l5a accelerometers in nutshell - mechanical...
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ME 144L – Prof. R.G. LongoriaDynamic Systems and Controls Laboratory
Department of Mechanical EngineeringThe University of Texas at Austin
Accelerometers in a Nutshell
Prof. R.G. Longoria
Summer 2014
ME 144L – Prof. R.G. LongoriaDynamic Systems and Controls Laboratory
Department of Mechanical EngineeringThe University of Texas at Austin
Overview
• Accelerometers are mass-spring-damper
systems used to measure vibration level (e.g., in
units of ‘g’).
• The sensitivity of accelerometers will vary with
the frequency of the vibration.
• Sensitivity is typically provided in
voltage/acceleration, which is assumed to be
constant over a useful range of frequencies (the
bandwidth).
ME 144L – Prof. R.G. LongoriaDynamic Systems and Controls Laboratory
Department of Mechanical EngineeringThe University of Texas at Austin
Motion sensors like accelerometers
are base-excited systems
Typically, a seismic mass, m, is
restrained by a sensing element,
represented here by a spring with
stiffness, k.
ME 144L – Prof. R.G. LongoriaDynamic Systems and Controls Laboratory
Department of Mechanical EngineeringThe University of Texas at Austin
Piezoresistive accelerometerThese devices rely on strain gauges that are
typically solid-state and directly
manufactured into the deflecting beam.
The basic design still relies on a seismic
mass (here labeled inertial mass).
The gauges monitor strain induced by
deflection during acceleration.
The calibration sheet for a piezoresistive
accelerometer from Honeywell (Sensotec)
is shown on the next slide.
ME 144L – Prof. R.G. LongoriaDynamic Systems and Controls Laboratory
Department of Mechanical EngineeringThe University of Texas at Austin
Some accelerometers rely on
capacitive sensing elements• Motion causes a change in capacitance.
• A common configuration uses parallel plates, where capacitance is,
with ε the permittivity, A the area, and d the distance between the
plates.
•Typical scenarios leading to change in C:
– changing the distance between capacitor plates
– changes in the dielectric constant (e.g., due to humidity)
– changes in the area (e.g., a variable capacitor)
AC
d
ε=
ME 144L – Prof. R.G. LongoriaDynamic Systems and Controls Laboratory
Department of Mechanical EngineeringThe University of Texas at Austin
Some common C sensors
fluid level
h
ho
H
1 2
insulating material
pressure
deflected diaphragm
dielectric“fixed plate”
mass
“fixed plate”
insulating material
dielectric and
damping
flexible/support beam
motion of
case
chromium layer
Polymer
dielectric
Tantulum layerglass
substrate
Humidity
PressureLevel
Acceleration
ME 144L – Prof. R.G. LongoriaDynamic Systems and Controls Laboratory
Department of Mechanical EngineeringThe University of Texas at Austin
ADXL05 (capacitive) accelerometerThe construction is basically a
mass-spring-damper system,
where the beam and spring
elements deflect, and their
position is sensed by the
capacitor plates.
ME 144L – Prof. R.G. LongoriaDynamic Systems and Controls Laboratory
Department of Mechanical EngineeringThe University of Texas at Austin
gravitational field is a constant acceleration at level ‘g’
ME 144L – Prof. R.G. LongoriaDynamic Systems and Controls Laboratory
Department of Mechanical EngineeringThe University of Texas at Austin
Another common type of
accelerometer is piezoelectricPiezoelectric material is put into shear (left) or compression induce
changes in charge distribution. (Diagram from Bruel & Kjaer).
ME 144L – Prof. R.G. LongoriaDynamic Systems and Controls Laboratory
Department of Mechanical EngineeringThe University of Texas at Austin
“Home-made” accelerometersFrom F. Mims, “Sensor Projects” Mini-Notebook
Using a piezo-electric buzzer element, you can build your own vibration sensor.
Since the PZ material is self-generating you
will get “some” signal to drive the diode.
Mims claims that this setup
detected a train that was 1
mile away.
ME 144L – Prof. R.G. LongoriaDynamic Systems and Controls Laboratory
Department of Mechanical EngineeringThe University of Texas at Austin
www.sparkfun.com
You can find cheap accelerometers
ME 144L – Prof. R.G. LongoriaDynamic Systems and Controls Laboratory
Department of Mechanical EngineeringThe University of Texas at Austin
To choose an accelerometer, you need to know
how it responds to vibration
Say the ground motion is
sinusoidal, ( ) siny t Y tω=
Y is the amplitude of the input motion (a displacement) and ω is
the forcing frequency in rad/s. Remember, 2 2f Tω π π= =
ME 144L – Prof. R.G. LongoriaDynamic Systems and Controls Laboratory
Department of Mechanical EngineeringThe University of Texas at Austin
2
22 2
( )
1 2
n
Y
n n
ZG
Y
ω
ωω
ω ωζ
ω ω
= =
− +
2
2
tan
1
n
n
ωζ
ωφ
ω
ω
=
−
Magnitude response
Sensitivity (G) relates the deflection (Z) of the
sensing element to the input amplitude (Y).
( )ω= ⋅Z G Y
Frequency response functions (FRFs)
Phase response
ME 144L – Prof. R.G. LongoriaDynamic Systems and Controls Laboratory
Department of Mechanical EngineeringThe University of Texas at Austin
The frequency response
function can be
derived by:
1. Converting ODE to
s-domain
2. Letting s = jω3. Deriving the
magnitude and phase
functions*
*These are functions of
frequency, ω
How the
frequency
response function
(FRF) is derived
ME 144L – Prof. R.G. LongoriaDynamic Systems and Controls Laboratory
Department of Mechanical EngineeringThe University of Texas at Austin
The magnitude and phase FRFs allow
you to calculate the output amplitude
(z) given the input amplitude (Y) at
any value of the forcing frequency.( ) sin( ) ( ) sin( ( ))
( ) magnitude FRF
( )= phase FRF
input amplitude
= ( ) output amplitude
Y
Y
Y
Y
z t Z t G Y t
G
Y
Z G Y
ω φ ω ω φ ω
ω
φ ω
ω
= + = ⋅ ⋅ +
=
=
⋅ =
ME 144L – Prof. R.G. LongoriaDynamic Systems and Controls Laboratory
Department of Mechanical EngineeringThe University of Texas at Austin
FRFs for motion sensors
From Thomson (1993)
Seismometers
operate in this
region
Accelerometers
operate in this
region
( )Y
ZG
Yω= ( )
Yφ ω
ME 144L – Prof. R.G. LongoriaDynamic Systems and Controls Laboratory
Department of Mechanical EngineeringThe University of Texas at Austin
Seismometers monitor input
displacement
2
22 2
( )
1 2
n
Y
n n
G
ω
ωω
ω ωζ
ω ω
=
− +
This ratio is the ‘sensitivity’ – basically,
how much does the spring element
compress for a given displacement input.
Remember, the spring element represents a
sensing element of some type. for 1
n
Z Yω
ω→ ≫
Frequency response of Z to Y (displacement) input
i.e., mass does not move!
ME 144L – Prof. R.G. LongoriaDynamic Systems and Controls Laboratory
Department of Mechanical EngineeringThe University of Texas at Austin
2
22 2
( )( )
( )
1 2
n
Y
n n
ZG
Y
ω
ωωω
ωω ω
ζω ω
= =
− +
2
2 22 2
( ) 1 1
( )
1 2
n
n n
Z
Y
ω
ω ω ωω ω
ζω ω
=
− +
That’s acceleration amplitude
2
22 2
( ) 1 1( )
( )
1 2
A
y n
n n
ZG
A
ωω
ω ωω ω
ζω ω
= =
− +
Accelerometer FRF
Move ω over:
Tells us how
Z responds to
acceleration
as input
First:
ME 144L – Prof. R.G. LongoriaDynamic Systems and Controls Laboratory
Department of Mechanical EngineeringThe University of Texas at Austin
Frequency (rad/sec)
Phase (
deg);
Magnitude (
dB
)
Bode Diagrams
-40
-30
-20
-10
0
10From: U(1)
10-1 100 101-200
-150
-100
-50
0
To: Y
(1)
Accelerometer sensitivity
useful frequency range = bandwidth.The ‘flat region’ of the
response is where we
want to operate.
2
22 2
1 1( )
1 2
A
n
n n
G ωω
ω ωζ
ω ω
=
− +
Bandwidth
Phase response
Magnitude response
We want to use the sensor in a region
of frequencies where the sensitivity is
essentially constant.
ME 144L – Prof. R.G. LongoriaDynamic Systems and Controls Laboratory
Department of Mechanical EngineeringThe University of Texas at Austin
Example: ADXL05 accelerometerThis accelerometer has the frequency response shown below.
This region defines the bandwidth of
this accelerometer. Strictly speaking,
the bandwidth is defined by the
frequency range for which the deviation
is 3 decibels from 0 dB.
This would dictate that you can use this
accelerometer to measure signals with
frequencies out to about 1000 Hz.
ME 144L – Prof. R.G. LongoriaDynamic Systems and Controls Laboratory
Department of Mechanical EngineeringThe University of Texas at Austin
Calibration sheet for a Sensotec (Honeywell) JFT flat pack accelerometer
This is a piezoresistive-type accelerometer
SENSITIVITY
ME 144L – Prof. R.G. LongoriaDynamic Systems and Controls Laboratory
Department of Mechanical EngineeringThe University of Texas at Austin
On sensitivity of accelerometersWe saw that the amplitude function for an accelerometer relates the
displacement response (Z) to the input.
If the displacement response represents the deflection of capacitor
plates or the bending of a beam with strain gauges, you can see
how the amplitude response is related to the sensor output,
typically in voltage. Hence, sensitivity is usually specified as the
ratio voltage/acceleration. Typical units are mV/g.
Further, the frequency response curve should give you a ‘picture’ of
how this sensitivity varies with frequency, and as such helps define
the bandwidth by some appropriate measure (e.g., the 3 dB point).
ME 144L – Prof. R.G. LongoriaDynamic Systems and Controls Laboratory
Department of Mechanical EngineeringThe University of Texas at Austin
(Good) Sensors avoid the dynamics
• A suitable sensor has a bandwidth broad
enough so that the natural frequency is not
excited.
• If we force it close to the natural frequency, we
induce ‘dynamics’ in the sensor. This is
generally not a good thing. You want to
‘operate in the flat region’.
ME 144L – Prof. R.G. LongoriaDynamic Systems and Controls Laboratory
Department of Mechanical EngineeringThe University of Texas at Austin
Bruel & Kjaer PZT accelerometerThis particular specification is for a B&K
accelerometer used for structural response
studies.
ME 144L – Prof. R.G. LongoriaDynamic Systems and Controls Laboratory
Department of Mechanical EngineeringThe University of Texas at Austin
ME 144L – Prof. R.G. LongoriaDynamic Systems and Controls Laboratory
Department of Mechanical EngineeringThe University of Texas at Austin
Summary
• Motion sensors take advantage of the basic mass-
spring-damper system.
• A frequency response function for a sensor basically
shows you how the sensitivity is a function of the
input (forcing) frequency.
• We would like sensitivity to be effectively constant
over a useful frequency range, and we define this as
the bandwidth.
• It is helpful to understand how an accelerometer
responds to both amplitude and frequency of input.