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Page 1: KRATOS POWER INSPECTION SOLUTION · RBI provides intelligent integration between reliability program activities and tools, while simultaneously facilitating effective information
Page 2: KRATOS POWER INSPECTION SOLUTION · RBI provides intelligent integration between reliability program activities and tools, while simultaneously facilitating effective information

KRATOS POWER INSPECTION SOLUTION

-A PROVEN SOFTWAR-

These days one of the biggest challenges

faced by operating companies such as, oil,

gas refineries & petrochemicals is to exceed

or maintain average asset1 availability

without compromising safety. To achieve

this goal a better understanding of assets are

essential. Knowing how they degrade &

careful consideration of all factors those

who affect integrity is paramount. Although

safety concerns need to take precedence

.

over other influences, but other important

issues are business interruption, loss of

earning & cost of maintenance.

we can proudly present a solution that is

built for today, and ready for the future.

Our goal is to be one step ahead, offering

the best possible tools to improve safety

and business performance. We are happy to

welcome you to our growing next-

generation.

Reza Zarei,

CEO

Page 3: KRATOS POWER INSPECTION SOLUTION · RBI provides intelligent integration between reliability program activities and tools, while simultaneously facilitating effective information
Page 4: KRATOS POWER INSPECTION SOLUTION · RBI provides intelligent integration between reliability program activities and tools, while simultaneously facilitating effective information

GOOD REASONS FOR CHOOSING KPI

Includes tree with 7-layer view suitable for Off-Shore and On-shore

Plant and other Industries.

Intelligence Damage Mechanism offering.

Qualitative and fully Quantitative Risk assessment.

IOW according to API594-2014.

Fitness for Service According to API579 and Related to Reports.

Understanding and mitigation of risk in a continuous and efficient approach.

Customized Dashboard support decision-making.

Reduction of unplanned shutdowns, improvement of asset life extension.

User Friendly.

Page 5: KRATOS POWER INSPECTION SOLUTION · RBI provides intelligent integration between reliability program activities and tools, while simultaneously facilitating effective information

Data Management

Facilitates Risk Based Inspection (RBI) analysis according to latest guidelines and

publications.

RBI provides intelligent integration between reliability program activities and tools, while

simultaneously facilitating effective information sharing and cooperation between

engineering teams of any size.

Intelligent Damage Mechanism Estimation and Customization.

Rank assets using a customizable qualitative risk discovery rating system, and quantitative

analysis based on industry standards to predict the risk for selected assets.

Intelligent integration and multi user access base within your organization.

System computes MAWT values and conditional levels based on standard international.

Computes remaining life, short term and long term corrosion rate, and next inspection date

based on standard international formula.

In Pressure Vessel, Piping, Heater and Boiler, heat exchanger, PSV, crane, storage tanks,

and all kinds of rotary machines Casing.

Provides flexible reports, queries and dashboards to present analysis results in the most

effective ways.

Possibility of user reporting including data sheets, inspection reports and summary reports.

Includes industry standard references, such as types of corrosion, damage mechanisms,

inspection types and etc. Definition of corrosion Group and associated measured positions

according to design and construction document. Schedule time-based condition and risk-

based Planning.

Page 6: KRATOS POWER INSPECTION SOLUTION · RBI provides intelligent integration between reliability program activities and tools, while simultaneously facilitating effective information

Inspection Work Management

Inspection Data, including visual test, Internal Inspection Report, External Inspection

Report, Base Line Internal Inspection, Non Destructive Test includes Ultrasonic test,

Penetrant test, magnetic Particle test could be managed in KPI.

Workflow helps to adjust work job plan and recording data.

Record monitored data, calculate corrosion rate and remaining life.

Attach Technical and inspection files in various formats, such as documents, pictures, or

videos.

Develop an inspection schedule that optimizes inspection time and cost while maintaining

acceptable risk based on the recommended inspection types and inspection date for each

asset.

Use models from analyses performed in other applications to set the reliability/maintenance

characteristics of the items and failure modes you're analyzing in RBI.

Collection of DCS data and Lab Result for IOW.

Relation of reports data collect to fitness for service analysis.

Page 7: KRATOS POWER INSPECTION SOLUTION · RBI provides intelligent integration between reliability program activities and tools, while simultaneously facilitating effective information
Page 8: KRATOS POWER INSPECTION SOLUTION · RBI provides intelligent integration between reliability program activities and tools, while simultaneously facilitating effective information

SOFTWARE PRINCIPALE

ASSET INTEGRITIY MANAGEMENT

MANAGEMENT DASHBOARD

RISK BASED INSPECTION

FITNESS FOR SERVICE

PLANNING AND REPORTING

WORK FLOW

Asset Integrity

Management

Management

Software Intelligent

RBI

Kratos Power

Inspection

Planning &Reporting

Fitness for Service

Workflow

Page 9: KRATOS POWER INSPECTION SOLUTION · RBI provides intelligent integration between reliability program activities and tools, while simultaneously facilitating effective information

ASSET INTEGRITIY MANAGEMENT

User Account Management

7 layer of tree view assessment

Intelligence general properties

Dynamic Process properties

Stream Database

Page 10: KRATOS POWER INSPECTION SOLUTION · RBI provides intelligent integration between reliability program activities and tools, while simultaneously facilitating effective information

MANAGEMENT DASHBOARD

Plot view of items & related risk

Plot view of Planning

Plot view of Inspection Tasks

Plot view of Workflow

Page 11: KRATOS POWER INSPECTION SOLUTION · RBI provides intelligent integration between reliability program activities and tools, while simultaneously facilitating effective information

Qualitative & Fully Quantitative RBI

Intelligent Damage Mechanism

Probability of Failure

Consequence of failure

Risk Matrix

Risk Plot

Page 12: KRATOS POWER INSPECTION SOLUTION · RBI provides intelligent integration between reliability program activities and tools, while simultaneously facilitating effective information
Page 13: KRATOS POWER INSPECTION SOLUTION · RBI provides intelligent integration between reliability program activities and tools, while simultaneously facilitating effective information

Fitness for Service according to AKPI579

General Metal Loss

Local Metal Loss

Brittle Fracture

Creep Damage

Blisters and Laminations

Pitting

Dent

Page 14: KRATOS POWER INSPECTION SOLUTION · RBI provides intelligent integration between reliability program activities and tools, while simultaneously facilitating effective information

PLANNING AND REPORTING

History

Ready Check List

Auto Detect Status of Inspection Report

Record Inspection History Status

Page 15: KRATOS POWER INSPECTION SOLUTION · RBI provides intelligent integration between reliability program activities and tools, while simultaneously facilitating effective information

WORK FLOW

Massage

Action

Users

Plan Summary

Page 16: KRATOS POWER INSPECTION SOLUTION · RBI provides intelligent integration between reliability program activities and tools, while simultaneously facilitating effective information

USER MANAGEMENT

Work Group

User Access

Security Group Management

User by Job Title

Page 17: KRATOS POWER INSPECTION SOLUTION · RBI provides intelligent integration between reliability program activities and tools, while simultaneously facilitating effective information

Static Reports

Equipment and Component

Test points

Risk Based Inspection Public Reports

Page 18: KRATOS POWER INSPECTION SOLUTION · RBI provides intelligent integration between reliability program activities and tools, while simultaneously facilitating effective information

THICKNESS MEASUREMENT

UTWT Test Points

Monitoring Test Points

Trend

Attachments

Page 19: KRATOS POWER INSPECTION SOLUTION · RBI provides intelligent integration between reliability program activities and tools, while simultaneously facilitating effective information

IOW

Integrity Operation Window, IOW, is another an integral part of any asset integrity program.

The concept is to define different operational parameters, such as operating pressure,

temperature and pH, which are pivotal to trigger and/or promote a damage mechanism. Once

such parameters for different pressure retaining components are defined, their priorities,

whether critical, standard or informational, to be determined. Then, their upper and/or lower

margins, with regard to the damage mechanism, should be specified. At the final stage these

operational parameters should be recorded and monitored continuously and their deviations

from allowed values have to be reported as different levels of alarms or anomalies. In fact,

IOW improves predictive accuracy towards the degradation of assets as it facilitates the

collection, retention and analysis of operation variable data. It provides early warnings when

a pre-defined operating variable’s boundaries are exceeded, increasing productivity by

allowing constant awareness of whether a variable is operating outside defined parameters.

Our special team provide tools in PI software to fulfill this requirement in a very easy way and

omit heavy data gathering & risk of any human errors. By determining the operating conditions

in which a particular asset is likely to fail, we can program our software to collect these data

from DCS, laboratory excel file results or even from manual data entry; and then, set limits on

these data to produce alarms and notifications in case a criterion is exceeded.

Page 20: KRATOS POWER INSPECTION SOLUTION · RBI provides intelligent integration between reliability program activities and tools, while simultaneously facilitating effective information
Page 21: KRATOS POWER INSPECTION SOLUTION · RBI provides intelligent integration between reliability program activities and tools, while simultaneously facilitating effective information

Contact with:

Address: 3 garden ave, Toronto M6R1H5v ON Canada

Phone: +1 647 890 2728

Email: [email protected]

Page 22: KRATOS POWER INSPECTION SOLUTION · RBI provides intelligent integration between reliability program activities and tools, while simultaneously facilitating effective information

Taste of Inspection with Intelligence and Reliability