kwp wash press - 3.imimg.com · the kuhn kwp wash press is designed for the forward and reverse ......

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Multi-functional: transports, washes, dewaters and compresses • Degree of washout: up to 95% Dewatering: up to 50% dry solids content • Reduction of disposal costs Small dimensions owing to compact design • Long service life due to the use of high-quality materials KUHN KWP wash press Our wash presses are used as optimal supplements in disposal processes, where separated recyclings need to be transported away, washed, compressed and dewatered. Our machines have proven their worth over many years, especially in municipal and industrial sewage treatment applications. Principles of operation The screenings to be treated are delivered to the feed area of the wash press either by direct discharge from a rake or transport from a spiral conveyor or via launder. The conveyor spiral part of the screw dispels the screenings from the feed area to the washing zone. In the washing zone, the screenings are milled due to the special helical form, whereby organic solid matter is made soluble. The KUHN KWP wash press is designed for the forward and reverse motion of the screw. Wash water is injected centrally into the screenings through the hollow screw shaft and this subsequently absorbs and removes soluble organic material from the screenings. Additional flushing from above helps to remove dirty material from the wedgewire bottom. The washed screenings are then dewatered and compressed in the compaction zone. The massive construction of the screw and press frame makes very high compression of the screenings possible. Once the treatment of the screenings is complete, they are fed directly to a container through a discharge pipe flange-mounted on the press. We recommend using filtered industrial water as wash water. Wash water consumption depends on individual settings and the desired wash result. A bagging mechanism may be optionally attached to the discharge pipe for hygiene purposes as well as for keeping in odours. Design (Technical features) KUHN KWP wash presses consist mainly of a feed hopper, combined conveyor, washing and press screw, press frame with washing zone and compaction zone, bearing housing, geared motor, press water tray and wash water distribution. KUHN KWP wash presses are designed as welded and fully galvanised stainless steel constructions treated in a pickling bath. In the bearing housing, located between the geared motor and press frame, a steady bearing and counterbalance bearing can be found. A special gasket closes the bearing housing on the spiral side. An especially wear-resistant wedgewire is welded on to the bottom of the press frame to ensure safe and clog-free discharge of the pressure water. The conveyor, washing and press screw consists of a stable hollow shaft with a welded-on screw. The screw is made out of solid profile steel fabricated in one piece. The press screw is additionally chrome-plated with a strong alloy in those places where the operational demands on the material are at their highest. The superior design of our KUHN KWP wash presses ensures an optimal operation, both in an ecological and economical sense, and guarantees a long-term return on your investment, owing in part to the following advantages: Multi-functional: transports, washes, dewaters and compresses Degree of washout: up to 95% Dewatering: up to 50% dry solids content (depending on the the material to be dewatered) Reduction of disposal costs Small dimensions owing to its compact design Long service life due to the use of high-quality materials Increased dewatering area due to the wedgewire (therefore especially suitable for launder loading) Protection against wear on the conveyor screw 1 2 3 4 1 2 3 4 KWP wash press for washing out organic soluble material from coarse or fine screening KWP wash press for washing out organic soluble material from coarse or fine screening feed washing dewatering wash water screw wash water feed external flushing of the washing zone flushing of the press water tray and the compaction zone Section through the washing zone.

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Page 1: KWP wash press - 3.imimg.com · The KUHN KWP wash press is designed for the forward and reverse ... Press frame AISI 304 stainless steel ... 0 400/1200 3415

Multi-functional: transports, washes, dewaters and compresses • Degree of washout: up to 95%Dewatering: up to 50% dry solids content • Reduction of disposal costs

Small dimensions owing to compact design • Long service life due to the use of high-quality materials

KUHN KWP wash press

Our wash presses are used as optimal supplements in disposalprocesses, where separated recyclings need to be

transported away, washed, compressed anddewatered. Our machines have proven

their worth over many years,especially in municipal and

industrial sewage treatmentapplications.

Principles ofoperation

The screenings to betreated are delivered tothe feed area of the wash

press either by directdischarge from a rake or

transport from a spiralconveyor or via launder.

The conveyor spiral part of the screwdispels the screenings from the feed area

to the washing zone. In the washing zone, thescreenings are milled due to the special helical form, whereby

organic solid matter is made soluble.

The KUHN KWP wash press is designed for the forward and reversemotion of the screw. Wash water is injected centrally into the

screenings through the hollow screw shaft and this subsequentlyabsorbs and removes soluble organic material from thescreenings. Additional flushing from above helps to removedirty material from the wedgewire bottom.

The washed screenings are thendewatered and compressed in thecompaction zone. The massiveconstruction of the screw and pressframe makes very high compression ofthe screenings possible. Once thetreatment of the screenings iscomplete, they are fed directly to acontainer through a discharge pipeflange-mounted on the press. We

recommend using filtered industrial water as wash water. Washwater consumption depends on individual settings and the desiredwash result. A bagging mechanism may be optionally attached tothe discharge pipe for hygiene purposes as well as for keeping inodours.

Design (Technical features)

KUHN KWP wash presses consist mainly of a feed hopper, combinedconveyor, washing and press screw, press frame with washing zoneand compaction zone, bearing housing, geared motor, press watertray and wash water distribution.

KUHN KWP wash presses are designed as welded and fully galvanisedstainless steel constructions treated in a pickling bath.

In the bearing housing, located between the geared motor andpress frame, a steady bearing and counterbalance bearing can befound. A special gasket closes the bearing housing on the spiral side.

An especially wear-resistant wedgewire is welded on to the bottomof the press frame to ensure safe and clog-free discharge of thepressure water.

The conveyor, washing and press screw consists of a stable hollowshaft with a welded-on screw. The screw is made out of solid profilesteel fabricated in one piece.

The press screw is additionally chrome-plated with a strong alloy inthose places where the operational demands on the material are attheir highest.

The superior design of our KUHN KWP wash presses ensures anoptimal operation, both in an ecological and economical sense, andguarantees a long-term return on your investment, owing in part tothe following advantages:

• Multi-functional: transports, washes, dewaters and compresses

• Degree of washout: up to 95%

• Dewatering: up to 50% dry solids content (depending on thethe material to be dewatered)

• Reduction of disposal costs

• Small dimensions owing to its compact design

• Long service life due to the use of high-quality materials

• Increased dewatering area due to the wedgewire(therefore especially suitable for launder loading)

• Protection against wear on the conveyor screw

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2 3

4

KWP wash pressfor washing out organic soluble material

from coarse or fine screening

KWP wash pressfor washing out organic soluble material

from coarse or fine screening

feed washing dewatering

wash water screw

wash water feed

external flushing of the washing zoneflushing of the press water trayand the compaction zone

Section throughthe washing zone.

Page 2: KWP wash press - 3.imimg.com · The KUHN KWP wash press is designed for the forward and reverse ... Press frame AISI 304 stainless steel ... 0 400/1200 3415

KUHN GMBH · Franz-Kuhn-Straße 1-3 · 74746 Höpfingen, Germany · phone: +49 (0) 62 83 / 22 01-0 · fax: +49 (0) 62 83 / 22 01-88 · [email protected] R 07/

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KWP wash pressfor washing out organic soluble material

from coarse or fine screening

Max. throughput rate, raw screenings

KWP 150 ca. 1.4 m3/hKWP 250 ca. 2.8 m3/hKWP 300 ca. 4.5 m3/hKWP 400 ca. 8.0 m3/h

Drive

Index of protection IP55 (explosion protection possible)Motor parallel shaft gear motor

(bevel gear motor optional)

Values in ( ) for motor without explosion protection

Wash water

Min. pressure 2.5 bar

Quality

min. filtered industrial water (filter fineness ≤ 150 µm)

Materials

Press frame AISI 304 stainless steelPress screw specialMotor/armatures commercially materialsOther materials on request.

All dimensions in mm.We reserve the right to make technical alterations.

Type A B C D E F G Ø H I Ø J K Pn [kW]150/600 2035 (1960) 600 x 200

634

1252

400 574 37076,1

(DN65)220

168,3(DN150)

R 1/2 "

2.0 (2.2)150/800 2235 (2160) 800 x 200 1452

150/1000 2435 (2360) 1000 x 200 1652150/1200 2635 (2560) 1200 x 200 1852250/600 2175 (2075) 600 x 300

704

1322

500 657 500

108(DN100)

303273

(DN250)3.6 (4.0)

250/800 2375 (2275) 800 x 300 1522250/1000 2575 (2475) 1000 x 300 1722250/1200 2775 (2675) 1200 x 300 1922250/1600 3175 (3075) 1600 x 300 2322250/2000 3575 (3475) 2000 x 300 2722300/600 2370 (2350) 600 x 320

837

1463

530 749 560 340323,9

(DN300)

R 3/4 "

5.0 (5.5)300/800 2570 (2550) 800 x 320 1663300/1000 2770 (2750) 1000 x 320 1863300/1200 2970 (2950) 1200 x 320 2063300/1600 3370 (3350) 1600 x 320 2463400/600 2815 (2685) 600 x 402

1037

1696

660 882 650 380406,4

(DN400)6.8 (7.5)

400/800 3015 (2885) 800 x 402 1896400/1000 3215 (3085) 1000 x 402 2096400/1200 3415 (3285) 1200 x 402 22960

50 5020

A

F

GI

∅ J

B C

D

E

K

∅ H

K

20

2020

Intensive whirl washingKWP-W (optional) KUHN Vario Resistor

KVR (optional)