la soluzione bpm e soa per l’esecuzione dei processi .aggiunge valore al sistema erp © copyright

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  • Copyright 2006 Apriso Corporation 1

    From the Operations Execution System to the collaborative Global Manufacturing Suite

    Luca Introini Apriso Sales Manager mobile +39 335 6344470luca.introini@apriso.com

    La soluzione BPM e SOA per lesecuzione dei processi di produttivi

    ProcessProcess

    CreateCreateImproveImprove

    DeployDeploy

    ExecuteExecuteMonitorMonitor

  • 2 Copyright 2006 Apriso Corporation

    Apriso Execution Platform

    Plant Centric

    Enterprise

    Apriso Operation Execution

    Com

    plex

    ity

    MonoFunctional

    Global Operations

    Unified Data Model BPM SOA

    MES

    OES

    GMS

    cGMS AEPAEPOESOESGMSGMS

  • 3 Copyright 2006 Apriso Corporation

    A BPM/SOA solution

    FlexNet is:The only manufacturing suite to incorporate BPM/SOA architecture Able to support a broad range of

    industries and applications Built on a Unified Data Model Tightly integrates ERP with process

    control Includes hundreds of business

    components and business process flows

    The only BPM solution for mission-critical manufacturing processes Support for Cluster and Fault Tolerant Security and Administration

    BPM software allows a company to be more responsive to changes in business strategy by managing business processes without retooling, recoding, or replacing underlying enterprise software.

    - AMR Research

    AEPAEP

    OESOESGMSGMS

  • 4 Copyright 2006 Apriso Corporation

    What is a Business Process

    A true BPM that go beyond traditional MES allowing graphic modeling any business processes including

    Material Flows and Routings Recipes and Operating Procedures Step by step Work Instructions Validation workflows with Multi-users Collaborative

    tasks coordination Can coordinate activities combining Production,

    Quality, Warehouse, Maintenance, LaborDesigned for robust industrial execution

    Automatically generates Users Screens without coding

    Persist information and status in database Synchronize activity and reporting with ERP transactions

    Configurable application versus development tool-kit Over 130 Standard Business Process Flows used for quicker implementation

    of business processes Business Process Flows can be augmented to include customer business

    logic and best practices without custom coding Over 410 functions Business Components consistently exposing basic

    manufacturing execution logic as services (SOA) then preserving ascending compatibility for easier upgrades

    AEPAEP

    OESOESGMSGMS

  • 5 Copyright 2006 Apriso Corporation

    The more standard implementation solution

    98,97%121179Database Tables98,80%4338Screens

    99,22%121546Business Components

    97,23%1425260Procedures

    Ratio of Standard to Custom

    Number of Novelis specific elements

    Number of elements in standard FlexNet

    Element

    Statistics from project in Mills

    Because BPM tools take development out of IT and place it in the hands of the business user, process automation and change become easier, faster, less expensive, and more flexible.

    Source: AMR 2005

    AEPAEP

    OESOESGMSGMS

  • 6 Copyright 2006 Apriso Corporation

    Define flows, from routing to screen

    AEPAEP

    OESOESGMSGMS

  • 7 Copyright 2006 Apriso Corporation

    Global Performance ManagerMonitors production Monitors production status, product attributes, status, product attributes, SPC and quality SPC and quality Benchmarks realBenchmarks real--time time results against plans, results against plans, targets and trends. targets and trends. Offers eventOffers event--based based alerts, personalized alerts, personalized threshold specificationthreshold specificationRobust drillRobust drill--down down capabilitycapability

    AEPAEP

    OESOESGMSGMS

  • 8 Copyright 2006 Apriso Corporation

    Visibility and KPIs

    ProcessProcess

    CreateCreateImproveImprove

    DeployDeploy

    ExecuteExecuteMonitorMonitor

    AEPAEP

    OESOESGMSGMS

  • 9 Copyright 2006 Apriso Corporation

    Integrated professional tools for high quality of service Archiving Audit trail Service monitoring Security (roles and access

    rights)FDA 21 CFR part 11SOX compliance

    Ready for industrial Administration

    AEPAEP

    OESOESGMSGMS

  • 10 Copyright 2006 Apriso Corporation

    Leverages Service-Oriented Architecture (SOA)

    Organically grown solutions via numerous services effortsTightly coupledSynchronous InteractionsMany code modifications

    Orchestrated solutions

    Loosely coupledMessage orientedFew code modifications

  • 11 Copyright 2006 Apriso Corporation

    Multiplication of disparate applications.*

    *Source SAP*Source SAP

  • 12 Copyright 2006 Apriso Corporation

    Collaborative Supply Chain Execution

    Best Practices Life Cycle management & Support for Core Systems, but allows local specificities

    Processes can be authored centrally and dispatched Processes can be edited locally Processes can be authored locally Reporting and data can be consolidated

    DefinitionAutomation

    RolloutKPI

    benchmarkingFeedback

    Continuous improvement

  • 13 Copyright 2006 Apriso Corporation

    FlexNet: sviluppo e implementazione

    C.O.E.Configuration

    Center Of ExcellenceValidation

    Plant 1Operational Data

    Pant 2Operational Data

    Process DataProcess DataConnectorConnector

    ProcessDeployment

    ProcessProcessDeploymentDeployment

    Pro

    cess

    esP

    roc e

    sses

    Processes

    Processes

    Processes

    Processes

    Pant nOperational Data

  • 14 Copyright 2006 Apriso Corporation

    ERP LegacyERP PartnersCRM CustomersPLM

    XML Manager

    Suppliers

    Material

    Machine Integrator

    WiFi PDAs TerminalsData I/O MachinesRFID

    Reporting

    Receiving

    Reporting KPIDashboard

    Execu

    tion

    Cen

    ter O

    f

    Exce

    llen

    ce

    Workflow Manager

    Quality MaintenanceMaterial Production Labour Fulfilment

    ProcessBuilder

    Product Traceability & Genealogy

    Ext. Appl.

  • 15 Copyright 2006 Apriso Corporation

    Schema funzionale

    Sales Order Management

    Demand Management

    Distribution / Shipping

    Capacity Planning

    Master Planning

    I2PI2P(non Exhaustive)(non Exhaustive)

    FlexNetFlexNet

    Labor Tracking

    Production ExecutionQuality Management

    Production Flow PlanningMaterial Management

    Sales Order Management

    Demand Management

    MRP

    Capacity Planning

    Master PlanningPlanning System

    Process Control

    Machine Control

    ProcessControl

    FlexNetFlexNet

    Labor Tracking

    Production ExecutionQuality Management

    Scheduling/Sequencing

    Production Flow Planning

    Maintenance ManagementMaterial Mngmnt Execution

    Tools Management

    Reporting_KPI_Dashboard

  • 16 Copyright 2006 Apriso Corporation

    FlexNet, cosa gestisce

    Connette i livelli della pianificazione e dellesecuzione Una vera piattaforma SOA e BPM

    Gestisce TUTTI i fattori del manufacturing: Operatori, machinari, materiali, fornitori,

    attrezzature/containers, specifiche/processiIntegra lesecuzione tramite un unico database Lavoro, Produzione, Logistica, Qualit, Manutenzione Controllo Qualit integrato in tutti i moduli

    Garantisce la governance centrale (sviluppo del Core System / controllo e diffusione delle best practice / manutenzione)Aggiunge valore al sistema ERP

  • 17 Copyright 2006 Apriso Corporation

    Apriso: esperienza consolidata in progetti strategici

    31 / 43WWUSAAmcor

    3 / 9EMEA SwitzerlandTetraPack

    5 / 6ItalyUSALear

    2 / 10 WWBrusselsVolvo

    1 / 30FarEastChinaHaier

    7 / 23EMEA + USFranceLOral

    3 / 8USAAustraliaAnsell

    9 / 161WWFranceEssilor

    3 / 5USUSALockheed Martin

    35 / 45WWUSABecton Dickinson

    15 / 19EuropeUSA / FranceSteelcase

    45 / 50Europe+FranceSaint Gobain

    80 / 92USUSAInternational Paper

    77 / 82WWFranceValo

    111 / 120WWUSAMicrosoft

    Number of sites installed / targeted

    GeographyHQ LocationClient

  • 18 Copyright 2006 Apriso Corporation

    FlexNet : aperto a tutti gli standard operativi

    LabelingLabeling

    ReportingReporting

    Interfaces Interfaces (ERP, APS(ERP, APS))

    PLC, DCS, PLC, DCS, SCADASCADA

    XMLXML

    Mobile Mobile devicesdevices

    RFIDsRFIDs 802.11b/g802.11b/g

    RS-232

    MonitoringMonitoring

    RDBMS

  • 19 Copyright 2006 Apriso Corporation

    Configurazione tipica

  • 20 Copyright 2006 Apriso Corporation

    Lear was founded in 1917 in Detroit as American Metal Products

    Today the company exclusively serves the global automotive industry and supplies product for all five major interior systems: seat, instrument panel/cockpit, door and trim, overhead and flooring and acoustics. Lear is also one of the leading global automotive suppliers in electronic and electrical products. There is a Lear product in more than 300 nameplates around the world.

    Case study

  • 21 Copyright 2006 Apriso Corporation

    Seats

    Headliners

    Floor & Acoustic

    Door Panels

  • 22 Copyright 2006 Apriso Corporation

    2 sedi in Italia

    MILANO PESCARA

    Area commerciale

    Tecnologie software

    implementazione curata da Synesis

    Business Intelligence

    Production & Logistic Applications

    On Going SupportWeb Development

    ERP

  • 23 Copyright 2006 Apriso