB to SD801)SD801 ON/OFF drive signal[L]: SD801 ON[H]: SD801 OFF

(3) M RxD (FNSCB to MAIN BODY)Serial data line for transmitting operation status informationfrom finisher to main body CB (control board).

(4) S REQ (FNSCB to MAIN BODY)Send request signal from finisher to main body.

(5) S ACK (FNSCB to MAIN BODY)Send enable signal from finisher to main body.

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FS-109

2. Signals

a. Input signal(1) PS801IN (PS801 to FNSCB)

Encoder slit detection signal[L]: Slit is not detected[H]: Slit is detected

b. Output signal(1) M807 DRV A, A, B, B (FNSCB to M807)


24V

0V

Conveyance Drum (M807) Control

FNSCB

VCCPS801IN

GND

VCCPS802IN

GND

24V24V

M807 DRVAM807 DRVAM807 DRVBM807 DRVB

S ACKM RxD

S REQ

PS801

PS802

M807

SGNDSGND

5V5V

PGNDPGNDPGND

24V24V24V

M TxDM REQ

M ACK

MAIN BODY

The paper that has been sent to tray 2/3 is exited into therespective tray by the conveyance drum. The conveyancedrum is driven by M807 (conveyance drum) which iscontrolled by the FNSCB (FNS control board).

1. Operation

a. Conveyance operationWhen PS802 (drum entrance) detects the leadingedge of the paper and goes ON, M807 is turned ONafter the specified time, and the conveyance drumstarts to rotate.To convey one sheet of paper, the M807 is switchedthrough a predetermined sequence of three speeds.When the conveyance drum reaches the standbyposition, the motor is switched OFF.During this time, the drum makes one revolutionwhich includes gripping, conveying, and releasingthe paper.

b. M807 speed controlWhen the conveyance drum rotation pulses reach apredetermined number, the rotation speed ischanged.

11

FS-109

Tray Up/Down (M804) Control

FNSCB

24VOUT

24VIN

M804 DRV 1M804 DRV 2

VCCPS805IN

GND

VCCPS806IN

GND

S ACKM RxD

S REQ

PS805

PS806

M804

SGNDSGND

5V5V

PGNDPGNDPGND

24V24V24V

M TxDM REQ

M ACK

MAIN BODY

MS802

MS803

The paper exit position of the conveyance drum is alwaysfixed, and tray switching is carried out by raising orlowering tray 2/3.The up/down motion is achieved by transmitting thedriving force of motor M804 (tray up/down) to the lift wiresconnected to each tray. This operation is controlled by theFNSCB (FNS control board).

1. Operation

Normally, the paper exit position of the conveyancedrum is aligned with tray 2. Therefore no lift operationis carried out when tray 2 is selected.

a. Upward movementWhen tray 3 is selected as paper exit tray and PS806(tray lower limit) is ON, M804 (tray up/down) goes ON(forward rotation). Tray 2 and tray 3 are then raisedsimultaneously.

When the upward movement causes tray 2 to switchPS805 (tray upper limit) to ON, M804 goes OFF andthe upward movement stops. Tray 3 is now alignedwith the paper exit position of the conveyance drum.

b. Downward movementWhen tray 2 is selected as paper exit tray and PS805is ON, M804 goes ON (reverse rotation). Tray 2 andtray 3 are then lowered simultaneously.

When the downward movement causes tray 3 toswitch PS806 to ON, M804 goes OFF and theupward movement stops. Tray 2 is now aligned withthe paper exit position of the conveyance drum.

c. Tray squeeze preventionDuring tray upward or downward movement, if aforeign object is caught between the tray and thefinisher unit, MS802 (up/down (upper)) or MS803(up/down (lower)) will mechanically go OFF, causingthe power supply line of M804 to be cut off.

12

FS-109

2. Signals


Tray 2 upper limit detection signal.[L]: Upper limit is not detected[H]: Upper limit is detected

(2) PS806IN (PS806 to FNSCB)Tray 3 lower limit detection signal.[L]: Lower limit is not detected[H]: Lower limit is detected

(3) 24VIN (MS802/MS803 to FNSCB)Power supply line for M804 (tray up/down). Forciblyinterrupted when a foreign object is caught betweentray and finisher unit.

b. Output signal(1) M804 DRV 1, 2 (FNSCB to M804)

M804 drive signals.

M804 rotation direction is controlled by switching thecurrent direction of these two signals.

Upward movement

Downward movement

Stop

State M804 DRV 1 M804 DRV 2

L

L

H

L

H

H

13

FS-109

PAPER EXIT/STAPLER UNIT SECTIONComposition

Mechanisms

Paper alignment *1Paper exit *2

Stapler unit movement

Mechanisms Methods

Paper stacking *3

Staple accident prevention *4

Separate guides for front and rearExit lever

Stapler unit movement motorPaper exit roller (A)

Shutter cover

*1: Paper alignment

The paper being conveyed by the conveyance drumis aligned by the alignment plates. Separately drivenguides are provided for front and rear, to allowindependent movement and asymmetrical operationin shift mode.The alignment plates are driven by the alignment motor(front) (M809) and alignment motor (rear) (M808).

Paper exit motor

Paper exit rollers (A)

Tray 2/3

Alignment plate (front)

Stapler unit (front)Exit levers Stopper

Tray 2 motorTray 3 motor

Alignment motor (front)Stapler movement motor

Staplerunit (rear)

Alignment motor (front)

Alignment motor (rear)Alignment plate (rear)

Alignment plate (front)

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FS-109

*2: Paper exit

The paper being supplied by the conveyance drum isconveyed to the stapling position, regardless ofwhether stapling will be carried out or not. If staplingis enabled, the stapled stack is exited to tray 2 or 3after stapling. If stapling is not enabled, each sheet isexited individually to tray 2 or 3.This movement is performed by the exit levers whichare driven by the paper exit motor (M805).

*3: Paper stacking

A spring arrangement in the bottom of tray 2 and tray3 lifts the bottom plate up, so that it always is in directcontact or not more than 3 mm away from the paperexit roller assembly.

[ Operation in through mode ]The paper is stacked on the tray by the movement ofthe exit lever and the rotation of the paper exit roller(A) of each tray.When the paper exit roller (A) turns, the tip of thepaper is grasped by the rollers and is stacked underthe rollers.

[ Operation in offset mode ]The paper is offset by the alignment plates (front/rear), and is stacked on the tray by the movement ofthe exit lever and the rotation of the paper exit roller(A) of each tray.By repeating this action, the tip of the paper isgrasped by the rollers and is stacked under therollers.

*4: Staple accident prevention

A shutter cover is provided to prevent the user frominadvertently inserting a finger etc. into the stapler. Theshutter cover is driven by the shutter SD (SD802) whichis ON during stapler operation and during stapler unitmovement. The shutter cover blocks the clearancebetween the paper exit tray and the stapler unit.Paper exit motor

Exit levers


Tray 2 motorTray 3 motor

Shuttercover

Tray 2


Shutter SDConveyancedrum

Spring

Staplerunit

Exit lever

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FS-109

Paper Alignment Control

FNSCB

24V24V

M808 DRV AM808 DRV AM808 DRV BM808 DRV B

24V24V


5VDCPS815IN

GND

5VDCPS816IN

GND

5VDCPS802IN

GND

5VDCPS804IN

GND

S ACKM RxD

S REQ

PS815

PS816

PS802

PS804

M808

M809

SGNDSGND

5V5V

PGNDPGNDPGND

24V24V24V

M TxDM REQ

M ACK

MAIN BODY

The paper exited by the conveyance drum is aligned onthe center of the respective exit tray by the alignmentplates driven by the M808 (alignment (rear)) and M809(alignment (front)). M808 and M809 are controlled by theFNSCB (FNS control board).

1. Operation

a. Non-shift alignment operationThe alignment plate (front) and alignment plate (rear)work symmetrically, with the tray center serving asthe reference point. The guides repeat the alignmentand release pattern. The rotation direction of M809and M808 is therefore always opposite.The ON timing of M809 and M808 is referenced tothe ON/OFF state of PS802 (drum entrance) orPS804 (paper through detect). Which sensor is useddepends on the paper size.

b. Shift alignment operationDuring the first alignment operation, the alignmentplate (front) and alignment plate (rear) are front andrear symmetric with respect to operation asreference with the center of the tray and paper isexited.During the next alignment operation, the alignmentplate (front) and alignment plate (rear) are not frontand rear symmetric with respect to operation asreference with the center of the tray and paper isexited at the position shift to the first copy.From now on, these operation are repeated.The ON/OFF timing of M809 and M808 is the sameas that of the non-shift alignment operation.

c. Staple mode operationIn staple mode, M809 and M808 perform releaseoperation after stapling is completed. The ON/OFFtiming is based on the OFF timing of the stapler motorthat last completed a stapling operation (M802 or M803).

2. Signals

a. Input signals

(1) PS815IN (PS815 to FNSCB)Home position detection signal for alignment plate(front).[L]:Alignment plate is not in home position[H]:Alignment plate is in home position

(2) PS816IN(PS816 to FNSCB)Home position detection signal for alignment plate (rear).[L]:Alignment plate is not in home position[H]:Alignment plate is in home position



24V

0V

(2) M809 DRV A, A, B, B (FNSCB to M809)M809 ON/OFF drive signal

24V

0V

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FS-109

2. Signals

a. Input signal(1) PS813IN (PS813 to FNSCB)

Home position detection signal for exit lever.[L]: Exit lever is not in home position[H]: Exit lever is in home position

b. Output signal(1) M805 DRIVE A, A, B, B (FNSCB to M805)


24V

0V

Paper Exit (M805) Control

FNSCB

24V24V


VCCPS813IN

GND

VCCPS804IN

GND

S ACKM RxD

S REQ

PS813

PS804

M805

SGNDSGND

5V5V

PGNDPGNDPGND

24V24V24V

M TxDM REQ

M ACK

MAIN BODY

When the alignment or stapling operation is completed, thepaper is pushed out to tray 2 or tray 3 by the exit levers. Thelevers are driven by M805 (paper exit) via a set of gears.Operation is controlled by the FNSCB (FNS control board).

1. Operation

a. Non-stapling mode operationThe drive gear for the exit levers is controlled usingthe home position detected by PS813 (paper exitmotor HP).When PS804 (paper through) detects the paperleading edge and goes ON, M805 goes ON for thespecified time and drives the exit levers. This causesPS813 to go OFF.The exit levers are connected to the circumference ofthe drive gear. Within one rotation of the gear, thepaper is pushed out (forwarding motion) andreturned to the standby position (return motion).When PS813 goes ON, the exit levers have returnedto the standby position and M805 is turned OFF.

b. Stapling mode operationIn stapling mode, when the stapler motor (M802 orM803) that has last finished to operate goes OFF,M805 goes ON for the specified time and drives theexit levers. Other operations are the same as for non-stapling mode.

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FS-109

Paper Stacking Control

FNSCB

24V24V


24V24V


VCCPS807IN

GND

VCCPS809IN

GND

S ACKM RxD

S REQ

PS807

PS809

M810

M811

SGNDSGND

5V5V

PGNDPGNDPGND

24V24V24V

M TxDM REQ

M ACK

MAIN BODY

The paper exited to tray 2 or tray 3 is placed on top of thepaper exit rollers of the respective tray. The drive force ofmotor M810 (tray 2) or M811 (tray 3) is used to operate therollers and stack the paper on the tray.M810 and M811 operation is controlled by the FNSCB(FNS control board).

1. Operation

a. Paper stacking controlWhen M805 (paper exit) goes ON, M810 (tray 2) orM811 (tray 3) are set to ON after the specified time.When M805 goes OFF, M810 or M811 are set to OFFafter the specified time. While the motor is ON, therollers of the tray are driven and the paper that wasplaced on the rollers is stacked.The stacking section of the tray is pushed up by aspring. When the maximum allowable number of sheetshas been stacked, the stacking section contacts thebottom of the tray and PS807 (tray 2 full-stack detect) orPS809 (tray 3 full-stack detect) goes ON.When PS807 or PS809 are ON, no copy operationwill be carried out when the respective tray isselected.

b. Tray auto-switching controlWhen copying is carried out with tray 2 or tray 3specified as output tray and the specified traybecomes full, causing PS807 or PS809 to becomeON, the output tray is automatically switched to theother tray.This operation is also valid if tray 1 is specified as theoutput tray. The output tray will be switched to tray 2or tray 3. Normally, tray 2 will be selected. If it is full,tray 3 will be selected. Switching from tray 2 or tray 3to tray 1 is not possible.

2. Signals


Tray 2 stack-full detection signal[L]: Stack full condition not detected[H]: Stack full condition detected

(2) PS809IN (PS809 to FNSCB)Tray 3 stack-full detection signal[L]: Stack full condition not detected[H]: Stack full condition detected



24V

0V

(2) M811 DRV A, A, B, B (FNSCB to M811)M811 ON/OFF drive signal

24V

0V

18

FS-109

Stapler Control

FNSCB


VCCPS820INPS821INPS822IN

GND


VCCPS817INPS818INPS819IN

GND

24VOUT

24VIN

24VSD802 DRV

S ACKM RxD

S REQ

SD802

M802

M803

SGNDSGND

5V5V

PGNDPGNDPGND

24V24V24V

M TxDM REQ

M ACK

MAIN BODY

MS804

Stapling is carried out by driving M802 (stapler (rear)) andM803 (stapler (front)). Operation of M802 and M803 iscontrolled by the FNSCB (FNS control board).The maximum number of sheets for stapling and theoperation to be carried out when the number is exceededcan be set with 25 mode of the main body. For details,refer to the adjustment section of the main body

Stapler Movement (M806) Control

FNSCB

24V24V


VCCPS814IN

GND

24V

24VIN

S ACKM RxD

S REQ

PS814

M806

SGNDSGND

5V5V

PGNDPGNDPGND

24V24V24V

M TxDM REQ

M ACK

MAIN BODY

MS804

The position of the stapler units at the front and rear withrespect to the paper is adjusted using the driving force ofthe M806(stapler movement). Operation of M806 iscontrolled by the FNSCB (FNS control board).

1. Operation

Normally, the stapler units are stationary, positioned sothat the stapling is carried out parallel to the paperedge. This position is detected by PS814 (stapler unitHP).When the stapling position is changed according to acommand from the main body, M806 goes ON andthe two stapler units at the front and rear are movedsimultaneously. The M806 OFF timing is controlledusing the number of drive step from when PS814went OFF.

2. Signals


Home position detection signal for stapler unit[L]: Stapler unit is in home position[H]: Stapler unit is not in home position

(2) 24VIN (MS804 to FNSCB)Power supply line for M802 (stapler (rear)), M803(stapler (front)), and M806. Forcibly interrupted whenthe shutter is raised.

b. Output signal(1) M806 DRV A, A, B, B (FNSCB to M806)


24V

0V

19

FS-109

1. Operation

a. Stapling operationM803 (stapler (front)) goes ON when the last paperalignment operation is completed, and goes OFFwhen PS817 (stapler HP (front)) goes ON.This causes the front side of the paper to be stapled.When stapling at two locations is carried out, M802(stapler (rear)) goes ON after the specified time,measured from the point when M803 goes ON. Itgoes OFF when PS820 (stapler HP (rear)) goes ON.

b. Shutter controlDuring stapler unit movement and during staplingoperation, the SD802 (shutter) is ON, causing theshutter to block the clearance between the paper exittray and the stapler unit.

c. No-staple detectionThe front and rear stapler units are each equippedwith a PS818, PS821 (no stapler (front), (rear)).When staples have run out and the no staplecondition is detected, a message is shown on thedisplay of the main body.

2. Signals

a. Input signals(1) PS817IN (stapler unit (front) to FNSCB)

Home position detection signal for M803[L]: Home position is detected[H]: Home position is not detected

(2) PS818IN (stapler unit (front) to FNSCB)Stapler unit (front) no-staple detection signal.[L]: No-staple condition is detected[H]: No-staple condition is not detected

(3) PS820IN (stapler unit (rear) to FNSCB)Home position detection signal for M802[L]: Home position is detected[H]: Home position is not detected

(4) PS821IN (stapler unit (rear) to FNSCB)Stapler unit (rear) no-staple detection sensor signal[L]: No-staple condition is detected[H]: No-staple condition is not detected

(5) PS819IN (stapler unit (front) to FNSCB)[L]: stapler unit (front) tion is detected[H]: No-staple condition is not detected

(6) PS822IN (stapler unit (rear) to FNSCB)stapler unit (rear) no-staple sensor signal at thestapling position.[L]: No-staple condition is detected[H]: No-staple condition is not detected

b. Output signals(1) M802 DRV 1, 2 (FNSCB to stapler unit (rear))

M802 drive signals.M802 rotation direction is controlled by switching thecurrent direction of these two signals.

(2) M803 DRV 1, 2 (FNSCB to stapler unit (front))M803 drive signals.M803 rotation direction is controlled by switching thecurrent direction of these two signals.

(3) SD802 DRV (FNSCB to SD802)SD802 ON/OFF drive signal.[L]: SD802 ON[H]: SD802 OFF

20

FS-109

Power-on Operation

When the main body SW2 (sub power) is set to ON,the finisher performs the following initializationsequence.

1. SD802 (shutter) goes ON and the shutter cover closes.

2. M808 (alignment (rear)) and M809 (alignment (front))go ON and the alignment plates (front/rear) performhome position search.

3. M807 (conveyance drum) goes ON and the convey-ance drum performs home position search.

4. M806 (stapler movement) goes ON and the stapler unitmoves to the standby position.

5. SD802 goes OFF and the shutter cover opens.

6. M805 (paper exit) goes ON and the exit lever is drivenfor one operation.

7. Lower limit position detection for tray 2 and tray 3 iscarried out. If PS806 (tray lower limit) does not go ON,M804 (tray up/down) goes ON, causing tray 2 and tray3 to move downward.

OTHER CONTROL FUNCTIONS

21

FS-109

DISASSEMBLY AND REASSEMBLYCaution: Be sure that the power cord of the

main body is unplugged from thepower outlet.

Replacing the Tray 2/3 Paper Exit Roller

Unit

Before replacing the paper exit roller unit for tray 3,move tray 2 to the top. (See 2. "Raising andLowering the Tray".)

a. Procedure(1) Remove the two set screws, and remove the connector

cover.

(2) Remove the left and right stop rings and bearings, thenremove the paper exit roller unit.

(3) Install the new roller unit in the opposite sequence toremoval.

Raising and Lowering the Tray

a. Raising procedure(1) Start the main body in the 47 mode while referring to the

main body manual (Field Service volume).

(2) Enter the following codes.Input/output check code: 70Multi code: 16

Note: Finalize each entered code by pressingthe P button

(3) Press the Start button, and the tray starts to rise. Whenthe tray reaches the position at which you wish to stopit, press the Stop/Clear button.

b. Lowering procedure(1) Start the main body in the 47 mode while referring to

main body manual (Field Service volume).

(2) Enter the following codes.Input/output check code: 70Multi code: 15

Note: Finalize each entered code by pressingthe P button.

(3) Press the Start button, and the tray starts to fall. Whenthe tray reaches the position at which you wish to stopit, press the Stop/Clear button.

Set screws

Connector cover

Stop ring Stop ring

Bearing Bearing

Paper exit roller unit

22

FS-109

Removing and Reinstalling the External

Covers

a. Procedure(1) Remove the four set screws A , then remove the front cover.

(2) Remove the five set screws B , then remove the rear cover.

(3) Remove the three set screws C , then remove theupper rear cover.

(4) Remove the set screw D, then remove the release lever.

(5) Remove the four set screws E , then release the top cover.

(6) Reinstall the external covers in the opposite sequenceto removal.

Removing and Reinstalling Tray 2/3

a. Procedure(1) Remove the two set screws, and remove the connector

cover.

(2) Disconnect the two connectors (CN728 and 751: Tray2 / CN729 and 752: Tray 3).

(3) Remove the set screw, and remove the stopper.

(4) Remove the four set screws at the front, then removethe tray in the direction of the arrow.

(5) Reinstall tray 2/3 in the opposite sequence to removal.

Connector(CN 751)

Set screw

Stopper

Connector(CN 728)

Set screws

Set screws

Tray

Front cover

Set screw D

Release leverTop cover

Set screws ESet screws

Upper rearcover

SetscrewsC

SetscrewsB

Rear cover

Set screws A

Front cover

SetscrewsE

Set screws B

Set screws A

Rear cover

23

FS-109

(7) Attach the metal ball of the lift wire to the inside of thelower pulley (front) and pass the pulley onto the shaft.The end of the wire attached to the pulley must be theshort end as seen from the wire fastening bracket.Note: When installing the lower pulley (front)

onto the shaft, align the pin on the shaftwith the lower pulley (front).

(8) Wind the lift wire five turns around the lower pulley(front) and then hook the wire onto the upper pulley(front).Note: Wind the wire clockwise as seen from the

front.

(9) Route the lift wire from the upper pulley (front) backdown to the lower pulley (front) and wind it one turn inclockwise direction around the pulley. Then attach themetal ball at the end of the wire to the side of the lowerpulley (front).

(10) Attach the E ring to secure the lower pulley (front).

Removing and Reinstalling the Lift Wire

a. Procedure(1) Remove the tray 2 and tray 3.(2) Remove the external covers.

Note: The lift wire must be removed (andinstalled) first on the front side and then onthe rear side.

(3) Remove the two set screws, then release the wirefastening bracket (front).

(4) Loosen the two set screws, then release the pulleytensioning plate (front).

(5) Remove the E ring of the lower pulley (front).

(6) Remove the lower pulley (front), then remove the liftwire (front).

Set screwsMetal ball(winding start)

Metal ball (winding end)

Wire fastening bracket

Set screws

Pulley tensioning plate (rear)

Upper pulley (rear)

Lift wire Pulley tensioning plate (front)

Upper pulley (front)

Set screws

Lift wire

Wire fastening bracket (front)

Set screws

E ring

Lower pulley (front)Shaft

Pin

Metal ball(winding end)

5 turn 1 turn

Metal ball (winding start)

1 turn 5 turn

Metal ball (winding start)

Metal ball (winding end)

Lower pulley (rear)

Wire fastening bracket (rear)

24

FS-109

(19) Install the tray 2 and move its position in the verticaldirection so that the tray is flush with the lower limitdetection plate. Then permanently secure the wirefastening brackets (front) and (rear) which wereprovisionally fastened previously.Note: To check the flush condition, use a metal

ruler or other suitable tool on both the frontand the rear side.

(11) Pull the pulley tensioning plate (front) up until a tensionof 2.3 kg is achieved, then fasten the plate with the twoset screws.Note: Use a tension gauge or similar when

fastening the pulley tensioning plate, toassure that the specified tension value isachieved.

Specification: 2.3 kg

(12) Provisionally fasten the two set screws of the wirefastening bracket (front).

(13) Remove the lift wire on the rear side in the same way asdescribed in steps (3) through (6).

(14) Attach the metal ball of the lift wire to the inside of thelower pulley (rear) and pass the pulley onto the shaft.The end of the wire attached to the pulley must be theshort end as seen from the wire fastening bracket.Note: When setting the lower pulley (rear) onto

the shaft, align the pin on the shaft with thelower pulley (rear).

(15) Wind the lift wire five turns around the lower pulley(rear) and then hook the wire onto the upper pulley(rear).Note: Wind the wire counterclockwise as seen

from the front.

(16) Route the lift wire from the upper pulley (rear) backdown to the lower pulley (rear) and wind it one turn incounterclockwise direction around the pulley. Then attach the metal ball at the end of the wire to the side ofthe lower pulley (rear).

(17) Attach the E ring to secure the lower pulley (rear).(18) Fasten the pulley tensioning plate (rear) and wire

fastening bracket (rear) as described in steps (11) and(12).

Lift wire

Tension gauge

Pulleytensioningplate (front)

Setscrews

Lower limit detection plate

Tray 2

Metal scales

25

FS-109

Replacing the Stapler Cartridge

a. Procedure(1) Push the release lever to remove the finisher from the

main body.(2) Push the release levers of the stapler units down and

remove the stapler cartridges.

(3) Push the new stapler cartridge all the way in, until it islocked in the stapler unit.

Removing and Reinstalling the Stapler

Unit

a. Procedure(1) Remove the set screw (one each), then remove the

alignment plate (front) and alignment plate (rear).

(2) Remove the four set screws, then remove the staplerunit cover (lower).

(3) Disconnect the three connectors (CN705, 706 and707) on the FNSCB FNS control board and also theconnector (CN726) on the tray up-down motor.

(4) Remove the four set screws, then pull the stapler unitout.Caution: Take care not to bend the film on the

exit side during re-installation.

StaplercartridgeRelease lever

Release lever

Stapler cartridge

Alignmentplate(rear)

Alignmentplate(front)

Lower limitdetection plate

Set screws

Film

Setscrews

Top cover

Stapler unit

Set screws

Set screws

Stapler unitcover (lower)

Set screws

26

FS-109

(5) Turn the stapler unit gear, then open the stapler unit(front) and stapler unit (rear) towards the outside.

(6) Remove the two set screws each, then remove theconnector cover of each stapler unit.

(7) Remove the two set screws each, then remove thestapler unit (front) and stapler unit (rear).

(8) Disconnect the connector (CN745, CN746) from eachstapler unit.

(9) Remove the two set screws, then remove the staplerunit.

(10)Reinstall the stapler unit in the opposite sequence toremoval.

Connectorcover

Setscrews

Stapler unit (front)

Stapler unit (rear)Set screws

Connectorcover

Setscrews

Stapler unit movement gear

Connector(CN746)

Set screws

Stapler unit (front) Stapler unit (rear)

Set screws

Connector(CN745)

Stapler unit

Set screws

Stapler chassis

DIAGRAMS

27

FS-109 ELECTRICAL PARTS LAYOUT DRAWING

PS801Drum position detect PS

MS802Up-down MS (upper)

PS803Tray 1 paper exit detect PS

PS802Drum entrance PS

PS804Paper through detect PS

PS807Tray 2 full-stack detect PS

M810Tray 2 motor

M811Tray 3 motor

PS809Tray 3 full-stack detect PSFNSCB

FNS control board

PS817Stapler HP (front) PS

PS820Stapler HP (rear) PS

PS819No-staple (front) (lead edge) PS

PS822No-staple (rear) (lead edge) PS

PS818No-staple (front) PS

PS821No-staple (rear) PS

SD801Gate SD

PS805Tray upper limitPS

M801Conveyancemotor

MS803Up-down MS (lower)

PS806Tray lower limit PS

M807Conveyance drummotor

SD802Shutter SD

MS804Stapler safety MS

M804Tray up/down motor

MS801Inter lock MS

M806Stapler movement motor

M805Paper exit motor

M808Alignment motor (rear)

PS816Alignment motor (rear) HP PS

M802Stapler motor (rear)

PS813Paper exit motorHP PS

PS812Stapler no paperPSPS815

Alignment motor(front) HP PS

M809 Alignment motor (front)

M803Stapler motor (front)

PS814Stapler unit HP PS

28

DIAGRAMS

FS-109 CONNECTOR LAYOUT DRAWING

743 (W:3 PIN)

741 (W:3 PIN)

744 (W:3 PIN)

740 (W:3 PIN)

730 (W:2 PIN)

756 (BK:8 PIN)

757(BK:8 PIN)

761 (BK:8 PIN)

713(GY:30 PIN)

710(W:3 PIN)

401 (GY:16 PIN)

734 (W:3 PIN)

733 (W:3 PIN)

763(W:3 PIN)

760 (W:3 PIN)

722(W:6 PIN)

729(W:6 PIN)752 (W:3 PIN)

751 (BK:3 PIN)

728 (W:6 PIN)752 (W:3 PIN)

701(W:10 PIN)

751 (W:3 PIN)

702 (W:6 PIN)

745 (W:13 PIN)

742 (W:3 PIN)

746 (W:13 PIN)

724 (W:6 PIN)

725 (W:6 PIN)

727 (W:6 PIN)

723 (W:6 PIN)

726(BK:2 PIN)

736 (W:3 PIN)

737 (W:3 PIN)

721 (W:6 PIN)

FNSCB

759 (W:3 PIN)

749 (W:9 PIN)

724 (W:6 PIN)

711(W:2 PIN)

709(W:2 PIN)

704 (W:28 PIN)

705 (W:24 PIN)

707(W:24 PIN)

712(W:15 PIN)

703 (W:24 PIN)706 (W:15 PIN)

754 (W:2 PIN)

750(W:12 PIN)

753(W:6 PIN)

29

TIMING CHART

FS-109 TIMING CHART 8.5x11, 3 SHEETS, 2 PLACES STAPLING,

2 SETS

110m

s32

0ms

260m

s11

0ms

320m

s26

0ms

110m

s32

0ms

260m

s11

0ms

320m

s26

0ms

70m

s70

ms

70m

s

10m

s

280m

s

330m

s

10m

s

100m

s

400m

s

60m

s

10m

s

60m

s

10m

s

60m

s

10m

s

280m

s

330m

s

280m

s

330m

s

280m

s

330m

s

01

23

45

6(s

ec)

70m

s70

ms

200m

s

250m

s

240m

s

190m

s60

ms

10m

s

70m

s70

ms

250m

s

210m

s

200m

s

250m

s

200m

s

250m

s60

ms

10m

s

60m

s

10m

s

110m

s32

0ms

260m

s11

0ms

320m

s26

0ms

110m

s32

0ms

260m

s11

0ms

320m

s26

0ms

110m

s26

0ms

8.5x11, SORT MODE, 3 SHEETS, 3 SETS

30

TIMING CHART

FS-109 TIMING CHART0

12

34

56

78

9(s

ec)

270m

s28

0ms

60m

s

600m

s

650m

s

10m

s

10m

s

10m

s

140m

s14

0ms

140m

s

10m

s

280m

s

60m

s

10m

s

280m

s

60m

s

10m

s

600m

s

650m

s

600m

s

650m

s

11x17, 3 SHEETS, 3 PLACES STAPLING, 3 SETS

31

FS-109 OVERALL WIRING DIAGRAM

UL1

007#

24

UL1

007#

24

UL1

007#

24

UL1

007#

24

UL1

007#

26

UL1

007#

26

UL1

007#

26

UL1

007#

26

UL1

007#

24

UL1

007#

24

UL1

007#

26

UL1

007#

26

UL1

007#

26

UL1

007#

26

UL1

007#

26

UL1

007#

26

UL1

007#

26

UL1

007#

26

UL1

007#

26

UL1

007#

26

UL1

007#

26

UL1

007#

26

UL1

007#

26

UL1

007#

26

CN

723–

5

CN

723–

4

CN

723–

6

CN

723–

1

CN

723–

2

CN

723–

3CN

722–

3

CN

722–

6

CN

722–

4

CN

722–

2

CN

722–

5

CN

722–

1

CN

721–

3

CN

721–

6

CN

721–

4

CN

721–

2

CN

721–

5

CN

721–

1U

L100

7#24

UL1

007#

24

UL1

007#

24

UL1

007#

24

UL1

007#

24

UL1

007#

24

CO

NV

EYA

NC

E M

OTO

R

CO

NV

EYA

NC

ED

RU

M M

OTO

R

ALI

GN

ME

NT

MO

TOR

(R

EA

R)

ALI

GN

ME

NT

MO

TOR

(F

RO

NT

)

UP

–DO

WN

MS

(U

PP

ER

)

UP

–DO

WN

MS

(LO

WE

R)

STA

PLE

RM

OV

EM

EN

TM

OTO

R

STA

PLE

RS

AF

ET

YM

S

INT

ER

LO

CK

MS

CN

704–

B1 2

4V

CN

704–

B2 2

4V

CN

704–

B5 M

801

DR

VA

CN

704–

B7 M

801

DR

VB

P

CN

704–

B3 2

4V

CN

704–

B4 2

4V

CN

704–

B9 M

807

DR

VA

CN

705–

B1 2

4V

CN

705–

B2 2

4V

CN

705–

B5 M

808

DR

VB

CN

705–

A1 2

4V

CN

705–

A3 M

809

DR

VA

CN

705–

A7 2

4V

CN

724–

2

CN

724–

1

CN

724–

6

CN

724–

4

CN

724–

5

CN

724–

3

CN

754–

2

CN

755–

1

F N S C B

M A I N B O D Y

UL1

007#

22

UL1

007#

22

CN

761–

6

CN

763–

6

CN

763–

5

CN

763–

4

CN

763–

3

CN

763–

2

CN

763–

1

CN

761–

5

CN

761–

4

CN

761–

3

CN

761–

2

CN

761–

1

CN

705–

A2 2

4V

CN

705–

A8 2

4V

CN

705–

A6 M

809

DR

VB

CN

705–

A4 M

809

DR

VA

CN

704–

B12

M80

7 D

RVB

CN

704–

B10

M80

7 D

RVA

CN

704–

B6 M

801

DR

VA

CN

704–

B8 M

801

DR

VB

CN

704–

B11

M80

7 D

RVB

CN

705–

A9 M

806

DR

VA

CN

705–

A10

M80

6 D

RVA

CN

705–

A12

M80

6 D

RVB

CN

705–

B3 M

808

DR

VA

CN

705–

B4 M

808

DR

VA

CN

705–

B6 M

808

DR

VB

CN

705–

A5 M

809

DR

VB

CN

705–

A11

M80

6 D

RVB

CN

761–

1

CN

761–

2

CN

761–

3

CN

761–

4

CN

761–

5

CN

761–

6

CN

725–

1

CN

725–

2

CN

725–

3

CN

725–

4

CN

725–

5

CN

725–

6

CN

755–

2

CN

754–

1

UL1

007#

22

CN

762–

6

CN

762–

4

CN

762–

5

CN

762–

3

CN

762–

2

CN

762–

1

CN

725–

6

CN

725–

5

CN

725–

4

CN

725–

3

CN

725–

2

CN

725–

1

13 2456123456

CN

724–

4

CN

724–

2

CN

724–

3

CN

724–

1

CN

724–

6

CN

724–

5

CN

723–

5

CN

723–

6

CN

723–

1

CN

723–

3

CN

723–

2

CN

723–

4

2 5 3 1 4 6 2 5 3 1 4 6

CN

727–

3

CN

727–

1

UL1

007#

24

UL1

007#

24

UL1

007#

26

UL1

007#

26

UL1

007#

26

UL1

007#

26

UL1

007#

26

UL1

007#

26

UL1

007#

24

UL1

007#

24

UL1

007#

24

UL1

007#

24

UL1

007#

26

UL1

007#

26

UL1

007#

24

UL1

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24

UL1

015#

18

M80

5

M80

2

M80

3

UL1

007#

26

UL1

007#

26

M80

9

CN

726–

1

CN

726–

2

UL1

007#

24

UL1

007#

24

UL1

007#

26

UL1

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26

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26

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26

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26

UL1

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26

UL1

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26

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26

UL1

007#

26

UL1

007#

26

CN

732–

3

CN

732–

2

CN

732–

1

M80

4

UL1

007#

26

UL1

007#

26

UL1

007#

26

UL1

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26

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26

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26

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26

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26

UL1

007#

26

UL1

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26

UL1

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26

UL1

007#

26

M80

8

CN

730–

1

CN

730–

2U

L100

7#26

UL1

007#

26

UL1

015#

18

UL1

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18

UL1

015#

18

UL1

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CN

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26

UL1

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26

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CN

402–

3 P

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4 M

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CN

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CN

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3 5

V

CN

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4 5

V

CN

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CN

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6 P

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7 P

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CN

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8 2

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CN

702–

1 M

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CN

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CN

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3 S

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K

CN

702–

4 M

_RX

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CN

702–

5 M

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K

CN

702–

6 S

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Q

CN

707–

B7

GN

D

CN

707–

B3

PS

822I

N

CN

707–

B4

PS

821I

N

CN

706–

B5

PS

820I

N

CN

707–

A3

GN

D

CN

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A7

PS

819I

N

CN

707–

A6

PS

818I

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CN

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A4

VC

C

CN

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A5

PS

817I

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CN

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A2

M80

3 D

RV

2

CN

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3 V

CC

CN

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4 G

ND

CN

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9 V

CC

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CN

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11 P

S81

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CN

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14 P

S81

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CN

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15 V

CC

CN

703–

B7

GN

D

CN

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PS

806I

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805

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728–

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1

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750–

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756–

1

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756–

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756–

4

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756–

5

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756–

6

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756–

7

CN

756–

8

CN

757–

1

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757–

2

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757–

3

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757–

4

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757–

5

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757–

6

CN

757–

7

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401–

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V

CN

402–

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V

UL1

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CN

759–

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759–

1

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758–

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C

CN

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PS

817I

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ND

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S81

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5 P

S81

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6 V

CC

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ND

CN

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12 V

CC

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RV

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CC

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1

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789 789

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2 5 3 1 4 6

23 24 52 53 54 55 56 57 2 48 47 46 45 4344 39 3742 41 40 36 35 34 33 32 31 51 5054 53 52 15 14 13 12

15 16 19 20 21 22 17 18 23 24 25 26 46 47 48 49 50 51 34 36 37 38 39 40 42 43 44 45

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

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33 32 30 29 28 28 31 5816 17 19 20 21 22 18 59

1

3 4 7 8 9 10 5 6 11 12 13 14 27 28

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55 2930

1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8

12 12

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P P P P P P P P P P P P P P P P

H H L L L L L L L LL

P P P P P P

H H H H H H L L L

[How to see the diagram]1.The signals shown reflect levels present under normal idling conditions with the main switch turned ON.2.Wiring symbols in the figure are as follows. (1) [Symbol]

(2) Signal typs are as follows :

Active high

Active low

Analog signal

Pulse signal

(3) RC is ribbon cable. (4) Signal flow

The solid black circle ( ) amongthe connector symbols ( )indicates the direction of signal flow.Example)

V V50-1

CrimpConnector

Wire(Violet)

Faston

CB5VDC

PS1SGND

PS1

Direction ofsignal flow

H

L

*P

32


KONICA BUSINESS TECHNOLOGIES, INC.

PARTS CATALOG

ModelFS-109

NOVEMBER 2000

How to use this catalog

This parts catalog includes illustrations and part numbers for all replace-ment parts and assemblies used in this model.

Model-specific parts are identified in the illustrations with referencenumbers. Use the reference number to locate the corresponding partnumber on the facing page.

Common hardware items, such as screws, nuts, washers, and pins,are identified in the illustrations with reference letters. Use the referenceletter to locate the corresponding part number on the hardware listing inthe lower right hand corner of the facing page.

If you know a part number, but don’t know where the part is used, usethe numerical index to determine the page number and reference num-ber for that part. Because some common parts are used in severalplaces, there may be more than one entry. Refer to the illustrations tosee where the part may be used.

If you know a part’s description, but don’t know where to look to findthe part number, use the alphabetical index to determine likely page andreference numbers. Then look at the illustrations to determine that youhave identified the correct part. Locate the part number using the listingon the opposite page.

Retail pricing that appears with the numerical index, while valid whenthis catalog was printed, is subject to change without notice. The pricesare only suggested prices and are provided only for reference. Dealersmay determine their own selling prices. For up-to-date pricing, refer tocurrent Konica price lists or contact the Konica Parts Distribution Center.

How to order parts

Use standard Konica parts ordering procedures to obtain these parts.For ordering options, contact Konica’s Parts Distribution Center.

When ordering parts, be sure to specify part numbers exactly as listed inthis catalog.

NOTE: Electrical parts may include previously used components.

Model FS-109 Konica Business Technologies, Inc. Page iii1st Edition November, 2000


Page iv Konica Business Technologies, Inc. Model FS-109November, 2000 1st Edition

Contents

How to use this catalog . . . . . . . . . . . . . . . . . . . . . . . . . iiiContents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

FS-109 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Alphabetical index . . . . . . . . . . . . . . . . . . . . . . . . . . . 29Numerical index, Retail price list . . . . . . . . . . . . . . . . . . . . 31

Model FS-109 Konica Business Technologies, Inc. Page 11st Edition November, 2000

FS-109

Page 2 Konica Business Technologies., Inc. Model FS-109November, 2000 1st Edition

1 13LP10050 Support panel/left2 120H10240 Protect sheet/B3 13LP48030 Paper exit driving rail/front4 120H73011 Electrical parts MT plate5 13LP-9010 FNS control unit6 13LP90010 FNS wiring/17 13LP48040 Paper exit driving rail/rear8 120H73050 Presser sheet9 12AR45611 Actuator

10 12QR86010 Interlock switch11 120H73020 Sensor MT plate12 120H12080 External MT plate/D13 120H10030 Bottom plate14 13LP20050 Carriage cover15 120H10060 Side cover/right16 120H10070 Main body fixed plate17 120H50240 Rear plate18 25BA10160 Carriage support material/B19 13LP20130 Carriage support material/A20 12AR74020 Screw/B21 13LP20030 Carriage fixed plate22 120H20040 Carriage rail23 120H20090 Main body regulating stopper24 13LP20010 Carriage support plate/front25 120H20080 Main body stopper26 120H20020 Carriage support plate/rear27 120H20060 Carriage fulcrum shaft28 120H-2050 Connecting plate/front ass’y29 120H-2060 Connecting plate/rear ass’y30 120H20070 Carriage stay31 120H-1160 Main body PS plate ass’y32 120H12070 External MT plate/C

a 00Z193181b 00Z925103c 00Z194061d 00Z144062e 00Z193061f 00Z184061g 00Z921303h 00Z194201j 00Z921302k 00Z163081m 00Z164081n 00Z192101p 00Z194201

HARDWARE

REF.LTR.

PARTNUMBER

REF. PART NUMBER DESCRIPTIONNO.

Model FS-109 Konica Business Technologies., Inc. Page 31st Edition November, 2000

FS-109


1 13LP48010 Paper exit tray/A2 13LP48020 Paper exit tray/B3 13LP80020 FNS motor/14 13LP77550 Driving belt/E5 13LP-4980 Driving roller/A assy6 13GQ76020 Bearing/A7 120H48060 Support spring8 13LP48410 Sensor MT plate9 12QV85510 Sensor

10 13LP97030 Indication label/A11 120H12010 Front cover12 120H12030 Upper plate13 120H12040 Rear AUX cover14 120H12020 Rear cover15 13LP48370 Paper exit driving cover16 13LP48500 Wiring holding part

a 00Z253081b 00Z144082c 00Z253082d 00Z183041e 00Z194061f 00Z144062g 00Z670606

HARDWARE

REF.LTR.

PARTNUMBER



FS-109


1 120H10160 Detecting plate/upper2 120H10230 Switch input material3 12QV85510 Sensor4 13LP-4300 Sensor MT plate unit assy5 120H42240 Stopper part6 120H42230 Sensor spring/B7 120H42201 Paper detecting actuator8 12AR45131 Entrance pressure spring9 120H42161 RF stay

10 120H48090 Sensor MT plate/A11 120H73030 Wiring MT base12 12QR86010 Interlock switch13 120H12110 Release lever14 120H10130 Lever MT plate15 120H10140 Hinge guide plate16 12AR45650 Stopper part17 13LP10150 Lever fulcrum shaft18 120H-1140 Lever release plate/A ass’y19 13LP10190 Fulcrum shaft/A20 120H10170 Open-close spring21 13LP90110 Paper exit wiring/122 120H10120 Connecting plate23 12AR-4590 Rocking part ass’y24 120H10090 Main body lock plate25 120H10080 Main body lock shaft26 120H10210 Paper exit panel/D27 13LP10200 Support shaft/B28 120H10180 Paper exit protection cam29 13LP90100 Paper exit wiring30 13LP45480 Switch lever

a 00Z193061b 00Z182081d 00Z163061e 00Z670306f 00Z670606h 00Z670206i 00Z194061j 00Z254081k 00Z193081m 00Z924692n 00Z921930p 00Z921931q 00Z921110r 00Z193141t 00Z921108u 00Z670506v 00Z263061

HARDWARE

REF.LTR.

PARTNUMBER



FS-109


1 13LP80010 FNS driving unit2 120H18060 Up-down wire/R3 12QR48070 Up-down pulley4 002075580 Bushing5 13LP77060 Up-down gear/C (Z=30)6 304078070 Pin C7 120H18020 Up-down shaft/A8 12QR-4820 Tension plate ass’y9 12QR48270 Tension pulley

10 120H48110 Paper exit up-down spring11 120H48300 Paper exit lift-up rail/rear12 120H18050 Up-down wire/F13 120H48290 Paper exit lift-up rail/front14 120H48080 Driving guide roller15 120H48070 Driving guide shaft

a 00Z670806b 00Z670606c 00Z194061d 00Z164081e 00Z924690f 00Z924692g 00Z924316

HARDWARE

REF.LTR.

PARTNUMBER



FS-109


1 12QV85510 Sensor2 120H42141 Sensor MT plate3 13LP42150 Sensor shaft4 120H42191 Sensor spring5 120H42201 Paper detecting actuator6 13LP42100 Conveyance driving roller/A7 13LP42080 Conveyance open-close spring/front8 120H42011 Conveyance guide plate/A9 120H42030 Conveyance guide plate/C

10 120H77050 Conveyance gear (Z=60)11 322076010 Paper lift-up lever shaft holder12 13LP-4270 Pressure shaft/A13 13LP80040 FNS motor/314 120H42180 Collar15 120H77530 Driving belt/C (L=390)16 120H42070 Conveyance fulcrum shaft17 120H76520 Conveyance driving pulley (Z=24)18 120H42210 Pressure part/C19 120H42240 Stopper part20 048645260 Stopper rubber21 120H42020 Conveyance guide plate/B22 120H42060 Conveyance lift-up plate23 12AR45180 Entrance roller24 12QR45180 Conveyance pressure spring

a 00Z163061b 00Z670406c 00Z193061d 00Z670206e 00Z193041f 00Z670606g 00Z921930

HARDWARE

REF.LTR.

PARTNUMBER



FS-109


1 12QR47210 Neutralizing brush2 12AR45180 Entrance roller3 13LP-4280 Pressure shaft/B4 120H42040 Conveyance guide plate/D5 120H48330 Spring MT plate6 120H10270 Positioning plate7 13LP42110 Paper exit driving roller8 120H77050 Conveyance gear (Z=60)9 322076010 Paper lift-up lever shaft holder

10 120H-4030 Spring MT plate unit11 120H40040 Solenoid MT plate12 12AR45670 Solenoid oscillate spring13 120H-4020 Solenoid MT ass’y14 120H10280 Holding spring15 466078010 Pin A16 120H42050 Conveyance guide plate/E17 120H40020 Conveyance regulating shaft18 120H40010 Conveyance AUX plate19 120H48430 Spring MT plate/rear20 12AR45650 Stopper part21 059045110 Sheet/C22 120H42210 Stopper part/C

a 00Z670406c 00Z163061d 00Z194061e 00Z670206f 00Z193061g 00Z670306

HARDWARE

REF.LTR.

PARTNUMBER



FS-109


1 120H45080 Paper hold plate2 13LP45230 Shaft/B3 120H45050 Paper hold spring4 120H45040 Rotary shaft5 120H45130 Drum AUX plate/26 120H45120 Drum AUX plate/17 120H45060 Paper hold shaft8 120H45010 Paper conveyance drum9 120H45070 Oscillate shaft

10 120H45160 Stopper material11 120H45190 Stopper collar12 090075530 Bearing13 120H77020 Drum drive gear (Z=80)14 120H45180 Paper hold rubber15 120H45370 Paper exit AUX plate16 13LP-4620 Drum driving shaft assy17 120H10040 Drum upper plate18 120H45020 Drum cover/front19 120H45390 Neutralizing filter/front20 120H45380 Filter holding part21 120H45030 Drum cover/rear22 120H45400 Neutralizing filter/rear23 13LP97070 Indication label/B24 12ER40350 Pad

a 00Z670601b 00Z193061c 00Z670256d 00Z173061e 00Z474043f 00Z194061g 00Z670206h 00Z283061i 00Z163181j 00Z253081

HARDWARE

REF.LTR.

PARTNUMBER



FS-109


1 120H45140 Cam2 120H-4540 Sensor MT plate ass’y3 120H45270 Sensor spring/B4 120H45220 Paper detecting actuator5 120H45110 Stay6 120H45250 Sensor MT plate7 120H45090 Regulating plate8 120H45240 Driving shaft9 120H45340 Staple PV spring

10 120H45320 Solenoid MT plate11 13LP-4550 Pressure spring ass’y12 120H45300 Fulcrum plate/front13 120H45280 Staple PV plate14 120H45290 Staple PV lever15 13LP80040 FNS motor /316 192141710 Paper lift-up lever shaft holder17 120H-4570 Solenoid ass’y18 120H45310 Fulcrum plate/rear19 12WM77600 Driving belt20 120H77010 Idler gear (Z=20/48)21 13LP45460 Spring mounting plate22 120H45420 Stopper part/B23 12QV85510 Photosensor

a 00Z670406b 00Z193061c 00Z670256d 00Z163061e 00Z254081f 00Z193041

HARDWARE

REF.LTR.

PARTNUMBER



FS-109


1 120H55080 Spacer/A2 120H55010 Paper exit lever/A3 120H55130 Paper exit lever/B4 120H60110 Paper exit support plate5 13LP-5070 Staple support plate ass’y6 462076110 Cleaner rolling shaft holder (B)7 25AA52140 Belt holder/B8 12QR77510 Belt/A (L=752)9 25AA52510 Regulating gear/S (Z=55/28)

10 12QR77010 Staple driving gear (Z=51/21)11 12QV85510 Sensor12 120H77070 Staple drive gear/B (Z=112)13 13GQ80030 FNS motor/114 120H77540 Driving belt/D (L=192)15 120H50200 Lift-up cam16 120H50230 Sensor MT plate/D17 120H50350 Protect sheet/F18 12QR-5050 Tension plate ass’y19 25AA52710 Idler pulley20 120H77030 Paper exit gear/A (Z=32)21 120H55041 Motor MT plate/A22 13LP80030 FNS motor /223 120H50310 Side lock part24 120H55140 Protect sheet/E25 120H55091 Paper exit panel/B26 120H-5551 Sensor MT plate/F ass’y27 120H55030 Paper exit actuator28 120H55100 Paper exit arm29 120H77040 Paper exit gear/B (Z=80)30 120H98010 Sensor fixed plate

a 00Z183061b 00Z670406c 00Z253081d 00Z193061e 00Z163061f 00Z670606g 00Z164061h 00Z924635i 00Z194061j 00Z924690k 00Z163081m 00Z670407n 00Z610306p 00Z670207

HARDWARE

REF.LTR.

PARTNUMBER



FS-109


1 120H60050 Paper exit panel/A2 25AA52140 Belt holder/B3 120H77510 Driving belt/A (L=394)4 25AA52710 Idler pulley5 13LP90020 FNS wiring/26 25AA52510 Regulating gear/S (Z=55/28)7 120H60190 Protect sheet/C8 120H60200 Protect sheet/D9 13LP-6050 Pulley MT plate/A ass’y

10 120H60080 Sensor MT plate/D11 12QV85510 Sensor12 13GQ80030 FNS motor/113 120H50060 Staple rotary cam14 120H60120 Paper regulating plate/A15 120H60150 Connecting plate16 120H60180 Adjusting plate17 120H60030 Slide base18 12QR52090 Fixed block19 120H60130 Paper regulating plate/B20 120H60170 RF panel/B21 120H60160 RF panel/A22 120H60070 Sensor MT plate/C23 120H60060 Paper exit panel/C24 120H50320 Protect sheet

a 00Z183061b 00Z163081c 00Z921302d 00Z193061e 00Z163061f 00Z922440g 00Z670607

HARDWARE

REF.LTR.

PARTNUMBER



FS-109


1 120H50420 Staple guide block/upper2 120H50130 Staple MT plate3 120H50140 Staple cover4 192141710 Paper lift-up lever shaft holder/B5 120H50280 Rotary roller6 13LP-5100 Staple rotary base/A ass’y7 120H-5150 Mount plate/B ass’y8 504045110 Stopper roller9 120H50402 Staple

10 13LP-5110 Staple rotary base/B ass’y11 120H50220 Regulating plate12 120H50250 Belt fixed plate13 12QR52090 Fixed block14 120H50110 Collar/A15 120H90032 Relay wiring/116 12QR76020 Shaft holder17 120H50190 Paper PS plate/B18 120H50180 Paper PS plate/A19 13LP-5080 Staple slide base/A front ass’y20 120H50090 Slide shaft holder21 13LP-5090 Staple slide base/B rear ass’y22 120H50210 Lock spring23 120H50170 Staple lock lever24 13LP90020 FNS wiring/225 120H50070 Lever MT plate/A26 120H50150 Slide shaft/B27 120H50160 Slide shaft/C28 120HK0010 Cartridge case29 12QRK0011 Staples30 120H50330 Paper positioning plate/C

a 00Z193061b 00Z670306c 00Z670406d 00Z670606e 00Z163061f 00Z193081g 00Z640305h 00Z922440i 00Z922410

HARDWARE

REF.LTR.

PARTNUMBER



Wiring


1 13LP90010 FNS wiring/12 13LP90020 FNS wiring/23 120H90032 Relay wiring/14 13LP90040 Relay wiring/2



Wiring


1 13LP90060 Relay wiring/42 13LP90070 Interlock wiring/13 13LP90080 Interlock wiring/24 13LP90090 Interlock wiring/35 13LP90100 Paper exit wiring/16 13LP90110 FNS I/F wiring




Page 28 Konica Business Technologies, Inc. Model FS-109November, 2000 1st Edition

AActuator . . . . . . . . . . 3 9Adjusting plate . . . . . . . 21 16

BBearing . . . . . . . . . . . 15 12Bearing/A . . . . . . . . . 5 6Belt fixed plate . . . . . . . 23 12Belt holder/B . . . . . . . . 19 7Belt holder/B . . . . . . . . 21 2Belt/A (L=752) . . . . . . . 19 8Bottom plate . . . . . . . . 3 13Bushing . . . . . . . . . . 9 4

CCam . . . . . . . . . . . . 17 1Carriage cover . . . . . . . 3 14Carriage fixed plate . . . . 3 21Carriage fulcrum shaft . . . 3 27Carriage rail . . . . . . . . 3 22Carriage stay . . . . . . . . 3 30Carriage support material/A 3 19Carriage support material/B 3 18Carriage support plate/front 3 24Carriage support plate/rear . 3 26Cartridge case . . . . . . . 23 28Cleaner rolling shaft holder

(B) . . . . . . . . . . . 19 6Collar . . . . . . . . . . . . 11 14Collar/A . . . . . . . . . . 23 14Connecting plate . . . . . . 7 22Connecting plate . . . . . . 21 15Connecting plate/front ass’y 3 28Connecting plate/rear ass’y 3 29Conveyance AUX plate . . 13 18Conveyance driving pulley

(Z=24) . . . . . . . . . 11 17Conveyance driving roller/A 11 6Conveyance fulcrum shaft . 11 16Conveyance gear (Z=60) . . 11 10Conveyance gear (Z=60) . . 13 8Conveyance guide plate/A . 11 8Conveyance guide plate/B . 11 21Conveyance guide plate/C . 11 9Conveyance guide plate/D . 13 4Conveyance guide plate/E . 13 16Conveyance lift-up plate . . 11 22Conveyance open-close

spring/front . . . . . . . 11 7Conveyance pressure spring 11 24Conveyance regulating shaft 13 17

DDetecting plate/upper . . . 7 1Driving belt . . . . . . . . . 17 19Driving belt/A (L=394) . . . 21 3Driving belt/C (L=390) . . . 11 15

Driving belt/D (L=192) . . . 19 14Driving belt/E . . . . . . . . 5 4Driving guide roller . . . . . 9 14Driving guide shaft . . . . . 9 15Driving roller/A assy . . . . 5 5Driving shaft . . . . . . . . 17 8Drum AUX plate/1 . . . . . 15 6Drum AUX plate/2 . . . . . 15 5Drum cover/front . . . . . . 15 18Drum cover/rear . . . . . . 15 21Drum drive gear (Z=80) . . 15 13Drum driving shaft assy . . 15 16Drum upper plate . . . . . . 15 17

EElectrical parts MT plate . . 3 4Entrance pressure spring . . 7 8Entrance roller . . . . . . . 11 23Entrance roller . . . . . . . 13 2External MT plate/C . . . . 3 32External MT plate/D . . . . 3 12

FFNS I/F wiring . . . . . . . 27 6FNS control unit . . . . . . 3 5FNS driving unit . . . . . . 9 1FNS motor /2 . . . . . . . . 19 22FNS motor /3 . . . . . . . . 17 15FNS motor/1 . . . . . . . . 5 3FNS motor/1 . . . . . . . . 19 13FNS motor/1 . . . . . . . . 21 12FNS motor/3 . . . . . . . . 11 13FNS wiring/1 . . . . . . . . 3 6FNS wiring/1 . . . . . . . . 25 1FNS wiring/2 . . . . . . . . 21 5FNS wiring/2 . . . . . . . . 23 24FNS wiring/2 . . . . . . . . 25 2Filter holding part . . . . . . 15 20Fixed block . . . . . . . . . 21 18Fixed block . . . . . . . . . 23 13Front cover . . . . . . . . . 5 11Fulcrum plate/front . . . . . 17 12Fulcrum plate/rear . . . . . 17 18Fulcrum shaft/A . . . . . . 7 19

HHinge guide plate . . . . . . 7 15Holding spring . . . . . . . 13 14

IIdler gear (Z=20/48) . . . . 17 20Idler pulley . . . . . . . . . 19 19Idler pulley . . . . . . . . . 21 4Indication label/A . . . . . . 5 10Indication label/B . . . . . . 15 23Interlock switch . . . . . . . 3 10

Interlock switch . . . . . . . 7 12Interlock wiring/1 . . . . . . 27 2Interlock wiring/2 . . . . . . 27 3Interlock wiring/3 . . . . . . 27 4

LLever MT plate . . . . . . . 7 14Lever MT plate/A . . . . . . 23 25Lever fulcrum shaft . . . . . 7 17Lever release plate/A ass’y . 7 18Lift-up cam . . . . . . . . . 19 15Lock spring . . . . . . . . . 23 22

MMain body PS plate ass’y . . 3 31Main body fixed plate . . . . 3 16Main body lock plate . . . . 7 24Main body lock shaft . . . . 7 25Main body regulating stopper 3 23Main body stopper . . . . . 3 25Motor MT plate/A . . . . . . 19 21Mount plate/B ass’y . . . . . 23 7

NNeutralizing brush . . . . . 13 1Neutralizing filter/front . . . 15 19Neutralizing filter/rear . . . . 15 22

OOpen-close spring . . . . . 7 20Oscillate shaft . . . . . . . . 15 9

PPad . . . . . . . . . . . . . 15 24Paper PS plate/A . . . . . . 23 18Paper PS plate/B . . . . . . 23 17Paper conveyance drum . . 15 8Paper detecting actuator . . 7 7Paper detecting actuator . . 11 5Paper detecting actuator . . 17 4Paper exit AUX plate . . . . 15 15Paper exit actuator . . . . . 19 27Paper exit arm . . . . . . . 19 28Paper exit driving cover . . . 5 15Paper exit driving rail/front . 3 3Paper exit driving rail/rear . . 3 7Paper exit driving roller . . . 13 7Paper exit gear/A (Z=32) . . 19 20Paper exit gear/B (Z=80) . . 19 29Paper exit lever/A . . . . . . 19 2Paper exit lever/B . . . . . . 19 3Paper exit lift-up rail/front . . 9 13Paper exit lift-up rail/rear . . 9 11Paper exit panel/A . . . . . 21 1

PART PAGE REF.DESCRIPTION NO. NO.



Alphabetical index


Paper exit panel/B . . . . . 19 25Paper exit panel/C . . . . . 21 23Paper exit panel/D . . . . . 7 26Paper exit protection cam . 7 28Paper exit support plate . . 19 4Paper exit tray/A . . . . . . 5 1Paper exit tray/B . . . . . . 5 2Paper exit up-down spring . 9 10Paper exit wiring . . . . . . 7 29Paper exit wiring/1 . . . . . 7 21Paper exit wiring/1 . . . . . 27 5Paper hold plate . . . . . . 15 1Paper hold rubber . . . . . 15 14Paper hold shaft . . . . . . 15 7Paper hold spring . . . . . . 15 3Paper lift-up lever shaft

holder . . . . . . . . . . 11 11Paper lift-up lever shaft

holder . . . . . . . . . . 13 9Paper lift-up lever shaft

holder/B . . . . . . . . 17 16Paper lift-up lever shaft

holder/B . . . . . . . . 23 4Paper positioning plate/C . . 23 30Paper regulating plate/A . . 21 14Paper regulating plate/B . . 21 19Photosensor . . . . . . . . 17 23Pin A . . . . . . . . . . . . 13 15Pin C . . . . . . . . . . . . 9 6Positioning plate . . . . . . 13 6Presser sheet . . . . . . . . 3 8Pressure part/C . . . . . . . 11 18Pressure shaft/A . . . . . . 11 12Pressure shaft/B . . . . . . 13 3Pressure spring ass’y . . . . 17 11Protect sheet . . . . . . . . 21 24Protect sheet/B . . . . . . . 3 2Protect sheet/C . . . . . . . 21 7Protect sheet/D . . . . . . . 21 8Protect sheet/E . . . . . . . 19 24Protect sheet/F . . . . . . . 19 17Pulley MT plate/A ass’y . . . 21 9

RRF panel/A . . . . . . . . . 21 21RF panel/B . . . . . . . . . 21 20RF stay . . . . . . . . . . . 7 9Rear AUX cover . . . . . . 5 13Rear cover . . . . . . . . . 5 14Rear plate . . . . . . . . . 3 17Regulating gear/S (Z=55/28) 19 9Regulating gear/S (Z=55/28) 21 6Regulating plate . . . . . . 17 7Regulating plate . . . . . . 23 11

Relay wiring/1 . . . . . . . . 23 15Relay wiring/1 . . . . . . . . 25 3Relay wiring/2 . . . . . . . . 25 4Relay wiring/4 . . . . . . . . 27 1Release lever . . . . . . . . 7 13Rocking part ass’y . . . . . 7 23Rotary roller . . . . . . . . . 23 5Rotary shaft . . . . . . . . . 15 4

SScrew/B . . . . . . . . . . . 3 20Sensor . . . . . . . . . . . 5 9Sensor . . . . . . . . . . . 7 3Sensor . . . . . . . . . . . 11 1Sensor . . . . . . . . . . . 19 11Sensor . . . . . . . . . . . 21 11Sensor MT plate . . . . . . 3 11Sensor MT plate . . . . . . 5 8Sensor MT plate . . . . . . 11 2Sensor MT plate . . . . . . 17 6Sensor MT plate ass’y . . . 17 2Sensor MT plate unit assy . 7 4Sensor MT plate/A . . . . . 7 10Sensor MT plate/C . . . . . 21 22Sensor MT plate/D . . . . . 19 16Sensor MT plate/D . . . . . 21 10Sensor MT plate/F ass’y . . 19 26Sensor fixed plate . . . . . . 19 30Sensor shaft . . . . . . . . 11 3Sensor spring . . . . . . . . 11 4Sensor spring/B . . . . . . . 7 6Sensor spring/B . . . . . . . 17 3Shaft holder . . . . . . . . . 23 16Shaft/B . . . . . . . . . . . 15 2Sheet/C . . . . . . . . . . . 13 21Side cover/right . . . . . . . 3 15Side lock part . . . . . . . . 19 23Slide base . . . . . . . . . . 21 17Slide shaft holder . . . . . . 23 20Slide shaft/B . . . . . . . . 23 26Slide shaft/C . . . . . . . . 23 27Solenoid MT ass’y . . . . . 13 13Solenoid MT plate . . . . . . 13 11Solenoid MT plate . . . . . . 17 10Solenoid ass’y . . . . . . . 17 17Solenoid oscillate spring . . 13 12Spacer/A . . . . . . . . . . 19 1Spring MT plate . . . . . . . 13 5Spring MT plate unit . . . . . 13 10Spring MT plate/rear . . . . 13 19Spring mounting plate . . . . 17 21Staple . . . . . . . . . . . . 23 9Staple MT plate . . . . . . . 23 2Staple PV lever . . . . . . . 17 14

Staple PV plate . . . . . . 17 13Staple PV spring . . . . . 17 9Staple cover . . . . . . . . 23 3Staple drive gear/B (Z=112) 19 12Staple driving gear (Z=51/21) 19 10Staple guide block/upper . 23 1Staple lock lever . . . . . . 23 23Staple rotary base/A ass’y . 23 6Staple rotary base/B ass’y . 23 10Staple rotary cam . . . . . 21 13Staple slide base/A front

ass’y . . . . . . . . . 23 19Staple slide base/B rear ass’y 23 21Staple support plate ass’y . 19 5Staples . . . . . . . . . . 23 29Stay . . . . . . . . . . . . 17 5Stopper collar . . . . . . . 15 11Stopper material . . . . . . 15 10Stopper part . . . . . . . . 7 5Stopper part . . . . . . . . 7 16Stopper part . . . . . . . . 11 19Stopper part . . . . . . . . 13 20Stopper part/B . . . . . . . 17 22Stopper part/C . . . . . . . 13 22Stopper roller . . . . . . . 23 8Stopper rubber . . . . . . 11 20Support panel/left . . . . . 3 1Support shaft/B . . . . . . 7 27Support spring . . . . . . . 5 7Switch input material . . . 7 2Switch lever . . . . . . . . 7 30

TTension plate ass’y . . . . 9 8Tension plate ass’y . . . . 19 18Tension pulley . . . . . . . 9 9

UUp-down gear/C (Z=30) . . 9 5Up-down pulley . . . . . . 9 3Up-down shaft/A . . . . . . 9 7Up-down wire/F . . . . . . 9 12Up-down wire/R . . . . . . 9 2Upper plate . . . . . . . . 5 12

WWiring MT base . . . . . . 7 11Wiring holding part . . . . 5 16





002075580 . . . . 9 4048645260 . . . . 11 20059045110 . . . . 13 21090075530 . . . . 15 12120H-1140 . . . . 7 18120H-1160 . . . . 3 31120H-2050 . . . . 3 28120H-2060 . . . . 3 29120H-4020 . . . . 13 13120H-4030 . . . . 13 10120H-4540 . . . . 17 2120H-4570 . . . . 17 17120H-5150 . . . . 23 7120H-5551 . . . . 19 26120H10030 . . . . 3 13120H10040 . . . . 15 17120H10060 . . . . 3 15120H10070 . . . . 3 16120H10080 . . . . 7 25120H10090 . . . . 7 24120H10120 . . . . 7 22120H10130 . . . . 7 14120H10140 . . . . 7 15120H10160 . . . . 7 1120H10170 . . . . 7 20120H10180 . . . . 7 28120H10210 . . . . 7 26120H10230 . . . . 7 2120H10240 . . . . 3 2120H10270 . . . . 13 6120H10280 . . . . 13 14120H12010 . . . . 5 11120H12020 . . . . 5 14120H12030 . . . . 5 12120H12040 . . . . 5 13120H12070 . . . . 3 32120H12080 . . . . 3 12120H12110 . . . . 7 13120H18020 . . . . 9 7120H18050 . . . . 9 12120H18060 . . . . 9 2120H20020 . . . . 3 26120H20040 . . . . 3 22120H20060 . . . . 3 27120H20070 . . . . 3 30120H20080 . . . . 3 25120H20090 . . . . 3 23120H40010 . . . . 13 18120H40020 . . . . 13 17120H40040 . . . . 13 11120H42011 . . . . 11 8120H42020 . . . . 11 21120H42030 . . . . 11 9120H42040 . . . . 13 4120H42050 . . . . 13 16120H42060 . . . . 11 22120H42070 . . . . 11 16120H42141 . . . . 11 2120H42161 . . . . 7 9120H42180 . . . . 11 14120H42191 . . . . 11 4120H42201 . . . . 7 7120H42201 . . . . 11 5120H42210 . . . . 11 18

120H42210 . . . . 13 22120H42230 . . . . 7 6120H42240 . . . . 7 5120H42240 . . . . 11 19120H45010 . . . . 15 8120H45020 . . . . 15 18120H45030 . . . . 15 21120H45040 . . . . 15 4120H45050 . . . . 15 3120H45060 . . . . 15 7120H45070 . . . . 15 9120H45080 . . . . 15 1120H45090 . . . . 17 7120H45110 . . . . 17 5120H45120 . . . . 15 6120H45130 . . . . 15 5120H45140 . . . . 17 1120H45160 . . . . 15 10120H45180 . . . . 15 14120H45190 . . . . 15 11120H45220 . . . . 17 4120H45240 . . . . 17 8120H45250 . . . . 17 6120H45270 . . . . 17 3120H45280 . . . . 17 13120H45290 . . . . 17 14120H45300 . . . . 17 12120H45310 . . . . 17 18120H45320 . . . . 17 10120H45340 . . . . 17 9120H45370 . . . . 15 15120H45380 . . . . 15 20120H45390 . . . . 15 19120H45400 . . . . 15 22120H45420 . . . . 17 22120H48060 . . . . 5 7120H48070 . . . . 9 15120H48080 . . . . 9 14120H48090 . . . . 7 10120H48110 . . . . 9 10120H48290 . . . . 9 13120H48300 . . . . 9 11120H48330 . . . . 13 5120H48430 . . . . 13 19120H50060 . . . . 21 13120H50070 . . . . 23 25120H50090 . . . . 23 20120H50110 . . . . 23 14120H50130 . . . . 23 2120H50140 . . . . 23 3120H50150 . . . . 23 26120H50160 . . . . 23 27120H50170 . . . . 23 23120H50180 . . . . 23 18120H50190 . . . . 23 17120H50200 . . . . 19 15120H50210 . . . . 23 22120H50220 . . . . 23 11120H50230 . . . . 19 16120H50240 . . . . 3 17120H50250 . . . . 23 12120H50280 . . . . 23 5120H50310 . . . . 19 23120H50320 . . . . 21 24

120H50330 . . . . 23 30120H50350 . . . . 19 17120H50402 . . . . 23 9120H50420 . . . . 23 1120H55010 . . . . 19 2120H55030 . . . . 19 27120H55041 . . . . 19 21120H55080 . . . . 19 1120H55091 . . . . 19 25120H55100 . . . . 19 28120H55130 . . . . 19 3120H55140 . . . . 19 24120H60030 . . . . 21 17120H60050 . . . . 21 1120H60060 . . . . 21 23120H60070 . . . . 21 22120H60080 . . . . 21 10120H60110 . . . . 19 4120H60120 . . . . 21 14120H60130 . . . . 21 19120H60150 . . . . 21 15120H60160 . . . . 21 21120H60170 . . . . 21 20120H60180 . . . . 21 16120H60190 . . . . 21 7120H60200 . . . . 21 8120H73011 . . . . 3 4120H73020 . . . . 3 11120H73030 . . . . 7 11120H73050 . . . . 3 8120H76520 . . . . 11 17120H77010 . . . . 17 20120H77020 . . . . 15 13120H77030 . . . . 19 20120H77040 . . . . 19 29120H77050 . . . . 11 10120H77050 . . . . 13 8120H77070 . . . . 19 12120H77510 . . . . 21 3120H77530 . . . . 11 15120H77540 . . . . 19 14120H90032 . . . . 23 15120H90032 . . . . 25 3120H98010 . . . . 19 30120HK0010 . . . . 23 2812AR-4590 . . . . 7 2312AR45131 . . . . 7 812AR45180 . . . . 11 2312AR45180 . . . . 13 212AR45611 . . . . 3 912AR45650 . . . . 7 1612AR45650 . . . . 13 2012AR45670 . . . . 13 1212AR74020 . . . . 3 2012ER40350 . . . . 15 2412QR-4820 . . . . 9 812QR-5050 . . . . 19 1812QR45180 . . . . 11 2412QR47210 . . . . 13 112QR48070 . . . . 9 312QR48270 . . . . 9 912QR52090 . . . . 21 1812QR52090 . . . . 23 1312QR76020 . . . . 23 16

PART PAGE REF.SUGGESTEDNUMBER NO. NO. RETAIL



Numerical indexRetail price list


12QR77010 . . . . 19 1012QR77510 . . . . 19 812QR86010 . . . . 3 1012QR86010 . . . . 7 1212QRK0011 . . . . 23 2912QV85510 . . . . 5 912QV85510 . . . . 7 312QV85510 . . . . 11 112QV85510 . . . . 17 2312QV85510 . . . . 19 1112QV85510 . . . . 21 1112WM77600 . . . 17 1913GQ76020 . . . . 5 613GQ80030 . . . . 19 1313GQ80030 . . . . 21 1213LP-4270 . . . . 11 1213LP-4280 . . . . 13 313LP-4300 . . . . 7 413LP-4550 . . . . 17 1113LP-4620 . . . . 15 1613LP-4980 . . . . 5 513LP-5070 . . . . 19 513LP-5080 . . . . 23 1913LP-5090 . . . . 23 2113LP-5100 . . . . 23 613LP-5110 . . . . . 23 1013LP-6050 . . . . 21 913LP-9010 . . . . 3 513LP10050 . . . . 3 113LP10150 . . . . 7 17

13LP10190 . . . 7 1913LP10200 . . . 7 2713LP20010 . . . 3 2413LP20030 . . . 3 2113LP20050 . . . 3 1413LP20130 . . . 3 1913LP42080 . . . 11 713LP42100 . . . 11 613LP42110 . . . 13 713LP42150 . . . 11 313LP45230 . . . 15 213LP45460 . . . 17 2113LP45480 . . . 7 3013LP48010 . . . 5 113LP48020 . . . 5 213LP48030 . . . 3 313LP48040 . . . 3 713LP48370 . . . 5 1513LP48410 . . . 5 813LP48500 . . . 5 1613LP77060 . . . 9 513LP77550 . . . 5 413LP80010 . . . 9 113LP80020 . . . 5 313LP80030 . . . 19 2213LP80040 . . . 11 1313LP80040 . . . 17 1513LP90010 . . . 3 613LP90010 . . . 25 113LP90020 . . . 21 5

13LP90020 . . . . 23 2413LP90020 . . . . 25 213LP90040 . . . . 25 413LP90060 . . . . 27 113LP90070 . . . . 27 213LP90080 . . . . 27 313LP90090 . . . . 27 413LP90100 . . . . 7 2913LP90100 . . . . 27 513LP90110 . . . . 7 2113LP90110 . . . . 27 613LP97030 . . . . 5 1013LP97070 . . . . 15 23192141710 . . . . 17 16192141710 . . . . 23 425AA52140 . . . 19 725AA52140 . . . 21 225AA52510 . . . 19 925AA52510 . . . 21 625AA52710 . . . 19 1925AA52710 . . . 21 425BA10160 . . . 3 18304078070 . . . . 9 6322076010 . . . . 11 11322076010 . . . . 13 9462076110 . . . . 19 6466078010 . . . . 13 15504045110 . . . . 23 8





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