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Published by BB 0466 Service PaCE Printed in the Netherlands Subject to modification EN 3122 785 14480 © Copyright 2004 Philips Consumer Electronics B.V. Eindhoven, The Netherlands. All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or transmitted, in any form or by any means, electronic, mechanical, photocopying, or otherwise without the prior permission of Philips. Colour Television Chassis L04E AA E_14480_142.eps 260504 Contents Page Contents Page 1. Technical Specifications, Connections, and Chassis Overview 2 2. Safety and Maintenance Instructions, Warnings, and Notes 4 3. Directions for Use 6 4. Mechanical Instructions 7 5. Service Modes, Error Codes, and Faultfinding 9 6. Block Diagrams, Testpoint Overviews, and Waveforms Wiring Diagram 19 Block Diagram Supply and Deflection 20 Testpoint Overview Mono Carrier 21 Block Diagram Video 22 Testpoint Overview CRT, LTI & PIP Panel 23 Block Diagram Audio/Control 24 I2C and Supply Voltage Overview 25 7. Circuit Diagrams and PWB Layouts Diagram PWB Power Supply (Diagram A1) 26 38-43 Diversity Table for A1 (Power Supply) 27 38-43 Deflection (Diagram A2) 28 38-43 Diversity Table for A2 (Deflection) 29 38-43 Tuner IF (Diagram A3) 30 38-43 Hercules (Diagram A4) 31 38-43 Features & Connectivities (Diagram A5) 32 38-43 Class D - Audio Amplifier (Diagram A6) 33 38-43 Audio Amplifier (Diagram A7) 34 38-43 Rear I/O Scart (Diagram A8) 35 38-43 Front Control (Diagram A9) 36 38-43 DVD Power Supply (Diagram A10)37 38-43 CRT Panel (Diagram B1) 44 46-47 ECO Scavem Panel (Diagram B2) 45 46-47 Side AV + HP Panel (PV2) (Diagram D) 48 49 Side AV + HP Panel (FL-13) (Diagram D) 50 51 Top Control Panel (PV2) (Diagram E) 52 52 Top Control Panel (FL-13) (Diagram E) 53 53 Power Supply PIP Panel (Diagram F1) 54 56-57 Tuner IF and Demodulator PIP (Diagram F2) 55 56-57 Linearity & Panorama Panel (Diagram G) 58 58 LTI/CTI Interface Panel (Diagram H) 59 60 Front Interface Panel (FL-13) (Diagram J) 61 61 Front Interface Panel (PV2) (Diagram J) 62 62 Front Interface and Keyb. Panel (Diagram J) 63 64 8. Alignments 65 9. Circuit Descriptions 73 Abbreviation List 82 IC Data Sheets 84 10 Spare Parts List 86 11 Revision List 90

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  • Colour Television Chassis

    Published by BB 0466 Service PaCE

    ©Copyright 2004 Philips Consumer EAll rights reserved. No part of this puretrieval system or transmitted, in anymechanical, photocopying, or otherw

    L04EAA

    E_14480_142.eps260504

    Contents Page Contents Page1. Technical Specifications, Connections,

    and Chassis Overview 22. Safety and Maintenance Instructions,

    Warnings, and Notes 43. Directions for Use 64. Mechanical Instructions 75. Service Modes, Error Codes, and Faultfinding 96. Block Diagrams, Testpoint Overviews,

    and WaveformsWiring Diagram 19Block Diagram Supply and Deflection 20Testpoint Overview Mono Carrier 21Block Diagram Video 22Testpoint Overview CRT, LTI & PIP Panel 23Block Diagram Audio/Control 24I2C and Supply Voltage Overview 25

    7. Circuit Diagrams and PWB Layouts Diagram PWBPower Supply (Diagram A1) 26 38-43Diversity Table for A1 (Power Supply) 27 38-43Deflection (Diagram A2) 28 38-43Diversity Table for A2 (Deflection) 29 38-43Tuner IF (Diagram A3) 30 38-43Hercules (Diagram A4) 31 38-43Features & Connectivities (Diagram A5) 32 38-43Class D - Audio Amplifier (Diagram A6) 33 38-43Audio Amplifier (Diagram A7) 34 38-43Rear I/O Scart (Diagram A8) 35 38-43Front Control (Diagram A9) 36 38-43DVD Power Supply (Diagram A10)37 38-43CRT Panel (Diagram B1) 44 46-47ECO Scavem Panel (Diagram B2) 45 46-47Side AV + HP Panel (PV2) (Diagram D) 48 49Side AV + HP Panel (FL-13) (Diagram D) 50 51Top Control Panel (PV2) (Diagram E) 52 52

    Top Control Panel (FL-13) (Diagram E) 53 53Power Supply PIP Panel (Diagram F1) 54 56-57Tuner IF and Demodulator PIP (Diagram F2) 55 56-57Linearity & Panorama Panel (Diagram G) 58 58LTI/CTI Interface Panel (Diagram H) 59 60Front Interface Panel (FL-13) (Diagram J) 61 61Front Interface Panel (PV2) (Diagram J) 62 62Front Interface and Keyb. Panel (Diagram J) 63 64

    8. Alignments 659. Circuit Descriptions 73

    Abbreviation List 82IC Data Sheets 84

    10 Spare Parts List 8611 Revision List 90

    Printed in the Netherlands Subject to modification EN 3122 785 14480

    lectronics B.V. Eindhoven, The Netherlands. blication may be reproduced, stored in a form or by any means, electronic,

    ise without the prior permission of Philips.

  • Technical Specifications, Connections, and Chassis OverviewEN 2 L04E AA1.

    1. Technical Specifications, Connections, and Chassis OverviewNotes: • Described specifications are valid for the whole product

    range.• Figures below can deviate slightly from the actual situation,

    due to different set executions.

    1.1 Technical Specifications

    1.1.1 Vision

    Display type : DV-CRT-RF: DV-CRT-FSQ: DV-CRT-SF

    Screen size : 21” (55 cm), 4:3 : 24” (61 cm), 16:9: 25” (63 cm), 4:3: 28” (70 cm), 4:3: 29” (72 cm), 4:3: 32” (82 cm), 16:9

    Tuning system : PLLTV Colour systems : PAL B/G, B/H, D/K, I

    : SECAM: SECAM B/G, D/K, L/L'

    Video playback : NTSCChannel selections : 100 presets

    : UVSHAerial input : 75 ohm, Coax

    : IEC-type

    1.1.2 Sound

    Sound systems : NICAM StereoMaximum power : 2x10/ 2x5 W_rms

    (int.)

    1.1.3 Miscellaneous

    Power supply:- Mains voltage : 220 - 240 V_ac- Mains frequency : 50/60 Hz

    Ambient conditions:- Temperature range : +5 to +40 deg. C- Maximum humidity : 90 % R.H.

    Power consumption- Normal operation : from 60 W (21”)

    : to 91 W (32”)- Standby : < 1 W

    1.2 Connections

    Note: The following connector colour abbreviations are used (acc. to DIN/IEC 757): Bk= Black, Bu= Blue, Gn= Green, Gy= Grey, Rd= Red, Wh= White, Ye= Yellow.

    1.2.1 Side Connections

    Figure 1-1 Side I/O

    SVHS: Y/C - In (Hosiden) (optional)1 - Ground Gnd �2 - Ground Gnd �3 - Y 1 V_pp / 75 ohm �4 - C 0.3 V_pp / 75 ohm �

    Audio / Video InYe - Video (CVBS) 1 V_pp / 75 ohm ��Wh - Audio - L 0.5 V_rms / 10 kohm ��Rd - Audio - R 0.5 V_rms / 10 kohm ��Bk - Headphone 8 - 600 Ohm / 4 mW ��

    1.2.2 Rear Connections

    Figure 1-2 Rear connections

    Aerial In- F-type Coax, 75 ohm �

    Audio Out1 - Subwoofer Var. level (optional) ��Wh - Audio - L 0.5 V_rms / 1 kohm ��Rd - Audio - R 0.5 V_rms / 1 kohm ��

    E_14480_111.eps060504

    S-Video (optional)

    Video

    L

    Audio

    R

    SIDE I/O

    L

    S

    R

    AUDIOOUT75 Ohm

    SERVICECONNECTOR CL 36532058_080.eps

    101003

    EXTERNAL 2

    EXTERNAL 1

  • Technical Specifications, Connections, and Chassis Overview EN 3L04E AA 1.

    External 1: RGB/YUV - In and CVBS - In/Out

    Figure 1-3 SCART connector

    1 - Audio - R 0.5 V_rms / 1 kohm �2 - Audio - R 0.5 V_rms / 10 kohm �3 - Audio - L 0.5 V_rms / 1 kohm �4 - Audio - gnd Ground �5 - Blue - gnd Ground �6 - Audio - L 0.5 V_rms / 10 kohm �7 - Blue/U - in 0.7 V_pp / 75 ohm �8 - CVBS - status 0 - 2 V: INT

    4.5 - 7 V: EXT 16:99.5 - 12 V: EXT 4:3

    9 - Green - gnd Ground �10 - n.c. 11 - Green/Y - in 0.7 V_pp / 75 ohm �12 - n.c. 13 - Red - gnd Ground �14 - FBL - gnd Ground �15 - Red/V - in 0.7 V_pp / 75 ohm �16 - Status/FBL 0 - 0.4 V: INT

    1 - 3 V: EXT / 75 ohm �17 - Video Ground �18 - Video Ground �19 - CVBS - out 1 V_pp / 75 ohm �20 - CVBS - in 1 V_pp / 75 ohm �21 - Shielding Ground �

    External 2: CVBS- In and SVHS - In

    Figure 1-4 SCART connector

    1 - Audio - R 0.5 V_rms / 1 kohm �2 - Audio - R 0.5 V_rms / 10 kohm �3 - Audio - L 0.5 V_rms / 1 kohm �4 - Audio - gnd Ground �5 - Blue - gnd Ground �6 - Audio - L 0.5 V_rms / 10 kohm �7 - n.c. 8 - CVBS - status 0 - 2 V: INT

    4.5 - 7 V: EXT 16:99.5 - 12 V: EXT 4:3

    9 - Green - gnd Ground �10 - n.c. 11 - n.c. 12 - n.c. 13 - Red - gnd Ground �14 - FBL - gnd Ground �15 - YC-C - in 0.7 V_pp / 75 ohm �16 - n.c. 17 - Video Ground �18 - Video Ground �19 - CVBS - out 1 V_pp / 75 ohm �20 - Y/CVBS - in 1 V_pp / 75 ohm �21 - Shielding Ground �

    1.3 Chassis Overview

    Figure 1-5 PWB location

    21

    20

    1

    2

    E_06532_001.eps050404

    21

    20

    1

    2

    E_06532_001.eps050404

    SIDE AV PANEL +HEADPHONE

    B2

    B1

    D

    H

    MONOCARRIER

    A1

    E

    A2

    A3

    A4

    A5

    A9

    A10

    A8

    POWER SUPPLY

    JFRONT INTERFACE PANEL

    LINE DEFLECTION

    TUNER IF

    A6CLASS D AUDIO AMPLIFIER

    HERCULES

    FEATURES & CONNECTIVITIES

    A7AUDIO AMPLIFIER

    FRONT CONTROL

    DVD POWER SUPPLY

    REAR I/O CINCH

    E_14480_138.eps260504

    TOP CONTROL PANEL

    CRT PANEL

    LTI/CTI INTERFACEPANEL

    PIP PANEL

    G LINEARITY &PANORAMA PANEL

    CRT

    ECOSCAVEM

    F2

    F1 POWER SUPPLYTUNER IF &DEMODULATION

  • Directions for UseEN 6 L04E AA3.

    3. Directions for UseYou can download this information from the following website:http://www.philips.com/support 1. Click on “Downloads and Troubleshooting” [1].2. Fill in the TV model/type number in the field “Which Model/

    Type?” [2] and click on “Search” [3]. Note: The correct model/typenumber can be found on the rear cover of the set. If you do not have the complete model/typenumber, just fill in e.g. “32PW95” or “PW95” (do not use wildcards).

    3. When results are returned, click on the desired model/typenumber under “Model” [4].

    4. Now, click on the “Owner's manual” [5] in the desired language. To read/open the PDF files you can download and install the free Acrobat Readerhttp://www.adobe.com/products/acrobat/readstep2.html

    Figure 3-1 Screenshot DFU website (1)

    Figure 3-2 Screenshot DFU website (2)

    1

    2

    4

    3

    E_06532_015.eps050404

    5

    E_06532_016.eps050404

    http://www.philips.com/supporthttp://www.adobe.com/products/acrobat/readstep2.html

  • Mechanical Instructions EN 7L04E AA 4.

    4. Mechanical InstructionsIndex of this chapter:1. Set Disassembly2. Service Position3. Assies/Panels Removal4. Set Re-assembly

    Note: Figures below can deviate slightly from the actual situation, due to different set executions.

    4.1 Set Disassembly

    Warning: Be sure to disconnect the AC power from the set before opening it.

    4.1.1 Rear Cover

    1. Remove all fixation screws of the rear cover (do not forget the screws that hold the rear connection panel).

    2. Pull the rear cover backwards to remove it.

    4.2 Service Position

    Before placing the Mono Carrier in its service position, remove the Front Interface assy/panel (see paragraph “Front Interface Assy/Panel removal”), the Side AV assy/panel (see paragraph “Side AV Assy/Panel removal”) and the PIP assy/panel (if exists) (see paragraph “PIP Assy/Panel removal”).

    Figure 4-1 Service position Mono Carrier

    1. Disconnect the degaussing coil [1].2. Release the two fixation clamps (at the mid left and mid

    right side of the bracket), and remove the bracket from the bottom tray, by pulling it backwards [2].

    3. Turn the chassis tray 90 degrees counter clockwise.4. Move the panel bracket somewhat to the left and flip it 90

    degrees [3], with the components towards the CRT.5. Turn the panel bracket with the rear I/O toward the CRT.6. Place the hook of the tray in the fixation hole of the cabinet

    bottom [4] and secure it.

    4.3 Assies/Panels Removal

    4.3.1 Front Interface Assy/Panel Removal

    Figure 4-2 Front interface assy/panel removal

    1. Remove the complete module from the bottom plate, by pulling the two fixation clamps upward [1], while sliding the module away from the CRT [2]. Note: these clamps are difficult to access.

    2. Release the two fixation clamps [3] at the side of the bracket, and lift the panel out of the bracket (it hinges at one side).

    4.3.2 Side AV Assy/Panel Removal

    Figure 4-3 Side AV assy/panel removal

    1. Remove the two fixation screws, and remove the complete Side AV assembly.

    2. Release the two fixation clamps, and lift the panel out of the bracket.

    A

    E_14480_048.eps110204B

    4

    3

    2

    1

    2

    3

    1

    1

    3

    E_14480_049.eps110204

    E_14480_050.eps170204

  • Mechanical InstructionsEN 8 L04E AA4.

    4.3.3 LTI/CTI Interface Panel Removal

    Remove the LTI/CTI Interface panel from the Mono Carrier, by disconnecting it from connector 1212.

    4.3.4 Top Control Assy/Panel Removal

    Notes:• PV02 styling: assy is mounted in the front cabinet;• FL13B styling: assy is mounted in the rear cover. 1. Remove the two fixation screws.2. Push the assy a little bit upwards, and then pull it

    backwards to release it from the front hinge.3. Lift the panel from its bracket, while releasing the four

    fixation clamps.

    4.3.5 Linearity Assy/Panel Removal

    Figure 4-4 Linearity assy/panel removal

    1. Release the two fixation clamps [1] to lift the panel out of the bracket [2].

    4.3.6 PIP Assy/Panel Removal

    1. Release the two fixation clamps to lift the panel out of the bracket.

    4.4 Set Re-assembly

    To re-assemble the whole set, do all processes in reverse order.

    Note: before you mount the rear cover, perform the following checks:1. Check whether the AC power cord is mounted correctly in

    its guiding brackets.2. Check whether all cables are replaced in their original

    position

    E_14480_051.eps270204

    11

    2

  • Service Modes, Error Codes, and Fault Finding EN 9L04E AA 5.

    5. Service Modes, Error Codes, and Fault FindingIndex:1. Test Points.2. Service Modes.3. Problems and Solving Tips (related to CSM).4. ComPair.5. Error Codes.6. The Blinking LED Procedure.7. Protections.8. Repair Tips.

    5.1 Test Points

    The chassis is equipped with test points printed on the circuit board assemblies. These test points refer to the functional blocks:

    Table 5-1 Test point overview

    Perform measurements under the following conditions:• Television set in Service Default Alignment Mode.• Video input: Colour bar signal.• Audio input: 3 kHz left channel, 1 kHz right channel.

    5.2 Service Modes

    Service Default mode (SDM) & Service Alignment Mode (SAM) offers several features for the service technician, while the Customer Service Mode (CSM) is used for communication between the call centre and the customer. This chassis also offers the option of using ComPair, a hardware interface between a computer and the TV chassis. It offers the abilities of structured troubleshooting, error code reading, and software version readout for all these chassis. Minimum requirements for ComPair: a Pentium processor, a Windows OS, and a CD-ROM drive (see "ComPair" section).

    Table 5-2 Software cluster overview

    5.2.1 Service Default Mode (SDM)

    Purpose• To create a predefined setting for measurements to be

    made.• To override software protections.• To start the blinking LED procedure.

    Specifications• Tuning frequency: 475.25 MHz.• Colour system: PAL/SECAM.• All picture settings at 50%

    (brightness, colour contrast, hue).• Bass, treble and balance at 50 %; volume at 25 %.• All service-unfriendly modes (if present) are disabled. The

    service unfriendly modes are:– Timer / Sleep timer.– Child / parental lock.– Blue mute.– Hotel / hospital mode.– Auto shut off (when no 'IDENT' video signal is received

    for 15 minutes).– Skipping of non-favourite presets / channels.– Auto-storage of personal presets.– Auto user menu time-out.– Auto Volume Levelling (AVL).

    How to enterTo enter SDM, use one of the following methods:• Press the following key sequence on the remote control

    transmitter: '0 6 2 5 9 6' directly followed by the 'MENU' button (do not allow the display to time out between entries while keying the sequence).

    • Short jumper wires 9252 and 9275 on the family board (see Fig. 8-1) and apply mains. Then press the power button (remove the short after start-up). Caution: Entering SDM by shorting wires 9252 and 9275 will override the +8V-protection. Do this only for a short period. When doing this, the service-technician must know exactly what he is doing, as it could damage the television set.

    • Or via ComPair (with the ComPair ‘Tools’, it should be possible to enter SDM via the ComPair interface).

    After entering SDM, the following screen is visible, with SDM in the upper right corner of the screen to indicate that the television is in Service Default Alignment Mode.

    Test point Circuit Diagram

    F508, F535, F536, F537, F552, F561, F563, F573, F664,I513, I518, I519, I524, I531, I533, I546

    Power supply A1

    F401, F412, F413, F414, F418, F452, F453, F455, F456, F458, F459, F460, F461, I408, I416, I417, I420, I462, I468

    Line + Frame Deflection

    A2

    F003, F004, I001, I002 Tuner IF A3

    F201, F203, F205, F206 Hercules A4

    F240, F241, F242 Features & Connectivities

    A5

    F952, F955, I951, I952 Audio Amplifier A7

    F692 Front Control A9

    F331, F332, F333, F338, F339, F341, F351, F353, F354

    CRT Panel B1

    F361, F362, F381, F382 ECO Scavem B2

    SW Clusters SW Version First Mask Remarks

    L4LEF1 L04EF11.0TDA12020H1/N1B11 Western Europe

    TDA12021H1/N1B11 Radio 4:3 set only.

    L4LEF2 L04EF21.0TDA12020H1/N1B11 Eastern Europe

    TDA12021H1/N1B11 Radio 4:3 set only.

    L4LEF3 L04EF31.0TDA12020H1/N1B11 Western Europe

    TDA12021H1/N1B11 PIP

    L4LEF4 L04EF41.0TDA12020H1/N1B11 Eastern Europe

    TDA12021H1/N1B11 PIP

    L4LEF5 L04EF51.0TDA12020H1/N1B11 Western Europe

    TDA12021H1/N1B11 Radio & PIP.

    L4LEF6 L04EF61.0TDA12020H1/N1B11 Eastern Europe

    TDA12021H1/N1B11 Radio & PIP.

    L4LEF7 L04EF71.0 TDA12020H1/N1B11 ICON UI

  • Service Modes, Error Codes, and Fault FindingEN 10 L04E AA5.

    Figure 5-1 SDM menu

    How to navigateUse one of the following methods:• When you press the MENU button on the remote control,

    the set will switch on the normal user menu in the SDM mode.

    • On the TV, press and hold the 'VOLUME down' and press the 'CHANNEL down' for a few seconds, to switch from SDM to SAM and reverse.

    How to exitSwitch the set to STANDBY by pressing the POWER button on the remote control transmitter or the television set.If you turn the television set off by removing the Mains (i.e., unplugging the television) without using the POWER button, the television set will remain in SDM when mains is re-applied, and the error buffer is not cleared.

    5.2.2 Service Alignment Mode (SAM)

    Purpose• To change option settings.• To display / clear the error code buffer. • To perform alignments.

    Specifications• Run timer (maximum five digits displayed)• Software version, Error & Option Bytes display • Clear error buffer.• Option settings• AKB switching• Software alignments (Tuner, 2 Tuner PIP, White Tone,

    Geometry & Audio)• NVM Editor• ComPair Mode switching

    How to enterTo enter SAM, use one of the following methods:• Press the following key sequence on the remote control

    transmitter: '0 6 2 5 9 6' directly followed by the “On Screen Display icon “i +” button (do not allow the display to time out between entries while keying the sequence).

    • Or via ComPair. After entering SAM, the following screen is visible, with SAM in the upper right corner of the screen to indicate that the television is in Service Alignment Mode.

    Figure 5-2 SAM menu

    Menu explanation1. LLLLL. This represents the run timer. The run timer counts

    normal operation hours, but does not count standby hours (maximum four digits displayed).

    2. AAABCD-X.Y. This is the software identification of the main microprocessor:– A = the project name (L04).– B = the region: E= Europe, A= Asia Pacific, U= NAFTA,

    L= LATAM.– C = the software diversity:

    • Europe: T = 1 page TXT, F = Full TXT, V = Voice control.

    • LATAM and NAFTA: N = Stereo non-dBx, S = Stereo dBx.

    • Asian Pacific: F = Full TXT, N = non TXT, C = NTSC.

    • ALL regions: M = mono, D = DVD, Q = Mk2.– D = the language cluster number.– X = the main software version number (updated with a

    major change that is incompatible with previous versions).

    – Y = the sub software version number (updated with a minor change that is compatible with previous versions).

    3. SAM. Indication of the Service Alignment Mode.4. Error Buffer. Shows all errors detected since the last time

    the buffer was erased. Five errors possible.5. Option Bytes. Used to set the option bytes. See 'Options'

    in the Alignments section for a detailed description. Seven codes are possible.

    6. Clear. Erases the contents of the error buffer. Select the CLEAR menu item and press the MENU RIGHT key. The content of the error buffer is cleared.

    7. Options. Used to set the option bits. See 'Options' in the Alignments section for a detailed description.

    8. AKB. Used to disable (Off) or enable (On) the 'black current loop' (AKB = Auto Kine Bias).

    9. Tuner. Used to align the tuner. See 'Tuner' in the Alignments section for a detailed description.

    10. 2 Tuner PIP. Used to align the tuner PIP (optional)11. White Tone. Used to align the white tone. See 'White Tone'

    in the Alignments section for a detailed description.12. Geometry. Used to align the geometry settings of the

    television. See 'Geometry' in the Alignments section for a detailed description.

    13. Audio. No audio alignment is necessary for this television set.

    00028 L04EF30.10 SDMERR 0 0 0 0 0 OP 000 057 140 032 120 128 000

    E_14480_139.eps250504

    E_14480_140.eps260504

    00028 L04EF30.10 SAMERR 0 0 0 0 0

    OP 000 057 140 032 120 128 000

    . Clear Clear ?

    . Options

    . AKB On

    . Tuner

    . White Tone

    . Geometry

    . Audio

    . NVM Editor

    . ComPair on

    . 2 Tuner PIP*

    * optional

  • Service Modes, Error Codes, and Fault Finding EN 11L04E AA 5.

    14. NVM Editor. Used to change the NVM data in the television set.

    15. ComPair Mode. Used to switch on the television to ISP mode (for uploading software)

    How to navigate• In SAM, select menu items with the MENU UP/DOWN keys

    on the remote control transmitter. The selected item will be highlighted. When not all menu items fit on the screen, use the MENU UP/DOWN keys to display the next / previous menu items.

    • With the MENU LEFT/RIGHT keys, it is possible to:– Activate the selected menu item.– Change the value of the selected menu item.– Activate the selected submenu.

    • In SAM, when you press the MENU button twice, the set will switch to the normal user menus (with the SAM mode still active in the background). To return to the SAM menu press the MENU or STATUS/EXIT button.

    • When you press the MENU key in while in an SDAM submenu, you will return to the previous menu.

    How to store SAM settingsTo store settings changed in SAM leave the top level SAM menu by using the POWER button on the remote control transmitter or the television set.

    How to exitSwitch the set to STANDBY by pressing the POWER button on the remote control transmitter or the television set.If you turn the television set off by removing the mains (i.e., unplugging the television) without using the POWER button, the television set will remain in SAM when mains is re-applied, and the error buffer is not cleared.

    5.2.3 Customer Service Mode (CSM)

    PurposeThe Customer Service Mode shows error codes and information on the TV operation settings. The call centre can instruct the customer to enter CSM by telephone and read off the information displayed. This helps the call centre to diagnose problems and failures in the TV set before making a service call.The CSM is a read-only mode; therefore, modifications are not possible in this mode.

    How to enterTo enter CSM, press the following key sequence on the remote control transmitter: '1 2 3 6 5 4' (do not allow the display to time out between entries while keying the sequence). Upon entering the Customer Service Mode, the following screen will appear:

    Figure 5-3 CSM menu

    Menu explanation1. Indication of the service mode (CSM = Customer Service

    Mode).2. Reserved item.3. Software identification of the main microprocessor (see

    'Service Default Alignment Mode' for an explanation)4. Reserved item for P3C call centres (AKBS stands for

    Advanced Knowledge Base System). 5. Indicates the type of TV system or whether or not the

    television is receiving an 'IDENT' signal on the selected source. If no 'IDENT' signal is detected, the display will read 'NOT TUNED'

    6. Displays the last five errors detected in the error code buffer.

    How to exitTo exit CSM, use one of the following methods:• Press the MENU, STATUS/EXIT, or POWER button on the

    remote control transmitter.• Press the POWER button on the television set.

    5.3 Problems and Solving Tips Related to CSM

    5.3.1 Picture Problems

    Note: The problems described below are all related to the TV settings. The procedures used to change the value (or status) of the different settings are described.

    Picture too dark or too brightIf:• The picture improves when you have press the AUTO

    PICTURE button on the remote control transmitter, or• The picture improves when you enter the Customer

    Service Mode

    Then:1. Press the AUTO PICTURE button on the remote control

    transmitter repeatedly (if necessary) to choose PERSONAL picture mode.

    2. Press the MENU button on the remote control transmitter. This brings up the normal user menu.

    3. In the normal user menu, use the MENU UP/DOWN keys to highlight the PICTURE sub menu (if necessary).

    4. Press the MENU LEFT/RIGHT keys to enter the PICTURE sub menu.

    5. Use the MENU UP/DOWN keys (if necessary) to select BRIGHTNESS.

    6. Press the MENU LEFT/RIGHT keys to increase or decrease the BRIGHTNESS value.

    7. Use the MENU UP/DOWN keys to select PICTURE.

    1 00028 L04EF30.10 CSM2 CODES 0 0 0 0 03 OP 000 057 140 032 120 128 0004 nnXXnnnn/nnX5 P3C-16 NOT TUNED7 PAL8 STEREO9 CO 50 CL 50 BR 50 HU 00 AVL Off BS 50

    E_14480_141.eps250504

  • Service Modes, Error Codes, and Fault FindingEN 12 L04E AA5.

    8. Press the MENU LEFT/RIGHT keys to increase or decrease the PICTURE value.

    9. Press the MENU button on the remote control transmitter twice to exit the user menu.

    10. The new PERSONAL preference values are automatically stored.

    White line around picture elements and textIf:The picture improves after you have pressed the AUTO PICTURE button on the remote control transmitter Then:1. Press the AUTO PICTURE button on the remote control

    transmitter repeatedly (if necessary) to choose PERSONAL picture mode.

    2. Press the MENU button on the remote control transmitter. This brings up the normal user menu.

    3. In the normal user menu, use the MENU UP/DOWN keys to highlight the PICTURE sub menu (if necessary).

    4. Press the MENU LEFT/RIGHT keys to enter the PICTURE sub menu.

    5. Use the MENU UP/DOWN keys to select SHARPNESS.6. Press the MENU LEFT key to decrease the SHARPNESS

    value.7. Press the MENU button on the remote control transmitter

    twice to exit the user menu.8. The new PERSONAL preference value is automatically

    stored.

    Snowy pictureTo enter CSM, press the following key sequence on the remote control transmitter: '123654' (do not allow the display to time out between entries while keying the sequence). Check CSM line 5. If this line reads 'Not Tuned,' check the following:• Antenna not connected. Connect the antenna.• No antenna signal or bad antenna signal. Connect a proper

    antenna signal.• The tuner is faulty (in this case line 6, the Error Buffer line,

    will contain error number 10). Check the tuner and replace/repair the tuner if necessary.

    Black and white pictureIf:• The picture improves after you have pressed the AUTO

    PICTURE button on the remote control transmitter

    Then:1. Press the AUTO PICTURE button on the remote control

    transmitter repeatedly (if necessary) to choose PERSONAL picture mode.

    2. Press the MENU button on the remote control transmitter. This brings up the normal user menu.

    3. In the normal user menu, use the MENU UP/DOWN keys to highlight the PICTURE sub menu (if necessary).

    4. Press the MENU LEFT/RIGHT keys to enter the PICTURE sub menu.

    5. Use the MENU UP/DOWN keys to select COLOR.6. Press the MENU RIGHT key to increase the COLOR value.7. Press the MENU button on the remote control transmitter

    twice to exit the user menu.8. The new PERSONAL preference value is automatically

    stored.

    Menu text not sharp enoughIf:• The picture improves after you have pressed the AUTO

    PICTURE button on the remote control transmitter.

    Then:1. Press the AUTO PICTURE button on the remote control

    transmitter repeatedly (if necessary) to choose PERSONAL picture mode.

    2. Press the MENU button on the remote control transmitter. This brings up the normal user menu.

    3. In the normal user menu, use the MENU UP/DOWN keys to highlight the PICTURE sub menu (if necessary).

    4. Press the MENU LEFT/RIGHT keys to enter the PICTURE sub menu.

    5. Use the MENU UP/DOWN keys to select PICTURE.6. Press the MENU LEFT key to decrease the PICTURE

    value.7. Press the MENU button on the remote control transmitter

    twice to exit the user menu.8. The new PERSONAL preference value is automatically

    stored.

    5.4 ComPair

    5.4.1 Introduction

    ComPair (Computer Aided Repair) is a service tool for Philips Consumer Electronics products. ComPair is a further development on the European DST (service remote control), which allows faster and more accurate diagnostics. ComPair has three big advantages:• ComPair helps you to quickly get an understanding on how

    to repair the chassis in a short time by guiding you systematically through the repair procedures.

    • ComPair allows very detailed diagnostics (on I2C level) and is therefore capable of accurately indicating problem areas. You do not have to know anything about I2C commands yourself because ComPair takes care of this.

    • ComPair speeds up the repair time since it can automatically communicate with the chassis (when the microprocessor is working) and all repair information is directly available. When ComPair is installed together with the SearchMan electronic manual of the defective chassis, schematics and PWBs are only a mouse click away.

    5.4.2 Specifications

    ComPair consists of a Windows based faultfinding program and an interface box between PC and the (defective) product. The ComPair interface box is connected to the PC via a serial or RS232 cable. In this chassis, the ComPair interface box and the TV communicate via a bi-directional service cable via the service connector. The ComPair faultfinding program is able to determine the problem of the defective television. ComPair can gather diagnostic information in two ways:• Automatic (by communication with the television):

    ComPair can automatically read out the contents of the entire error buffer. Diagnosis is done on I2C level. ComPair can access the I2C bus of the television. ComPair can send and receive I2C commands to the micro controller of the television. In this way, it is possible for ComPair to communicate (read and write) to devices on the I2C busses of the TV-set.

    • Manually (by asking questions to you): Automatic diagnosis is only possible if the micro controller of the television is working correctly and only to a certain extend. When this is not the case, ComPair will guide you through the faultfinding tree by asking you questions (e.g. Does the screen give a picture? Click on the correct answer: YES /

  • Service Modes, Error Codes, and Fault Finding EN 13L04E AA 5.

    NO) and showing you examples (e.g. Measure test-point I7 and click on the correct waveform you see on the oscilloscope). You can answer by clicking on a link (e.g. text or a waveform picture) that will bring you to the next step in the faultfinding process.

    By a combination of automatic diagnostics and an interactive question / answer procedure, ComPair will enable you to find most problems in a fast and effective way. Beside fault finding, ComPair provides some additional features like:• Up- or downloading of pre-sets.• Managing of pre-set lists.• Emulation of the Dealer Service Tool (DST).• If both ComPair and SearchMan (Electronic Service

    Manual) are installed, all the schematics and the PWBs of the set are available by clicking on the appropriate hyperlink. Example: Measure the DC-voltage on capacitor C2568 (Schematic/Panel) at the Mono-carrier. – Click on the 'Panel' hyperlink to automatically show the

    PWB with a highlighted capacitor C2568. – Click on the 'Schematic' hyperlink to automatically

    show the position of the highlighted capacitor.

    5.4.3 How To Connect ComPair

    1. First, install the ComPair Browser software (see the Quick Reference Card for installation instructions).

    2. Connect the RS232 interface cable between a free serial (COM) port of your PC and the PC connector (marked with 'PC') of the ComPair interface.

    3. Connect the mains adapter to the supply connector (marked with 'POWER 9V DC') of the ComPair interface.

    4. Switch the ComPair interface “off”.5. Switch the television set “off” with the mains switch.6. Connect the ComPair interface cable between the

    connector on the rear side of the ComPair interface (marked with 'I2C') and the ComPair (or Service) connector at the rear side of the TV (for its location see figure 8-1 in chapter “Alignments”).

    7. Plug the mains adapter in a mains outlet, and switch the interface “on”. The green and red LEDs light up together. The red LED extinguishes after approx. 1 second while the green LED remains lit.

    8. Start the ComPair program and read the 'Introduction' chapter.

    Figure 5-4 ComPair connection

    5.4.4 How To Order

    ComPair order codes:• Starter kit ComPair32/SearchMan32 software and

    ComPair interface (excl. transformer): 3122 785 90450.• ComPair interface (excluding transformer): 4822 727

    21631.• Starter kit ComPair32 software (registration version): 3122

    785 60040.• Starter kit SearchMan32 software: 3122 785 60050.• ComPair32 CD (update): 3122 785 60070 (year 2002,

    3122 785 60110 (year 2003).

    • SearchMan32 CD (update): 3122 785 60080 (year 2002), 3122 785 60120 (year 2003).

    • ComPair interface cable: 3122 785 90004.• Transformer (non-UK): 4822 727 21632.• Transformer UK: 4822 727 21633. Note: If you encounter any problems, contact your local support desk.

    5.5 Error Codes

    The error code buffer contains all errors detected since the last time the buffer was erased. The buffer is written from left to right. When an error occurs that is not yet in the error code buffer, it is displayed at the left side and all other errors shift one position to the right.

    5.5.1 How To Read The Error Buffer

    You can read the error buffer in 3 ways:• On screen via the SDAM (if you have a picture).

    Examples:– ERROR: 0 0 0 0 0 : No errors detected– ERROR: 6 0 0 0 0 : Error code 6 is the last and only

    detected error– ERROR: 9 6 0 0 0 : Error code 6 was detected first and

    error code 9 is the last detected (newest) error• Via the blinking LED procedure (when you have no

    picture). See 'The Blinking LED Procedure'.• Via ComPair.

    5.5.2 How To Clear The Error Buffer

    The error code buffer is cleared in the following cases:• By using the CLEAR command in the SDAM menu:

    – To enter SAM, press the following key sequence on the remote control transmitter: '062596' directly followed by the “OSD" icon button (do not allow the display to time out between entries while keying the sequence).

    – Make sure the menu item CLEAR is highlighted. Use the MENU UP/DOWN buttons, if necessary.

    – Press the MENU RIGHT button to clear the error buffer. The text on the right side of the 'CLEAR' line will change from 'CLEAR?' to 'CLEARED'

    • If the contents of the error buffer have not changed for 50 hours, the error buffer resets automatically.

    Note: If you exit SAM by disconnecting the Mains from the television set, the error buffer is not reset.

    5.5.3 Error Codes

    In case of non-intermittent faults, write down the errors present in the error buffer and clear the error buffer before you begin the repair. This ensures that old error codes are no longer present.If possible, check the entire contents of the error buffer. In some situations, an error code is only the result of another error and not the actual cause of the problem (for example, a fault in the protection detection circuitry can also lead to a protection).

    E_06532_008.eps190204

    PC VCR I2CPower9V DC

    TO SERVICECONNECTOR

  • Service Modes, Error Codes, and Fault FindingEN 14 L04E AA5.

    Table 5-3 Error codes overview

    Note: Errors 7, 8, 13, 17, 18 are not applicable.

    5.6 The Blinking LED Procedure

    Using this procedure, you can make the contents of the error buffer visible via the front LED. This is especially useful when there is no picture. When the SDM is entered, the LED will blink the contents of the error-buffer:• When all the error-codes are displayed, the sequence

    finishes with an 'on' LED blink of 1.5 seconds,• The sequence starts again.

    Example of error buffer: 12 9 6 0 0After entering SDM, the following occurs: • 1 long 'on' blink of 5 seconds to start the sequence,• 12 short blinks followed by a pause of 1.5 seconds,• 9 short blinks followed by a pause of 1.5 seconds,• 6 short blinks followed by a pause of 1.5 seconds,• 1 long 'on' blink of 1.5 seconds to finish the sequence,• The sequence starts again at 12 short blinks.

    5.7 Protections

    If a fault situation is detected, an error code will be generated; and, if necessary, the television set will go into protection mode. Blinking of the red LED at a frequency of 3 Hz indicates the protection mode. In some error cases, the microprocessor does not put the set in protection mode. The error codes of the error buffer and the blinking LED procedure can be read via the Service Default Menu (SDM), or via ComPair.To get a quick diagnosis the chassis has three service modes implemented:• The Customer Service Mode (CSM).• The Service Default Mode (SDM).• The Service Alignment Mode (SAM). For a detailed description, see the "Customer Service Mode, Service Default mode" and "Service Alignment Mode" sections.

    5.8 Fault Finding and Repair Tips

    Notes: • It is assumed that the components are mounted correctly

    with correct values and no bad solder joints. • Before any fault finding actions, check if the correct options

    are set.

    5.8.1 NVM Editor

    In some cases, it can be handy if one directly can change the NVM contents. This can be done with the “NVM Editor” in SAM mode. In the next table, the default NVM values are given.

    Error Device Error description Check item Diagram

    0 Not applicable No Error

    1 Not applicable X-Ray / over-voltage protection (US only) 2411, 2412, 2413, 6404, 6411, 6412.

    A2

    2 Not applicable High beam (BCI) protection 3404, 7405 A2

    3 Not applicable Vertical guard protection 3466, 7451, 7452, 7453, 7454 A2

    4 Tuner UA1316/A

    I2C error while communicating with 2nd tuner 1000, 5010 (PIP Module) F2

    5 Not applicable +5v protection 7604, 7605 A5

    6 I2C bus General I2C error 7200, 3207, 3214 A4

    7 Not applicable - - -

    8 Not applicable - - -

    9 24C16 I2C error while communicating with the EEPROM 7601, 3604, 3605 A5

    10 Tuner = I2C error while communicating with the PLL tuner 1000, 5001 A3

    11 TDA6107/A Black current loop instability protection 7330, 3351, CRT B1

    12 SDA9488X I2C error while communicating with the PIP processor 7242 (PIP Module) F1

    13 Not applicable - - -

    14 DVD Loader I2C error while communicating with the DVD Interface module DVD Interface module DVD Loader

    15 TDA9178T/N1 I2C error while communicating with LTI module 7610 H

    16 TDA9887 I2C error while communicating with PIP_Demodulator 7201 F2

    17 Not applicable - - -

    18 Not applicable - - -

    19 TDA1200 I2C error while communicating with SSD stereo sound decoder 7200 A4

    20 TDA1200 I2C error while communicating with video cosmic in Hercules IC 7200 A4

  • Service Modes, Error Codes, and Fault Finding EN 15L04E AA 5.

    Table 5-4 NVM default values 5.8.2 Power Supply

    Set Not Working

    Figure 5-5 Fault finding tree “Set not working”

    Set Does Not Start Up

    Figure 5-6 Fault finding tree “Set does not start up”

    Address (dec)

    Value (hex)

    EW (EW width) 19 25PW (EW parabola width) 20 0AHS (Horizontal shift) 21 1AHP (Horizontal parallelogram) 22 1FHB (Horizontal Bow) 23 1FUCP (EW upper corner parabola) 24 1ELCP (EW lower corner parabola) 25 28TC (EW trapezium) 26 1AVS (Vertical slope) 27 25VA (Vertical amplitude) 28 1ESC (S-Correction) 29 1CVSH (Vertical Shift) 30 1AVX (Vertical Zoom) 31 19VSL (Vertical scroll) 32 20VL (Vertical linearity) 33 20AGC (AGC Takeover) 36 1EOIF (IF-PLL Offset) 37 20AGC10 (AGC 10) 38 1H60 (60 Hz Horizontal Shift) 39 9PF_SC_PWL (Peaking Frequency, Soft Clipper, Peak White Limit)

    40 0A

    COR (Phase 1 time constant, Video Dependant Coring, Ratio & White stretch)

    41 0F

    60 Hz Vertical amplitude 42 40YD & CL 43 2RGB amplitude for full teletext mode 46 0CNVM_TABLE_VERSION 60 26OPTION_TABLE_VERSION 61 11CVI_BLOR 62 1ECVI_BLOG 63 1CTXT Brightness 64 0FV60 offset (60Hz Vertical Amplitude) 66 FEFOAB, CHSE 139 3SPR, WS 140 0VMA, SVM 141 31NVM_SOC_SMD 142 33CCC_Preset_Gain_Red 143 1FCCC_Preset_Gain_Green 144 1FCCC_Preset_Gain_Blue 145 1FNVM_FMWS 149 2NVM_ASD_SC1_THR 150 10NVM_CRYSTAL_ALIGN 208 4FLast Brightness (VID PP others) 264 34Last Color (VID PP others) 265 2CLast Contrast (VID PP others) 266 4BLast Sharpness (VID PP others) 267 37Last Hue (VID PP others) 268 32Last Colour Temperature (VID PP others) 269 0DWhite-D Cool Red 294 FDWhite-D Cool Blue 296 8White-D Normal Red 297 22White-D Normal Green 298 20White-D Normal Blue 299 1BWhite-D Warm Red 300 2White-D Warm Blue 302 FALast Volume 343 19Last Balance 344 32Last Treble (AUD PP others) 345 32Last Bass (AUD PP others) 346 32

    Not OkCheck fusibleresistor 3510 &circuit before it

    Check DCvoltage at2505/2507

    Ok

    Ok

    Checkfusible

    resistor 3532

    Check7512

    Check IC7511 &IC7531

    Set able tostart-up

    Check otherfusible resistor

    and capacitor inthe circuit

    No

    End

    Yes

    Not Ok

    Ok

    Check PowerSupply Mains

    Switch

    Bridge Rectifiercircuit 6500

    E_14480_057.eps190204

    Set Unableto Start

    Fuse Blown?Change

    FuseYes

    Checkvoltage

    across 2552

    Is Vbattapproximately

    140V

    Checkvoltage 2562

    &2563

    Yes

    16V

    NoCheck PowerSupply circuit

    Check 3Vacross 2535

    Check 6Vacross 2535

    Softwareloaded?

    No

    Yes LoadSoftware

    Yes

    Yes

    Set able toStart

    Yes

    Yes

    End

    Check LineTransistor 7405

    No

    No

    E_14480_058.eps170204

  • Service Modes, Error Codes, and Fault FindingEN 16 L04E AA5.

    5.8.3 Deflection

    One Thin Vertical LineQuick check:• Set in protection mode.• LED blinking with error “3”.

    Figure 5-7 Fault finding tree “One thin vertical line”

    One Thin Horizontal LineQuick check:• Set in protection mode.• LED blinking with error “2”.

    Figure 5-8 Fault finding tree “One thin horizontal line”

    Blank Screen

    Figure 5-9 Fault finding tree “Blank screen”

    5.8.4 Source Selection

    Set is not able to go into AV or any missing AV is encountered E.g. AV1 is available but not able to enter to AV1: Check if the option setting is correct.

    Set is able to go to AV, but no audio is heard.1. Check that continuity of signal is there from the SCART/

    Cinch input to the input of the Hercules.2. If continuity is there and still no audio, check that option

    settings are correct.3. If logic setting is correct and still no audio, proceed to Audio

    Decoder/Processor troubleshooting section.

    Set is able to go into AV but no video is available:1. Check continuity from AV input to HERCULES depending

    on the input.2. If continuity is available and yet no video, proceed to Video

    Processor troubleshooting section.

    5.8.5 Tuner and IF

    No Picture1. Check that the Option settings are correct.2. If correct, check that supply voltages are there.3. If supply voltages are present, check whether picture is

    present in AV.4. If picture is present in AV, check with the scope the Tuner

    IF output signal by manual storage to a known channel.

    One Thin Vertical LineLED Blinking

    Check HorizontalDeflectionCircuitry

    Is VBE between200mV to 30mV & VCBapproximately 500mV

    CheckLine Transistor

    7405

    Yes

    Check allconnection and

    peripheral atDeflection Circuit in

    place

    E_14480_059.eps170204

    Replace transistor

    Check transistor(7451, 7523, 7543) at

    Vertical Deflection Circuitry

    Check VerticalDeflection Circuit

    Replace transistor

    E_14480_060.eps170204

    One HorizontalThin Line

    LED Blinking

    Check all connectionand peripheral atDeflection Circuit

    in place

    Blank Screen

    Check Vg2(fine tune)

    Check Beam Current Limit(voltage is 1.8V-2V whenbrightness and contrast is

    set to the maximum

    Not Ok

    Check heater voltage(measure pin 9&10at the CRT socket)

    Check video supply(2457) is approximately

    180V

    Ok

    Ok

    Check deflectioncircuit

    Not Ok

    Ok

    Pictureappears?

    Pictureappears?

    End

    Ok

    Picture not appearing

    Ok

    Not Ok

    Picture not appearing

    E_14480_061.eps170204

  • Service Modes, Error Codes, and Fault Finding EN 17L04E AA 5.

    5. If IF output is present, Tuner is working fine. If no IF output, I2C data lines may be open, check continuity of I2C lines. If I2C lines are ok, Tuner may be defect, replaced Tuner.

    6. If Tuner IF is present and yet still no picture in RF mode, go to Video Processing troubleshooting section.

    No Picture, No Sound

    Figure 5-10 Fault finding tree “No picture, no sound”

    Picture Ok, No Sound

    Figure 5-11 Fault finding tree “Picture ok, no sound”

    Unable To Perform Tuning

    Figure 5-12 Fault finding tree “Unable to perform tuning”

    5.8.6 Controller

    Below are some guidelines for troubleshooting of the Micro Controller function. Normally Micro Controller should be checked when there is a problem of startup.1. Check that both +3.3 V_dc and +1.8 V_dc are present.2. Check that crystal oscillator is working.

    Check AGCVoltage, pin 1

    of tuner

    No Picture,No Sound,Raster Ok

    AGC voltagechanges with

    different signalstrength

    Check AGCcircuit section

    No

    Check tuningsupply voltage,pin 9 of tuner

    Yes

    E_14480_062.eps170204

    CheckVT Supply

    Section>30V &

  • Service Modes, Error Codes, and Fault FindingEN 18 L04E AA5.

    3. Check that Power Good signal is at “high” logic, normal operation.

    4. Check that HERCULES is not in standby mode. Pin 15 of HERCULES should be 0 V_dc.

    5. Make sure H-drive pulse is there. This can be checked at resistor R3239. If H-drive does not exist, remove resistor R3239 to check if there is loading.

    Note: When the set shuts down after a few second after power “on”, the main cause is that Vg2 not aligned properly, try adjusting Vg2 during the few seconds of power “on”.

    5.8.7 Video Processing

    No PictureWhen “no picture in RF”, first check if the microprocessor is functioning ok in section “Controller”. If that is ok, follow the next steps. When “no picture in AV”, first check if the video source selection is functioning ok in section “Source Selection”. If that is ok, follow the next steps. 1. Check that normal operating conditions are met.2. Check that there is video signal at pin 81. If no video,

    demodulator part of the HERCULES is faulty, replace with new HERCULES.

    3. If video signal is available at pin 81, check pin 56, 57, and 58 for the RGB signal.

    4. If signal is not available, try checking the BRIGHTNESS and/or CONTRAST control, and make sure it is not at zero.

    5. If still with the correct settings and no video is available, proceed to the CRT/RGB amplifier diagram.

    For sets with TDA9178, follow steps below:1. Put Option Byte 2 bit 4 to “0”; if video signal is not available,

    then check fault finding section “Controller”, Section “Source Selection”, and steps above.

    2. If video is available but not correct, put Option Byte 2 bit 4 to “1”, then check if LTI panel is present. If not, put LTI panel in the main chassis (connector 1221).

    3. If LTI panel is in main chassis, check cable between LTI panel and main chassis (position is 1206). If it is connected, then the LTI panel is faulty, replace it.

    For sets with Scavem, and Scavem does not work, follow steps below:1. Check Scavem coil connector (position is 1361) if

    connected; if not, connect it.2. If connected, check NVM “bit storage” byte 1 bit 7; if it is not

    “1”, set it to “1”.3. If it is “1”, then check the data of the NVM addresses as in

    the next table. If the data is not correct, then set these addresses to diagram values.

    4. If it still not works, track Scavem output from pin64 of HERCULES to CRT panel.

    Table 5-5 NVM default values for Scavem

    5.8.8 Audio Processing

    No Sound

    Figure 5-13 Fault finding tree “No sound”

    No RF audio for QSS/Inter-Carrier stereo sets.1. Check pin 99 and 100 for SIF signal (for QSS) or pin 104

    and 105 for video with SIF (for Inter-Carrier)2. If signal is not present, check for the QSS/FMI bit settings.

    Check also the NVM data. 3. If signals are present and still no audio, check the audio

    supply voltage +8V are present.4. If still no audio signal at Hercules output, Hercules is faulty.

    No AV audio.1. Check troubleshooting methods in section “Source

    Selection”.2. Check the output of the Hercules to see if there is signal

    available. If no, check the normal operating condition and also the NVM data.

    3. If still no audio signal at Hercules output, Hercules is faulty.

    Note: If there is audio signal at Hercules output and no audio at loudspeaker, proceed to Audio Amplifier troubleshooting methods.

    5.8.9 Audio Amplifier

    No RF as well as AV audio at the loudspeaker:1. Check that the normal operation condition of the amplifier

    is met.2. If normal operation conditions are met, check the continuity

    from Hercules output to input of the amplifier.3. If continuity is there and still no audio, check speaker wire

    connections. If still no audio, amplifier IC might be faulty.

    Description Address (dec)

    Address (hex)

    Value(hex)

    SPR, WS 140 8C 00

    VMA, SVM 141 8D 31

    NVM_SOC_SMD 142 8E 33

    Picture Ok,No Sound

    Tuner IF Ok Check Tuner/IFNot Ok

    Check AUDOUTLSL &AUDOUTLSR pin at

    Hercules

    Ok

    Check AudioAmplifier

    Check Hercules IC

    Check AudioPower Supply

    Check AudioAmplifier Circuit

    and loud speaker

    Check PowerSupply

    Replace AudioAmplifier

    Check NVM

    Not Ok

    Not Ok

    Not Ok

    Ok

    Ok

    Ok

    E_14480_065.eps170204

  • Block Diagrams, Testpoint Overviews, and Waveforms 19L04E AA 6.

    E_14480_080.eps170504

    LINEARITY&PANORAMA

    LTI/CTIH

    2P

    62

    1461

    2P

    1464

    P

    BLACKRED

    LEFTSPEAKER

    1211

    FRONT INTERFACE

    MAINSCORD

    MAINSSWITCH

    2P

    2P

    P7P

    1221

    9

    1214

    INTERFACE

    H

    37P

    5P

    12P

    1204

    7P

    1207

    1005

    7P4P

    1206

    1215

    1216

    2P1451

    1212

    9P

    TU

    NE

    R

    112

    12

    9P9

    1

    1219

    1219

    1212 1401

    4P12

    064P 12

    144P

    1220

    5P

    NC

    NC

    1404

    5401

    2P

    LOT

    TU

    NE

    R

    12P

    LTI/CTI

    3P

    4P 5P 15

    COMPAIRCONNECTOR

    6. Block Diagrams, Testpoint Overviews, and Waveforms

    Wiring Diagram

    SIDE A/V PANEL +HEADPHONE

    D

    PIPF

    CRT PANEL

    (component view)

    B

    TOP CONTROL PANELE

    AHEADPHONE

    RIGHT (RED)

    LEFT (WHITE)

    CVBS (YELLOW)

    1010

    14

    G

    CRT PANELB

    MONOCARRIER

    3P

    3

    REDBLACK

    RIGHTSPEAKER

    toSUB

    WOOFER(OPTIONAL)

    BLUE

    YELLOW

    ORANGE

    RED

    EHTCRT

    FRAMEROTATION

    COIL

    AQUADAG

    DEGAUSSING COIL

    SCAVEMCOIL

    CRT16:9

    1212

    1693

    J

    6P

    5P6P

    1693

    1206

    7P

    7P

    1252

    3P

    1682

    3P

    1279

    2P 2P

    5P

    1254

    4P

    1278

    1280

    5P1351 3P

    1361

    3P1381

    15041505

    (track view)

    1352

    1332

    CRTSOCKET

  • 20L04E AA 6.Block Diagrams, Testpoint Overviews, and Waveforms

    E_14480_081.eps060504

    7454

    RAME DEFLECTION

    LINE

    E/W

    FRAME

    ONLY FOR:28"WSRF LA/NA32" WSRF LA/NA28" WS-SF LA

    F453

    F412

    F414

    F418

    I417

    F401

    F452

    F455

    POWER-DOWN

    HD

    EHTb

    I2SD/1

    EHTinfo

    EHTb

    BCL

    VIDEO/SUPPLY

    +9V

    FILAMENT

    VIDEO/SUPPLY

    FILAMENT

    Vbatt

    +Vbatt

    Vbatt

    VT_SUPPLY

    +9V

    -12V

    +8V

    +6VA

    -12V

    +9V

    7405BU4508DX5402

    LINEOUTPUTCIRCUIT

    +E/W

    CORR.

    7463

    7452

    7451

    7408

    55 7456

    7453

    7411

    7406

    7484

    1463

    14041

    2

    HOR.DEFL.COIL

    14911

    2

    VER.DEFL.COIL

    5445

    3

    1

    FOCUS VG2

    EHT TOCRT

    14015

    4

    3

    2

    1

    10

    6

    B1

    TO 1351

    CRT

    B1

    A1

    A4

    A4

    Vguard

    FRAME_FB

    A4

    A4

    6453

    6483 6484

    6459

    6452

    6481

    7

    8

    9

    5

    6456

    6454

    6455

    6486

    1462 1

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    3

    TO 1221

    CONNECTIONS

    A5

    7536G

    Vbatt

    3410

    3471

    3481

    6401

    3411

    3497

    3420 3440

    3465

    3463

    34423451

    7401 : 74037480 : 7483

    2403

    FRAME_FB

    1454

    1452

    EHTb+

    EHTinfo+

    BCLPROC.

    3458

    3484

    3485

    3457

    3455

    2456

    3466

    3462

    3474

    3461

    3401

    24742475

    14614

    1

    14044

    1

    HOR.DEFL.COIL

    ACTIVATINGCIRCUIT

    2466

    7462

    7460

    24642467

    LINEARITY ANDPANORAMA

    CORRECTION

    OR

    F402

    I433

    F458

    I548

    F459

    3531

    A5VD

    SEE BLOCK DIAGRAM VIDEO

    LINEARITY & PANORAMAG

    10V / div DC20µs / div

    10V / div DC20µs / div

    5V / div DC5ms / div

    10V / div DC5ms / div

    I468I423 I433 I462

    HOT GROUND COLD GROUND

    For IDTV only

    F401 130V / div DCF402 32V8 / div DC

    F452 -13V4 / div DCF453 190V8 / div DC

    5V / div DC20µs / div

    1V / div DC5ms / div

    500mV / div DC5ms / div

    500mV / div DC5ms / div

    5V / div DC20µs / div

    20 V / div DC5ms / div

    2V / div DC20µs / div

    200V / div DC20µs / div

    F418

    F455 F458 F459

    F412 F414

    F460 F461

    F552 130V / div DCF561 15V9 / div DC

    100V / div DC5µs / div

    2V / div DC5µs / div

    100V / div DC5µs / div

    100V / div DC5µs / div

    F508 268V / div DC

    F573 0V (N.A.)F564 9V4 / div DC

    F537 0V (N.A.)

    F511 15V5 / div DCF531 2V7 / div DC

    I513 I516 I519 I533

    500mV / div DC20µs / div

    20V / div DC20µs / div

    I416 I417

    Block Diagram Supply and Deflection

    POWER SUPPLY1504

    43

    2

    9

    8

    4

    17

    18

    13

    145

    6

    3

    2

    13507

    F508

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    3575

    3576

    6511

    7514

    2511

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    t

    1503

    5520

    7541

    7511TEA1506T

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    AC

    DC

    65005500 :55021506

    MAINSSWITCH(not USA)

    10

    11

    1

    2

    4

    3

    1500

    T4E

    2505

    1211 1231

    MAINSSWITCH(not USA)

    V_DG

    +3V3

    F552

    I516

    I513 F563

    F561

    F537

    F536

    I533

    I531

    F564

    I573

    F460

    F461

    5562 6563

    6571

    1543-Vaudio

    +Vaudio

    +6VA

    5551 55526551

    5561 6562

    Vbatt

    A4

    A4

    Stdby_Con

    7571

    REFERENCECIRCUIT

    7573

    STANDBYCIRCUIT

    7515TCET1103

    2Vcc

    3513

    3532

    3514

    3516

    751214

    11

    9

    35177

    D

    SG

    A2

    A5

    I51156

    97

    107

    106

    63

    108

    62

    112 113 116

    EHTinfoEHTo

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    A5

    A5

    HD

    SANDCASTLE

    HD_PIP

    TO RGBPROC.

    VDRA

    VDRB

    A2 A2

    EH

    Tinf

    o

    Vgu

    ard

    HDRIVE

    EW_DRIVE

    7200-H(SYNC)

    VIDEOIDENT

    PHI 1DETECTOR

    1505

    1505

    12121

    2

    1

    2

    R.G.B.BLANKING

    SAND-CASTLE

    GENERATOR

    +8V

    -9V

    7404

    74

    7410

    3291

    OR

    3518

    4

    5

    11

    1

    2

    6532

    7532

    6533

    55317531TEA1620

    DRAIN

    SOURCE

    CONTROLIC

    AUX

    8

    9

    +3V

    +6V

    Vaux

    +6VA+6VA

    6564

    6536

    66537

    POWER-DOWN

    6REG

    3Vcc

    3538

    12

    14

    3534

    3565

    3530

    6512

    3519

    2534

    2564

    353215321A

    106535

    2536

    2535

    5537

    6676

    6565 65667561

    7535

    2x

    2240

    DS

    HORIZONTALOSC.

    PHI 2DETECTOR

    HORIZONTALOUTPUT

    VERTICAL SYNC

    SEPARATOR

    VERTICALDIVIDER

    VERTICAL SAW-

    THOOTH

    VERTICAL OUTPUT

    +GEOMETRY

    E/W+

    GEOMETRY

    MAINSYNC

    SEPARATOR

    VERTICALGUARD

    DETECTOR

    3232

    X-RAYPROTECTION

    7207

    3498

    SUPPLY

    SUPPLY AND DEFLECTION

    DEFLECTION

    MAINSUPPLY

    6573

    3571

    SEE BLOCK DIAGRAM VIDEO

  • 22L04E AA 6.Block Diagrams, Testpoint Overviews, and Waveforms

    E_14480_085.eps280504

    CRTB1

    A5

    SCAVEMB2

    A2

    CONN.A5

    A5

    1212

    1206

    1212

    12061215

    4

    6

    8

    INTF_Y/GREEN_IN

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    10

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    3

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    E

    D

    6

    4

    6

    8

    9

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    3

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    17

    16

    1165

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    76307635

    13311204

    142

    43

    44

    2

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    5

    3334

    3336

    3332

    13811

    2ROTATIONCOIL(OPTIONAL)

    1351

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    BC_INFO

    SVM

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    B

    G

    R

    F341

    F333

    F331

    F338

    F339

    F241

    F240

    F242

    4

    7

    6

    1

    2

    3

    5

    4

    7

    6

    7330

    7610TDA9178T

    LTI/C+IPROC.

    7611TDA8601T

    PULSE FORMER

    3

    1

    2

    7

    5

    9

    8

    B

    G

    R

    EHT-b

    DEFLECTION

    +200VA

    ROT

    +200VA

    +200V

    VSVM

    FILAMENT

    DIN

    T

    ROTATIONOUTPUT

    3351

    3226

    3227

    3228

    2351

    1 2 3 4 5

    B

    G

    R

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    DIGITAL SIGNAL PROC.- 4:3 LINEAR/NON-LINEAR SCALING- DOUBLE WINDOW PROC.

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    58

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    57

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    49

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    53

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    3

    7 3-STATE

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    8 3-STATE

    15

    14 3-STATE NC

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    45

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    t

    t

    ERR15

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    CLAMP

    CLAMP

    CLAMP

    CLAMP

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    1351

    7308

    SEE BLOCK DIAGRAM CONTROL

    A4

    SEE BLOCK DIAGRAMDEFLECTION

    SEE BLOCK DIAGRAMDEFLECTION

    A4

    A4

    19

    F224

    F216

    F218

    F217

    F225

    F226

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    HERCULESA4

    7200-E (RGB PROCESSING + CATHODE CALIBRATION)

    A2

    R

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    4664

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    R_O

    SD

    G_O

    SD

    B_O

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    FB

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    R_Y

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    B_Y

    SCAVEMPROC.

    7200-D (YUV PROCESSING)

    Y

    Pr

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    D SIDE AV A5 CONNECTION

    15

    4

    32SVHS

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    SIDE_CHROMA_IN

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    1207

    7

    6

    5

    1252

    7

    6

    5

    CATHODECALIBRATION

    BRIGHTNESS+

    PEAK WHITELIM.

    OSDINSERTION

    OUTPUTSTAGE

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    BLUESTRETCH

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    RGBADDER

    MATRIXSATURATIONTINT CONTROLSKINTONE

    WHITE/BLACKSTRETCH

    GAMMA COR.PEAKING

    BCL

    A4SC2-STATUS/ITV_MSG

    SC2-CHROMA-IN

    SC2-CHROMA-IN

    16

    8

    15

    11

    7

    Block Diagram Video

    HERCULESA4

    A4

    LTI/CTIHPIP-PROC.F1

    INTF_PrRED_OUT

    INTF_Y/GREEN_OUT

    INTF_PbBLUE_OUT

    INTF_FBL

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    12411

    23244

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    3243

    7242SDA9488X

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    1216

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    1214

    1

    3

    5

    1212

    5

    1

    3

    6

    18

    17

    16

    28

    24

    26

    VD

    INTF_CVBS_OUT

    INTF_CVBS_IN

    INTF_CVBS_IN (NC)

    INTF_CVBS_OUT

    SEE BLOCK DIAGRAM DEFLECTION

    VD

    HD-PIP

    CVBS1_PIP

    HD_PIP

    4

    3

    15

    11 12 13 6 5

    1214

    1

    3

    1220

    1

    2

    R

    G

    B

    3

    1219

    1

    4

    2

    3

    INTF_CVBS_OUT

    65

    DAC

    R

    G

    B

    RGBMATRIX

    Y

    UV

    MULTISTANDARDDECODING

    1219

    INPUTSWITCH

    SYNC.PROC.

    INTF_FBL

    INTF_Y_O

    INTF_U_O

    INTF_V_O

    INTF_Y_O

    INTF_U_O

    INTF_V_O

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    70

    77

    74

    71

    78

    SC2_CHROMA_IN

    CVBS1

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    81

    SIDE_CHROMA_IN

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    17

    I002

    I001

    F002

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    F004

    SDA

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    50019003

    FM-RADIOTUNER

    +TV TUNER

    3001

    3000

    6001BZX79-C33

    TUNER IF

    F2 PIP TUNER IF MULTISTANDARD VIDEO DEMODULATION

    A8 REAR I/O SCART (VIDEO PART)

    A5

    A4

    A4

    A2

    1000 6 7 98

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    11

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    VIF_2

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    SIF2

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    VT

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    SEL-LLPIMA4

    4

    IF

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    7003

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    10021003

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    ERR16

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    TV

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    105

    104

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    100

    99

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    SOUNDMIXER

    AMSOUND

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    SWITCH 86

    SW_SC2_CVBS

    SW_SC2_CVBS

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    TV TUNER

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    3002 3001

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    5001

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    2

    TUNER_AGC

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    3

    9 10

    SCL3206

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    VIDEOIF

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    AGCADJ.

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    1201

    SC1_FBL

    SC1_FBL

    SC1_R/G/B

    TOAUDIOPART

    7202

    VIDEO

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    76067607

    A4

    A5

    5

    9

    7

    8

    CONN.

    SW_SC2_CVBS

    SC1_CVBS_OUT

    SC1_CVBS_IN

    SEE BLOCK DIAGRAM AUDIO

    SC1-FBL

    SC1-STATUS

    SC2-CVBS-OUT

    SC1-CVBS-OUT

    SC1-CVBS-IN

    SC1-R/G/B

    SC1-RED-IN

    SC1-GREEN-IN

    SC1-BLUE-IN

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    20

    16

    8

    21

    19

    15

    11

    7

    7701

    SC2-CVBS-OUT

    SCART 2

    SC2-Y/CVBS-IN2021

    F201 2V / div DCF203 2V / div DC

    500mV / div DC10ms / div

    1V / div DC20µs / div

    F205 F206

    500mV / div DC20µs / div

    500mV / div DC20µs / div

    500mV / div DC20µs / div

    F240 F241 F242

    500mV / div DC20µs / div

    500mV / div DC20µs / div

    500mV / div DC20µs / div

    F331 F332 F333

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  • 24L04E AA 6.Block Diagrams, Testpoint Overviews, and Waveforms

    E_14480_087.eps280504

    REAR I/O SCARTA8

    A5

    SIDE AVD

    F952

    F955

    LSOUTPUT

    93

    92

    12781254

    1

    2

    5

    2

    AUDIOSELECT

    67

    66

    69

    68

    SCARTCINCH

    OUTPUT

    AUDIOSELECT

    MONITOROUT

    L

    R

    MUTING7703 7702

    5 4

    2 1

    7705

    L 8 Ohm/15W

    R 8 Ohm/15W

    1281

    5

    2

    L 8 Ohm/15W

    R 8 Ohm/15W

    1280

    1

    2

    OR

    4

    7

    6

    5

    UDIO+1

    AUDIO

    Stby_ConA4MUTE

    POWER_DOWNA4

    HPOUTPUT

    6692TSOP1836

    MAIN_OUTR

    MAIN_OUTL

    SC1_R_OUT

    SC1_L_OUT

    SC2_R_OUT

    SC2_L_OUT

    1228

    1

    2

    3

    SUBWOOFER(optional)

    SPDIF(optional)

    3764 3761

    MUTING

    7993, 7994

    SCART 1

    SCART 2

    1

    32

    6

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    32

    6

    3757

    3762

    20LED 30

    LIGHT-SENSOR 14seeIICTRANSCEIVER 3214

    SDA

    200mV / div AC10ms / div

    1V / div DC20µs / div

    1V / div DC20µs / div

    F004 I001 I002

    500mV / div DC10ms / div

    1V / div DC20µs / div

    F205 F206

    50mV / div AC2ms / div

    2V / div DC2ms / div

    50mV / div AC2ms / div

    500mV / div AC2ms / div

    500mV / div AC2ms / div

    I952I951 F952 F955

    F692

    16933

    4

    5

    F692

    OR

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    6691

    ON/OFF

    USA only

    6

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    4

    5

    6

    OR

    ON/OFF

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    IR

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    32803279 3266

    3265

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    D

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    A5SEL_SC2_INTF25

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    SERVICE JUMPER

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    HERCULESA4A3

    AUDIO AMPLIFIERA7

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    I001

    F002

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    3000

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    A4

    A4

    A2

    1000 6, 7 9

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    2

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    10021003

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    9002+5V

    24

    25

    31

    29

    30

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    PLL

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    AUDIOSOURCE

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    PHASEDISC

    AUDIO IFQSS/AM

    SOUNDMIXER

    AMSOUND

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    A8 REAR I/O SCART

    SC1_L_IN

    SC1_R_IN

    SC2_L_IN

    INTF_R_IN 75

    96

    INTF_L_IN 76

    SC2_R_IN 72

    SC2_L_IN 73

    SIDE_R_IN 79

    SIDE_L_IN 80

    SC1_R_IN 94

    SC1_L_IN 95

    SC2_R_IN

    L

    AUDIO

    CONTROL

    To VIDEO PARTsee block diagramVIDEO

    D SIDE AV A5 CONNECTIVITIES

    SIDE_L_IN

    SIDE_R_IN

    1207

    3

    1

    1252

    3

    1R

    FM/QSSSSIF

    AM

    7200-F (AUDIO)

    ADC DAC

    DIGITAL PART

    DIGITALSTEREOSOUND

    DECODER

    7990TDA2616Q

    1

    9

    V A

    -V

    2

    7991VOLUME

    +MUTE

    MAIN_OUTL

    MAIN_OUTR

    10102

    ERR19

    FRONT INTERFACE(PARTLY)

    J1 FRONT CONTROLA9

    TOP CONTROLE

    LOCALKEYBOARD

    N.C.

    79917992

    SCART 1

    SCART 2

    1

    32

    6

    1

    32

    6

    16822

    22

    KEY_PROTN 9

    IR 3236043605

    HERCULES (CONTROL)A4 FEATURESA5+3.3V

    78

    6

    5+3.3V

    7200-G (Control)TDA12001H1 EEPROM

    (NVM)

    I/O PORTS

    +

    IIC BUS32043202

    3207

    ERR9

    WRITE_PROTECT

    F003 0V (N.A.)

    F201 2V / div DCF203 2V / div DC

  • Block Diagrams, Testpoint Overviews, and Waveforms 25L04E AA 6.

    E_14480_084.eps060504

    ES & CONNECTIVITIES REAR I/O CINCHA8

    SCAVEMB2

    FRONT CONTROLA9

    FRONT INTERFACEJ

    ENT FILAMENT

    12

    +9V

    +9V

    +9V

    9613

    6694-/C5V1

    +9VA

    +9VA_1

    +8V

    +8V

    Vbuffer

    Vbuffer

    4611

    9605

    VbutterVbutter

    To LED

    +6V

    To 3-6692(IR_REC)

    +5V

    3639

    3690 3693

    3610

    3610 6610

    6610

    1212

    1

    1693

    1693

    1

    1221

    +9V

    LINEARITY & PANORAMAG1462

    1

    +8V

    LTI/CTIH121212 1216

    4

    SVM

    200V

    FILAMENT

    VSVM

    +200V

    +200A3351

    1206 1206

    1 17200 3207 SDA20

    ERR16

    7201DA9887

    PIPIF

    DEMO.

    32063207

    0 11

    E

    1215 1214

    1 1

    F1 PIP POWER SUPPLY

    F2 PIP TUNER IF

    1212

    9 6 2

    TUNER IFA3

    50019002

    6001

    +5V

    +5VTo TUNERPin 6.7

    To TUNERPin 9

    VT_SUPPLY

    -/C33

    1X

    +9V

    +3V3

    +3V3

    +5V

    1X

    1X

    ERROR CODE LIST

    3505

    6509

    6502

    7502

    6503-/B33

    6504

    5501

    5502

    5506

    5507

    ????

    7501MC34063AD

    9V

    +5VS5220

    +5VA

    +33V

    5010

    SUPPLYIC

    2507

    5504

    SDASDA

    ERROR Device Error description Check item Diagram 0 Not applicable No Error 1 Not applicable X-Ray / over-voltage protection

    (US only) 2411, 2412, 2413, 6404, 6411, 6412.

    A2

    2 Not applicable High beam (BCI) protection 3404, 7405 A2 3 Not applicable Vertical guard protection 3466, 7451, 7452, 7453,

    7454 A2

    4 Tuner UA1316/A I2C error while communicating with 2nd tuner

    1000, 5010 (PIP Module)

    F2

    5 Not applicable +5v protection 7604, 7605 A5 6 I2C bus General I2C error 7200, 3207, 3214 A4 7 Not applicable - - - 8 Not applicable - - - 9 24C16 I2C error while communicating

    with the EEPROM 7601, 3604, 3605 A5

    10 Tuner = I2C error while communicating with the PLL tuner

    1000, 5001 A3

    11 TDA6107/A Black current loop instability protection

    7330, 3351, CRT B1

    12 SDA9488X I2C error while communicating with the PIP processor

    7242 (PIP Module) F1

    13 Not applicable - - - 14 DVD Loader I2C error while communicating

    with the DVD Interface module DVD Interface module DVD Loader

    15 TDA9178T/N1 I2C error while communicating with LTI module

    7610 H

    16 TDA9887 I2C error while communicating with PIP_Demodulator

    7201 F2

    17 Not applicable - - - 18 Not applicable - - - 19 TDA1200 I2C error while communicating

    with SSD stereo sound decoder

    7200 A4

    20 TDA1200 I2C error while communicating with video cosmic in Hercules IC

    7200 A4

    3 3

    1005

    1

    2

    3

    SETPROCESSOR

    PART OFVIDEO-

    PROCESSER(HERCULES)

    ERR19,20

    7601PCF8511EEPROM

    (NVM)

    ERR9

    ERR10

    3214

    3266

    3265

    62116210 36043605

    3279 3280

    +3.3V +3.3V3601

    +3.3V

    SCL

    WRITE_PROTECT

    21

    22

    2

    1

    5 6

    7

    1000TUNER

    30003001

    5 4

    ERR15

    7610TDA9178T

    LTI/CTIPROC.

    36173616

    14 11

    ERR12

    7242SDA9488X

    PIPPROC.

    32433244

    5 6

    ERR4

    1000UV1316TUNER

    PIP

    30013002

    5 4

    T

    1

    ForCOMPAIR

    only

    D 3 3 SCLSCL

    E

    D

    I2C and Supply Voltage Overview

    POWER SUPPLY

    43

    2

    9

    8

    4

    17

    18

    14

    135

    3

    2

    1

    3575

    3571

    3576

    A1

    AUDIO_AMPLIFIERA7

    FEATURA5

    CRTB1

    HERCULESA4

    CLASS DAUDIO AMP(RESERVED)

    A6

    LINE + FRAME DEFLECTIONA21503

    5520

    7541

    ENERGIZINGCIRCUIT(optional)

    10

    12

    1

    2

    3

    4

    V_DG V_DG

    +3V3

    5562 6563

    6571

    1543-Vaudio -Vaudio

    Vaudio+1

    Vaudio+1+Vaudio

    +Vaudio

    +6VA

    +6VA

    5551 55526551

    5561 6562

    Vbatt

    +Vbatt

    A4

    A4

    A4

    A4

    STDBY_CON

    7571

    REFERENCECIRCUIT

    7990TDA2616Q

    AUDIOOUTPUT

    HERCULES

    7573

    STANDBYCIRCUIT

    7515TCET1103

    VbattVbatt

    VIDEO SUPPLY

    VIDEO SUPPLY

    FILAMENT

    FILAM

    To 6407on

    EW_DRIVEA4

    A2

    A2

    Stdby_ConA1

    POWER_DOWNA1

    -12V

    +9V +9V

    74055402

    LINEOUTPUTCIRCUIT

    +E/W

    CORR.

    7404

    14041

    2

    HOR.DEFL.COIL

    5445

    3

    1

    FOCUS VG2

    EHT TOCRT

    14011

    2

    FILAMENT 3

    4

    5

    10

    6

    B1

    6453

    6459

    6452

    7

    8

    9

    5

    6456

    6454

    6455

    4

    5

    1

    2

    5531

    8

    +3V

    +6V

    Vaux

    +6VA

    6564

    6536

    66537

    6207

    POWER-DOWN

    HOT GROUND COLD GROUND

    3565

    2204

    7210

    2564

    3532

    106535

    2536

    2535 6676

    5537

    6565 65667561

    7536

    7535DS

    G

    1454

    6483 6484

    1452

    3458

    3484

    3485

    3457 2456

    1903

    9910

    9911

    V_DG

    +1.8V_A

    +1.8V_B

    +3V+3V

    +8V

    +6V

    +8V

    +6V

    +Vbutter+Vbutter

    +3.3V+3.3V

    +5V+5V

    +6VA

    +3V +3V (N.C.)

    +9V

    +6V

    VT_SUPPLY

    RESET +5V

    +6V

    +6VS

    +3.3V

    +5V

    +6VA (To 3445)

    * see diversity table

    *

    5

    7

    4604

    3210

    3209

    3606

    3206

    3295

    3217

    3211

    3608

    3609

    3208

    7201-2

    7204

    7203

    7202

    115

    16

    7200

    PWM1

    DECDIG

    D

    SG

    7209D

    SG

    7201-1

    7605

    7604

    3607

    7603L78L33ACZ

    1 3

    5

    4

    3

    2

    11351

    V

    +

    ToVERTICALDEFLECTION

    To 6403, 3480,3420, b-7401,c-7403on

    A2

    To 3405, 3463,3475on

    A4 HERCULES A5 FEATURES & CONNECTIONSI2C BUS INTERCONNECTION DIAGRAM PIP MODULE

    ERR6

    3202 3204

    +3.3V +3.3VA3 TUNER IF H LTI/CTI INTERFACE F1 PIP POWER SUPPLY TUNER IFF2A5

    2X

    +3.3V1X

    +5V1X2X

    HDRIVE

    VT_SUPPLY

    VT_SUPPLY

    BCL

    3455

    6573

    2X

    2X

    2X

    only used in sets with DVD 15

    1935

    125

    31

    SUPPLYPRIMARY

    SIDE

    SUPPLY LINES DIAGRAM

    3401

  • 26L04E AA 7.Circuit Diagrams and PWB Layouts

    A2A4(3x)

    VALLEY

    *

    *

    10 11

    A

    B

    C

    D

    E

    F

    G

    1500 B2

    for DVD

    180P

    10 11 1501 A21502 A31503 A71504 A11505 B11506 B11507 C41508 C11509 C11510 D11532 E61535 A101542 B81543 B101545 G62500 B32501 A32502 B42503 A62504 B62505 B62506 A52507 B62508 B52509 C12511 D22512 E22513 E52514 D6

    K

    2515 D62516 D52517 E22518 E62519 D52528 F12530 F22531 F32532 F22533 G32534 F52535 F92536 F92537 F92538 E82539 F82540 G82541 A72542 B72543 F62544 G22545 F62546 F62547 E102548 F102549 G32550 F62551 A82552 B92553 A102561 C82562 C92563 B92564 E92565 B82566 E102570 D72571 C92572 D102573 E73500 C13501 C13502 C43503 C43504 B33505 B33506 C13507 A43508 A53509 A4

    5537

    3510 B53511 D63512 E23513 C63514 D53515 D5

    *

    3516 D53517 E43518 E43519 F13520 D63521 C63522 D53523 A33524 C53527 F23528 F13529 D13530 F33531 G23532 E63533 F33534 F23535 G93536 F103537 G33538 G53539 G53541 A73542 F63563 E83565 E93571 C83572 C103573 D93574 D9

    3575 D93576 D93577 D83578 C83579 C93589 C104534 E84535 F84536 F94537 E94538 G65500 B45501 B45502 A55503 B55511 C65512 C75513 E55531 E7

    RES

    RES

    5532 F55533 F25534 E85535 F85536 E95537 F95551 A85552 A105561 B85562 B86500 B66511 E16512 E16514 C66531 F26532 F26533 F36534 F36535 E86536 F86537 F8

    33P

    3V3

    -16V

    140V

    +16V

    A4

    A4

    * 6538 F16540 F66541 A8

    SI2307DS

    6551 A86562 B86563 B86564 E96565 E96566 E106571 C106572 D86573 D86575 D66576 F87511 C27512 C57513 E77514 C57531 E37532 F27535 F97536 G107541 A77561 E107571 D97573 C99500 B29501 B49502 B49503 C49504 C49505 B59506 A59507 B29508 C29509 A109510 A99511 B59512 F69513 C89514 B109532 F59536 E99537 F99589 D10F500 A2F501 A2F502 A5F503 B2F504 C2F505 B2F506 B3F507 C3F508 B6F509 B6F510 D6F535 E10F536 E10F537 F10F541 A8F542 B7F551 B10F552 A9F561 B10F562 B9F563 B10F564 E11F573 C10I501 A6I502 B6I503 B1I504 C1I505 C1I506 A5I507 B5I511 C2

    I513 C5I514 C6I515 C6I516 C6I517 C5I518 D5I519 D5I520 E5I521 D6I523 E6I524 C6I527 E2I529 F6I531 G3I532 F5I533 E5I535 E6I536 G2I537 E8I538 F8I539 F8I540 F7I541 F1I542 A7I543 A7I544 F6I545 G9I546 F10I547 F10I548 F10I551 A8I552 A8I553 F1I554 G1I555 F1I556 F3I557 F3I561 D8I562 B8I565 E9I571 D8I572 C8I573 C8I574 C9I575 E7I576 C9I577 D8I578 D9I579 B8

    8V2

    A2

    A1

    2553

    SB180

    *

    *

    0V

    RES

    RES

    3572

    82K

    1u0

    I548

    3589

    100R

    9589

    2566

    100n

    F537

    PDTC143ZT7561

    6566

    BAS316

    AUDIO_GND2

    1u0

    2547

    .3V

    9514

    F573

    36

    1K0

    3535

    F551

    Vaux_GND

    0V

    2548

    1u0

    27u

    5552

    9536

    Vaux_GND

    9532

    I574

    1535

    123

    2

    9537

    6565

    F564

    F561

    I546

    AUDIO_GND1

    1543

    6571BAV70

    F536

    Vaux_GND

    56 4535

    7535

    Vaux_GND

    F535

    5536

    3536

    7536

    PDTC143ZT

    3565

    10n

    2572

    9509

    2539

    4K7

    78

    I547

    Vaux_GND

    83

    DTC114ET573

    F563

    Stdby_Con

    B

    -Vaudio

    +6VA

    Vaux

    +3V

    +6V

    POWER_DOWN

    +Vaudio

    +6VA

    Vbatt

    E_14480_116.eps260504

    div DCs / div

    100V / div DC5µs / div

    I533

    PWM

    POWER-UPRESET

    THERMALSHTDWN

    BLANK

    RC

    REG

    AUX

    SOURCE

    GND SGND NC

    F

    +

    ++

    +

    -

    1.8 U

    2.5V

    10X

    OSCLOW FREQ

    STOP

    LOGIC

    PROTLOGIC

    1V

    HOT

    Lightning Protection

    4 5 6 7 8 9

    F

    G

    (..V..) Standy Mode ..V.. Normal Operation

    Provision For "$"

    1 2 3

    BA

    V21

    WS

    *

    220V AC 309V (317V)

    *

    2V7

    0V3

    1R8

    (Bas

    ic)

    2R2

    (ID

    TV

    )

    RES

    COLD

    8K2

    4n7

    220R

    BZ

    X38

    4-B

    3V9

    0V

    3R3

    COLD GROUND

    FOR MAINS 120V AC 170V (177V)

    100K

    100R

    HOT GROUND

    13V

    3V8

    0V3

    2m2

    For IDTV Only

    SS22220-03

    For IDTV Only

    68K470P

    68P

    * *9512

    3527

    I553

    4538

    3530

    3539

    I557

    2535

    1m0

    6

    BZ

    X38

    4-C

    15

    6531

    456540

    2n2

    2543

    I529

    2K2

    3537

    2536 1

    6532

    1 10

    11

    12

    13 15 1624

    5

    6

    78 9

    3531

    Vaux_GNDVaux_GND

    Vaux_GND

    330p

    2530

    3542

    1n

    2540

    10u

    2532

    470p

    2546

    3528

    I532

    I5 I544

    2533

    5532

    STPS10L60D

    6537

    2534

    6534

    Vaux_GND

    I545I55

    4

    2528

    I540

    1545

    I539

    3533

    33u

    5533

    I536

    2531

    470p

    2544

    10n

    BC857B7532

    3538

    6538

    9

    3534

    1 10

    2Vaux_GND

    I555

    2545

    10n

    16V

    2m225

    37

    I531

    I541

    2549

    100p

    3139 123 5676.1

    F552 130V / div DCF561 15V9 / div DC

    100V / div DC5µs / div

    2V /5µ

    100V / div DC5µs / div

    F508 268V / div DC

    F573 0V (N.A.)F564 9V4 / div DC

    F537 0V (N.A.)

    F511 15V5 / div DCF531 2V7 / div DC

    I513 I516 I519

    7. Circuit Diagrams and PWB Layouts

    Mono Carrier: Power Supply

    +t

    Rs

    Rp

    SUPPLY

    VCCDRAIN

    +t

    -T

    V

    Vcc

    Gnd

    Ctrl

    START-UP

    CURRENT SOURCE

    VALLEY

    START-UP

    CURRENT SOURCE

    CURRENTSENSING

    OUTPUTDRIVER

    OVERPOWER

    LOGIC

    CONTROL

    CIRCUIT

    MAXIMUMON-TIME

    PROTECTION

    VOLTAGECONTRLLEDOSCILLATOR

    OVERTEMPERATUREPROTECTIOM

    POWER-ONRESET

    SUPPLYMANAGEMENT

    FREQUENCY

    PROTECTION

    CONTROL

    INPUTCONTROLCIRCUIT

    BURSTDETECTOR

    Drain

    HVS

    Sense

    Demag

    Driver

    +t

    7

    For

    For Heatsink

    For 70W Subwoofer

    A

    B

    C

    D

    E

    Protection)Lightning

    T4E.250V

    1

    *

    D

    (For

    TO 1013 OF

    Protection

    **

    2

    1 2 3 4 5 6 7 8 9

    MAINS SWITCH

    5V

    *

    7V6

    3

    *6V2

    RES

    15V6

    6V8

    9V3

    for ITV only

    "$"

    2

    160V

    **

    *

    POWER SUPPLY

    RE

    S

    4R7

    RE

    S

    RES

    RE

    S

    LKS1AF

    RES

    1n5

    9

    *

    *

    11

    BZ

    X38

    4-B

    6V8

    RES

    0V

    1n5

    470P

    16V4

    Lightning

    DMF-2810

    *

    220n

    470P

    15V5

    *

    *

    *

    *

    297V

    T31

    5MA

    16V4

    *

    *

    *

    BZ

    X38

    4-B

    6V21K5

    -8V3

    14

    DEGAUSSING COIL

    RE

    S

    G2V3

    *

    100n

    *

    *

    RG

    P10

    D

    *

    TEA1506T/N1

    3

    TEA1620 (Basic)

    *

    0V

    *

    *

    *

    4

    S

    *

    I511

    Audio_Gnd

    SB160

    0V

    2V3

    295V

    2V2

    0V

    0V

    For

    IDT

    V

    Onl

    y

    RES*

    6

    TEA1623 (IDTV)

    0R1 4

    K7

    RES

    8V2

    *

    *

    2K2

    35791507

    12

    3575

    5535

    2K2

    3513

    Vaux_GND

    2564

    100n

    3571

    I505

    I53755

    11

    6533

    5534

    1u0

    14

    15

    16

    17

    182

    3

    4

    5

    8

    9

    5512

    10

    11

    12

    13

    AUDIO_GND1

    F500

    2541

    47u

    25V

    F508

    335

    23

    12

    I504

    4R7

    3532

    F541

    3508

    470R

    I571

    I565

    F505

    9501

    81

    5502

    45

    I551

    3578

    470R

    6536

    2512

    2502

    6572

    6500

    F501

    F509

    3507

    7512

    5513

    1u0

    I503

    BZ

    X79

    -C9V

    1

    6573

    3563

    220R

    3503

    DSP

    2561

    1n

    I506

    1502PFC5000

    I575

    7531

    14

    3

    9502

    470n

    3573

    15K

    1N50

    62

    2500

    6575

    I562

    I579

    3510

    I519

    2503

    2n2

    2562

    50V

    22u25

    11

    2515

    470p

    F542

    2563

    I577

    47K

    3541

    I552

    F504

    2514

    F55

    2505

    1 4

    2 3

    I533

    DMF-2405

    5501

    3524

    47K

    7514BC847B

    15n

    2571

    F5071M

    5

    3504

    1509

    100u2

    552

    I518

    2501

    6551

    3502

    BC547B7571

    I5611510

    I521

    9504

    I513

    BA

    S31

    6

    6576

    F506

    2550

    1 4

    2 3

    2506

    33n

    5500

    1532

    1n0

    2517

    4

    3 2

    I538

    F503

    TCET1103(G)7513

    1

    15K

    3519

    3511

    I502

    2n2

    2504

    14

    1503

    23

    2573

    9506

    1504

    1

    2

    I576

    100n

    2516

    6562

    9503

    3516

    I507

    3505

    2551

    1n

    3K3

    3518

    9511

    1K0

    3515

    3500

    3M3

    I524

    1

    2

    1505

    F502

    PFC50001501

    3529

    I501

    1508

    3501

    3M3

    I542

    2508

    100n

    I573

    3520

    1542

    I527

    100p

    2519

    47K

    3522

    1506

    1

    2

    56

    3

    4

    I523

    BAS316

    6564

    3K3

    3521

    AUDIO_GND2

    I517

    5551

    I5727511

    2542

    Vaux_GND5562

    BC857B7541

    6511

    9513

    2518

    10n

    3517

    330K

    3577

    4534

    1500

    3574

    I535

    3576

    2507

    9508

    I5

    I520

    3509

    I515

    5 6

    74

    I514

    5531

    9500

    3514

    5561