korosi specindo - ses-egy.com

Corrosion Monitoring Equipment, Chemicalinjection, Sampling Systems and Services

KOROSI SPECINDO

L Cist of ontent

COMPANY PROFILE1. General Information i2. Quality Management System and Regulation Standard Compliance i3. Main Office and Manufacturing Workshop ii

INTRODUCTION TO CORROSION MONITORING AND CONTROL1. Philosophy of Corrosion Monitoring and Control ii2. Corrosion Monitoring and Control Methods iii

1. Principle of Operation 1-12. Type of Corrosion Coupon and Holder 1-23. Length Calculation of Corrosion Coupon Holder 1-34. Ordering Procedures of Corrosion Coupon and Holder 1-55. Corrosion Rate Calculations 1-66. Material Option for Corrosion Coupons 1-7

SECTION 3: TWO INCH SYSTEM LINEAR POLARIZATIONRESISTANCE (LPR) AND DUAL LPR/TEMPERATUREPROBE ASSEMBLIES

1. Principle of Operation 3-12. Probe Type, Length of Calculation and Ordering Procedure 3-2

Projecting LPR and Temperature Probe 3-3Flush LPR and Temperature Probe 3-6

SECTION 4: DATA COLLECTION INSTRUMENT (DCI) FOR ER AND LPRMEASUREMENT

1. KSHHU-Handheld Data Logger and Up/down-loader 4-12. DCI-Field Mounted Data Logger and Transmitter 4-43. Extension Adapter, Probe Cable and Test Probe 4-9

SECTION 5: OTHER TWO INCH SYSTEM CORROSION MONITORINGAND CONTROL EQUIPMENTS

1. Sand-erosion Monitoring Probe 5-12. Sulphate Reducing Bacteria (SRB) Monitoring Probe 5-43. Hydrogen Monitoring Probe 5-64. Chemical Injection/Sampling System 5-95. Tee-less Chemical Injection System 5-14

SECTION 1:TWO INCH SYSTEM CORROSION COUPON HOLDER ASSEMBLIES

SECTION 2:TWO INCH SYSTEM ELECTRICAL RESISTANCE (ER)PROBE AND DUAL ER/TEMPERATURE PROBE ASSEMBLIES

1. Principle of Operation 2-12. Probe Type, Length Calculation and Ordering Procedure 2-1

Tubular ER and Temperature Probe 2-4Loop ER and Temperature Probe 2-6Flush ER and Temperature Probe 2-8Strip-band ER and Temperature Probe 2-10Sand-erosion and Temperature Probe 1-12

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KOROSI SPECINDO iv

KS-CTG-MKT-03 REV.5

SECTION 6: MODEL KS6000 TWO INCH SYSTEM ACCESS FITTING ASSEMBLIES1. Non-flange Access Fitting Assembly 6-2

Flarweld Access Fitting 6-2Buttweld Access Fitting 6-3Socketweld Access Fitting 6-4NPT Access Fitting 6-5

2. F

3. Access Fitting Assembly Spare Parts 6-114.

APPENDIX

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lange Access Fitting Assembly 6-7ANSI RF Flange Access Fitting 6-7ANSI RJ Flange Access Fitting 6-82-1/16" API RJ Flange Access Fitting 6-9

SECTION 7: TWO INCH SYSTEM RETRIEVAL TOOLS1. TKS-R Retriever and Accessories 7-12. Service Valve and Accessories 7-33. TKS-THT Hot-tap Tool and Accessories 7-54. TKS-RP Mechanical Retriever 7-75. TKS6000-KHT Hot-tap Tool and Accessories 7-10

SECTION 8: ONE INCH RETRACTABLE CORROSION MONITORING AND CONTROLEQUIPMENTS

1. One Inch Retractable Access System General Overview 8-1Retractable Corrosion Coupon Holder 8-2Retractable Sampling and Injection Systems 8-4Retractable ER Probe 8-7Retractable LPT Probe 8-11Retractor Tool and Accessories 8-14Retractable Complete Assembly Series 8-15KS500 Adapter 8-17Laboratory and NPT Probe 8-18

SECTION 9: KS DOUBLE BLOCK AND BLEED VALVE1. Model KSDBB 6000 Series Double Block and Bleed Valve 9-12. KSDBB Accessories for Sampling and Chemical Injection Ordering Procedure 9-43. KSDBB Spare Parts Ordering Procedure 9-5

Guide to Material Codes for Use With ER/LPR Probe

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Hydraulic Non-flange Access Fitting Assembly 6-13Flarweld Access Fitting 6-13Buttweld Access Fitting 6-14Socketweld Access Fitting 6-15NPT Access Fitting 6-16

5. Hydraulic Access Fitting Assembly Spare Parts 6-186. Hydraulic Flange Access Fitting Assembly 6-20

ANSI RJ Flange Access Fitting 6-20ANSI RF Flange Access Fitting 6-21API RJ Flange Access Fitting 6-22

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KS-CTG-MKT-03 REV.5

KOROSI SPECINDOKOROSI SPECINDOv

C POMPANY ROFILE

1. General Information

KOROSI SPECINDO was founded in 1994 to provide a complete range of internal corrosion

monitoring equipments and services to the Oil & Gas, Petrochemical Plant and Water Treatment

industries. The company manufactures intrusive types of corrosion monitoring equipments, i.e.,

weight loss coupon, ER/LPR probe complete with data collection instrument, sampling system for

chemical analysis and other supporting equipments, viz., access fittings and retrieval tools. Our

products are completely interchangeable to existing two-inch and one-inch systems.

Employing qualified specialist and engineers committed to corrosion management, we are

capable of providing total supply of equipments and services including:

Custom Design, Engineering and Manufacturing

Field Survey and Assessment

Installation, Commissioning and Maintenance

Corrosion Monitoring, Inspection and Control

Tools Training and Certification

Tools Repair and Rental

Laboratory Analysis

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2. Quality Management System and Regulation Standard Compliance

KOROSI SPECINDO adopts Total Quality Management in our business flow while concerns about

Environmental Sustainability and Occupational Safety by acquiring the following stringent

certifications:

ISO 9001:2008

ISO 14001: 2004

OHSAS 18001:2007

EUROPEAN COUNCIL DIRECTIVE 94/9/EC

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3. Main Office and Manufacturing Workshop

Jalan Pangeran Jayakarta No. 76

Jakarta 10730, Indonesia

Tel : 62-21 6267576, 70307792

Fax : 62-21 6289918, 6598363

Website :

Email : /

www.korosispecindo.com

[email protected] [email protected]

KOROSI SPECINDO i

KS-CTG-MKT-03 REV.5

KOROSI SPECINDOii

INTRODUCTION

1. Philosophy of Corrosion Monitoring, Inspection and Control

Corrosion is known as the degradation process of a material caused by environmental conditions

where the material is in operation. Since corrosion is a natural phenomenon which would lead to

economic lost, environmental damage and safety threat, it is one of major considerations in asset

management and maintenance program. Corrosion monitoring and inspection are invaluable

tools for assisting the asset management and maintenance program because corrosion

monitoring enables detection of presence of corrosive substances and quantitative estimation of

corrosion rate and prediction of remaining lifetime of an asset. In contrast, corrosion inspection

allows access on the actual progress of corrosion. Furthermore, in a facility where corrosion

monitoring and inspection are already practiced, the corrosion monitoring and inspection provide

information on effectiveness of existing corrosion control program and suggestion on improving

the corrosion control program.

Corrosion is an electrochemical reaction, and corrosion control employs methods which inhibit the

electrochemical reaction to proceed readily, viz., applying suitable material and modifying

environment conditions result in reduction of ionic transfer rate, using protective coating prevents

occurrence of anodic/cathodic half cell reaction and utilizing cathodic protection effectively alter

direction of electron transfer. However, environment conditions continuously fluctuate, corrosion

can thence be controlled in certain periods of time but aggressive in other periods of time. Ideally,

corrosion control methods have then to be adjusted instantaneously according to the change in

environment conditions in order to ensure the performance of these methods. Importantly,

control of corrosion in constantly changing environment conditions is feasible with real-time

corrosion monitoring. Figure A below shows a section of metal loss versus time data obtained

from Electrical Resistance (ER) probe with approximately real-time corrosion monitoring

configuration. The sharp peaks may originated from the changes in environmental conditions.

Figure A. Metal loss versus time data viewed using Korosi Monitoring System (KMS) software.

KS-CTG-MKT-03 REV.5

KOROSI SPECINDO iii

2. Corrosion Monitoring, Inspection and Control Methods

Online (non-interupted) corrosion monitoring allows access to corrosion data as often as needed

in a facility while it is on service without the necessity to shut-down the facility. Even, the

installation and maintenance of online corrosion monitoring require no shut-down of the facility.

In accordance to the fact that corrosion takes place at the interface of corroded material and

corrosive substance (electrolyte), intrusive type of online corrosion monitoring method are proven

to be powerful in the oil and gas, petrochemical and water treatment fields. KOROSI SPECINDO

manufactures several intrusive type online corrosion monitoring equipments as follows:

1. Corrosion coupon

2. Electrical Resistance (ER) probe

3. Linear Polarization Resistance (LPR) probe

KOROSI SPECINDO also offers several options of corrosion Data Collection Instrument (DCI) along

with the ER/LPR probe, namely:

Ultrasonic thickness, dye penetrant and magnetic particle testings are types of non-destructive

testings that KOROSI SPECINDO can offer for the corrosion inspection service.

Due to practical and economical reasons, modifying environment conditions is favorable for

mitigation of corrosion by means of chemical injection, i.e., oxygen scavenger, scale inhibitor,

biocide and etc. Aside from the corrosion monitoring equipments listed above, We also supply

online corrosion control equipment, namely, Chemical Injection and Sampling Systems.

i. Portable data logger

ii. Field mounted data logger

iii. Field mounted data transmitter

In order to meet the field’s restrictions, these instruments are available with various configurations

and they, along with their production process, have obtained certifications from ATEX and IEC for

application in potentially explosive atmosphere.

It is to be noted that these corrosion monitoring methods have both

advantages and disadvantages, which are elucidated in the remaining of this

catalog, in term of capability to explain the causes and effects of progressing

corrosion. Combination of several of these corrosion monitoring methods

are often required by corrosion engineer to provide sound solution.

Meanwhile, for enhancing the usefulness of corrosion data, KOROSI

SPECINDO has developed our intrinsically safe data transmitter for the

purpose of real-time corrosion monitoring as well as other types of Data

Collection Instrument (DCI). The real-time corrosion monitoring coupled

with processing parameters monitoring should be powerful tools for

determining the cause of and then the solution for occurring corrosion at its

earliest stage.

KS-CTG-MKT-03 REV.5

TWO INCH SYSTEM CORROSION COUPONHOLDER ASSEMBLIES

SECTION 1

MODEL KS200 SERIES-TWO INCHSYSTEM CORROSION COUPON

HOLDER ASSEMBLIES

Corrosion coupon is a method of online corrosion monitoring employing mass-lossmeasurement. A coupon is a metallic specimen which composition and condition ofstate are approximately similar to those of the facility being monitored. Afterexposure to various fluids and flow conditions for certain period of time, the couponis later retrieved for examination and evaluation in order to determine the cause andextend of corrosion. The extend of corrosion is generally represented by corrosionrate. The cumulative corrosion rate throughout the exposure period is accordingly

calculated using the equation as follows, , where

is mass-loss, is density, is total exposure period and is the exposed area.

Furthermore, c

In laboratory tests, c

corrosion rate = m /( .t.A)loss � m

t Aloss

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orrosion coupon accesses other additional information which othermethods can not provides, viz., scale formation and types of corrosion, such as,pitting, galvanic, crevice and stress-related corrosion. orrosioncoupons made of different materials are also commonly used for selection ofappropriate material.

Wide selection of corrosion coupon and holder as illustrated in Fig. 1-1 is availablefor comprehensive range of application and operational condition. Flush configurationis primarily used in locations where pigging is performed. Whereas, projectingconfiguration permits exposure of the coupon to the corrosive phase in a multi phasefluid. All design and processing of corrosion coupon and holder assembly meet

and standards.NACE RP0775-2005 NACE MR0175/ISO 15156

Fig. 1-1. Selection of corrosion coupons and holder assemblies.

Strip coupon holderwith 3" coupon

Flush disc couponholder

Strip coupon holderwith 6" coupon

Multiple disc couponholder

Ladder stripcoupon holder

KS6000-twoinch system

access fittingassembly

1. Principle of Operation

KOROSI SPECINDO 1-1

KS-CTG-MKT-03 REV.5

2. Type of Corrosion Coupon and Holder

(a) (b) ( c) (d) (e) (f) (g) (h)

(k)(j)( i)

Fig. 1-2. Various types of corrosion coupon, i.e., (b)/(d) 6"/3" scale coupon, (c)/(e) 6"/3"strip coupon, (f )/(g) retractable scale/strip coupon, (h) ladder strip coupon, (i) rod coupon,(j) flush disc coupon and (k) multiple disc coupon, preserved in Vapor Corrosion Inhibitor(VCI) envelop as shown in (a).

Corrosion coupon is available in many different shapes and materials for diverseobjectives. is mounted in pair and immersed in the phase of interestwithin a multi phase fluid. The strip coupon comes in 3" or 6" in height to ensureadequate observation area for good analysis. has a strip shape anddifferent size holes so that scaling tendency can be monitored.is positioned flush to the surrounding surface and, hence, closely represents theactual surface condition. allows comparison of corrosivenessof different phases simultaneously. functions similarly to themultiple disc coupon but it is installed in pairs, as demonstrated in Fig. 1-1.

serves the same purpose with the strip coupon however the more numberof coupon installed enhances result accuracy.

Strip coupon

Scale couponFlush disc coupon

Multiple disc couponLadder strip coupon

Rodcoupon

M KSKS

odel 200 series-corrosion coupon holders are used in conjunction with Model6000-two inch access fittings for high pressure application. For safety reason, we

offer non-weld type design and AISI 316 SS as standard material. All coupon holdersare furnished with insulator to avoid contact between the coupon and the holder.

-strip coupon holder isfor holding a pair of 3" or 6" strip or scalecoupon. Length is available from minimum2.50" and beyond.

-adjustable disc couponholder is intended for usage with only5.25" height flarweld and buttweld typeaccess fittings. The adjustable disc couponaccommodates many pipe wall thicknessfor flush mounting.

M KSodel 200

Model KS201

Fig. 1-3. 200-strip coupon holder.KS

KS-CTG-MKT-03 REV.5

KOROSI SPECINDO1-2

Fig. 1-4. KS201-adjustable disc couponholder

Model KS202

Model KS203

-fixed disc coupon holderis opted for flush mounting where a longercoupon holder than the adjustable disccoupon holder is required, namely, above3.50".

-multiple disc couponholder is appropriate for pipe with outerdiameter of 6" and greater. Multiple disccoupon holder enables coupons to beplaced at specific levels in a multi phasefluid.

Model KS204

Model KS205

-ladder strip coupon holder is suitable for pipe outer diameter of 8"and above. The ladder strip coupon allows pairs of coupon to be positioned atseveral heights simultaneously.

-rod coupon holder permits application of more number of couponthan a strip coupon holder does.

3. Length Calculation Procedure of Corrosion Coupon Holder

RemarkLA : height of access fittingWG : weld gap=0.0625"

(ANSI B31.1.1973)PW : pipe wall thicknessFG : flange face-to-face gap

MF : mating flange heightPOD : pipe outer diameterLC : effective height of coupon

(LC=1.625" or 4.75" for3" or 6" strip coupon)

Length calculations of all corrosioncoupon holders in inch unit aredemonstrated in the followings:

-strip coupon holder

(LA+PW+WG)-2.50"

(LA+0.5POD+WG)-(2.50"+0.5LC)

(LA+POD+WG)-(3.00"+PW+LC)

� Model KS200

Top of line monitoring

Middle of line monitoring

Bottom of line monitoring

NON-FLANGE ACCESS FITTING

FLANGE ACCESS FITTINGTop of line monitoring



(LA+FG+MF+WG+PW)-2.50"

(LA+FG+MF+WG+0.5POD)-(2.50"+0.5LC)

(LA+FG+MF+WG+POD)-(3.00"+PW+LC)

NON FLANGE FLANGE

LA

FG

MF

PODPW

WG

LA

TOP OF LINE

MIDDLE OF LINE

BOTTOM OF LINE

WG

KOROSI SPECINDO 1-3

KS-CTG-MKT-03 REV.5

� Model KS201-adjustable disc coupon holder

The adjustable disc coupon holder is used with only 5.25" height flarweld andbuttweld type access fittings and fixed order length of 2.75".

� Model KS202-fixed disc coupon holder

NON-FLANGE ACCESS FITTINGTop of line monitoring



(LA+PW+WG)-2.82"

(LA+0.5POD+WG)-2.625"

(LA+POD+WG)-(3.32"+PW)





(LA+FG+MF+WG+0.5POD)-2.625"

(LA+FG+MF+WG+POD)-(3.32"+PW)

NON FLANGE FLANGE

LA

FG

MF

PODPW

WG

LA

TOP OF LINE

MIDDLE OF LINE

BOTTOM OF LINE


(ANSI B31.1 2010)PW : pipe wall thicknessFG : flange face-to-face gapMF : mating flange heightPOD : pipe outer diameter

� Model-KS204 (note: pipe outer diameter is atleast 8" and above)

-ladder strip coupon holder

Length of ladder strip coupon holder is calculated in the same manner as that ofmultiple disc coupon holder above for non-flange and flange access fittings.

� Model KS203(Note: pipe outer diameter

must be 6" and beyond)

-multiple disc couponholder

(LA+POD+WG)-(3.00"+PW)NON-FLANGE ACCESS FITTING

FLANGE ACCESS FITTING(LA+FG+MF+WG+POD)-(3.00"+PW)

� Model-KS205-rod coupon holder

The length calculation of rod coupon holder is similar to that of strip coupon holderfor non-flange and flange access fittings while using LC=2.5".

KS-CTG-MKT-03 REV.5

KOROSI SPECINDO1-4

3" Strip Coupon

3" Special Strip Coupon

3" Scale Coupon

6" Strip Coupon

6" Scale Coupon

Ladder Strip Coupon

Flush Disc Coupon

Multiple Disc Coupon

3" Rod Coupon

Retractable Strip Coupon

Retractable Scale Coupon

4. Ordering Procedures of Corrosion Coupon and Holder

Example: 3SC-CS02-S-1 3" strip coupon of AISI 1018 CS complete with pre-weighed, serial number stamp, standardnylon insulator & VCI envelope.

Coupon comes complete with:Pre-weighedVapor Corrosion Inhibitor(VCI) envelopeWater proof bagSilica Gel

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3SC S 1CS02

SURFACEAREA (sq.in)

DIMENSIONCOUPON TYPECODE

3SC

3SS

3SL

6SC

6SL

LSC

FDC

MDC

3RC

RSC

RSL

2-7/8"x7/8"x1/8"

Dia: 1.25", Height: 0.125"

3"x3/4"x1/8"

2-7/8"x7/8"x1/8"

6"x7/8"x1/8"

6"x7/8"x1/8"

2"x7/8"x1/8"

Dia: 1.25", Height: 0.125"

Dia: 0.25", Height: 3"

3"x1/2"x1/16"

3"x1/2"x1/16"

5.2

4.7

5.2

11.4

11.4

3.4

2.2

2.2

2.4

3.6

3.6

CS02

CS10

CS33

SA03

S 04A

CODE MATERIALS SELECTION

AISI 1018 Carbon Steel

ASTM A105 Carbon Steel

ASTM A106 Grade B Carbon Steel

AISI 316 Stainless Steel

AISI 316L Stainless Steel

For other materials option consult KS

CODE STAMP

0

S

No stamp

Serial number stamp

0

1

2

CODE INSULATOR

No insulator

Standard nylon insulator

Teflon insulator

Ordering procedure of corrosion coupon

Ordering procedure of corrosion coupon holder

KS200 12.00

KS200

KS201

KS202

KS203

KS204

205KS

3" or 6" strip or scale coupon

Adjustable disc coupon

Fixed disc coupon

Multiple disc coupon

Ladder strip coupon

Rod coupon

CODE COUPON TYPECOUPON TYPE

LENGTH

Lenght in inch, see previous calculation method

Example: KS200-12.00 Strip coupon holder with length of 12" complete with mounting kit

Corrosion coupon holder comes completewith:

Mounting kit for strip/scale coupon(part no: 6002MK-500316)Mounting kit for disc coupon(part no: 16224C)Insulator for disc coupon(part no: 16223C)

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KOROSI SPECINDO 1-5

KS-CTG-MKT-03 REV.5

CORROSION RATE CALCULATIONS:

Weight Loss Coupons

To calculate average corrosion rate as uniform rate of thickness loss per unit time mils per year (mpy), use the

following equations :

CR = W x 365 x 1.000

ATD x (2,54)3

= 22274 x WATD

ATDCR =

W x 365 x 1000=

365 x 103 W

ATD

The above equations is used for calculation of corrosion rate in mpy (mils per year) when the area of

the coupon is in inches and the time of exposure is in days. For other units of measure example in

millimeter per year (mmpy), use the following equation:

is Average Corrosion Rate, mils per year (mpy)

is the weight loss due to corrosion and is determined by subtracting the weight after

cleaning from the initial weigh, grams (g)

is the surface area of the coupon that is exposed to the corroding process,

square inches (in )

is the period in days between installation and removal of the coupon, days (d)

is the density of the coupon or coupon alloy from the table in the next page (g/cm )

2

3

''CR''

''W''

''A''

''T''

''D''

Where :

is Average Corrosion Rate, mils per year (mmpy)

is the weight loss due to corrosion and is determined by subtracting the weight after

cleaning from the initial weigh, grams (g)

is the surface area of the coupon that is exposed to the corroding process,

square millimeter (mm )

is the period in days between installation and removal of the coupon, days (d)

is the density of the coupon or coupon alloy from the chart next page (g/cm )

2

3

''CR''

''W''

''A''

''T''

''D''

Where :

To calculate of the maximum Pitting Rate (PR), use the following equation

PR (mmpy) =Depth of pit (mm) x 365

Exposure time (Days)

EXAMPLE

A mild steel coupon weighing 10.9265 grams and having an exposed area of 2.96 square inches was

installed in a process on August 27 and on November 13 , After 78 days in the process, it was

removed, cleaned and weight found to be 10.5560 grams. From the chart on the next page the

density was found to be 7.86 g/cm . The corrosion rate calculation for this period is:

th th

3

= CR (mpy)2.227 x 10 x (10.9262 - 10.5560)

4

2.96 x 78 x 7.86

KOROSI SPECINDO1-6

KS-CTG-MKT-03 REV.5

MATERIAL Part NumberDENSITY(gr/cm3) MATERIAL Part Number

DENSITY(gr/cm3)

MATERIAL Part NumberDENSITY(gr/cm3) MATERIAL Part Number

DENSITY(gr/cm3)

MATERIAL Part NumberDENSITY(gr/cm3)MATERIAL Part Number

DENSITY(gr/cm3)

MATERIAL OPTION FOR CORROSION COUPONS

AL 1100

AL 2024

Copper

CDA 443 Admiralty Brass

5 Phos. Admiralty

642 AI Bronze

687 rass

u-Ni (90/10)

70 3

CDA 44

CDA

CDA AI B

C

Cu-Ni ( / 0)

AlSI 1010

AISI 1018

20

22

A 106 Gr B

A 105

A 350 LF2

API 5 L Gr B

Cast Iron, Gray

AISI 10

AISI 10

CS01

CS02

CS03

CS36

CS33

CS10

CS05

CS18

I001

7.86

7.86

7.86

7.86

7.85

8.00

8.00

7.78

7.19

C002

B001

B002

3

4

CN 4

CN 2

B00

B00

0

0

8.91

8.52

8.52

7.69

8.33

8.94

8.94

Nickel 200

Monel 400

Monel K-500

Inconel 600

Inconel 800

Inconel 825

SA13

SA23

SA36

SA16

SA37

SA38

Carpenter 20-Cb3

Lead

Zinc

SA12

L001

Z001

8.08

11.34

7.13

8.89

8.84

8.47

8.51

7.94

8.14

AL 04

AL 05

2.71

2.77

304 SS

304 L SS

316 SS

316 L SS

Duplex 2205 (UNS S31803)

Nitronic 60

SA01

SA02

SA03

SA04

SA05

SA15

7.94

7.94

7.85

7.98

7.80

7.62

ALUMINUM ALLOYS

COPPER ALLOYS & BRASS

CARBON & ALLOYS STEEL OTHERS

NICKEL ALLOYS

STAINLESS STEELS

Other material options, see guide to material codes onAppendix or consult Marketing KS.

KOROSI SPECINDO 1-7

KS-CTG-MKT-03 REV.5

TWO INCH SYSTEM ELECTRICAL RESISTANCE (ER)PROBE AND DUAL ER/TEMPERATURE PROBE

SECTION 2

TWO INCH SYSTEM ELECTRICALRESISTANCE (ER) PROBE AND DUAL

ER/TEMPERATURE PROBE

Electrical Resistance (ER) probe is analogues to corrosion coupon that thesecorrosion monitoring methods require sacrificial elements to be corroded prior todetermination of corrosion rate. However, unlike the corrosion coupon which must beretrieved periodically, the ER probe needs no retrieval through out the life time of theelement. Using a Data Collection Instrument (DCI), which will be presented inSection 4, electrical resistance of the element with fixed length and cross-sectionalarea is monitored at specific time. Since the electrical resistance of a material is

explained by the following equation, , where , and are resistivity, length

and cross-sectional area of the material, respectively, the change in instantaneouscross-sectional area of the element is easily obtained. Metal loss during exposureperiod can then be calculated from reduction of the cross-sectional area and, hence,the corrosion rate can be derived from graph of the metal loss and exposure period.Furthermore, the corrosion rate commonly represents the result of general corrosionsince the ER probe is generally not sensitive enough to detect localized increase ofthe electrical resistance due to pitting corrosion.

It is obvious that the ER probe is not suitable for application in a medium which isconductive and susceptible to scale formation. Therefore, the application of the ERprobe is limited to a low conductive medium or intermittent conductive medium and,notably, the usage of the ER probe is preferably accompanied with the usage of othercorrosion monitoring method.

Temperature is one of important processing parameters. As the resistivity of amaterial depends on temperature, its variation thence contributes to alteration ofelectrical resistance reading of the ER probe. However, the effect of temperature onthe resistivity of the probe’s element can be compensated by having a referenceelement of identical material to the probe’s element protected from corrosion. Thechange of the of the probe’s element due to corrosion then canbe calculated from the ratio of the probe’s element resistance and the referenceelement resistance.

Moreover, temperature also strongly influence corrosion process, hence, it is oftenadvantageous to have temperature data available along with corrosion data. Inaddition to the ER probe, KOROSI SPECINDO therefore also offers dualER/temperature probe for simultaneous measurements of corrosion rate andtemperature. The temperature measurement is based on Resistance TemperatureDetector (RTD) which working principle is briefly mentioned above.

R= .l/A� � l A

cross-sectional area


KOROSI SPECINDO 2-1

KS-CTG-MKT-03 REV.5

KOROSI SPECINDO manufactures various types of ER probe based on shape ofthe sacrificial element, i.e, tubular, wire/tube loop and flush, designed for differentpurposes and wide range operating conditions. Installation of the two inch system ERprobe is done in combination with the KS6000-two inch access fittings. Material

design of the ER probe follows , and the standard

materials of the probe body are mild steel or AISI 316 stainless steel. The sacrificialelement of designated material is connected to the ER probe body by sealant. Epoxy,glass and weld sealants are commonly used for exposure to various temperatures,pressures and chemicals. As protective measure in case that the sealant fails, fillermade of alumina is employed.

The present schematic drawing shows several installation configurations of ERprobe, viz., flush/top, middle and bottom, with non-flange and flange access fittings.

NACE MR0175/ISO15156

The remaining of this section will explain the various types of ER probe in moredetail along with length calculation and ordering procedures. Furthermore, existenceof sand causes erosion problem. Similar to corrosion rate, erosion rate can bemonitored using the electrical resistance method. Sand-erosion probe is purposelydeveloped for monitoring erosion rate, and it will also be explained later in thissection.


(ANSI B31.1 2010)PW : pipe wall thicknessFG : flange face-to-face gapMF : mating flange heightPOD : pipe outer diameterLE : height of sacrificial element

(LE=2" for short tubularelement, LE=4" for long tubularelement, LE=1.5 for wire/tubeloop element, LE=0.95" for strip-band element)

KS-CTG-MKT-03 REV.5

KOROSI SPECINDO

Sens i t i v i ty and l i fe t ime aredetermining factors for selection of ERprobe. Sensitivity is a measure of theprobe readiness to detect corrosion.Sensitivity increases with decrease of theprobe’s element thickness. In contrary, theprobe’s life time is shortened with thedecrease of the probe’s element thickness.Table 2-1 on the next page providesinformation on sensitivity and life time forseveral ER probes.

2-2

2. Probe Type, Length Calculation and Ordering Procedure

TA

BLE

2-1

. E

LE

CT

RIC

AL R

ES

IS

TA

NC

E P

RO

BE

SE

LE

CT

IO

N G

UID

ELIN

E

WT4 T

UBE L

OO

P

Fl1

0 F

LU

SH

Tw

10 T

UBU

LAR

FL20 F

LU

SH

Tw

20 T

UBU

LAR

Wl4

0 W

IRE L

OO

P

Wl8

0 W

IRE L

OO

P

W8 T

UBE L

OO

PT

24

12

63

24

12

63

24

12

63

24

63

24

12

6

12

624

24

12

6

24

12

63

12

(0.1

00)

0.0

04

0.0

02

(0.0

50)

0.0

04

(0.1

00)

0.0

08

(0.2

00)

0.0

05

(0.1

25)

0.0

10

(0.2

50)

0.0

10

(0.2

50)

0.0

05

(0125)

0.0

10

(0.2

50)

0.0

20

(0.5

00)

0.0

20

(0.5

00)

0.0

10

(0.2

50)

0.0

40

(1.0

0)

0.0

10

(0.2

50)

0.0

80

(2.0

0)

0.0

20

(0.5

00)

RESPO

ND

SPEED

IN H

OU

RS T

O 1

%

OF L

IFE A

T

100 M

PY R

ATE

HIG

HLO

WPRO

BE E

LEM

EN

T

CO

DE/D

ESCRIP

TIO

NM

ED

IUM

No

te:

24

= 2

ye

ar

; 1

2 =

1 y

ea

r ;

6 =

6 m

on

th ;

3 =

3 m

on

th l

ife

tim

e a

t sta

ted

co

rro

sio

n r

ate

US

EFU

L

LI

FE

IN

CH

(M

M)

TH

IC

K

NE

SS

IN

CH

(M

M)

CO

RR

OSIO

NR

ATE

INM

ILPER

YEAR

(MPY)

5 10542

10 10

20

KOROSI SPECINDO 2-3

KS-CTG-MKT-03 REV.5

MODEL T6200 AND T6200T

TUBULAR ER PROBE AND TUBULAR DUALER/TEMPERATURE PROBE

Model T6200-ER probe and T6200T-dual ER/temperature probe are manufacturedfor strength and reliability in extreme operating conditions. All probe body is machinedfrom a single piece of mild steel or AISI 316 SS. The sacrificial element of either differentor similar material is joined to the probe body by glass sealant or weld, respectively.Alternative probe body and sacrificial element materials are available for ordering. Thesacrificial element is offered in two lengths, short and long. The long tubular element isused when more sensitivity to corrosion is needed. Velocity shield is equipped to provideprotection on the element against collision damage. All probe is factory tested forcompatibility with wide range of instrumentation. Probe extension adapter is requiredto make cable connection to the probe, and it is ordered additionally.

�

�

�

�

Mounting : Model KS6000- Two Inch Access Fittings

Pressure Rating : 3600 psi

Element’s Sealant : Glass

Weld

Probe Body Material : Mild steel, AISI 316 SS

Temperature Reading : -40 C to

�

�

Temperature Rating : 260 C (standard, glass or weld sealant)

52

Filler Material : Alumina

260 C (1 C reading step)

0

0 0 0

0 C (high temperature, weld sealant)0

�

Specifications

3.62

1.18

0.94

KS-CTG-MKT-03 REV.5

KOROSI SPECINDO

Fig. 2-1. Model T6200/T6200T probe and velocity shield.

2-4

Tubular ER probe

MODEL

T6200

ELEMENT CONFIGURATION CODE

TW

TV

Long tubular element with wleld seal

Short tubular element with weld seal

CONNECTOR TYPE

10

20

Small Connector

Standard Connector

CODE

LENGTH ELEMENT

Insert 3 digit length in inch

CODE

XXX

ELEMENT DIMENSIONS CODE

10

20

40

80

0.010'' element thickness




ELEMENT MATERIAL CODE

C 01S

For Other Materials Consult Material Code Data Sheet in The Appendix

Carbon steel 1010

VS

OO

Velocity shield option

No device fitted

ACCESSORY

T6200 5.75 TV 20 C 01S 20 VS

EXAMPLE OF CLIENT ORDERING PROCEDURE

ORDERING PROCEDURE

High temperature tubular ER probeT6200HT

KOROSI SPECINDO 2-5

LENGTH CALCULATION PROCEDURE




WG+PW+LE+1.25"

WG+PW+0.5PID+1.25"

WG+PW+(PID-0.5")+1.25"




(LA+FG+MF+WG+PW+LE)-4.1"

(LA+FG+MF+WG+PW+0.5PID)-4.1"

(LA+FG+MF+WG+PW+(PID-0.5"))-4.1"

DESCRIPTION

Note: Two inch system ER probe requires probe extension adapter to connect toinstruments. See Section 4 for ordering procedure of the extension adapter.

Note: 1. Refer to the schematic drawing on page 2-2 for explanation of abbreviations used inlength calculation.

2. For non-flange access fittings over 5.25", add the height increment to the lengthcalculation.

Short tubular element with glass sealTL

TS Short tubular element with glass seal

KS-CTG-MKT-03 REV.5

Tubular dual ER/temperature probeT6200T

KS-CTG-MKT-03 REV.5

KOROSI SPECINDO

Model W6211 and W6211T probes are reliable to give accurate result. These probesare available with either wire loop or tube loop element. Tube loop element isexceptionally responsive to detect corrosion rate. Standard sealant is glass for isolationto prevent premature failure due to galvanic corrosion. All probe body is machined froma single piece of AISI 316 SS. Alternative probe body and sacrificial element materials areavailable for ordering. Velocity shield is equipped to provide protection on the elementagainst collision damage. All probes are factory tested for compatibility with wide rangeof instrumentation. Probe extension adapter is required to make cable connection to theprobe, and it is ordered additionally.

3.62

1.18

0.94

Fig. 2-2. Model W6211/W6211T probe and velocity shield.

MODEL W6211 AND W6211T

LOOP ER PROBE AND LOOP DUALER/TEMPERATURE PROBE

Specifications

�

�

�

�




Probe Body Material : AISI 316 SS


�

�

Temperature Rating : 260 C



0

0 0 0�

2-6

KOROSI SPECINDO 2-7

KS-CTG-MKT-03 REV.5

Loop ER probe

MODEL

W6211


WL

WT

Wire loop

Tube loop

CONNECTOR TYPE

10

20

Small Connector

Standard Connector

CODE

LENGTH ELEMENT


CODE

XXX


04

08

40

80






C 01S


Carbon steel 1010

VS

OO

Velocity shield option

No device fitted

ACCESSORY

W6211 5.75 WL 40 C 01S 20 VS


ORDERING PROCEDURE

Loop dual ER/temperature probeW6211T





WG+PW+LE+1.25"

WG+PW+0.5PID+1.25"

WG+PW+(PID-0.5")+1.25"







DESCRIPTION




KS-CTG-MKT-03 REV.5

KOROSI SPECINDO

3.62

1.18

1.25

3.62

1.18

1.25

MODEL F6212 AND F6212T

FLUSH ER PROBE AND FLUSH DUALER/TEMPERATURE PROBE

Fig. 2-3. Model F6211/F6211T probe.

Specifications

�

�

�

�



Element’s Sealant : Epoxy (


Thermocouple Reading : -40 C to

�

�

Temperature Rating : 150 C (FL & AF Element Configuration Code)

260 C (FG & AG Element Configuration Code)

FL & AF Element Configuration Code)

Glass (FG & AG Element Configuration Code)



0

0

0 0 0�

Model F6212 and F6212T probes enable corrosion monitoring close to actual thesurface of pipeline/vessel conditions and do not interrupt pigging operation. Theseprobes are available in two options, adjustable and fixed configurations. The probe withadjustable configuration has two standard probe’s lengths, 1.25" and 2.00", for usage inconjunction with 5.25" height access fittings and to cover all possible pipe sizes andschedules. While the probe with fixed configuration is intended for longer probe’s lengthrequirement than that with adjustable configuration. Alternative probe body andsacrificial element materials are available for ordering. All probes are factory tested forcompatibility with wide range of instrumentation. Probe extension adapter is required tomake cable connection to the probe, and it is ordered additionally.

2-8

KOROSI SPECINDO 2-9

N/A

Schedule XXS

Schedule 140 up

Schedule 120 up

Schedule 100 up

Schedule 100 up

Schedule 80 up

Schedule 80 up

Schedule 60 & 80 up

Nominal Pipe Size 1.25 (Short) AF” 2 (Long) AF”

3'' & 4''

6''

8''

10''

12''

14''

16''

18''

20''

All Schedules

Schedule 5s to 160

Schedule 5s to 120

Schedule 5s to 100

Schedule 5s to 80

Schedule 5s to 80

Schedule 5s to XS

Schedule 5s to XS

Schedule 5s to 40 + Sched. XS

� Adjustable Flush Probe (Note: to be used with 5.25" height access fittings)


Order Length

Flush ER probe

MODEL

F6212


FL

FG

AF

AG

Flush element with epoxy sealant and fixed configuration

Flush element with glass sealant and fixed configuration

Flush element with epoxy sealant and adjustable configuration

Flush element with glass sealant and adjustable configuration

LENGTH ELEMENT


CODE

XXX


10

20



ORDERING PROCEDURE

Flush dual ER/thermocouple probeF6212T

DESCRIPTION

� Fixed Flush Probe (Note: to be used with access fittings with height above 5.25")

NON-FLANGE ACCESS FITTINGWG+PW+1.25"

FLANGE ACCESS FITTING(LA+FG+MF+WG+PW)-4.1"

CONNECTOR TYPE

10

20

Small Connector

Standard Connector

CODE

40 0.040'' element thickness


C 01S


Carbon steel 1010

F6212 3.00 10 20FL C 01S


KS-CTG-MKT-03 REV.5



KS-CTG-MKT-03 REV.5

KOROSI SPECINDO

Model B6215 and B6215T probes are suitable for corrosion monitoring in severeenvironments where pitting corrosion and scaling are expected. The probe has a narrowstrip sacrificial element forming a circumferential band on a short cylindrical epoxy body.Alternative probe body and sacrificial element materials are available for ordering. Allprobes are factory tested for compatibility with wide range of instrumentation. Probeextension adapter is required to make cable connection to the probe, and it is orderedadditionally.

3.62

1.18

1.25

MODEL B6215 AND B6215T

STRIP-BAND ER PROBE AND STRIP-BAND DUALER/TEMPERATURE PROBE

Fig. 2-4. Model B6215/B6215T probe.

Specifications

�

�

�

�



Element’s Sealant : Epoxy



�

�




0

0 0 0�

2-10

KOROSI SPECINDO 2-11

KS-CTG-MKT-03 REV.5

Strip-band ER probe

MODEL

B6215


BE Circumferential strip-band element on cylindrical epoxy body

CONNECTOR TYPE

10

20

Small Connector

Standard Connector

CODE

LENGTH ELEMENT


CODE

XXX


04

06

10

20






C 01S


Carbon steel 1010

B6215 3.95 BE 40 C 01S 20


ORDERING PROCEDURE

Strip-band dual ER/temperature probeB6215T





WG+PW+LE+1.25"

WG+PW+0.5PID+1.25"

WG+PW+(PID-0.5")+1.25"







DESCRIPTION


40 0.040'' element thickness



KS-CTG-MKT-03 REV.5

KOROSI SPECINDO

3.62

1.18

1.25

MODEL S6400 AND S6400T

SAND-EROSION PROBE AND DUAL SAND-EROSION/TEMPERATURE PROBE

Specifications

�

�

�

�



Element’s Sealant : Epoxy



�

�




0

0 0 0�

Model S6400 and S6400T probes monitor erosion rate due to sand existence in fluidflow. Erosion problem in oil and gas transmission usually occurs at locations wherepipeline changes in direction and size. The sacrificial element of sand erosion probe ishence oriented to make some angle against the flow direction in order to simulate suchpipeline locations. Corrosion resistant alloy is used as the sacrificial element, i.e,stainless steel, in order to ensure effect of erosion is distinguishable from effect ofcorrosion. Alternative probe body and sacrificial element materials are available forordering. All probes are factory tested for compatibility with wide range ofinstrumentation. Probe extension adapter is required to make cable connection to theprobe, and it is ordered additionally.

Fig. 2-5. Model S6200/S6200T probe.

2-12


KS-CTG-MKT-03 REV.5

Sand Erosion Probe

Dual sand erosion/temperature probe

MODEL

S6400

S6400T

LENGTH ELEMENT


CODE

XXX

S6400 XXX DG S 03A 20

AISI 316 SS

ELEMENT DIMENSION CODE

SA03

10

20

Small Connector

Standard Connector

CONNECTOR TYPECODE


DG Gold thin film for sand erosion detection

EXAMPLE : CLIENT ORDERING PROCEDURE

ORDERING PROCEDURE


NON-FLANGE ACCESS FITTINGMiddle of line monitoringWG+PW+0.5PID+1.25"

FLANGE ACCESS FITTINGMiddle of line monitoring(LA+FG+MF+WG+PW+0.5PID)-4.1"



3. Sand erosion probe is proven effective to provide practical erosion monitoring atmiddle of line monitoring.

Note: Two inch system sand-erosion probe requires probe extension adapter to connect toinstruments. See Section 4 for ordering procedure of the extension adapter.

DESCRIPTION

TWO INCH SYSTEM LINEAR POLARIZATIONRESISTANCE (LPR) PROBE AND DUAL

LPR/TEMPERATURE PROBE

SECTION 3

TWO INCH SYSTEM LINEARPOLARIZATION RESISTANCE (LPR)

PROBE AND DUAL LPR/TEMPERATUREPROBE

Linear Polarization Resistance (LPR) probe measures corrosion rate in a differentway from corrosion coupon and ER probe. Corrosion coupon and ER probe concernon change in physical property of the sacrificial element during corrosion process,namely, mass-loss and electrical resistance, respectively. Meanwhile, LPR probefocuses on change in electrochemical property of a material, particularly, corrosioncurrent. It is a result of electron transfer from anodic half-cell to cathodic half-celland directly proportional to corrosion rate. However, a satisfactory method tomeasure the corrosion current is still not available since locations of anodic andcathodic half-cells constantly change. One method to obtain an approximate value ofcorrosion current is by applying small potential difference on a material undergoingcorrosion process and monitoring the resulting current. The material under suchcondition is termed in polarized state and, subsequently, the resistance calculatedfrom the applied potential and measured current is named polarization resistance.The polarization resistance is inversely proportional to the corrosion current and,importantly, corrosion rate.

LPR probe was developed for practical measurement of approximate polarizationresistant, corrosion current and corrosion rate, successively. LPR probe employs twoor three electrodes immersed in the solution of interest to convey currentelectrochemically through the solution from one electrode to another when smallpotential difference, 10-30 mV, is applied between the electrodes. The potentialdifference must overcome the polarization resistance of the first electrode, electricalresistance of the solution and the polarization resistance of the second electrode. Inthe case of LPR probe with two electrodes, electrical resistance of the solution is amajor concern. When the solution resistance is low, the calculated resistance(applied potential difference/measured current) is comparable to the polarizationresistance. In contrary, when the solution resistance is high, the calculated resistanceis substantially larger than the polarization resistance and, consequently, thecorrosion current and corrosion rate are underestimated. Hence, the two-electrodeLPR probe is limited for usage in the solutions with high conductivity. In the case ofLPR probe with three electrodes, the solution resistance is rendered less-influentialdue to the addition of the third electrode. When the potential difference is applied onthe three-electrode LPR probe, a pair of electrode is used for measurement ofvoltage necessary for transmitting current through the solution, then, the requiredvoltage is applied between the other pair of electrode for current measurement.Nevertheless, the three-electrode LPR probe is recommended for application in highconductive and continuous-flow solution for accurate determination of corrosion rate.


KOROSI SPECINDO 3-1

KS-CTG-MKT-03 REV.5

2. Probe Type, Length Calculation and Ordering Procedure

It is also to be noted that like ER probe, LPR probe does not perform well in asolution where scaling occurs and it gives only a uniform corrosion rate. But unlikeER probe, LPR probe responses rapidly to provide corrosion rate directly so thatcorrelation to changes in the process can be made and, hence, it can point outwhen and why corrosion takes place. In addition to LPR probe, KOROSI SPECINDOalso supplies dual LPR/temperature probe for comparison of corrosion rate andtemperature.

KOROSI SPECINDO offers two types of LPR probe, i.e, projecting and flush. Thetwo inch system LPR probe is for usage in combination with the KS6000-two inch

access fittings. Material design of the LPR probe complies to

, and the standard materials of the probe body is AISI 316

stainless steel. The electrodes of selected material are connected to the LPR probebody by glass, PEEK or epoxy sealant. Filler made of alumina is also employed toprovide additional protection.

The present schematic drawing shows several installation configurations of LPRprobe, viz., flush/top, middle and bottom, along with non-flange and flange accessfittings.

NACEMR0175/ISO15156


(ANSI B31.1 2010)PW : pipe wall thicknessFG : flange face-to-face gapMF : mating flange heightPOD : pipe outer diameterLE : height of electrode

(LE=1.6" for projectingelectrode)

The remaining of this section willexplain the two types of LPR probe inmore detail along with length calculationand ordering procedures.

KS-CTG-MKT-03 REV.5

KOROSI SPECINDO3-2

KOROSI SPECINDO 3-3

KS-CTG-MKT-03 REV.5

3.62

1.18

1.25

MODEL P6100 AND P6100T

PROJECTING LPR PROBE AND PROJECTINGDUAL LPR/TEMPERATURE PROBE

Model P6100 and P6100T are designed to give fast and accurate result in conductivemedium. Option of two-electrode or three-electrode LPR probe is available. All probebody is machined from a single piece of mild steel or AISI 316 SS. The electrodes made ofmaterial of interest is joined to the probe body by threading connection with glass orPEEK sealant. Alternative probe body and electrode materials are available for ordering.All probe is factory tested for compatibility with wide range of instrumentation. Probeextension adapter is required to make cable connection to the probe, and it is orderedadditionally.

�

�

�

�




PEEK



�

�




0

0 0 0�

Specifications

KOROSI SPECINDO





WG+PW+LE+1.25"

WG+PW+0.5PID+1.25"

WG+PW+(PID-0.5")+1.25"









ORDERING PROCEDURE OF LPR PROBE


P6100 7.00 PF S3 C 02S 20

DESCRIPTION

Projecting electrodes

Projecting electrodes with temperature detector

MODEL

P6100

P6100T

ORDER LENGTH


CODE

XXX

ELECTRODE DIMENSIONS CODE

S2

S3

2 Standard electrodes (M3 thread)

3 Standard electrodes (M3 thread)

ELECTRODE CONFIGURATION CODE

PF

PK

Projecting Glass sealed stud

Projecting PEEK sealed stud

ELECTRODE MATERIAL CODE

C 02S

B001

Carbon steel 1018

Admiralty brass

CONNECTOR TYPE

10

20

Small connector

Standard connector

CODE

R2

R3

2 Reduced area electrodes (40UNC thread)



KS-CTG-MKT-03 REV.5

Note: Two inch system LPR probe requires probe extension adapter to connect toinstruments. See Section 4 for ordering procedure of the extension adapter.

3-4

KOROSI SPECINDO 3-5

KS-CTG-MKT-03 REV.5

ORDERING PROCEDURE OF SPARE ELECTRODES

GMA L S3 C 02S

DESCRIPTION

General Mechanical Accessory

MODEL

GMA

ELECTRODE

Electrode set for LPR probe

CODE

L


S2 2 Standard Electrodes (M3 thread)

S3 3 Standard Electrodes (M3 thread))

ELECTRODE MATERIAL CODEC 02S Carbon steel 1018B001 Admiralty brass


R2

R3




KOROSI SPECINDO

KS-CTG-MKT-03 REV.5

3.62

1.18

Ø1.25"

MODEL F6112 AND F6112T

FLUSH LPR PROBE AND FLUSH DUALLPR/TEMPERATURE PROBE

Specifications

�

�

�

�



Element’s Sealant : Epoxy (



�

�

Temperature Rating : 150 C (FL & AF Element Configuration Code)

260 C (FG & AG Element Configuration Code)

FL & AF Element Configuration Code)

Glass (FG & AG Element Configuration Code)



0

0

0 0 0�

Model F6112 and F6112T probes enable corrosion monitoring close to the actualsurface of pipeline/vessel conditions and do not interrupt pigging operation. Theseprobes are available in two options, adjustable and fixed configurations. The probe withadjustable configuration has two standard probe’s lengths, 1.25" and 2.00", for usage inconjunction with 5.25" height access fittings and to cover all possible pipe sizes andschedules. While the probe with fixed configuration is intended for longer probe’s lengthrequirement than that with adjustable configuration. Alternative probe body andsacrificial element materials are available for ordering. All probes are factory tested forcompatibility with wide range of instrumentation. Probe extension adapter is required tomake cable connection to the probe, and it is ordered additionally.

3-6

N/A

Schedule XXS

Schedule 140 up

Schedule 120 up

Schedule 100 up

Schedule 100 up

Schedule 80 up

Schedule 80 up

Schedule 60 & 80 up

Nominal Pipe Size 1.25 (Short) AF” 2 (Long) AF”

3'' & 4''

6''

8''

10''

12''

14''

16''

18''

20''

All Schedules

Schedule 5s to 160

Schedule 5s to 120

Schedule 5s to 100

Schedule 5s to 80

Schedule 5s to 80

Schedule 5s to XS

Schedule 5s to XS

Schedule 5s to 40 + Sched. XS

� Adjustable Flush Probe (Note: to be used with 5.25" height access fittings)


Order Length

Flush electrodes

MODEL

F6112


FL

FG

AF

AG

Flush electrodes with epoxy sealant and fixed configuration

Flush electrodes with glass sealant and fixed configuration

Flush electrodes with epoxy sealant and adjustable configuration

Flush electrodes with glass sealant and adjustable configuration

ORDER LENGTH


CODE

XXX


S2

S3

2 standard electrodes

3 standard electrodes

ORDERING PROCEDURE

Flush electrodes with temperature detectorF6112T

DESCRIPTION

� Fixed Flush Probe (Note: to be used with access fittings with height above 5.25")

NON-FLANGE ACCESS FITTINGWG+PW+1.25"

FLANGE ACCESS FITTING(LA+FG+MF+WG+PW)-4.1"

CONNECTOR TYPE

10

20

Small Connector

Standard Connector

CODE


C 02S Carbon steel 1018

F6112 3.00 S2 20FL C 02S



KOROSI SPECINDO 3-7

KS-CTG-MKT-03 REV.5



DATA COLLECTION INSTRUMENT (DCI) FOR ERAND LPR MEASUREMENTS

SECTION 4

MODEL KSHHU-HANDHELD DATALOGGER AND UP/DOWN-LOADER

KOROSI SPECINDO 4-1

KS-CTG-MKT-03 REV.5

Fig. 4-1. Handheld data logger and up/down-loader.

Featuring enhanced portable digital corrosion data collection instrument,lightweight, easy handling, rugged construction, intrinsically safe and high resolution,the KSHHU is a microprocessor based instrument which measures the signal ofpassive corrosion sensor input using embedded signal conditioning, then, amplifiesand converts it into 16 bits analogue digital converter.

�

�

�

�

Type of Measurement : ER, LPR and temperature

Resolution : 16 bits

Accuracy : 0.1%

Power Supply : Battery pack with charger

Weight / Dimension : 0.75 Kg / 106x187x50 mm

Environment Safe : IP65

Intrinsic Safe : EX ia IIC T4

Data Communication : RS-232 serial ASCII Bus

Memory : 5400 data readings

�

�

Temperature Reading : -40 to 260 C

Operating Temp. :

0

�

�

�

�

�

0

0 0

C

-20 C to 60 C

Specifications

KS-CTG-MKT-03 REV.5

KOROSI SPECINDO

The KSHHU collects measurements up to 4000 data readings directly from ER/LPRprobe for uploading to PC and viewing with Korosi Specindo Corrosion MonitoringSoftware (KS-CMS), which will be furnished along with the KSHHU. It can also beused to program a field mounted data logger with many parameters and to downloadcorrosion data from the field mounted data logger.

The corrosion data collection, calculation and temperature correction are storedinto an internal non-volatile memory, backed-up by lithium battery. Temperature datacan also be obtained when using dual ER/temperature and LPR/temperature probes.It is to be noted that the battery is rechargeable, but not directly in the device.

Applications

4-2

KSHHU

Direct Measurement

Downloading data andsetting parameter into DCI Uploading Data

Hazard Area Non-Hazard Area

PC

Probe

HHU to PC

(RS-232)

Download Data

Probe

DCI

KOROSI SPECINDOCorrosion Monitoring Equipment, Chemical Injection and Sampling Systemwww.korosospecindo.com

DCIDATA COLLECTIONINSTRUMENT

Pipe

Pipe

GHI

CLEAR

PQRS

DEF

MNO

1

JKL

ABC

2 3

4 65

WXYZTUV

ENTER

7 8 9

0

PORTABLE LOGGER

HANDHELD UPLOADER

CHARGER + COM PROBE

GHI

CLEAR

PQRS

DEF

MNO

1

JKL

ABC

2 3

4 65

WXYZTUV

ENTER

7 8 9

0

PORTABLE LOGGER

HANDHELD UPLOADER

CHARGER + COM PROBE

GHI

CLEAR

PQRS

DEF

MNO

1

JKL

ABC

2 3

4 65

WXYZTUV

ENTER

7 8 9

0

PORTABLE LOGGER

HANDHELD UPLOADER

CHARGER + COM PROBE

HHU to DCI

KOROSI SPECINDO 4-3

KS-CTG-MKT-03 REV.5

KSHHU Handheld Corrosion Data Logger and Up/Downloader

MODEL

KSHHU

ER

LPR

Electrical Resistance

Linear Polarization Resistance

KSHHU ORDERING PROCEDURE

CODE INSTRUMENTMEASUREMENT

ER (Complete Set Accessories of )KSHHU Example Client Order

KSHHUA Handheld Corrosion Logger / Up-Downloader Accessories

MODEL

KSHHUA

01

02

03

Communication Cable and Connector

KS-Corrosion Monitoring Software (KS-CMS)

Spare battery

Battery Charger

Dummy Test Probe

KSHHU ACCESSORIES ORDERING PROCEDURE

CODE ACCESSORIES

01 Example Client Order

04

05

Note:Complete set accessories of KSHHU includes:

1. Communication cable and connector 5. Carrying case2. Test probe 6. Battery charger3. KS-CMS 7. Operating manual4. Extension adapter 8. USB to serial adapter

�

KOROSI SPECINDO

KS-CTG-MKT-03 REV.5

MODEL DCI-FIELD MOUNTED DATALOGGER AND TRANSMITTER

Fig. 4-2. Field mounted data logger/transmitter with either weather proof(a) or explosive proof (b) enclosure.

Specifications


KOROSI SPECINDOCorrosion Monitoring Equipment,Chemical Injection & Sampling System

www.korosispecindo.com

(a) (b)

4-4

�

�

�

�

Type of Measurement : ER, LPR and temperature

Resolution : 16 bits

Accuracy : 0.1%

Power Supply : Battery pack (model DCI-Dx/Dx-d)

External power (model DCI-Tx/Tx-d)

Weight / Dimension : 2.3 Kg / 152x152x102 mm (1 ch., model DCI-Dx/Tx)

3.2 Kg / 203x152x102 mm (4 ch., model DCI-Dx)

3.1 Kg / 110x110x188 mm (1 ch., model DCI-Dx/Tx-d)

Environment Safe : IP66 (model DCI-Dx/Tx)

IP68 (model DCI-Dx/Tx-d)

Intrinsic Safe : EX ia IIC T4 (model DCI-Dx/Tx)

EX d ia IIC T4 (model DCI-Dx/Tx-d)

Data Communication : RS-232 serial ASCII Bus (model DCI-Dx/Dx-d)

RS-485 serial ASCII Bus (model DCI-Tx/Tx-d)

4-20 mA current loop (model DCI-Tx/Tx-d)

HART protocol (model DCI-Tx/Tx-d)

�

�

Temperature Reading : -40 to 260 C

Operating Temp. :

0

�

�

�

�

0

0 0

0 0

C

-20 C to 60 C (model DCI-Dx/Tx)

-40 C to 85 C (model DCI-Dx/Tx-d)

KOROSI SPECINDO 4-5

KS-CTG-MKT-03 REV.5

Model DCI – Dx – XX – 01 Data Logger

Model DCI – Tx – XX – A Transmitter (4-20 mA)

Probe

Intisically Safe

Isolator

4-20mA


DCI

Control Room

(PC)

External

Power

ApplicationsHazard Area



Pipe

Download Data

Probe

DCI



Pipe

GHI

CLEAR

PQRS

DEF

MNO

1

JKL

ABC

2 3

4 65

WXYZTUV

ENTER

7 8 9

0

PORTABLE LOGGER

HANDHELD UPLOADER

CHARGER + COM PROBE

RS-232

Featuring enhanced resolution, intrinsically safe and the ability to obtain metal loss/corrosion ratereading on a conventional ER/LPR probe, the DCI data logger, ,(with a weather-proofenclosure) or (with an explosive-proof enclosure) is a fixed instrument for fieldmounting to record corrosion activity detected by passive measuring probes with output of electricalresistance or linear polarization resistance. The DCI data logger is available with two options, singlechannel or four channels. Collected data is stored on board backed up by lithium battery for laterretrieval by the handheld uploader, .

model DCI-Dxmodel DCI-Dx-d

model KSHHU

Meanwhile, the DCI transmitter is a field mounted instrument capable of transmitting data tocontrol room via options of serial protocol RS-488, analog 4-20 mA current loop or HART protocol. TheDCI transmitter with 4-20 mA data communication, howerver, only transmits metal loss/corrosion ratedata without time and temperature data.

The DCI data logger/transmitter is certified intrinsically safe for hazardous area operation. The DCItransmitter is housed in a weather-proof enclosure, , or explosive-proof enclosure,

. The probe cable is connected through a water-tight cable gland. Hence, the DCIdata logger/transmitter is suitable for use in almost any indoor and outdoor environment.

Setup of the DCI data logger/transmitter during preliminary installation for a new probe can bedone using the KSHHU. Temperature measurement is feasible with dual ER/temperature andLPR/temperature probes.

model DCI-Txmodel DCI-Tx-d

KOROSI SPECINDO

KS-CTG-MKT-03 REV.5

Model DCI – Tx – XX – H Transmitter (4-20 mA with HART protocol)

4-20mA


DCI

Control Room

(SCADA)

External

Power

Model DCI – Tx – XX – D4 Transmitter (RS-485)

RS-485

RS-485

Probe-n


DCI-l

DCI-n

Control Room

(PC)

External

Power

Probe







Probe-1

Intisically Safe

Isolator

Intisically Safe

Isolator

4-6

Junction

Box

KOROSI SPECINDO 4-7

KS-CTG-MKT-03 REV.5

DCI – Dx

DCI – Tx

Data Collection Instrument – Data Logger Version

Data Collection Instrument – Transmitter Version

MODEL

MODEL

ER

LPR

ER

LPR

A

H

D4

4-20mA current loop

HART protocol

RS-485 Serial ASCII Bus





DCI ORDERING PROCEDURE

A. DATA LOGGER VERSION

B. TRANSMITTER VERSION

INSTRUMENT MEASUREMENT

01

04

Single channel

Four channel

DATA LOGGER TYPE

CODE INSTRUMENTMEASUREMENT

COMMUNICATION CABLE

DCI-Dx ER 01

(Complete Set Accessories of DCI – Data Logger Version)

Example Client Order

DCI-Tx ER A

(Complete Set Accessories of DCI – Transmitter Version)


CODE

CODE

CODE

Note:KSHHU is required for data loggerComplete set accessories of DCI data logger includes:

1. Communication cable and connector2. Test probe3. KS-CMS4. Ten feet probe cable5. Operating manual

�

�

Note:External 24 V DC is required for DCI transmitterComplete set accessories of DCI transmitter includes:

1. Test probe2. KS-CMS3. Ten feet probe cable4. Operating manual

�

�

KOROSI SPECINDO

KS-CTG-MKT-03 REV.5

DCIA Data Collection Instrument Accessories

MODEL

01

02

03

04

05

06

Communication cable and connector

KS-Corrosion Monitoring Software (KS-CMS)

Battery pack for data logger

Intrinsically safe isolator unit (signal barrier and power barrier)

Power supply 10-35 V DC

Corrosion meter

DCI ACCESSORIES ORDERING PROCEDURE

CODE ACCESSORIES

DCIA 01 Example Client Order

4-8

KOROSI SPECINDO 4-9

KS-CTG-MKT-03 REV.5

EXTENSION ADAPTER, PROBE CABLEAND TEST PROBE

EXTENSION ADAPTER, PROBE CABLEAND TEST PROBE

An extension adapter is required to make the connection between the DCI and probein 2" access fitting. Extension adapters may be permanently installed using a ½" NPTcompression fitting which mates with the carrier plug or protective cover. Thisconfiguration provides a weather proof permanent connection for on-line or datalogging instrument. a short plain type is usually used with a portable instrument.

Extension adapter bodies are made from 316 SS. The extension adapter withcompression fitting have pressure retaining glass sealed connectors forming asecondary containment system in conjunction with a high pressure heavy duty cover.

The connectors are available in standard large (C) size to fit all KOROSI SPECINDOand most other probes, or in a special small (S) size for some other makers.

EXTENSION ADAPTERS

Fig. 4-3. Extension adapters.

PROBE CABLE

Extension cable is required to connect the probe to the field mounted datalogger/transmitter. The probe cable has 6 pin MIL-C-5015 connector and 6 wirecores with diameter of 18 AWG. Care should be exercised when adding cableextension as measurement quality may be degraded with increase of length.

TEST PROBE

Test probe is useful for field diagnostic and testing of probe and instrument system.When attached to an instrument, it gives a stable constant response which can beused to check.

KOROSI SPECINDO

KS-CTG-MKT-03 REV.5

ORDERING PROCEDURE

EPKS

PCKS

Extension Probe

Probe Cable

92

003

206

XXX

XXX

92 mm

3 Meters

206 mm

Order length

Order length

CB

CS

JB

PL

PR

SW

SR

JS

Plain Body with large (C) Probe connector

Probe cable with standard al. connector

Plain Body with small (S) Probe connector

Probe cable with st. steel connector (high temp.)

½” NPT threaded compression fitting & large (C) probe connector

Cable with protective box at instrument end, std al. connector

½” NPT threaded compression fitting & small (S) probe connector

Cable with protective box at instrument end, st. steel connector at probe end (high temp.)

SW

CS

092

010

EPKS

PCKS



MODEL

EXTENSION PROBE TYPE

LENGTHCODE

CODE

MODEL

PROBE CABLE TYPECODE

CABLE LENGTHCODE

TPKS Test Probes

ER

LPR

Electrical Probe


ERTPKS Example Client Order

MODEL

TEST PROBE TYPECODE

4-10

A. EXTENSION PROBE

B. PROBE CABLE

C. TEST PROBE

Note: Add “ ” at the end of ordering codes for extension probe and probe cable for hightemperature application

HT

TWO INCH SYSTEM EROSION, SULFATEREDUCING BACTERIA (SRB), HYDROGEN

MONITORING PROBE AND CHEMICALINJECTION/SAMPLING EQUIPMENT

SECTION 5

KOROSI SPECINDO 5-1

KS-CTG-MKT-03 REV.5

PIPE LINE

SAND-EROSIONSACRIFICIAL ELEMENT

NIPPLE

SHUT-OFF VALVE

PRESSURE GAUGE

PROTECTIVE COVER

SOLID PLUG ASSY

SAND PROBE NUT

ACCESS FITTINGBODY

TWO INCH SYSTEM HIGH PRESSURESAND-EROSION MONITORING

PROBE

Specifications

�

�



Probe Body Material : AISI 316 SS / Duplex SS

� Temperature Rating : 260 C0

�

Sand-erosion monitoring system is used to detect wall-thining of pipeline caused bysand-erosion. The sand-erosion monitoring system explained in Section 2 operatesbased on Electrical Resistance (ER) measurement. Meanwhile, the sand-erosionmonitoring system in the present section simply consists of sacrificial element withoutthe ER measurement involved. The sacrificial element is closed at one end and hasthread at the other end to connect to the sand probe nut shown in Fig. 5-1. The sandprobe nut enables the sacrificial element to be attached to the solid plug and used inKS6000-access fitting assembly with tee. The effect of sand eventually erodes throughthe sacrificial element, exposing the closed end to the operating pressure. The fluid flowis then directed through ports in the sand probe nut to the tee portion of the accessfitting body. Through the nipple and shut-off valve, the fluid flow pressure is indicated bythe pressure gauge. The sacrificial element is 5/8" in Outer Diameter (OD) and availablein three wall thicknesses: 0.016", 0.028" and 0.035". The 0.016" thickness is standardwall thickness for 2" OD pipe, 0.028" thickness is standard wall thickness for 3" to 6" ODpipes and 0.035" thickness is standard wall thickness for 8" and larger OD pipes.

Fig. 5-1. Sand-erosion monitoring system with sacrificial element.

KS-CTG-MKT-03 REV.5

KOROSI SPECINDO

The sacrificial element is constructed from AISI 316 SS or Duplex SS, and it compliesto NACE MR0175/ISO15156 for practice in Sulfide Stress Cracking (SSC) inducedenvironments.

The placement of the sacrificial element is approximately inserted 60% into pipelineInner Diameter (ID). This placement allows for maximum sand impingement at center ofline where flow velocity is the greatest while still permitting heavier suspendedparticles, riding slightly lower in the flow stream, contact the sacrificial element.


FG

POD

NON FLANGE FLANGE

LA

MF

PW

WG

LA


(ANSI B31.1 2010)PW : pipe wall thicknessFG : flange face-to-face gapMF : mating flange heightPOD : pipe outer diameterIN : Sacrificial element length

NON-FLANGE ACCESS FITTING

(LA+FG+MF+WG+(0.6POD))-(2"+IN)

(LA+WG+(0.6POD))-(2"+IN)

FLANGE ACCESS FITTING

ORDERING PROCEDURE

A) The access fitting body assembly and tee size can be ordered following the procedurein Section 6.

B) The sand probe nut length can be ordered following the table below.

5-2

KOROSI SPECINDO 5-3

KS-CTG-MKT-03 REV.5

X.XX X

Client Ordering:P/N KS300A-1.75-1-SA04 � 1.75" sand probe nut length, 1/4'' NPT thread size, material AISI 316 SS

Sand

Probe Nut

Using for 5.25'' High

Access Fitting

Using for 6.25'' High

Access Fitting

1.75

2.75

1 1/4'' NPT

S 03A

SA05

AISI 316 SS

Duplex SS


KS300A

PartNumber

Nut LengthNPT Thread

SizesMaterial

XXX

C) The length of the sacrificial element is calculated using the previous formulas, and theordering procedure is done following the next table.

D) The nipple and shut-off valve suitable to the tee size of the access fitting body can beselected from this table.

KS XXXXX XXX XXX

Sand Tube

Probe

10016

10028

10035

0.016'' Element Thickness



Length in inch, see

calculation method aboveFor other materials

option consult KS

AISI 316 SSSA03

Client Ordering:P/N KS10016-6.50-SA03� 0.016" sacrificial element thickness, 6.5'' length, AISI 316 SS material.

PartNumber

Thickness Order length Material

Client Ordering:P/N KS5025P/N KS4025P/N KS6025

�

�

�

¼" NPT shut-off valve¼" NPT nipple 4", schedule 80¼" NPT nipple flange

¼''

½''

¾''

’'1

4025

4050

4075

4100

5025

5050

5075

5100

6025

6050

6075

6100

Access fitting tee sizeNipple 4" x sch 80 Shut-off valve Nipple flange

Part number Part number Part number

E) Spare part: sand probe nut seal material

230573

230574

230575

230576

230577

230578

Viton o-ring with teflon back-up ring

Ethylene p -ring with teflon back-up ring

Kalrez o-ring with teflon back-up ring

Hydrin o-ring

Nitrile o-ring

Viton B FR58 (explosion decompression resistance)

with teflon back-up ring

ropylene o



Part number Description

KS-CTG-MKT-03 REV.5

KOROSI SPECINDO

TWO INCH SYSTEM SULPHATEREDUCING BACTERIA (SRB)

MONITORING PROBE

Monitoring Sulphate Reducing Bacteria (SRB) is recognized as an important task ofunderstanding and controlling corrosion. Producing good quality biofilm samples fromany closed system is an essential first step to successful SRB monitoring. SRB probeconsists of Delrin/glass-filled PTFE holder housing six removable studs. The SRB probe ismounted on the standard solid plug in the access fitting assembly. The six studs cancome in any material required.

SRB probe is usually inserted in dead-leg locations where the biofilm formation ismost likely to occur. Typically installation of the SRB probe is bottom of line and flushinstallation. In cases where the dead-leg locations are not available, flow over the studsneeds to be reduced using the fixed shield option available for this product.

Fig. 5-2. SRB probe.

Specifications

�

�




� Temperature Rating : 260 C0

�

5-4

KOROSI SPECINDO 5-5

KS-CTG-MKT-03 REV.5


NON-FLANGE ACCESS FITTINGFlush monitoring



(LA+PW+WG)-2.5"

(LA+WG+0.5POD)-2.5"

(LA+POD+WG)-(PW+3")


(ANSI B31.1 2010)PW : pipe wall thickness

FLANGE ACCESS FITTINGFlush monitoring





(LA+FG+MF+WG+POD)-(PW+3")

FG : flange face-to-face gapMF : mating flange heightPOD : pipe outer diameter

ORDERING PROCEDURE

Client Ordering:P/N PSM-3.25-S6-C-SA03� SRB probe for two inch access fitting; Length: 3.25"; 316 SS material;

holder type: Delrin holder 6 studs; carbon steel material stud without shield

PSM XX X XXXX

C

B

S

Carbonsteel

Brass

316 SS

316 SS

For other materialso ption consult KS

XXX

S6

P6

SA03

ProbeSRB

monitoring

LengthOfSRB

probe holder

PartNumber

SPS

SRBprobe

spare

Item type

XXX X

RSS

LSS

gRetainin screw set of 6

Locking screw for b ody

C Carbon steel

B Brass

S 316 SS

Set of 6 studs6SP

Client Ordering :P/N SPS-SP6-C� SRB probe spare, 6 stud sets, carbon steel material.

Spare part

Delrin holder6 studs

PTFEholder6 studs

Partnumber

Orderlength

Holdertype

Studmaterial

Body material

Stud material

KS-CTG-MKT-03 REV.5

KOROSI SPECINDO

Bleed cross assembly

Non-intrusivehydrogen probe

Intrusivehydrogen probe

Capillary tube

Adhesive patch

Vacuum gauge

15

TWO INCH SYSTEM HYDROGENMONITORING PROBE

Fig. 5-3. Hydrogen monitoring systems.

Hydrogen atoms often produced in acidic environments can permeate through steelsand, later, are released as hydrogen molecules which lead to hydrogen induced crackingand hydrogen blistering. Several techniques for hydrogen monitoring, i.e., intrusive andnon-intrusive/patch types, make use of the fact that the released hydrogen gas willbuild up pressure.

Intrusive hydrogen probe consists of a steel tube exposed to the process andconnected to a bleed cross assembly which is equipped with a pressure gauge,thermometer and bleed valve. The thermometer is used to measure the temperature ofthe hydrogen gas so that volume calculation can be made using temperature andpressure, whereas, the bleed valve is for releasing the pressure build-up periodically. Anexposure length of 3" is standard for the intrusive hydrogen probe and the wall thicknessis usually thinner than the pipe wall allowing shorter response time. The intrusivehydrogen probe may be removed and replaced under operating pressure permitting on-line replacement or inspection of the tube.

Non-intrusive hydrogen monitoring is established by mounting the bleed crossassembly directly into an NPT threadolet welded to the pipe wall with a blind installation(no penetration of the pipe wall). A sealed pocket existing in between the bleed crossassembly and threadolet allows for the pressure build-up. The non-intrusive hydrogenmonitoring is slower to respond than the intrusive hydrogen probe due to the time takenfor the hydrogen atoms to permeate the full pipe wall thickness, but the result isrepresentative of the actual pipe wall.

Bleed cross assembly

5-6

KOROSI SPECINDO 5-7

KS-CTG-MKT-03 REV.5

Adhesive patch hydrogen monitoring requires no welding as the patch is secured withan adhesive. A thin capillary tube connects the patch to a manifold block on which avacuum gauge and evacuation/test outlet are equipped. The adhesive patch entraps thehydrogen gas in a small pocket between the pipe wall and the adhesive patch that is fixedto the pipe wall at its edges. The pocket is vacuumed using a small hand pump, and thevacuum state must be re-established periodically. Successive time measurements ofvacuum decay can be employed to calculate the hydrogen flux rate. Temperaturecorrection is not necessary with the adhesive patch hydrogen monitoring making therecording and calculation simple. The test outlet is used with a gas tester to confirm thatthe hydrogen is the cause of the vacuum decay. The manifold assembly comes in apolycarbonate housing and additional length of capillary tube can be ordered to allowthe manifold block to be located at some distance from the adhesive patch, enabling thedevice to be applied on burried pipeline.

ORDERING PROCEDURE

INTRUSSIVE HYDROGEN PROBE

MODEL DESCRIPTION

CODE ORDER LENGTH (only use for KS700)

CODE

CODE SAFETY CLAMP LENGTH (only used for KS720)

KS700

KS720

KS750

B

B

B

5.00

18 1 0

1


KS700

KS720

KS750

High-pressure Access Fitting System (KS6000)

Retractable System (KS500)

Fixed System (KS300)

Length of probe (inch)XXX

No Safety Clamp

Safety Clamp

0

1

0 Standard Length 4 inch

CODE BLEED CROSS ASSEMBLY

No bleed cross

Bleed cross

O

B

CODE BLEED CROSS ASSEMBLY (only use for KS720)

18 Inches

24 Inches

29 Inches

18

24

29

SAFETY CLAMP (only use for KS720)

CODE NPT SIZE (only used for KS750)

3/4'' NPT

1'' NPT

0

1

Please contact KOROSI SPECINDO for order length of instrusive hydrogen probe.

KS-CTG-MKT-03 REV.5

KOROSI SPECINDO

NON-INTRUSIVE HYDROGEN PROBE

DESCRIPTION

CODE BLEED CROSS ASSEMBLY

CODE BODY MATERIAL

CODE LINE SIZE

MODEL

P2

P3

P4

P6

P8

P12

P20

PF

2''

3''

4''

6''

8''-10''

12''-18''

20''-36''

Flat

AISI 1022 CS

ASTM A105 CS

CS36

CS10

O

B

No bleed cross

Bleed cross

Threadolet systemKS760

KS760 B CS10 P3


DESCRIPTION MODEL

Vacuum Patch (6'')

c/w manifold block, capillary tube, adhesive kit,

applicator and operating kit-pump

KS780

SPARES & ACCESSORIES

ADHESIVE PATCH HYDROGEN MONITORING

PART NUMBER

Intrusive Non-intrusive Adhesive patch

Bleed Cross Assembly

Gauge 1- 100 psi

Thermometer

O-ring Seal

Valve

Probe Insert-Length

Capillary Tube

700500

100120

200300

250320

270200

280700XX

700500

100125

200400

250325

270200

280800XX

100123

290092

DESCRIPTION

5-8

KOROSI SPECINDO 5-9

KS-CTG-MKT-03 REV.5

TWO INCH SYSTEM CHEMICALINJECTION/SAMPLING SYSTEM

PIPE LINE

PROTECTIVE COVER

SOLID PLUG ASSY

INJECTION/SAMPLINGNUT ASSY

ACCESS FITTING BODY

NPT NIPPLE

FLANGE

NIPOLED

PARALLELNOZZLE HOLDER

PERPENDICULARNOZZLE HOLDER

OPEN SAMPLINGQUIL

NOTCHEDQUIL

Fig. 5-4. Chemical injection/sampling system.

Chemical injection/sampling system is fundamental to corrosion control program andit is applicable to various processes in the petroleum, chemical and water treatmentindustries. The chemical injection system may be used for the injection of wide range ofchemicals such as biocide, demulsifier, corrosion inhibitor, oxygen scavenger, glycol,dewaxer, methanol and odorizer. The sampling system is used to take samples of theprocess fluid. The samples are then analyzed in the laboratory for corrosion inhibitorconcentration, presence of metal ions, oxygen concentration and scale formingcompounds.

The chemical injection system is a complex technology. Principle factors related tothe chemical injection and process systems are as follows.

1. Pressure differential:It is the difference between the injection pressure and the process line/vesselpressure.

2.Viscosity:It is a measure of the fluid resistance to flow. The more viscous the fluid, thesmaller the spray angle.

3.Temperature:It directly affects viscosity.

4. Spray angle:It is affected by viscosity, spray distance and pressure differential.

5.Spray coverage:It is calculated theoretical area covered.

6.Specific gravity:The specific gravity of a liquid is the density ratio of the liquid to water. The flow rateof a liquid is affected by its specific gravity.

Injection rate is the amount of chemical to be injected within a specified time periodand it is defined as liter per hour or Gallon Per Hour (GPH). Injections systems areavailable for injection rates varying from 0.38 liter per hour (0.1 GPH) to 250 liter perhour (65.7 GPH). The maximum fluid velocity is usually at the center of line, hence, themost effective position for injection is generally at the center of the pipe in the directionthe product flow. If the pipeline is to be pigged, the injection position should be flushedwith the pipe wall which eliminates the need to remove the injection probe before thepigging operation. A typical two inch system chemical injection/sampling system isshown in Fig. 5.4 which consists of as in the followings.

1.Access fitting body with a side tee through which the fluid transfer takes place. Thetee may be connected to a nipple or flange by thread or weld. The tee size is ratedaccording to the injection rate and pressure of injection.

2.Solid plug assembly fitted inside the access fitting body is used to hold an injectionnut which has injection/sampling tube screwed/welded to its base.

3. Protective cover provides heavy duty protection on both the access fitting bodyand solid plug assembly.

4.Injection/sampling nut transfers the injected liquid into the process or sampledliquid out of the pipeline or vessel.

5.Injection/sampling tubes are available in various end forms, namely, open, quill,NPT and head ends. Open and quill end tubes rely on the natural turbulence withinthe pipeline to disperse the injected chemical. These tubes are clog proof and,particularly, the quill end tube give good dispersion provided that the product flowis greater than 4.6 m/s. NPT end tube is similar to the open end tube but it isthreaded, thus, allowing attachment of a female nozzle. Head end tube is usuallyused for parallel injection at the center of the line, and it is designed to accept thestandard nozzle assembly.

6.Atomization nozzle permits atomization of the fluid as it is injected into the pipe lineor vessel. The atomization nozzle comes with either male or female NPT thread,and it contains cap, core and strainer.

Chemical injection/sampling system components are manufactured from AISI 316 SSwhich complies to NACE MR0175/ISO15156 for practice in Sulfide Stress Cracking (SSC)induced environments.

KS-CTG-MKT-03 REV.5

KOROSI SPECINDO5-10


KS-CTG-MKT-03 REV.5


NON FLANGE FLANGE

LA

FG

MF

PODPW

WG

L A

TOP OF LINE

MIDDLE OF LINE




(LA+PW+WG)-(1.5"+IN)

(LA+WG+0.5POD)-(2"+IN)

(LA+POD+WG)-(2.5"+PW+IN)






(LA+FG+MF+WG+PW)-(1.75"+IN)

(LA+FG+MF+WG+0.5POD)-(2.25"+IN)

(LA+FG+MF+WG+POD)-(2.75"+PW+IN)


KS-CTG-MKT-03 REV.5

KOROSI SPECINDO

Model

KS300A

Injection nutlength

X.XX

NPT threadsize

Material

X XXXX

Client Ordering:P/N KS300A-1.75-2-SA04 � Injection nut length: 1.75" for access fitting height 5.25, 1/4" NPT thread size,

AISI 316L SS material.

SA04

SA05

AISI 316L SS

Duplex SS1.75

2.75

Use for 5.25'' High

Access Fitting

Use for 6.25'' High

Access Fitting

Use for 7.25'' High

Access Fitting

Use for 8.25'' High

Access Fitting

Injectionnut

3.75

5.50

For other materials consult KS

1

2

3

¼'' NPT

18'' NPT

½ NPT''

C) The length of the injection/sampling tube is calculated using the previous formulas,and the ordering procedure is done following the next table.

Client Ordering:P/N KS301A-SA04-2-4.00 Injection tube quill type, 316L SS Material, ¼" NPT thread, length: 4.00”.�

Model

KS

Injection/samplingtube type

Material NPT threadsize

Injection/sampling tube length

XXXX XXXX X XX

301A

302A

303A

304A

305A

SA04

SA05

316 LSS

Duplex SS1

2

Notched Quill

Open

NPT

Head

Sampling Quill

Injection/samplingtube For other material

option consult KS

Open/Quill/NPT

Head

Available from 1.25'' to 30''


¼'' NPT

18'' NPT

XX

3 ½ NPT''

D) The nipple and shut-off valve suitable to the tee size of the access fitting body can beselected from this table.

Access fitting tee sizeShut off valveNipple 4'' x sch 80 Nipple flange

Part number Part number Part number

6025

6050

6075

6100

5025

5050

5075

5100

4025

4050

4075

4100

¼''

½'

¾''

1''

-

Client Ordering:P/N K 4025P/N K 5025P/N K 6025

SSS

�

�

�

1/4" NPT nipple 4", schedule 801/4" Shut-off valve1/4" NPT nipple flange 4"

5-12

ORDERING PROCEDURE


B) The injection/sampling nut length can be ordered following the table below.

E) If applicable select a suitable Nozzle Assembly/Cap and core from this tablebelow:

Part Number Orifice Diameter / Nozzle TypeGPH Capacity & Pressure Differential

40 PSI 60 PSI 80 PSI 100 PSI

700030

700031

700032

700033

700034

700035

700036

700037

700038

0.30 -1/4'' NPTF

0.40 -1/4'' FNPT

0.60 -1/4'' FNPT

0.30 -1/4'' NPT Flush

0.40 -1/4'' NPT Flush

0.60 -1/4'' NPT Flush

0.30 - Cap/Core 9/16''

0.40 - Cap/Core 9/16''

0.60 - Cap/Core 9/16''

0.30

0.40

0.60

0.30

0.40

0.60

0.30

0.40

0.60

0.30

0.40

0.70

0.30

0.40

0.70

0.30

0.40

0.72

0.40

0.50

0.80

0.40

0.50

0.80

0.40

0.50

0.84

0.40

0.50

0.80

0.40

0.60

0.90

0.40

0.60

0.96

Client Ordering:P/N K Orifice diameter 0.30-1/4 FNPTS70030 � ''

SPARE PARTS

230573

230574

230575

230576

230577

230578

Viton o-ring with teflon back-up ring

Ethylene p -ring with teflon back-up ring

Kalrez o-ring with teflon back-up ring

Hydrin o-ring

Nitrile o-ring

Viton B FR58 (explosion decompression resistance)


ropylene o



Part number Description


KS-CTG-MKT-03 REV.5

Injection nut seal materials

KS-CTG-MKT-03 REV.5

KOROSI SPECINDO

TWO INCH SYSTEM TEE-LESSCHEMICAL INJECTION SYSTEM

Protectivecover

Standardnon-Teeaccessfitting

Nozzle

Check plugassembly

Swagelok Tube

Shut-off Valve

Injection hoseconnection

Fig. 5-5. Tee-less chemical injection system.

Tee-less chemical injection system allows injection of treatment chemicals through astandard two inch access fitting and it does not require a side tee. The tee-less chemicalinjection system comprises of check plug and pressure cover assemblies. The check plugassembly consists of a check valve built into a hollow plug body with an injection tubemounted directly below. The injection tube can be flush or projected position andequipped with quill or nozzle. The pressure cover assembly is connected to the top of thecheck plug and it acts as a back up pressure barrier for the check valve. The pressurecover assembly comprises of heavy duty protective cover with optional bleed valve andpressure gauge, swagelok tube and shut-off valve.

5-14


NON FLANGE FLANGE

LA

FG

MF

PODPW

WG

L A

TOP OF LINE

MIDDLE OF LINE




(LA+PW+WG)-5.3"

(LA+WG+0.5POD)-5.3"

(LA+POD+WG)-(6"+PW)








(LA+FG+MF+WG+POD)-(6"+PW)


ORDERING PROCEDURE


B) The check plug assembly may be determined from the table below.


KS-CTG-MKT-03 REV.5

Client ordering:P/N KS250A-1-SA03 � Check plug assy, 1/4’’ NPT thread size, AISI 316 SS Material.

ModelNPT thread

sizeMaterial

KS250A X XXXX

Check Plug Assy

2

SA03

SA05

AISI 316 SS

Duplex SS


¼'' NPT

½ NPT''

1

C) The length of the injection tube is calculated using the previous formulas,and the ordering procedure is done following the next table.

KS-CTG-MKT-03 REV.5

KOROSI SPECINDO

Client Ordering:P/N KS301A-SA03-1-4.00 � Injection tube quill type, 316 SS material, 1/4’’ NPT thread, length: 4.00"

ModelInjection tube

typeMaterial NPT thread

sizeInjection tube length

XXXXXXXXXXXKS

Open/Quill/NPTInjection

tube

301A

302A

303A

304A

Quill

Open

NPT

Head

SA03

SA05

316 SS

Duplex

For other materials

Option consult KS


X Head


X

2

¼'' NPT

½ NPT''

1

D) Swage tube and shut-off valve to match the check plug assembly can be selected fromthe table below.

Description Part number

1/4'' NPT swage tube

1/4'' NPT shut-off valve

1/2'' NPT swage tube

1/2'' NPT shut-off valve

KS2525

KS5025

KS2550

KS5050

Client Ordering:P/N KS2525P/N KS5050

1/4" NPT Swage Tubef Valve

�

� 1/2'' NPT Shut of

E) If applicable select a suitable Nozzle Assembly/Cap and core from this tablebelow:

Part Number Orifice Diameter / Nozzle TypeGPH Capacity & Pressure Differential

40 PSI 60 PSI 80 PSI 100 PSI

700030

700031

700032

700033

700034

700035

700036

700037

700038

0.30 -1/4'' NPTF

0.40 -1/4'' FNPT

0.60 -1/4'' FNPT

0.30 -1/4'' NPT Flush

0.40 -1/4'' NPT Flush

0.60 -1/4'' NPT Flush

0.30 - Cap/Core 9/16''

0.40 - Cap/Core 9/16''

0.60 - Cap/Core 9/16''

0.30

0.40

0.60

0.30

0.40

0.60

0.30

0.40

0.60

0.30

0.40

0.70

0.30

0.40

0.70

0.30

0.40

0.72

0.40

0.50

0.80

0.40

0.50

0.80

0.40

0.50

0.84

0.40

0.50

0.80

0.40

0.60

0.90

0.40

0.60

0.96

Client Ordering:P/N K Orifice diameter 0.30-1/4 FNPTS70030 � ''

5-16

TWO INCH SYSTEM ACCESS FITTINGASSEMBLIES

SECTION 6

KS6000(KS6000H)-two inch system (hydraulic) access fitting assemblies provideaccess of corrosion monitoring, erosion monitoring, Sulfate Reducing Bacteria (SRB)monitoring, hydrogen monitoring, chemical injection and sampling equipments into ahigh pressure system, vessel or pipeline. Installation of the access fitting assembly andinsertion/retrieval of the equipments mentioned above under operating condition arepossible using special tools, namely, hot-tapping, retriever and service valve tools.

KS6000(KS6000H)-two inch system (hydraulic) access fitting assemblies consists ofaccess fitting body, solid/hollow plug and protective cover. The access fitting body comeswith either non-flange or flange type connecting part. Standard materials of the accessfitting body, solid/hollow plug and protective cover are commonly ASTM A105 carbonsteel, AISI 316 stainless steel and mild steel, respectively. Nevertheless, differentmaterials are available upon request.

The design of KS6000(KS6000H)-two inch access fitting assembly satisfies thefollowing standards:

ASME B31.3 - Chemical plant and petroleum refinery piping

ASME/ANSI B16.5 - Pipe flanges and flange fittings

API RP 14E - Offshore production platform piping system

NACE MR0175/ - Sulfide stress cracking resistant metallicISO15156 materials for oilfield equipment.

The various types of access fitting body and ordering procedure are to beelaborated next in the remaining of this section.

KOROSI SPECINDO 6-1

KS-CTG-MKT-03 REV.5

MODEL KS6000(KS6000H)-TWO INCHSYSTEM (HYDRAULIC) ACCESS

FITTING ASSEMBLIES

KS-CTG-MKT-03 REV.5

KOROSI SPECINDO6-2

K 6000-TWO INCH SYSTEMNON-FLANGE ACCESS FITTING

ASSEMBLY

S

Access Fitting Body Height (inch) Weight (lbs)

(NON TEE)

¼'' TEE

½'' TEE

¾'' TEE

1'' TEE

5.25

5.25

6.25

6.25

7.25

6.50

6.25

8.10

7.80

8.70

FLARWELD

Korosi Specindo design meets the following condition:

PROTECTIVE COVER

KS100ASOLID PLUG ASSEMBLY

KS120AHOLLOW PLUG ASSEMBLY

FLARWELDACCESS FITTING BODY

TEE NON-TEE

Maximum Working Pressure : 6000 psigTemperature : -29 C to 260 CService : Sour Service (H S)

0 0

2

KOROSI SPECINDO 6-3

KS-CTG-MKT-03 REV.5

(NON TEE)

¼'' TEE

½'' TEE

¾'' TEE

1'' TEE

5.25

5.25

6.25

6.25

7.25

6.50

6.25

8.10

7.80

8.70


ASSEMBLY

S

BUTTWELD



0 0

2


PROTECTIVE COVER



BUTTWELDACCESS FITTING BODY

TEE NON-TEE

(NON TEE)

¼'' TEE

½'' TEE

¾'' TEE

1'' TEE

6.25

6.25

6.25

6.25

7.25

8.70

8.40

8.10

7.80

8.70

KS-CTG-MKT-03 REV.5

KOROSI SPECINDO6-4


ASSEMBLY

S

SOCKETWELD



0 0

2


PROTECTIVE COVER



SOCKETWELDACCESS FITTING BODY

TEE NON-TEE

KOROSI SPECINDO 6-5

KS-CTG-MKT-03 REV.5

(NON TEE)

¼'' TEE

½'' TEE

¾'' TEE

1'' TEE

6.25

6.25

6.25

6.25

7.25

8.70

8.40

8.10

7.80

8.70


ASSEMBLY

S

NPT



0 0

2


PROTECTIVE COVER



NPTACCESS FITTING BODY

TEE NON-TEE

KS-CTG-MKT-03 REV.5

KOROSI SPECINDO6-6

MODEL

KS 6000

FLARWELD

BUTTWELD

SOCKETWELD

NPT

ACCESS FITTING CODE

FLW

BTW

SKW

NPT

CODEPLUG ASSEMBLY

Not required

Solid plug

Hollow plugXXX

O

S

H

Not required

AISI 316 SS

AISI 316 LSS

Hastelloy C276

Nitronic 60

Carbon steel

Other material

Not required

Viton o-ring, teflon primary packing

EP o-ring, vespel primary packing

Kalrez o-ring, vespel primary packing

No o-ring, nitronic 60 primary packing

Nitrille o-ring, teflon primary packing

Vitton B FR58, teflon primary packing

Other packing seal

O

A

B

C

D

E

F

G

1st digit-Type 2nd digit-Material 3nd digit-Packing Seal

ACCESS FITTING BODYCODE

Non-Tee

¼'' Tee

½'' Tee

¾'' Tee

1'' Tee

NT

T25

T50

T75

T100

AISI 1022 CS

ASTM A105 CS

ASTM A350 LF2 CS

AISI 316 SS

Duplex SS

CS36

CS10

CS05

SA03

SA05

BODY MATERIALCODE


2''

3''

4''

6''

8''-10''

12''-18''

20''-36''

Flat

P2

P3

P4

P6

P8

P12

P20

PF

LINE SIZE (for flarweld access fitting only)CODE

PROTECTIVE COVERCODE

Not required

Without hole (P/N KS 221)

With hole (P/N KS 220)

Without hole c/w bleed valve (P/N KS 222)

Without hole c/w bleed valve &

pressure gauge (P/N KS 223)

With hole c/w bleed valve &


With large hole (P/N KS 225)

C0

C1

C2

C3

C4

C5

C6

ORDERING PROCEDURE

NON-FLANGE ACCESS FITTING ASSEMBLY

O

A

B

C

D

E

F

KOROSI SPECINDO 6-7

KS-CTG-MKT-03 REV.5

K 6000-TWO INCH SYSTEMFLANGE ACCESS FITTING ASSEMBLY

S

ANSI RF FLANGE



0 0

2

ACCESS

BODYHeight

(Inch)

Weight(Lbs)

150#

Height

(Inch)

Weight

(Lbs)

Height

(Inch)

Weight

(Lbs)

Height

(Inch)

Weight

(Lbs)

Height

(Inch)

Weight

(Lbs)

NON TEE

¼'' TEE

½'' TEE

¾'' TEE

1'' TEE

5.25

5.25

7.25

7.25

7.25

11.00

10.75

10.50

10.25

10.00

5.25

5.25

7.25

7.25

7.25

11.50

11.25

12.75

12.50

12.25

6.25

6.25

7.25

7.25

7.25

15.25

15.00

14.50

14.25

14.00

6.25

6.25

8.25

8.25

8.25

30.75

30.25

31.75

31.50

31.25

6.25

6.25

8.25

8.25

8.25

40.20

40.00

40.75

40.50

40.25

300# 400/600# 900/1500# 2500#

PROTECTIVE COVER



ANSI RF FLANGEACCESS FITTING BODY

TEE NON-TEE

ACCESS

BODYHeight

(Inch)

Weight

(Lbs)

150#

Height

(Inch)

Weight

(Lbs)

Height

(Inch)

Weight

(Lbs)

Height

(Inch)

Weight

(Lbs)

Height

(Inch)

Weight

(Lbs)

NON TEE

¼'' TEE

½'' TEE

¾'' TEE

1'' TEE

5.25

5.25

7.25

7.25

7.25

9.75

9.50

13.50

13.25

13.00

5.25

5.25

7.25

7.25

7.25

11.50

11.25

17.00

16.75

16.50

6.25

6.25

7.25

7.25

7.25

12.75

12.50

18.00

17.75

17.50

6.25

6.25

8.25

8.25

8.25

25.75

25.50

38.50

38.25

38.00

6.25

6.25

8.25

8.25

8.25

40.20

40.00

40.75

40.50

40.25

300# 400/600# 900/1500# 2500#

KS-CTG-MKT-03 REV.5

KOROSI SPECINDO6-8



0 0

2

PROTECTIVE COVER



ANSI RJ FLANGEACCESS FITTING BODY

TEE NON-TEE


S

ANSI RJ FLANGE

KOROSI SPECINDO 6-9

KS-CTG-MKT-03 REV.5

ACCESS

BODYHeight

(Inch)

Weight

(Lbs)

2000#

Height

(Inch)

Weight

(Lbs)

Height

(Inch)

Weight

(Lbs)

NON TEE

¼'' TEE

½'' TEE

¾'' TEE

1'' TEE

6.25

6.25

7.25

7.25

7.25

15.75

18.00

17.75

17.50

17.25

6.25

6.25

8.25

8.25

8.25

30.75

38.00

37.75

37.50

37.25

6.75

6.25

8.25

8.25

8.25

46.00

45.50

45.25

45.00

44.75

3000/5000# 10000#



0 0

2


S

2-1/16" API RJ FLANGE

PROTECTIVE COVER



2-1/16" API RJ FLANGEACCESS FITTING BODY

TEE NON-TEE

MODEL

KS 6000

ANSI RF

ANSI RJ

API RJ

ACCESS FITTING CODE

RF

RJ

API

ACCESS BODYCODE

Non Tee

¼'' Tee

½'' Tee

¾'' Tee

1'' Tee

NT

T25

T50

T75

T100

AISI 1022 CS

ASTM A105

ASTM A350 LF2 CS

AISI 316 SS

Duplex SS

CS36

CS10

CS05

SA03

SA05

BODY MATERIALCODE


FLANGE SIZE

ANSI RF ANSI RJ 2-1/16 API RJ''

Code Class Code Class Code Class

F12

F22

F32

F42

F52

F62

F72

150#

300#

400#

600#

900#

1500#

2500#

150#

300#

400#

600#

900#

1500#

2500#

J12

J22

J32

J42

J52

J62

J72

A22

A32

A52

A102

2000#

3000#

5000#

1000#

CODE

Not required









C0

C1

C2

C3

C4

C5

C6

PROTECTIVE COVER

KS6000

KS6000

KS6000

SAA

HAA

SAA

NT

NT

T50

F12

J42

A22

CS10

SA03

SA05

C1

C5

C4

RF

RJ

API

Not Required

Viton O-Ring, Teflon Primary Packing

EP O-Ring, Vespel Primary Packing

Kalrez O-Ring, Vespel Primary Packing

No O-Ring, Nitronic 60 Primary Packing

Nitrille O-Ring, Teflon Primary Packing

Vitton B FR58, Teflon Primary Packing

Other Packing Seal

X

A

B

C

D

E

F

G

CODEPLUG ASSEMBLY

Not Required

Sol id Plug

Hollow PlugXXX

O

S

H

X

A

B

C

D

E

F

Not Required

AISI 316 SS

AISI 316 LSS

Hastelloy C-276

Nitronic 60

Carbon Steel

Other Material


ORDERING PROCEDURE

FLANGE ACCESS FITTING ASSEMBLY

KOROSI SPECINDO6-10

KS-CTG-MKT-03 REV.5


KS-CTG-MKT-03 REV.5

Description

KS100A

50316

KS105-B

35300

26395

36116

31260

Solid plug assembly

½'' NPT plug

Solid plug body

O-ring

Primary packing

Solid plug nut

Set screw

Part No.

316L SS

316L SS

316L SS

Viton

316L SS

18-18 SS

PTFE (25% glass)

1.77

0.13

1.50

0.01

0.01

0.11

0.01

Material Weight(lbs)

Description

KS120A

50317

KS106-B

16223

26395

36234

3229

31620

Hollow plug assembly

½'' NPT plug

Hollow plug body

Probe packing

Primary packing

Hollow plug nut

Hollow plug bore

sealing nut

Set screw

Part No.

316 LSS

Plastic

316 LSS

PTFE (25% glass)

PTFE (25% glass)

316 LSS

316 LSS

18-18 SS

1.99

0.03

1.40

0.01

0.01

0.17

0.25

0.02


Plug body is coated by solid film lubricant for anti galling

KS100A SOLID PLUG ASSEMBLY

Height

Weight

Diameter

: 4.00 inch

: 1.77 lbs (0.8 kg)

: 1.75 inch

½'' NPT plug

½'' NPT plug

K 6000-TWO INCH SYSTEMACCESS FITTING ASSEMBLY SPARE

PARTS

S

Height

Weight

Diameter

: 4.00 inch

: 1.99 lbs (0.9 kg)

: 1.75 inch

KS120A HOLLOW PLUG ASSEMBLY

Solid plug body

O-ring

Primary packing

Solid plug nutw/ set screw

Hollow plug body

Hollow plug nutw/ set screw

Primary packing

Hollow plug boresealing nut

Probe insert packing

KS-CTG-MKT-03 REV.5

KOROSI SPECINDO6-12

DescriptionPartNumber

Material Diameter(inch)

Body Height(inch)

Diameter(inch)

KS220

KS221

KS222

KS223

KS224

KS225

Protective Cover with Hole

Protective Cover without Hole

Protective Cover without Hole,c/w Bleed Valve

Protective Cover without Hole,c/w Bleed Valve & Pressure Gauge

Protective Cover with Hole,c/w Bleed Valve & Pressure Gauge

Protective Cover with Large Hole

Carbon Steel

Carbon Steel

Carbon Steel

Carbon Steel

Carbon Steel

Carbon Steel

4

4

4

4

4

2

3.5

3.5

3.5

3.5

3.5

3.5

5.5

5.7

5.5

5.2

5.2

2.2

DescriptionPart Number Material

35220

35221

35223

O-Ring

Bleed Valve

Pressure Gauge

Viton

316 SS

316 SS

In Excess of 500 F0

1

2

3

4

5

6

7

8

9

35300

35305

35310

35315

35320

26395

2639726398

26399

O-Ring, Viton

O-Ring, Ethylene Prophylene

O-Ring, Kalrez

O-Ring, Nitrille

O-Ring Viton B FR58 Expl. Decompression

Primary Packing, Teflon

Primary Packing, Vespel

Primary Packing, Duplex

Don't use ''O'' Ring at these temperature

Primary Packing, Nitronic 60

-4 F to 450 F0 0

-60 F to 275 F0 0

-20 F to 554 F0 0

60 F to 221 F0 0

-4 F to 450 F0 0

-20 F to 500 F0 0

350 F to 500 F0 0

350 F to 500 F0 0

Part NumberNo Material Temperature Range

SERVICES OF SEALS AND “O” RINGS FOR PLUG ASSEMBLY

HEAVY DUTY PROTECTIVE COVER (4000 PSI)

NOTE : FOR OTHER MATERIALS OPTION CONSULT KS

K 6000-TWO INCH SYSTEMACCESS FITTING ASSEMBLY SPARE

PARTS

S

PROTECTIVE COVER

K 6000H-TWO INCH SYSTEMHYDRAULIC NON-FLANGE ACCESS

FITTING ASSEMBLY

S


(NON TEE)

¼'' TEE

½'' TEE

¾'' TEE

1'' TEE

6.50

6.50

7.50

7.50

8.50

15

15

17

17

17

FLARWELD


KS100HASOLID PLUG ASSEMBLY

KS120HAHOLLOW PLUG ASSEMBLY

HYDRAULIC FLARWELDACCESS FITTING BODY

TEE NON-TEE


0 0

2

KS220H KS221H KS222H KS223H KS224H

KS-CTG-MKT-03 REV.5


PROTECTIVE COVER

KOROSI SPECINDO6-14


FITTING ASSEMBLY

S


(NON TEE)

¼'' TEE

½'' TEE

¾'' TEE

1'' TEE

6.50

6.50

7.50

7.50

8.50

15

15

17

17

17

BUTTWELD




HYDRAULIC BUTTWELDACCESS FITTING BODY

TEE NON-TEE


0 0

2


KS-CTG-MKT-03 REV.5

PROTECTIVE COVER


FITTING ASSEMBLY

S


(NON TEE)

¼'' TEE

½'' TEE

¾'' TEE

1'' TEE

6.50

6.50

7.50

7.50

8.50

14

16

16

16

16

SOCKETWELD




HYDRAULIC SOCKETWELDACCESS FITTING BODY

TEE NON-TEE


0 0

2


KS-CTG-MKT-03 REV.5


PROTECTIVE COVER


FITTING ASSEMBLY

S


(NON TEE)

¼'' TEE

½'' TEE

¾'' TEE

1'' TEE

6.50

6.50

7.50

7.50

8.50

15

16

17

15

17

NPT




HYDRAULIC NPTACCESS FITTING BODY

TEE NON-TEE


0 0

2


KS-CTG-MKT-03 REV.5

KOROSI SPECINDO6-16

MODEL

KS 6000H

FLARWELD

BUTTWELD

SOCKETWELD

NPT

ACCESS FITTING CODE

FLWH

BTWH

SKWH

NPTH

CODEPLUG ASSEMBLY

Not required

Solid plug

Hollow plugXXX

O

S

H

Not required

AISI 316 SS

AISI 316 LSS

Hastelloy C276

Nitronic 60

Carbon steel

Other material

Not required

Viton o-ring, teflon primary packing

EP o-ring, vespel primary packing

Kalrez o-ring, vespel primary packing

No o-ring, nitronic 60 primary packing

Nitrille o-ring, teflon primary packing

Vitton B FR58, teflon primary packing

Other packing seal

O

A

B

C

D

E

F

G


ACCESS FITTING BODYCODE

Non-Tee

¼'' Tee

½'' Tee

¾'' Tee

1'' Tee

NT

T25

T50

T75

T100

AISI 1022 CS

ASTM A105 CS

ASTM A350 LF2 CS

AISI 316 SS

Duplex SS

CS36

CS10

CS05

SA03

SA05

BODY MATERIALCODE


2''

3''

4''

6''

8''-10''

12''-18''

20''-36''

Flat

P2

P3

P4

P6

P8

P12

P20

PF

LINE SIZE (for flarweld access fitting only)CODE

PROTECTIVE COVERCODE

Not required









C0

C1

C2

C3

C4

C5

C6

ORDERING PROCEDURE

NON-FLANGE HYDRAULIC ACCESS FITTING ASSEMBLY

O

A

B

C

D

E

F


KS-CTG-MKT-03 REV.5

Description

KS100HA

50316

KS131

132

26395

KS133

31620

Solid plug assembly

½'' NPT plug

Solid plug body

Wear ring

Primary packing

Solid plug nut

Set screw

Part No.

316L SS

304 SS

316L SS

PTFE

316L SS

18-18 SS

PTFE (25% glass)

2.63

0.11

2.36

0.04

0.01

0.11

0.01


Description

KS120HA

50316

KS141

16223

26395

36234

3229

31620

132

Hollow plug assembly

½'' NPT plug

Hollow plug body

Probe packing

Primary packing

Hollow plug nut

Hollow plug bore

sealing nut

Set screw

Wear ring

Part No.

316L SS

304 ss

316L SS

PTFE (25% glass)

PTFE (25% glass)

316L SS

316L SS

18-18 SS

2.37

0.11

1.79

0.01

0.01

0.17

0.25

0.02

0.04


Plug body is coated by solid film lubricant for anti galling

KS100HA HYDRAULIC SOLID PLUG ASSEMBLY

Height

Weight

Diameter

: 4.35 inch

: 2.63 lbs (1.19 kg)

: 1.77 inch

½'' NPT plug

½'' NPT plug

K 6000H-TWO INCH SYSTEMHYDRAULIC ACCESS FITTING ASSEMBLY

SPARE PARTS

S

Height

Weight

Diameter

: 4.35 inch

: 2.37 lbs (1.08 kg)

: 1.77 inch

KS120HA HYDRAULIC HOLLOW PLUG ASSEMBLY

Solid plug body

Wear ring

Primary packing

Solid plug nutw/ set screw

Hollow plug body

Hollow plug nutw/ set screw

Primary packing

Hollow plug boresealing nut


KOROSI SPECINDO6-18

KS-CTG-MKT-03 REV.5

Wear ring

Wear ring

Wear ring

PTFE

DescriptionPartNumber

Material Diameter(inch)

Body Height(inch)

Weight(Kg)

KS220H

KS221H

KS222H

KS223H

KS224H

Protective Cover with Hole

Protective Cover without Hole

Protective Cover without Hole,c/w Bleed Valve

Protective Cover without Hole,c/w Bleed Valve & Pressure Gauge

Protective Cover with Hole,c/w Bleed Valve & Pressure Gauge

Carbon Steel

Carbon Steel

Carbon Steel

Carbon Steel

Carbon Steel

1.88

1.88

2.80

2.80

2.80

3.5

3.5

3.5

3.5

3.5

2.50

2.50

4.00

4.00

4.00

DescriptionPart Number Material

35220

35221

35223

O-Ring

Bleed Valve

Pressure Gauge

Viton

316 SS

316 SS

In Excess of 500 F0

1

2

3

4

5

6

7

8

9

35300

35305

35310

35315

35320

26395

2639726398

26399

O-Ring, Viton

O-Ring, Ethylene Prophylene

O-Ring, Kalrez

O-Ring, Nitrille

O-Ring Viton B FR58 Expl. Decompression

Primary Packing, Teflon

Primary Packing, Vespel

Primary Packing, Duplex

Don't use ''O'' Ring at these temperature

Primary Packing, Nitronic 60

-4 F to 450 F0 0

-60 F to 275 F0 0

-20 F to 554 F0 0

60 F to 221 F0 0

-4 F to 450 F0 0

-20 F to 500 F0 0

350 F to 500 F0 0

350 F to 500 F0 0

Part NumberNo Material Temperature Range

SERVICES OF SEALS AND “O” RINGS FOR PLUG ASSEMBLY

HEAVY DUTY PROTECTIVE COVER (6000 PSI)

NOTE : FOR OTHER MATERIALS OPTION CONSULT KS

K 6000H-TWO INCH SYSTEMHYDRAULIC ACCESS FITTING ASSEMBLY

SPARE PARTS

S



KS-CTG-MKT-03 REV.5

ACCESS

BODYHeight

(Inch)

Weight

(Lbs)

150#

Height

(Inch)

Weight

(Lbs)

Height

(Inch)

Weight

(Lbs)

Height

(Inch)

Weight

(Lbs)

Height

(Inch)

Weight

(Lbs)

NON TEE

¼'' TEE

½'' TEE

¾'' TEE

1'' TEE

6.50

8.50

8.50

8.50

8.50

20

23

23

23

23

21

27

27

27

27

25

28

28

28

28

7.50

9.50

9.50

9.50

9.50

40

49

49

49

49

7.50

9.50

9.50

9.50

9.50

50

55

55

55

55

300# 400/600# 900/1500# 2500#

KS-CTG-MKT-03 REV.5

KOROSI SPECINDO6-20



0 0

2

PROTECTIVE COVER



ANSI RJ FLANGE HYDRAULICACCESS FITTING BODY

TEE NON-TEE

K 6000H-TWO INCH SYSTEM HYDRAULICFLANGE ACCESS FITTING ASSEMBLY

S

ANSI RJ FLANGE


6.50

8.50

8.50

8.50

8.50

7.50

8.50

8.50

8.50

8.50

ACCESS

BODYHeight

(Inch)

Weight

(Lbs)

150#

Height

(Inch)

Weight

(Lbs)

Height

(Inch)

Weight

(Lbs)

Height

(Inch)

Weight

(Lbs)

Height

(Inch)

Weight

(Lbs)

NON TEE

¼'' TEE

½'' TEE

¾'' TEE

1'' TEE

6.50

8.50

8.50

8.50

8.50

20

23

23

23

23

21

27

27

27

27

25

28

28

28

28

7.50

9.50

9.50

9.50

9.50

40

49

49

49

49

7.50

9.50

9.50

9.50

9.50

50

55

55

55

55

300# 400/600# 900/1500# 2500#



0 0

2

PROTECTIVE COVER



ANSI RF FLANGE HYDRAULICACCESS FITTING BODY

TEE NON-TEE


S

ANSI RF FLANGE


6.50

8.50

8.50

8.50

8.50

7.50

8.50

8.50

8.50

8.50

KS-CTG-MKT-03 REV.5


KS-CTG-MKT-03 REV.5

KOROSI SPECINDO6-22



0 0

2

PROTECTIVE COVER



API RJ FLANGE HYDRAULICACCESS FITTING BODY

TEE NON-TEE


S

API RJ FLANGE


ACCESS

BODYHeight

(Inch)

Weight

(Lbs)

2000#

Height

(Inch)

Weight

(Lbs)

Height

(Inch)

Weight

(Lbs)

NON TEE

¼'' TEE

½'' TEE

¾'' TEE

1'' TEE

7.50

8.50

8.50

8.50

8.50

25

27

27

27

27

40

49

49

49

49

50

55

55

55

55

3000/5000# 10000#

7.50

9.50

9.50

9.50

9.50

7.50

9.50

9.50

9.50

9.50


KS-CTG-MKT-03 REV.5

MODEL

KS 6000H

ANSI RF

ANSI RJ

API RJ

ACCESS FITTING CODE

RF

RJ

API

ACCESS BODYCODE

Non Tee

¼'' Tee

½'' Tee

¾'' Tee

1'' Tee

NTH

T25H

T50H

T75H

T100H

AISI 1022 CS

ASTM A105

ASTM A350 LF2 CS

AISI 316 SS

Duplex SS

CS36

CS10

CS05

SA03

SA05

BODY MATERIALCODE


FLANGE SIZE

ANSI RF ANSI RJ 2-1/16 API RJ''

Code Class Code Class Code Class

F12H

F22H

F32H

F42H

F52H

F62H

F72H

150#

300#

400#

600#

900#

1500#

2500#

150#

300#

400#

600#

900#

1500#

2500#

J12H

J22H

J32H

J42H

J52H

J62H

J72H

A22H

A32H

A52H

A102H

2000#

3000#

5000#

1000#

CODE

Not required

Without hole (P/N KS 221H)

With hole (P/N KS 220H)

Without hole c/w bleed valve (P/N KS 222H)


pressure gauge (P/N KS 223H)


pressure gauge (P/N KS 224H)

C0

C1

C2

C3

C4

C5

PROTECTIVE COVER

KS6000H

KS6000H

KS6000H

SHAA

HHAA

SHAA

NTH

NTH

T50H

F12

J42

A22

CS10

SA03

SA05

C1

C5

C4

RF

RJ

API

Not Required

Glass filled PTFE wearing ring,

Glass filled PTFE primary packing


Vespel primary Packing


Nitronic 60 primary Packing

Other Packing Seal

X

A

B

C

D

CODEPLUG ASSEMBLY

Not Required

XXX

O X

A

B

C

D

E

F

Not Required

AISI 316 SS

AISI 316L SS

Hastelloy C-276

Nitronic 60

Carbon Steel

Other Material


Solid plug

hydraulicSH

HHHollow plug

hydraulic

ORDERING PROCEDURE

FLANGE HYDRAULIC ACCESS FITTING ASSEMBLY

TWO INCH SYSTEM RETRIEVAL TOOLS

SECTION 7

Model TKS R retriever and TKS K servicevalve tools can be used for any KOROSISPECINDO two inch system access fittings. Themajor components of the retriever are astationary inner barrel, thread adapter,moveable stainless steel outer barrel, mandrelrod and socket adapter assembly which are inaccordance to NACE MR0175/ISO15156-1.Sealing within the unit is achieved with viton o-ring, teflon back up rings and graphiteimpregnated teflon seals. A bleed valveassembly incorporated in the retriever allowsproduct bleed-off away from the operator forsafety and cleanliness. It can be also used forback pressuring and product sampling.

The TKS R-retriever operates using pressurebalance principle ensuring that it extends andcollapses in a safe and easily controlled way.Balance is achieved by equalizing valve andports. Careful maintenance is essential to obtainmaximum life from the equipment. Tools andvalves should be dismantled and cleaned aftereach use and seals should be replaced regularly.Seals and spare parts are available to providethe necessary minor and major overhauls.

The TKS R-retriever assembly is equippedwith service tools and supply of spare parts.These tool kits are contained in a sturdy box toprovide easy storage and portability. Theretriever with standard stroke lengths areindicated below and longer stroke length isavailable on special order basis. Please contactKOROSI SPECINDO for detail.

KOROSI SPECINDO 7-1

KS-CTG-MKT-03 REV.5

TKS RRETRIEVER AND ACCESSORIES

On line retrieval of corrosion coupon and replacement of corrosion probes is essential foreffective corrosion monitoring of continuous process. Retriever and service valve tools aredesigned to provide this capability when used with the two inch system access fittings. Theretrieval tool is available with 3600 psi pressure rating and a variety of lengths to suit thecorrosion coupon holder and probe lengths to be retrieved.

Fig. 7-1. Model TKS R Retriever

KS-CTG-MKT-03 REV.5

KOROSI SPECINDO7-2

TKS R-RETRIEVER DIMENSIONS & WEIGHT

ORDERING PROCEDUREThe length of stroke required governs sizing of Retrievers. The strokedefined as the distance the Solid or Hollow Plug Assembly and its longesttool or attachment must travel from its seated position within the AccessFitting Body through the Service Valve allowing the ball valve to be closed.Determine stroke length required for longest retrievable attachment to beused. Select the next longer stroke length Retriever Kit available.

TKS-R-14-36 � Retriever tool with 14" stroke length and 3600 psi pressure rating

Client ordering

Part Number Description Stroke Length Pressure Rating

TKS X XX XX

Tool KS6000 Retriever ToolR

14

18

25

37

49

61

14'' Stroke

18

25

37

49

61

'' Stroke

'' Stroke

'' Stroke

'' Stroke

'' Stroke

3600 psi

6000 psi

36

60

DESCRIPTIONSTROKE LENGTH

14"

Retriever Collapsed (A), inch

Retriever Extended (B), inch

Removal Clearance (C), inch

Retriever Kit Weight (Lbs)

Retriever Assembly Weight (Lbs)

Maximum Holder Length (D), inch

Maximum Probe Length (D), inch

21.70

35.80

46.43

71.5

35

5

4

25.50

50.62

61.25

89.5

53

9

8

32.50

57.62

68.25

108.5

66

16

15

44.50

69.62

80.25

130.5

82

28

27

56.50

81.62

92.25

151.5

97

40

39

68.50

93.62

104.25

173

113

52

51

*

* Stroke length custom order is available, contact KS sales

Description

TKS X XX

Back Pressure Pump

Diverter Hose Assembly

Surge Tube Assembly

Retriever Seal Kit

Retriever Repair Kit

Retriever Wood Clamp

Retriever Head Bar

Retriever Box

Tools Kits

Socket Adapter Assy

Thread Tap

Thread Brush

Brass Hammer

Wrench Set

Over Shoot Adapter

BP

DH

ST

RS

RR

RW

RH

RB

TL

SA

TT

TB

BH

WS

OA

Accessories

Spare part

Accessories &

spare part

A

K

Client orderingTKS-A-BP Back pressure pump�

CREMOVAL

CLEAR NCE

ARETRIEVER

COLLAPSED

RETRIEVER

SERVICE VALVE

HOOK-UP

DMAXIMUM

DEVICE

Figure 7-2

RETRIEVER

EXTENDED

BA

18" 25" 37" 49" 61"

Fig. 7-3. TKS R retriever seal & repairkits.

KOROSI SPECINDO 7-3

KS-CTG-MKT-03 REV.5

TKS K SERVICE VALVE DIMENSIONS & WEIGHT

The complete service valve kit includes TKSservice valve assembly with extension lever,brass hammer and a heavy duty field servicebox for safe storage and easy portability.

The TKS service valve assembly is especiallydesigned for use with two inch system accessfittings and TKS R-retriever. Attached to the accessfitting body, the valve is the control which allowsthe pressurized product to enter the retrieverduring insertion and removal of KS100A solid orKS120A hollow plug assemblies. The service valvecomplies to API 6FA and API 607 as a fire safe unit.

The service valve assembly also contains thepressurized product when the retriever isdisconnected. Retriever and service valve hook-upis indicated in Figure 1. The service valve assemblyis basically a ball type valve with full-opening portwith a special pressure equalizing port whichallows the operator to slowly release line pressureto the retriever. With pressure balanced on bothsides of the ball, the valve can be operated withoutdifficulty or torque problems, even on highpressure systems. The valve also incorporates asecondary special built-in vent to atmosphere valveallowing product bleed-off away from the operatorfor safety and cleanliness. With the aid of theoptional accessory, diverter hose assembly, thebleed valve can also be used for productsampling, back-pressuring for product or pressurerelief. Should the solid or hollow plug thread,packing, or o-ring become damaged, preventingservice valve removal, a service valve blanking plugcan be used to seal the open end of the valve.

The service valve blanking plug, available as anoptional accessory, is mated to the ACME thread ofthe service valve after removing the retriever. Thisprovides a secondary seal for the valve. The servicevalve can then be left in place, completely sealingthe access fitting until corrective repairs can bemade at a later time. Flanged valves, alternativematerials and high temperature valves areavailable on special order.

DESCRIPTION DIMENSION

Service valve face to face dimension

Service valve end to end dimension

Dimension assembly weight (kg)

Dimension valve cubage

179.5 cm (7.07'')

232 cm (9.12'')

16.2 Kg

1.00 ft cubic

Fig. 7-4. TKS service valve assembly.

TKS KSERVICE VALVE AND ACCESSORIES

KS-CTG-MKT-03 REV.5

KOROSI SPECINDO7-4

ORDERING PROCEDURE

Description P/N Repair kit Seal kit

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Bonnet CS

Stem 316L SS

Ring back-up SS

Seal stem Viton

Ring thrust SS

O-Ring Viton

Ball 316L SS

Carrier seat 316L SS

Ring seat seal PEEK

Bleed valve 1/4'' NPT

TKS6000-102

TKS6000-103

TKS6000-108

TKS6000-109

TKS6000-110

TKS6000-111,114,117,118

TKS6000-112

TKS6000-113

TKS6000-115

TKS6000-122

X XX

Tool KS6000 Service Valve3600 psi

6000 psi

36

60K

X XX

Service valve seal kit

Service valve repair kit

Thread chaser

Seat reamer

Blanking plug

VS

VR

TC

SR

BP

TKS

Description Pressure rating

Part number

TKS

Accessories

P Spare part

T Tool

Description

Client ordering:TKS-K-36 Service valve with 3600 psi pressure rating�

Client ordering:TKS-P-VS � Service valve seal kit

SERVICE VALVE REPAIR AND SEAL KITS

Fig. 7-5. TKS service valve seal & repairkits.

KOROSI SPECINDO 7-5

KS-CTG-MKT-03 REV.5

A variety of cutting tools can be used to cutthe hole including step drills, cutters and endmills. The tool may also be used to cold tapfittings after welding during normal fabricationas it provides excellent control of hole size andalignment. The hot tap procedure may besummarized as follows:

Measure wall thickness of pipe or vessel atselected location

Weld two inch access fitting in place andhydrotest the weld using hydrostatic test plug

Install TKS K service valve into two inchaccess fitting

Install the hot tap machine and cutter, attachthe tool body

Rotate the tool handles clockwise to cut theaperture

Disconnect the tool body from the hot tapplug after hot tapping process completed

Hot tapping may be performed with linepressures up to 1440 psi (248 bar) andtemperatures up to 240°F (115°C). Hot tap kitcomprises all necessary items for the tappingprocedure (except for the retriever and servicevalve kits) in a field carrying case.

�

�

�

�

�

�

TKS THTHOT TAP TOOL AND ACCESSORIES

Two inch system access fittings can be installed on the line or vessel while on linecondition without shutdown or drain procedure. After the proper welding andhydrostatic procedure were done, using this hot tap assembly tool will provide the safeway to make hole on pipe wall under pressure, without worry of any spile or chips fallingdown to the stream.

Fig. 7-6. Model TKS THT hot tap tool.

NOTE: Hot tap operations must be performed by properly trained andqualified personnel working to approved procedures agreed by the user'ssafety authority. Service and training engineers are available from KOROSISPECINDO technical service.

KS-CTG-MKT-03 REV.5

KOROSI SPECINDO7-6

HOT TAP KIT

Description P/N Repair kit Seal kit

Seal Packing

Bearing

Viton O-Ring

Retainer

Packing Retainer Brass

TKS6000-009

TKS6000-013

TKS6000-018

TKS6000-017

TKS6000-008

Yes

Yes

Yes

Yes

Yes

Part number

ORDERING PROCEDURE

T

Access system

XXXXXX

Type

X

Description

XX

Hot Tap Kit

Hollow Drill

End Mill

Step Drill

4 Tooth Cutter

6 Tooth Cutter

Hydrostatic Test Plug Assy

Magnetic Swap Assy

Tool Kits

Hot Tap Spare Part Kit

Hot Tap Plug Assy

Hot Tap Gland

Hot Tap Box

Tool

Accessory

Spare Part

T

A

S

Two inch

system access

fitting

Tool

&

accessories

HT

HD

EM

SD

C4

C6

HT

MS

TK

HS

HP

HG

HB

K 6000S

Fig. 7-7. Types of cutter.

KOROSI SPECINDO 7-7

KS-CTG-MKT-03 REV.5

TKS RPMECHANICAL RETRIEVER

TKS RP retriever manufactured by KOROSI SPECINDO provides safety and ease ofo p e r a t i o n f o r r e t r i e va l o f a n y t w o i n c h s y s t e m c o r r o s i o nmonitoring devices.

TKS RP retriever tool has unique features:Extension of rod moves with mechanical

system to allow a safe operationCompact design, easy to use and light weightAll main parts are made from 316L SS which

complies toSealing within the unit is achieved with viton

o-ring and graphite impregnated teflon sealsA bleed valve assembly incorporated in the

TKS RP retriever allows product bleed off awayfrom operator for safety and cleanliness. It canalso be used for fluid sampling.

This retriever operates on a mechanicalsystem by means of a rotating hand wheel.Careful maintenance is essential to obtainmaximum lifetime of the equipment. It shouldbe dismantled and cleaned after each use andseals are replaced regularly, especially, afterhot tapping process (first time installation) asmetal chips can cause damage on gear rack.Seals and repair kits are available whichprovide the necessary items for major or minoroverhauls.

TKS RP retriever assembly is furnished withservice tools. Parts subject to wear with normaluse are available in seal and repair kits. Theretriever assembly, service tools and spareparts are contained in a sturdy box to provideeasy storage and portability.

�

�

�

�

�

NACE MR0175/ISO15156-1

Fig. 7-8. Model TKS RP retriever tool.

��

��

��

��

�

�

�

��

KS-CTG-MKT-03 REV.5

KOROSI SPECINDO7-8

TKS RP retriever assembly with various standard stroke lengths are indicated in the table below.Special stroke length is available on special order basis. please contact KS Sales.

DescriptionItemStroke length*

A

B

C

Retrieval tool overall length - inches

Max. holder / probe length - inches

Retriever and service valve overall

Recomended clearance - inches

Weight - lbs

Ordering Procedure

The length of stroke required governs sizing of retrievers. The stroke length is defined as thedistance of the solid/hollow plug assembly and the corrosion coupon holder/ corrosion probe musttravel from the plug’s seated position within the access fitting body through the service valveallowing the ball valve to be closed.

* Stroke length custom order is available, contact KS Sales

Part number

TKS

Description

XXXXX

Stroke length

XX

Pressure rating

XX

14

18

25

37

49

61

14” Stroke

18” Stroke

25” Stroke

37” Stroke

49” Stroke

61” Stroke

Tools KS RP

36

60

3600 Psi

6000 Psi

Retriever Tool

Client Ordering:TKS RP - 18 - 36 Retriever TKS RP with 18” stroke and 3600 psi pressure rating.

3

Figure 7-9

35 39 57 81 105 129

14" 18" 25" 37" 49" 61"

4 8 15 27 39 51

length to access fitting upper

end - inches

44 52 66 90 114 138

D 56 64 78 102 126 150

45 47 50 54 59 63

KOROSI SPECINDO 7-9

KS-CTG-MKT-03 REV.5

Client ordering:CRP-A-BP Component retriever RP6000 accessories, back pressure pump.

CRP

Description

X XXDiverter hose assembly

Surge tube assembly

Thread tap

Thread brush

Overshot adapter

Back pressure pump

Diverter hose assembly

Retriever repair kit

Retriever seal kit

Wrench set

Brass hammer

Socket adapter assembly

Retriever box (xx= stroke length

available are 18” , 25”, 37”, 49” and 61”)

DH

ST

TT

TB

OA

BP

DH

RK

SK

WS

BH

SA

RB-XX

Component

retriever

RP6000

Accessories

Spare Part

A

S

Part Number

Fig. 7-10. Components and spare parts of TKS RP retriever assembly.

KS-CTG-MKT-03 REV.5

KOROSI SPECINDO7-10

Various Cutter

Magnetic Accessories

DESCRIPTION PART NUMBER

Hot tap kit

Feed screw assembly

Hydrostatic tester assembly

Magnetic swap assembly

Chip remover assembly

Cutter, 6 tooth

Cutter, 4 tooth

Cutter, square end mill

Repair kit

KS842621

KS173602

KS823121

KS078121

KS294321

KS129321

KS015302

KS755802

KS511121

Hot tap tool box weight = 56 lbs (26 kg)

Hot tap tool box volume = 1.73 Cu.ft

TKS6000 KHTHOT TAP TOOL AND ACCESSORIES

Model TKS6000 hot tap tool provides hottapping of two inch system access fittings ontopipeline while under operation pressure (up to3600 psi) safely without product loss. Threedifferent types of cutter are provided: 6 teethcutter for small pipe diameter, 4 teeth cutter forthick pipe wall and ball end mill cutter forcorrecting access fitting bore and pipe holemisalignment.

Operation of hot tap tool can be manuallydriven or motor driven in a range of 80 to 100rpm. After finishing hot tapping, service valveand retriever tools must be in place to retrievethe cutter assembly from the access fitting incase of under operating condition.

Hot tap tool comes complete withaccessories inside a heavy duty carrying box. Fig. 7-11. TKS6000 KHT hot tap

tool.

ONE INCH RETRACTABLE COUPON HOLDER, ELECTRICAL RESISTANCE (ER) PROBE, LINEAR

POLARIZATION RESISTANCE (LPR) PROBE, SAMPLING, CHEMICAL INJECTION AND

RETRACTOR TOOL

SECTION 8

ONE INCH RETRACTABLE ACCESS SYSTEM GENERAL OVERVIEW

An extremely reliable access system widely used by the petrochemical and oil production industries. A simple and versatile method of access to a process stream for on-line insertion and removal of coupons, probes, injection and sampling systems. Suitable for service at 1000 psi or 1500 psi with options for additional back

oup seals in gas applications. The operating temperature of 260 C may be extended oto 450 C by the use of graphite packing provided the insert component is also

compatible.

KOROSI SPECINDO 8-1

KS-CTG-MKT-03 REV.5

One inch retractable access system comprises of a packing gland assembly, coupon holder/probe, safety clamp and branch assembly with valve. The coupon holder, probe or inserted device has a diameter of 5/18" and stainless steel body, which can slide through the packing seal while retaining pressure integrity.

The packing assembly is mated to the ambient side of the valve so when it is open the inserted device can be inserted into the process stream. The reverse process allows the inserted device to be retracted, then, the valve can be closed and the packing gland assembly can be removed for servicing. The inserted device is secured in place with an additional plate and rod of the safety clamp. For operating pressure above 250 psi, it is adviseable to use a retractor tool which provides mechanical advantage and safety during the insertion and retraction cycles. The packing gland assembly is available with 1" FNPT or flanged connection and AISI 316 SS body. Seals are reinforced PTFE.

It is important that the internal diameter of any existing branch assembly is clearly identified before ordering equipment. A minimum 7/8" hole diameter on the valve must be provided since the safety stopper inserted devices has 3/4" diameter.

The following pages provide detailed information on length calculation and ordering procedure for the one inch retractable access system.

1" NPT Nipple

Safety clamp

Packing gland assembly

1" Full bore ball valve

1" NPT threadolet

Safety stopper

Coupon holder, probe, sampling or injection tube

Fig. 8-1. General arrangement drawing of one inch retractable access system.

RemarkI : depth of insertionW : wall thickness H : height of valve with branch assembly

(282 mm for NPT packing gland and 260 mm for flanged packing gland)

T : distance below the packing gland assembly

P : height of the NPT packing gland assembly plus the travel distance (170 mm for NPT packing gland and 280 mm for flanged packing gland)

KS-CTG-MKT-03 REV.5

KOROSI SPECINDO8-2

MODEL KS500 SERIES

RETRACTABLE CORROSION COUPON HOLDER

Fig. 8-1. Model KS510 retractable coupon holder.

Ø Maximum operating pressure : 1500 psi

oØ Temperature Rating : 260 C (reinforced PTFE packing)

o 450 C (graphite packing)

Ø Method of operation : insertion and removal using a retractor tool

Ø Insertion rod diameter : 5/8" OD (standard)

Ø Size of packing gland : 1" NPT

1", 1.5" or 2" Flange

Ø Packing gland seals : reinforced PTFE or graphite packing

Ø Material of construction : AISI 316 SS

Ø Coupon type : single/double flat coupon, flush disc coupon,

rod coupon or multiple disc coupon

Note: maximum coupon size is determined by the

valve size and the insertion rod must be marked to

allow flat coupons to be properly installed.

Specifications

Model KS500 series retractable corrosion coupon holder is compact, sturdy and lightweight. When operated with a retractor tool, it is the easiest operated low pressure coupon holder available on today’s market. The retractor remains in place only during insertion and removal of coupons, therefore, one retractor can service many KS500 series coupon holder.

KOROSI SPECINDO 8-3

KS-CTG-MKT-03 REV.5

To calculate length of retractable strip coupon holder wth 1" bore size NPT packing gland:

Example: 8" pipe, schedule 80, wall thickness 12.7 mm. 1" bore size retractable coupon holder at middle of line installation and depth of insertion 101.6mm

1. Determine distance below the packing gland (T)T=I+W+282=101.6+12.7+282=397 mm

2. When value of T has been calculated look into table 6.1 under column “DIM B” for closest value. Under the same line check the value of code (nominal insert). This nominal insert value is your order length.

DIM B value > T value502 mm > 397 mmOrder length: 18"

3. Calculate clearance above pipe wall clearance=H+DIM B+P+100

= 282+502+170+100 = 1054 mm = 41.5"

To calculate length of retractable strip coupon holder wth 1" bore size 300# flanged packing gland:

Example: 8" pipe, schedule 80, wall thickness 12.7 mm. 1" bore size retractable coupon holder at middle of line installation and depth of insertion 101.6mm


2. When value of T has been calculated look into table 6.1 under column “DIM C” for closest value. Under the same line check the value of code (nominal insert). This nominal insert value is your order length.


3. Calculate clearance above pipe wall clearance=H+DIM C+P+100

= 260+392+280+100 = 1032 mm = 40.5"

MODEL RETRACTABLE COUPON HOLDER

ORDERING PROCEDURE

Ks520

Ks530

Ks510 Coupon holder with 1" NPT packing gland

Coupon holder with flanged packing gland

Coupon holder only

Reinforced PTFE packing

Graphite packing (high temp.)

KS-CTG-MKT-03 REV.5

KOROSI SPECINDO8-4

MODEL KS500 SERIES

RETRACTABLE SAMPLING AND INJECTION SYSTEMS

Fig. 8-2. Model KS550 retractable sampling/injection system.


oØ Temperature Rating : 260 C (reinforced PTFE packing)

o 450 C (graphite packing)




1", 1.5" or 2" Flange



Ø Injection/sampling type : open, plain, notched and nozzle

Note: maximum inserted device size is determined by

the valve size and the insertion rod must be marked

to allow properly alligned orientation.

Specifications

A comprehensive range of 5/8" diameter retractable insert for injection of chemicals oand process sampling up to 260 C and 1500 psi operating pressure, with optional 450

oC temperature. Standard insert tubes allow a range of quills and nozzle holder attachments to be used.

KS-CTG-MKT-03 REV.5

KOROSI SPECINDO 8-5

To calculate length of retractable injection/sampling with 1" bore size NPT packing gland:

Example: 8" pipe, schedule 80, wall thickness 12.7 mm. 1" bore size retractable injection quill at middle of line installation and depth of insertion 101.6mm


2. When value of T has been calculated look into table 6.1 under column “DIM B” for closest value. Under the same line check the value of code (nominal insert). This nominal insert value is your order length.


3. Calculate clearance above pipe wall clearance=H+DIM B+P+100

= 282+502+170+100 = 1054 mm = 41.5"

To calculate length of retractable injection/sampling with 1" bore size 300# flanged packing gland:

Example: 8" pipe, schedule 80, wall thickness 12.7 mm. 1" bore size retractable injection quill at middle of line installation and depth of insertion 101.6mm


2. When value of T has been calculated look into table 6.1 under column “DIM C” for closest value. Under the same line check the value of code (nominal insert). This nominal insert value is your order length.


3. Calculate clearance above pipe wall clearance=H+DIM C+P+100

= 260+392+280+100 = 1032 mm = 40.5"

ORDERING PROCEDURE

Ks560

Ks570

Ks550 Injection/sampling with 1" NPT packing gland

Injection/sampling with flanged packing gland

Injection/sampling quill only

Open/flush

Plain sampling quill

Notched quill

Nozzle vertical narrow cone, 20 mm

Nozzle vertical wide cone, 20 mm

Reinforced PTFE packing

Graphite packing (high temp.)

KS-CTG-MKT-03 REV.5

KOROSI SPECINDO8-6

672

822

972

7722

1272

649

799

949

1099

1249

670

820

970

1120

1270

649

799

949

1099

1249

Tab

le 8

.1

Tab

le 8

.2

KOROSI SPECINDO 8-7

KS-CTG-MKT-03 REV.5

MODEL R1500 SERIES

RETRACTABLE ER PROBE(FLUSH, TUBULAR, WIRE LOOP AND TUBE LOOP)

Bore

Fig. 8-3. Model KS1502 retractable ER probe and general arrangement drawing of retractable ER probe installation.


oØ Temperature Rating : 150 C (epoxy sealant)

o 260 C (glass and weld sealants)




1", 1.5" or 2" Flange



Ø Element seal : Epoxy or glass

Specifications

A comprehensive range of ER probes for making metal loss measurements in process oup to 1500 psi and 260 C. Probes have bodies made from AISI 316 SS and 6 pin plated

connector. Retractable probes are typically used for continuous on-line monitoring and well knowned for being easy to install and maintain.

1. Determine distance below the flanged packing gland (T):T = I+W+K1 For 1" bore size flanged packing glandT = I+W+K2 For 1.5" bore size flanged packing glandT = I+W+K3 For 2" bore size flanged packing gland

where, I : Depth of insertion ER probe (mm)W : Wall thickness (mm)K1, K2, K3 : constant, see Table 8.4

2. When value of T has been calculated look table 8-3 under “DIM C” column for closest value. Under the same line, check the norminal insert code. This norminal insert code is your order length. Dim C value > T value Order length XX”

3. Calculation clearance above pipe wall (C):C = K1+DIM C+P+100 For 1" bore size NPT packing glandC = K2+DIM C+P+100 For 1.5" bore size NPT packing glandC = K3+DIM C+P+100 For 2" bore size NPT packing gland

where, DIM B : distance available below the NPT packing gland (mm) P : height of the NPT packing assembly plus the travel distance

(280 mm)

1. Determine distance below the NPT packing gland (T):T = I+W+282 For 1" bore size NPT packing glandT = I+W+314 For 1.5" bore size NPT packing glandT = I+W+327 For 2" bore size NPT packing gland

where, I : Depth of insertion ER probe (mm)W : Wall thickness (mm)

2. When value of T has been calculated look table 8-3 under “DIM B” column for closest value. Under the same line, check the norminal insert code. This norminal insert code is your order length. Dim B value > T value Order length XX”

3. Calculation clearance above pipe wall (C):C = 282+DIM B+P+100 For 1" bore size NPT packing glandC = 314+DIM B+P+100 For 1.5" bore size NPT packing glandC = 327+DIM B+P+100 For 2" bore size NPT packing gland


(170 mm)

KS-CTG-MKT-03 REV.5

KOROSI SPECINDO8-8

CALCULATION:

Length of retractable ER probe for NPT packing gland

Length of retractable ER probe for flanged packing gland

KOROSI SPECINDO 8-9

KS-CTG-MKT-03 REV.5

For any given length, Dim B is the distance below the NPT packing gland and Dim C is the distance

below flanged packing gland. These are equivalent to (T) in the above method

100

100

Table 8.3

Table 8.4

KS-CTG-MKT-03 REV.5

KOROSI SPECINDO8-10

0

Retractable flush probe

Retractable loop probe

Retractable tubular probe

Retractable sand probe

ORDERING PROCEDURE


Probe, standard packing and probe

Probe, high temperature packing and clamp

Flush epoxy seal, 16 mm

Flush epoxy seal, 19 mm

Flush glass seal, 16 mm

Flush glass seal, 19 mm

Wire loop glass seal

Tube loop galss seal

Tubular long glass

Tubular short glassTubular long welded

Tubular short welded

Tubular long high temperature

Tubular short high temperatureSand detection, thin gold film

Sand detection, CRA element


KS-CTG-MKT-03 REV.5

Bore)

MODEL L1500 SERIES

RETRACTABLE LPR PROBE(PROJECTING AND FLUSH)

Ø Maximum operating pressure :

1500 psi

Ø Temperature Rating :

o150 C (epoxy sealant)

o260 C (glass sealant)

Ø Method of operation :

insertion and removal using a retractor tool

Ø Insertion rod diameter :

5/8" OD (standard)

Ø Size of packing gland :

1" NPT

1", 1.5" or 2" Flange

Ø Packing gland seals :

reinforced PTFE or graphite packing

Ø Material of construction :

AISI 316 SS

Ø Element seal :

Epoxy or glass

Specifications

Fig. 8-4. Model KS1500 series retractable LPR probe.

A comprehensive range of LPR probes for making corrosion rate measurements in processes up to 1500 psi

oand 260 C. Probes have body made of AISI 316 SS and 6 pin plated connectors. Probes with sensor heads over 16 mm diameter have a removable connector flange. For a full range of packing and accessories, see data sheet that recommends the use of a safety clamp assembly. Retractable probes are typically used in refineries; petrochemical plants and low pressure oil production operations. They are used for continuous on-line monitoring situations. Please contact KOROSI SPECINDO for information, advice and design support.

KS-CTG-MKT-03 REV.5

KOROSI SPECINDO8-12

38**

38**

38**

38**

38**

38**

38**

38**

38**

38**

Example : 6” pipe, schedule 80

I = 3” depth of insertion

W = 0,3” wall thickness

T = I + W + 282

= 3” + 0.3” + 282 mm

= 365.8 mm

CALCULATION:

1. Determine distance below the NPT packing gland (T):T = I+W+282 For 1" bore size NPT packing glandT = I+W+314 For 1.5" bore size NPT packing glandT = I+W+327 For 2" bore size NPT packing gland

where, I : Depth of insertion LPR probe (mm)W : Wall thickness (mm)

2. When value of T has been calculated look table 8-3 under “DIM B” column for closest value. Under the same line, check the norminal insert code. This norminal insert code is your order length. Dim B value > T value Order length XX”

3. Calculation clearance above pipe wall (C):C = 282+DIM B+P+100 For 1" bore size NPT packing glandC = 314+DIM B+P+100 For 1.5" bore size NPT packing glandC = 327+DIM B+P+100 For 2" bore size NPT packing gland


(170 mm)

Length of retractable LPR probe for NPT packing gland

Length of retractable ER probe for flanged packing gland

1. Determine distance below the flanged packing gland (T):T = I+W+K1 For 1" bore size flanged packing glandT = I+W+K2 For 1.5" bore size flanged packing glandT = I+W+K3 For 2" bore size flanged packing gland

where, I : Depth of insertion ER probe (mm)W : Wall thickness (mm)K1, K2, K3 : constant, see Table 8.4

2. When value of T has been calculated look table 8-3 under “DIM C” column for closest value. Under the same line, check the norminal insert code. This norminal insert code is your order length. Dim C value > T value Order length XX”

3. Calculation clearance above pipe wall (C):C = K1+DIM C+P+100 For 1" bore size NPT packing glandC = K2+DIM C+P+100 For 1.5" bore size NPT packing glandC = K3+DIM C+P+100 For 2" bore size NPT packing gland


(280 mm)


KS-CTG-MKT-03 REV.5

Retractable projecting type

Retractable flush type

Probe insert only

Probe + standard packing and clamp

Probe + high temp. packing and clamp

2 Standard electrodes


2 Reduced area electrodes (only for L1500 model)

3 Reduced area electrodes (4-40 UNC, only for L1500 model)



2 Reduced area electrodes (only for L1500 model)

3 Reduced area electrodes (4-40 UNC, only for L1500 model)

2 Standard electrodes pair (only for G code electrode)

KOROSI SPECINDO8-14

KS-CTG-MKT-03 REV.5

MODEL KS500 SERIES

RETRACTOR TOOL AND ACCESSORIES

KS 500 retractor tool is a simple mechanical device that allows the KS500 series coupon holder, sampling/injection tubes and probes to be inserted and retracted through the packing gland assembly at working pressure where manual operation is not advisable.

The tool gives complete control of the position of the inserted devices while the packing gland lock nut is release to allow insertion or retraction. Clamp arrangements grip the insert head and the packing gland. When the distance between the two clamps is altered by rotating the handle at the base of the unit, the insert devices is pulled or pushed through the packing gland to the desired position. Retractor tools are available in 24" or 36" lengths. The length refers to the longest nominal insert device length which the tool will accomodate, extra long model can be specially ordered.

The tool is a lightweight construction and uses quality materials to provide a reliable and robust product. It can be mounted and operated in any orientation, allowing retraction of probes in the 6 o’clock position for example. A carrying case and manual are supplied with each tool. Gross weight of 20 Kg and operating radius 0.24 m (9.50").

ORDERING PROCEDURE

SPARE PART

Fig. 8-5. General arrangement drawing of retractor tool.


KS-CTG-MKT-03 REV.5

Entry Valve,

RETRACTABLE COMPLETE ASSEMBLY SERIES

Offering a standard assembly of retractable access system for complete installation and also as a spare for equipment replacement.

KOROSI SPECINDO8-16

KS-CTG-MKT-03 REV.5


KS-CTG-MKT-03 REV.5

KS500 ADAPTER

KS500 adapter accomodates conversion of using two inch access system to using one inch retractable access system.

ACME access fitting adapter (external)

This adapter screws on the outside of the two inch access fitting. A valve is then placed on the 1/2" - 2" NPT male threads. The adapter can be welded if required. It is to be noted that 2" NPT size adapter can be installed under pressure, while others must be installed under pressure free condition.

ACME access fitting adapter (flange)

This adapter converts any ACME thread access fitting to a flanged installation. The adapter screw onto the ACME thread access fitting, weld if required, then a flanged valve can be attached.

ORDERING PROCEDURE

Fig. 8-7. ACME access fitting adapter (flange)

Fig. 8-6. ACME access fitting adapter (external).

KOROSI SPECINDO8-18

KS-CTG-MKT-03 REV.5

MODEL L300 SERIES

LABORATORY AND NPT PROBE(FLUSH, TUBULAR, WIRE LOOP AND TUBE LOOP)

Fig. 8-8. Model L300 NPT fixed ER probe.

Ø Maximum operating pressure : 100 psi (laboratory probe)

1500 psi (NPT probe)

oØ Temperature Rating : 150 C (epoxy sealant)

o 260 C (glass and weld sealants)


Ø Element seal : Epoxy, glass or weld

Ø Probe body material : AISI 316 SS

Specifications

This selection of corrosion monitoring probes cover a complete range of ER and LPR probes in low and medium pressure configurations. These probes are for fixed installation and they can not be installed or changed in pressurized systems without shutdown.

Laboratory probe is used for a variety of low pressure tasks. It has no threaded mounting but it is suitable for use with laboratory glass compression fittings and rubber bung insertion. The standard probe is epoxy sealed with stainless steel body.

NPT fixed probe has a fixed insertion length below the NPT mounting thread. It is used for a variety of industrial corrosion monitoring tasks, such as, a pressurized test rigs or side stream test. It is suitable for interruptible and batch processes or locations where temporary isolation is available for installation and retrieval. The NPT thread configuration requires only a simple threadolet type fitting on the target pipework or vessel.

NPT adjustable probe is similar in most respects to a NPT fixed probe with the added benefit of a variable insertion length through an addition of a swagelock tube fitting, ideal for applications where the equipment may be moved between locations with different insertion requirements due to variation in pipe diameter and wall thickness.

KS-CTG-MKT-03 REV.5


Fig. 8-9. General arrangement drawing of NPT ER probe.

INSTRUMENT CONNECTIONS

All probes are fitted with a 6 pin Mil-C-5015 connector which is compatible with all KOROSI SPECINDO instrumentation and any other instruments. All probes connectors are stainless steel with silver plated pin and threaded shells.

CALCULATING PROBE LENGTHS FOR NPT PROBES

In order to calculate the length of NPT probes, please refer to Fig. 8-9 and ensure the following informations are available:1. The height (H) of the threaded fitting (threadolet) above the pipe wall in milimeters2. The wall thickness (W) of the pipe in milimeters3. The distance of the probe’s element that extends beyond the pipe wall in milimeters

Look up the thread make-up distance (T), in Table 8-5, for the probe model you have selected.

Order length = (H+W+D)-T

Once you have calculated the order length, please refer to the Table 8-5 to find either:1. A standard fixed probe length that is close enough in length to meet the requirement2. A standard adjustable probe length with an insertion length that exceeds the order length required

In either case, if you find that the standard probe length will meet the requirement, insert the letter STD into the product code section for length. If the standard probe length does not meet your requirement, insert the calculated length in millimeter into the probe code, remembering to use a three digits whole number e.g.: 098.

Please note: it is not possible to order probes shorter than the minimum length for each type given in the table. In the case of adjustable probe, the minimum length and the order length define the lower and upper limits of the possible insertion. For example: a standard 1" NPT tubular probe with adjustable length has a possible insertion range between 125 mm and 325 mm below the probe thread.

Accessories: we can supply mounting threadolet in all sizes and most materials, as well as extension cables.

KOROSI SPECINDO8-20

KS-CTG-MKT-03 REV.5

All length

is

in m

m a

nd it

is f

or

sta

ndard

KS e

lectr

ode, fo

r re

duced t

ype s

ubstr

act

by

006

Ord

er

length

show

n in b

old

is

sta

ndard

, w

rite

“ST

D”

in p

roduct

or

calc

ula

te o

ther

length

in m

mC

odes:

F=

fixed length

; A

DJ=

adju

sta

ble

sw

agelo

ck;

F+

A=

available

in f

ixed a

nd a

dju

sta

ble

sty

leA

dju

sta

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-1/2

" and 2

" only

available

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pecia

l ord

er

Min

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insert

ion=

short

est

ord

er

length

for

fixed p

robes

or

least

insert

ion f

or

adju

sta

ble


KS-CTG-MKT-03 REV.5

NPT

No - Thread

Wire loop

Tube loopTubular 4"

Tubular 2"

Flush epoxy

Flush glass

KS-CTG-MKT-03 REV.5

KOROSI SPECINDO8-22

NPTNo - Thread

2 Standard electrode

3 Standard electrode2 Reduced area electrode (only for PE type)

3 Reduced area electrode (only for PE type)

ProjectingFlush

KS DOUBLE BLOCK AND BLEED VALVE

SECTION 9

MODEL KSDBB 6000 SERIES

DOUBLE BLOCK AND BLEED VALVE

KSDBB 6000 series feature independent quarterlyopen and close double ball valves for isolationservice equipped with a heavy duty globe styleneedle valve for venting service.

KSDBB 6000 series are available in modular andone-piece-body designs. Flanged or NPTthreaded connection, are possible for directmounting to pipeline and vessel.

KSDBB 6000 series comply to NACE MR 0175/ISO15156. In addition, they are fire tested proof andfugitive emission tested proof in accordance toAPI 607/API 6A and ISO 15848, respectively.

Application of KSDBB:1. Sampling / chemical injection2. Instrumentation valve3. Isolation valve

Fig. 9-1. Model KSDBB 6001 (boltedconnection).

Fig. 9-2. Model KSDBB 6003 (onepiece body).

SAMPLING

Upper connection

CHEMICAL INJECTION

Bleed/vent valve

Bottom connection

Fig. 9-3. Typical application of KSDBB.

KOROSI SPECINDO 9-1

KS-CTG-MKT-03 REV.5

Vent

Bottom

Upper

Bottom

Upper

FEATURES AND STANDARD REFERENCE:

�

�

�

NPT threaded female outlet/inlet, process and vent connections are in compliance to

ANSI B1.20.1

Material thickness of pressure containing body conforms to ANSI B16.34

Valve inspection and testing comply to API STD 598 and API SPEC 6D

Evaluation of valve construction and quality assurance program follows API RP 591

Material traceability according to ISO 9001:2000, item 7.5.3

Sour service suitability, NACE MR 0175 / ISO 15156

Fire tested proof, API 607 / API 6FA

Fugitive emission tested proof, ISO 15848

� Flanged outlet/inlet and process connections, ½ to 2" size with 150 to 2500 lb and

beyond 2500 lb class ratings, are in accordance to ANSI B16.5 and API SPEC 6A,

respectively

�

�

�

�

�

RemarkC : 0.375" (constant)FG : flange face to face gapPW : pipe wall thicknessMF : mating flange heightWG : welding gapPOD : pipe outer diameter


Center of lineC+FG+MF+WG+PW+0.5POD

KS-CTG-MKT-03 REV.5

KOROSI SPECINDO9-2

ORDERING PROCEDURE

6001

6003

6004

6005

Modular design with bolt connection

One piece body design (not available with 1/2" - 1" flange size)

One piece body design with integral check valve (not available with 1/2" - 1" flange size)

Modular design with integral check valve

KOROSI SPECINDO 9-3

KS-CTG-MKT-03 REV.5

Flange RF

Flange RJ

Flange API RJ

NPT

1

2

3

4

SIZE OF NPT END CONNECTION

GRPHITE FILLED PTFE

PURE PEEK

REINFORCED PEEK

FOR OTHER MATERIALS OPTION CONSULT KS

FP

PP

PK

XX

1/4"

1/2"

1

2

SIZE OF NPT VENT CONNECTION

1/4"

1/2"

1

2

FIRE SAFE DESIGN

FIRE SAFE

NON FIRE SAFE

F

N

BORE SIZE (MM)

101

2

3/4" (not available with modular design)3

15 (not available with 1/2"-1" flange design)

KSDBB - BCA1D-UCA10-SA03 - PK - 1 - 1 - N - 1 - 6001

1" (not available with modular design)4

F

E

D

C

B

A

2-1/16"

2"

1-1/2"

1"

3/4"

1/2"

6006 One piece body design with ball bleed valve (not available with 1/2" - 1" flange size)

6007 One piece body design with ball bleed valve with integral check valve (not available with 1/2" - 1" flange size)

G 1-13/16"

H 3"

I 3/8"

FF5

15000L

BOTTOM CONNECTION

ASTM A105 CSCS10

ASTM A350 LF2CS05

XXXX FOR OTHER MATERIALS OPTION CONSULT KS

Flange RF

Flange RJ

Flange API RJ

NPT

1

2

3

4

F

E

D

C

B

A

2-1/16"

2"

1-1/2"

1"

3/4"

1/2"

G 1-13/16"

H 3"

I 3/8"

FF5

15000L

UPPER CONNECTION

BC

UC

A) The double block and bleed valve design and connection size/type can beselected from the previous page.

B) The sampling and injection probe size and length can be selected from the belowtable.

KSDBB ACCESSORIES FOR SAMPLING AND CHEMICALINJECTION ORDERING PROCEDURE

C) Determine a nipple connection, check valve and shut off valve from the belowtable.

D) If applicable select a suitable nozzle assembly cap and core from the below table.

E) Determine blanking plug using the below table.

KS-CTG-MKT-03 REV.5

KOROSI SPECINDO9-4

1/4" NPT

1/2" NPT

3/4" NPT

1" NPT4

1/4" NPT

1/2" NPT

Fig. 9-4. KSDBB seal and repair kit.

KSDBB SPARE PARTS ORDERING PROCEDURE

KOROSI SPECINDO 9-5

KS-CTG-MKT-03 REV.5

6005 MODULAR DESIGN WITH INTEGRAL CHECK VALVE

6004 ONE PIECE BODY DESIGN WITH INTEGRAL CHECK VALVE (not available with 1/2"-1" flange size)

SERIES DESCRIPTION

ONE PIECE BODY DESIGN (not available with 1/2"-1" flange size)6003

MODULAR DESIGN WITH BOLT CONNECTION6001

6006 ONE PIECE BODY DESIGN WITH BALL BLEED VALVE (not available with 1/2" - 1" flange size)

6007 ONE PIECE BODY DESIGN WITH BALL BLEED VALVE WITH INTEGRAL CHECK VALVE (not available with 1/2" - 1" flange size)

GUIDE TO MATERIAL CODES FOR USE WITH ER/LPR PROBE

APPENDIX

korosi specindo - ses-egy.com

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