JAWS-02

JAW CRUSHERS, PORTABLE& STATIONARY PLANTS

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Pioneer Gravel EquipmentManufacturing Company producesportable gravel plants for aggregatesused in America’s highway systems.

Pioneer expands into the mining,cement and quarry industries.

Pioneer plays a vital role in WorldWar II by supplying gravel and rockprocessing plants to help build roadsand air bases throughout the world.

Pioneer becomes a subsidiary of Poor& Company (Later known as Portec),a leading company in railway supply,manganese and industrial belting.

Pioneer expands into many relatedmarkets, including asphalt processingequipment.

Pioneer strengthens its aggregatefocus and enters the recycle market.Pioneer manufactures the 2854 JawCrusher, the industry’s first jawcrusher designed specifically forrecycle.

Pioneer relocates from Minneapolis tothe expanded facilities in Yankton,SD. This new state-of-the-art plantwas designed expressly formanufacturing crushing andaggregate equipment. Pioneerintroduces the industry’s first newseries of low-profile jaw crusherplants while adding new models tothe product line.

Pioneer becomes a member of theAstec family of companies, committedto the aggregate and road buildingindustries, Using cutting edgecomputer design software, Pioneercontinues to engineer new productsfor the changing aggregate andrecycle markets.

With the broadest aggregateproduction and recycle line available,Pioneer continues the tradition ofdelivering quality and value to youroperation.

Today, Pioneer remains the #1 Best-Selling Jaw Crushing

Line in North America.

1920s1920s

1930s1930s

1940s1940s

1950s1950s

1960s1960s

1970s1970s

1980s1980s

1990s1990s

2000and beyond2000

and beyond

Crushing Rock forMore Than 75 Years

Since the 1920’s Pioneer has sold more than10,000 processing systems. In fact, many of thefirst systems are still operating today. The legacycontinues with Pioneer’s complete crushingline-up including; primary impactors, secondaryhorizontal shaft impactors, jaw, cone and rollcrushers, vertical shaft impactors, feeders, screensand portable plants.

• Designed and manufactured in the U.S.A.

• Maximum power conversion into crushingenergy.

• Unsurpassed crusher integrity.

• Unmatched crushing efficiency.

• Wide range of applications.

• Innovative adjustment and maintenancefeatures.

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SINCE 1928 PIONEER HAS RELIABLE JAW

Heavy-Duty Cast Open-Back Ribbed Pitman.The design required for component quality andstructural integrity.

Single Side Plate, Open Rigid Box End Section, Fabricated Base Assembly.

Maximum strength and structural integrity while minimizing weight.

Replaceable Side Base Wear Liners.Bolt in, 3 piece design allows for easy replacement.

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BEEN BUILDING THE MOSTW CRUSHERS IN THE INDUSTRY.

Common Flinger Collar For Close BearingSpacing.

Reduces fatigue and increases shaft and bearinglife providing maximum assembly integrity.

Replaceable Barrel Protector Plate.Protects the pitman barrel from wear.

Wedge Holding System For Manganese Jaw Dies.

Allows for easy repacement of moving and stationary jaw dies. (For Legendary series on moving jaw die only)

Hydraulic Crusher Adjustment.The dual wedge assembly allows for quick andeasy adjustment of the closed side settings.

Heavy-Duty Dynamically Balanced Flywheels.

Reduces peak horsepower requirements and provides smooth operation.

Toggle Plate Angle & Arrangement.Provides in-line support while optimizing crushing action for Maximum capacity through the full range of closed side setting.

Saddle Block Bearing Support.Maximum bearing support and alignment for extended bearing life.

Variety Of Manganese Configurations.Maximizes crusher performance by selecting thejaw dies to match the application.

Replaceable Jaw Die Retention Lips.The replaceable tips protect the base and pitman. (on Vanguard series designs only on the pitman)

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PIONEER is unique in the industry as the only crumanufacture and warrant the entire crushing planconveyors, our expertise is integrating these compconfigurations. You benefit from our total source clost time matching components.

PIONEER delivers crushing strength through efficiengineering difference – a superior design that eoperating costs and ease-of-maintenance.

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ushing manufacturer to completely design,ant. From the feeder to the crusher to screens andmponents into the industry’s largest array of plant

capability – no second sources, no fabricators, no

cient design, not bulk. That is Pioneer’s uniqueensures reliability, higher performance, lower

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JAW PLANT CONFIGURATIONS

PORTABLE AND STATIONARY PLANTSThrough design flexibility Pioneer offers a wide variety of feeding, scalping, and throughput material delivery to meet yourapplication requirements. Pioneer crushers, plants, feeders and components are engineered and manufactured from a singlesource and in the U.S.A. Pioneer designing experience guarantees all components have a perfect fit. By using multiple DOTapproved axle configurations, Pioneer provides the most portable plant designs in the industry. Stationary plants are available inthe same configurations as portable plants. Additionally, Pioneer offers a wide variety of self-contained power sources.

FEED – SCALP – CRUSHDesigned to handle typical quarry rock,sand and gravel or recycle utilizing avibrating feeder and grizzly section withan all – in – one feed and scalpingoperation for low-cost, low-maintenancecrushing. Features a heavy-dutyvibrating feeder with an adjustablegrizzly section that allows for bypasssizing of feed material to maximizecrusher efficiency.

FEED – SCALP – CRUSHDesigned for those applications withmoist and/or dirty feed materials whereit is desirable to remove vines andproduce a sized natural product inaddition to producing a crushedproduct. Features a heavy-duty or extraheavy-duty apron feeder and a Mesabi®

Scalping Screen.

FEED – SCALP –CRUSH…ON THE GOPioneer RT (Rocky Trax®) series plantsare designed to be highly portableusing a crawler track undercarriagewhile incorporating the features andbenefits of the feeding-scalping-crushingplants. These plants are self-containedand offer the ultimate fast set-up, in-pitand on-site mobility.Plant options include: a side deliveryconveyor that allows a natural productto be removed under the grizzly sectionof the vibrating grizzly feeder and across belt magnet for metal separationin recycle applications.

18' - 8 3/4"

43' - 7 1/4"

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10REASONS PRODUCERS& CONTRACTORS

CHOOSE PIONEER JAWCRUSHERS & PLANTS

REASONS PRODUCERS& CONTRACTORS

CHOOSE PIONEER JAWCRUSHERS & PLANTS

A superior jaw design that delivers strength, not bulk.

Crushing expertise since 1928 with over 10,000 jaws& jaw plants at work around the world.

Manufactured with the quality workmanship thatdelivers field reliability and performance.

Crusher, components and chassis engineered formaximum portability.

A complete jaw crushing line with a model for everyapplication.

Factory specialistsavailable to assistwith materialevaluation and flowanalysis, layoutdrawings andequipment selection.

Engineered for lowermaintenance andoperating costs.

Pioneer supplies standard plants with optionalauxiliary equipment for a perfect fit in yourapplication.

Designed for full compatibility with the Kolberg® linefor a complete one-stop aggregate processing source.

Local dealer expertise, service, and 24-hour GenuineKOLBERG-PIONEER Parts support backed with afactory warranty.

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APRON FEEDERParticularlysuited to wet,sticky materials,the PioneerApron Feederprovidespositive feedaction whilereducingmaterial

slippage. Feeder construction includes heavy-dutyand extra-heavy-duty designs dependingupon the application.

VIBRATING FEEDERDesigned toconveymaterial whileseparatingfines, Pioneervibratingfeeders providesmooth,controlled feedrates to

maximize capacity. Grizzly bars are tapered toself-relieve with adjustable spacing for bypasssizing. Feeder construction includes heavy-duty deckplate with optional AR plate liners. Heavy-dutyspring suspension withstands loading impact andassists vibration.

MESABI® SCREENDesigned witha positivethrow toefficiently scalpand sizeprimary feedfrom typicalwet and dirtydeposits withvirtually no

plugging. The Mesabi 4-bearing scalping screen isbuilt with a heavy-duty reinforced main frame, rigidbox-type screen pan, IsoVibe™ screen mountingand a heavy-duty eccentric shaft assembly.

LOW-PROFILE SCREENDesigned forhigh capacityoperationwithin low-profileapplications,the 10° low-profile,2-bearingscreen can

produce up to four products simultaneously. Theheavy-duty, single eccentric shaft assembly provideslower maintenance costs than two- or three-shafthorizontal screens, but still provides the throw andfrequency required for maximum capacity andgradation control.

PIONEER FEEDING,SCALPING & SCREENING

COMPONENTS

◆ Complete Aggregate Washing& Classifying Plants

◆ Log Washers

◆ Fine Material Washers

◆ Coarse Material Washers

◆ Classifying Tanks

◆ Blademills

◆ Spec-Select™ ProgrammableControls

◆ Portable Screening Plants

◆ Conveyors & Radial Stackers

◆ Pugmill Plants

◆ Additive Silos

◆ Cold Feed Plants

◆ Auxiliary Support Equipment

◆ Surge Bins

◆ Jaw Crushers

◆ Portable Recycle Plants

◆ Horizontal Shaft Impact Crushers

◆ Vertical Shaft Impact Crushers

◆ Vibrating Feeders

◆ Apron Feeders

◆ Cone Crushers

◆ Portable & Stationary Plants

◆ Double & Triple-Deck Screens

◆ Scalping Screens

◆ Roll Crushers

Because KOLBERG-PIONEER, INC. may use in its catalog & literature, field photographs of its products which may havebeen modified by the owners, products furnished by KOLBERG-PIONEER, INC. may not necessarily be as illustrated therein.Also continuous design progress makes it necessary that specifications be subject to change without notice. All sales of theproducts of KOLBERG-PIONEER, INC. are subject to the provisions of its standard warranty. KOLBERG-PIONEER, INC.does not warrant or represent that its products meet any federal, state, or local statutes, codes, ordinances, rules, standardsor other regulations, including OSHA and MSHA, covering safety pollution, electrical wiring, etc. Compliance with these

statutes and regulations is the responsibility of the user and will be dependent upon the area and the use to which the productis put by the user. In some photographs, guards may have been removed for illustrative purposes only. This equipment shouldnot be operated without all guards attached in their normal position. Placement of guards and other safety equipment is oftendependent upon the area and the use to which the product is put. A safety study should be made by the user of the application,and, if required, additional guards, warning signs and other safety devices should be installed by the user, whereverappropriate before operating the products.

© KPI 5k pg 6/03

NOTE: SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE

…IMAGINE THE OPPORTUNITIES

700 W. 21st St. • P.O. Box 20 • Yankton, SD 57078Phone: (605) 665-8771 • Fax: (605) 665-8858

mail@kolbergpioneer.com

800-542-9311www.kpijci.com