laboratory engineering infrastructure solutions

T (65) 6368 6441 E [email protected] (60)12 691 4644 E [email protected] w w w . a z i l g r o u p . c o m

LABORATORY ENGINEERING&

INFRASTRUCTURE SOLUTIONS

LABORATORY ENGINEERING&

INFRASTRUCTURE SOLUTIONSLABORATORY DESIGN & BUILD

LABORATORY FURNITURE & ACCESSORIES

FUMEHOOD, LAMINAR FLOW, BIO SAFETYCABINETS & OTHER EXTRACTION SYSTEM

AIRCON MECHANICAL VENTILATION WITH HUMIDITY CONTROL & LABORATORYEXHAUST SYSTEM

LABORATORY CHEMICAL & OTHER LICENSING

LABORATORY EQUIPMENT & ACCESSORIES

OTHER ENGINEERING SOLUTIONS

LABORATORY DESIGN & BUILD

Phase 1A Preliminary Laboratory Consultancy

Phase 1B Laboratory Consultancy

Phase 2 Laboratory Design Development

Phase 3 Laboratory Construction & Implementation

Upon Completion Lab Maintenance Services

AZIL Develop YOUR Laboratory Facilities from Ground Zero to Fully Operational in ONE STROKE

Organizations that are looking to build laboratory facilities consistently gets bogged down by the complexity of the process.

You know that Consultancy Services can cost a fair bit and eats into your budget. Even though Consultancy Services is necessary at an early stage, it doesn’t have to be a necessary evil.

At AZIL, we provide Preliminary Consultancy Design Concept and advise you on the various authorities’ requirements applicable to your project. We will establish the overall costing and budget, even before we are officially engaged for the project, at no cost and no obligation. It is our way of showing confidence in getting your project done well.

This is where You need industry expert like Us whom can advise and guide you through the entire process required.

We laid down the benefits and disadvantages of the design to ensure that you understand carefully before making any decision. The design takes into account your needs and wants but not compromising the necessary regulations from the authorities.

Once you are convinced & comfortable with our services, YOU engage AZIL.

Our success lies not only with our exceptional pool of talented architects and designers, but also our specialised teams of engineers and consultants. Thus, ensuring that all aspects of our services are kept to the highest standards; providing added value and delivering solutions.

Our clients who have worked with us in such Laboratory Design & Build projects have enjoyed great benefits and gained additional advantages in the process as well. We have an overview of the project scope and we are able to assist our clients achieve time and cost savings.

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L A B O R A T O R Y D E S I G N & B U I L D

AZIL EXPERTISE

PC

RS-232

RS-485

RS-232/RS-485CONVERTER

locks(1-2)

exitbuttons(1-2)

doorcontacts(1-2)

eXcel 2

control unit

readers(1-2)

eXcel2control unit

readers(1-2)

locks(1-2)

exitbuttons(1-2)

doorcontacts(1-2)

ELECTRICALPOWER & LIGHTING

SYSTEM

ACMV AND LABEXHAUST SYSTEM

FIREPROTECTION

SYSTEM

PLUMBING,SANITARY, CHEMICAL

WASTE SYSTEM

ELV SYSTEMS(IT, AV, SECURITY)

COMPRESS AIR,GAS SYSTEM

DOE, DOSH,BOMBA & OTHERS

APPROVALS

LABORATORY /OFFICE / FACILITY

DESIGN

CLEANROOM /CLEAN BOOTH

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L A B O R A T O R Y D E S I G N & B U I L D

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We can design, customise and produce the laboratory furniture for your specific needs while maintaining the highest quality standards.

Our strength lies in our flexible yet stringent quality control. Whether you require additional setups for an existing laboratory or wish to optimise the space usage of a new laboratory, we have the resources and expertise to provide the best design solutions of your laboratory furniture

These include custom sizes, material, accessories, design configurations, additional functions finishing, added mechanical strength or rigidity etc.

There are various options that you can choose to fit your budget and expectations.

LABORATORY FURNITURE

One of Asia’s most widely used laboratory furniture system, the DECKER pedestal system is the ideal choice for laboratories where durability is of prime importance.

Study floor mounted storage unites provide complete support to the worktop. Decker fully integrates with Maclab comprehensive range of base cabinets, which are ergonomically designed to enhance your productivity and working experience. Toe space areas are neatly protected with skirtings, which can be coved with vinyl floor finish to create a clean working environment.

DECKER also features an abundant choice of shelving options; from multi-tier reagent racks to height adjustable steel shelves. If you are looking for a laboratory furniture system that offers variety, functionality and durability. Look no further. DECKER is ideal for you.

LABORATORY FURNITURE & ACCESSORIES

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L A B O R A T O R Y F U R N I T U R E & A C C E S S O R I E S

The Machlab AVANTI cantilever system allows the worktop to be mounted independently of the base units on tubular steel support frames. Ideal for a laboratory that requires maximum accessibility and floor space for equipments.

Mobile under-bench units provide additional storage space when necessary, enhancing ergonomics for laboratory users.

Maintenance is easy with virtually no obstruction to under-bench space and highly accessible pipeworks and electrical wirings.

AVANTI is fully compatible with Machlab shelving systems, accessory fittings and storage units. Optiional panels and fillers can also be added to further improve aesthetics and practicality.

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The Machlab AKO hybrid design concept delivers flexibility, performance and economy. AKO utilizes modular, custom sized components to adapt to changing personnel, equipment and procedures.

The AKO service void is equipped with full-with removable access panels. Suspended and mobile base cabinets are easy to relocate, providing storage flexibility and the ability to create knee or equipment spaces.

Heavy-duty height adjustable steel shelves securely support heavy loads and provide maximum storage capacity above the work surface. The end result is an adaptable laboratory furniture system providing an optimum combination of performance and value, for both new and expanding laboratories.

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WORK SURFACESProper selection of work surface material is critical to creating a functional laboratory. The work surface must be appropriate to the type of work performed in the lab and the chemicals that are used, otherwise the integrity of the entire laboratory may be jeopardised.

There are different worktop surface depending on the usage of the chemicals in the laboratory. Different worktop surface will have different degree of chemical resistance :-

a. Epoxy Resin

b. Phenolic Resin

c. Stainless Steel

d. Chemical Resistance Solid Surface

Our experienced team is always available to assist you in the selection according to your applications and requirements.

®Formica, Welson Art and Micarta are registered trademarks.


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WORK SURFACESPERFORMANCE PROPERTIES

* Load capacities are also determind by supporting structures. ** Work surface with non-standard thicknesses are also available.• Other work surface options are available on request. • Stainless steel work surfaces are available on special order.


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STORAGE CABINETS / DRAWERSClients can choose type of materials for their storage cabinets or drawers:a. Laminated Wood b. Metal c. Stainless Steel

CABINETS CONSTRUCTION DETAILS

STORAGE SOLUTIONS


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SUSPENDED CABINETS


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PEDESTAL CABINETS


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MOBILE CABINETS


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WALL HUNG CABINETS


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HIGH CABINETS


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INDUSTRIAL WORKBENCHESMachlab industrial workbenches stand up to the demands of the harshest environments. We provide bespoke services to design and produce the workbenches to meet all of your requirements.

Choose from a large variety of materials, finishing, mechanical specifications and configurations: from light-duty, medium-duty to heavy-duty workbenches.

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ESD WORKBENCHESMachlab manufactures ESD safe workbenches, drawer cabinets, trolleys and chairs for the electronics industry. By using high quality ESD products, Machlab will help you safeguard your components and end products from harmful ESD related problems.

Creating an EPA requires that every step along the way from component receipt to finished product is considered, and that certified clothing, floors, shoes, storage and furniture are used to mainatain protection throughout.

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LABORATORY CHAIRS & STOOLSWe offer one of the most comprehensive ranges of laboratory seating in the region with laboratory chairs, stools and footrests produced to high quality specifications.

Available in a variety of designs and materials, we offer multi and specialist application ranges, including ESD static-safe and sterile/cleanroom products, designed to ensure that both the ergonomic requirements of the user and the demanding technical requirements of the laboratory are met.

Please contact us to discuss your requirements.

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LABORATORY SAFETY & EMERGENCY EQUIPMENTSAFETY STORAGE CABINETS

• Flammable liquids

• Corrosive substances

• Bootled gas cylinders

• Hazardous chemicals

EMERGENCY EQUIPMENT

• Emergency eyewash

• Emergency drench shower

• Spill containment kits

• Fire safety equipment

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Reference sketch of “how fume hood carries harmful fume away fromlaboratory personnel”

For research workers and laboratory users, the laboratory could be an extremely hazardous environment. On a daily basis, they are constantly exposed to flammable and toxic chemicals, harmful, gases and corrosive acids.

A Laboratory fume hood is a type of enclosed exhaust ventilation system to protect the user from inhaling toxic gases, hazardous chemical fumes and harmful vapors generated during experiments inside the fume hoods.

Our fume hood is designed to protect laboratory personnel by providing an enclosed work area that withdraws the harmful chemical fumes away. Within the fume hood enclosure, the hood's directional air flow carries the harmful contaminants away from the user towards the rear of the hood, thus preventing laboratory personnel from inhaling or coming into contact with the harmful contaminants.

The properly-designed exhaust system will dilute the contaminants with large amount of air before safely exhausting them to the atmosphere.

The design and performance of our fume hood are generally conform to the requirements of the ASHRAE 110-95 International Standards

FUMEHOOD

FUMEHOOD, LAMINAR FLOW, BIO SAFETYCABINETS & OTHER EXTRACTION SYSTEM

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Blower

Each blower comes with a motor and is protected to ensure that sparks cannot be transmitted to the fumes. The motor is TEFC class E, 1450 rpm constant speed type, IP 54 classification, it complies with BS 3979-1966 and is weather-proof. The size of fan motor is rated for continuous operation in ambient temperature of up to 40 degree C and is sufficient to meet the operating requirements. Each motor includes a fire glass weather casing complete with side ventilation slots.

Variable Speed Drives

A Variable Speed Drive (VSD) fume hood is one that is fitted with a face velocity controller which varies the amount of air exhausted from the fume hood in response to the sash opening to maintain a constant face velocity.

Scrubber System

External scrubbers are built with FRP, PP, PE or PVC materials. Our scrubbers are usually designed horizontally. Taking advantage of the cross flow configuration, where is gives maximum liquid replenishing and high liquid feed rates. All three models of fume hoods in this website can be incorporated with an optional scrubber system.

Neutralizing solution from a separate chemical dosing pump, working in tandem with the pH meter and controller, pumps in just the correct amount of chemicals to maintain the pH level desired.

I. DUCTED FUMEHOOD

II. DUCTLESS FUMEHOOD

We have wide ranges of Fume hood, 5 ft, 6 ft and up to 8 ft standard models to customised sizes with accessories according to our clients’ requirements and specifications, for eg:

F U M E H O O D , L A M I N A R F L O W , B I O S A F E T Y C A B I N E T S & O T H E R E X T R A C T I O N S Y S T E M

We are able to assist you on the following types of Fume Hood:

a. General Purpose Fumehoodb. Free Standing, Bench Mounted or Mobile Fumehoodc. Walk-in Fumehoodd. Perchloric Acid Fumehoode. Fumehood with Scrubber System

Ductless fume hoods such as Paramount Ductless Enclosures are filtered fume hoods that can be portable.

Ductless fume hoods, sometimes called carbon-filtered enclosures or filtered fume hoods, are self-contained, filtered laboratory enclosures that remove hazardous fumes, vapors and particles from the laboratory.

Although there are different classes of ductless and filtered fume hoods, some hoods still limit applications that can be performed in them. Some ductless fume hoods should only be used light-duty or process-specific fume hoods. Other filtered fume hoods can be used for a wide range of chemicals, but keep in mind that larger chemical volumes will always shorten filter life.

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This means that:• • • •

GENERAL COMPONENTS OF FUME HOOD#

1*

2*

3

4

5

6

7

8

9

10

11*

12

13

14

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COMPONENT

Exhaust Ventilation Blower (Optional)

Ductwork (Optional)

Inner Liner & Baffle c/w SideGasketted Seal Maintenance Window

Coated Steel Sash Cable & SashCounterweight Assembly System

Exhaust Duct Collar

Electrical Junction Box

Light Fixture (2 x 40 Watts)

LED Control Panel

Sash Window

Water Valve & Outlet (Green Valve)

Service Valve & Outlet (LPG, N2, Air or Others)

Power Outlet (2 x 13A DSO)

Epoxy Resin Worktop (Dished Type)

Polypropylene Cup Sink

Base Door Cabinets


A limited number of different chemicals should be used.No extreme heating should be carried out in the hood, i.e. acid digestion applications.Modest chemical volumes should be used, around 500 mls or less per chemical.Moderate chemical exposure times should be maintained.If your application does not meet these parameters, a standard ducted fume hood is likely the best option for maximum safety and economical feasibility. If you do not know what chemicals will be used in the future, or you have a very long list of chemicals, the application would best be performed in a ducted fume hood.

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LAMINAR FLOW

The Laminar Flow Workstations have been developed to satisfy increasing demands for stringent air cleanliness in the medical, pharmaceutical, scientific and industrial fields. Typical applications include tissue culture, sterility testing, sterile dilutions, dispensing, media pouring, plant research and the assembly of electronics and optics components.

It produces a horizontal flow of non-turbulent air free from airborne contaminants. The unrestricted open-front work area allows the use of microscopes and other equipment under biologically clean conditions.

Ambient air is drawn in through an easily-accessible prefilter on top of the cabinet and is introduced to the work area through a final HEPA filter which comprises the rear of the work chamber.

The average laminar flow air velocity within the work area is maintained at 0.45 m/s with uniformity within ±20%. Air cleanliness within the work zone is better than Class 3.5 (100) in accordance with AS 1386.1.

BIO SAFETY CABINETS (BSC)

Biological Safety Cabinets are designed to provide a high degree of personnel and environment protection for work with low to moderate risk biological agents that require Biosafety Level 1, 2 or 3 containment. When operated at a minimum average inflow velocity of 100 fpm through the work access opening and hard-ducted to a facility exhaust system after HEPA filtration.

The barrier air blends with the contaminated work area air and is directed through an easily accessible prefilter on top of the work zone to trap large particles.

The contaminated work area air is totally exhausted to the laboratory or outside atmosphere after HEPA filtration. The airflow system ensures that the cabinets are surrounded by negative pressure zones to contain potentially hazardous aerosols.


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A wide range of extraction arms for laboratory use

Available diameters 50mm, 63mm, 75mm and 100mm Materials Aluminium, Polypropylene

This is suited for air volumes between 140-400 m3/h (80-235 CFM).

Depending on material version, it is very applicable in trades such as laboratories, hospitals, chemical industries, and pharmaceutical industries and the food industry, universities and machine shops where a large capacity is needed.

ACRYLIC HOOD CANOPY HOOD


OTHER EXTRACTOR SYSTEM

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AIRCON MECHANICAL VENTILATIONWITH HUMDITY CONTROL &LABORATORY EXHAUST SYSTEM

It is well known that Air Con is always the highest energy consumed among the many system in any building especially in laboratories. Because of the heat load from the lab equipments, the design is generally higher than say, an office space.

In addition to this, the Relative Humidity in the lab is also critical to some lab operations. It is not uncommon for a specific testing lab to have a 50% RH at 20 deg C. Precise control of temperature and RH with minimum tolerance is relatively common in some of these labs.

To date, AZIL has successfully completed many similar projects and continue to be the forefront of air con design with precision humidity control.

Exhaust system is one of the few major components in most laboratories set up. Whether it is a single exhaust or a group of exhaust with manifold system, it is important that this is studied and determine at an early stage prior to the construction of any laboratory.

There are many different types and application of exhaust system depending on the type of fumes to be extracted.

• General fume hood • Toxic fume exhaust with scrubber system • Flammable storage/substance exhaust system etc,

These must be in compliance to the Authority – Environment Control Pollution requirement – DOE/DOSH in Malaysia or NEA in Singapore.

As part of our design and build package, AZIL provides advisory and design proposal for the various types of exhaust system required for specific application.

AIR CON

EXHAUST SYSTEM

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A I R C O N M E C H A N I C A L V E N T I L A T I O N W I T H H U M D I T Y C O N T R O L & L A B O R A T O R Y E X H A U S T S Y S T E M

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Advisory onSelection ofEquipments

Coordinate onDelivery,

Installation,Training &

Maintenance ofEquipments

Purchase ofEquipments

Our existence in this industry for many years & strong alliance with most of the laboratory equipment suppliers has led AZIL to be able to assist our clients one step further.

We not only can help you on the design & build of your laboratory infrastructure but we can assist in your purchase of laboratory equipments.

We provide advisory consultancy on the equipments selection, coordinate with the equipment suppliers on price, delivery, installation & training and finally the maintenance of the respective equipment.

DRY CABINET OVEN

LABORATORY EQUIPMENTS

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• ELECTRICAL LOW VOLTAGE SYSTEM

• FIRE PROTECTION SYSTEM

• PLUMBING, SANITARY AND WASTE SYSTEM

• COMPRESS AIR, BOILER, AUTOCLAVE, SOFT WATER AND GAS PIPE SYSTEM

• STANDBY GENERATOR AND UPS SYSTEM

• CLEANROOM & COLD ROOM

• AIR FILTRATION SYSTEM

• MOBILE LABORATORY CABIN

ELECTRICAL DB CLEAN BOOTH

AIR COMPRESSOR WITH DRYER WASTE MANAGEMENT SYSTEMBOILER SYSTEM

OTHER ENGINEERING SOLUTIONS

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DOSING SYSTEM WATER TANK SYSTEM

PH DOSING TANK & DILUTION TANK

O T H E R E N G I N E E R I N G S O L U T I O N S

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AZIL ENGINEERS PTE LTD30 Marsiling Industrial Estate Road 5 Widefield Industrial Building #05-06A Singapore 739211TelEmailWebsite

: (65) 63686441 : [email protected]: www.azilgroup.com

AZIL ENGINEERING & INDUSTRIES SDN BHD6-03, Dataran Mutiara,Jalan Raya 7/4, Taman Serdang Jaya,43300 Seri Kembangan, SelangorTel : +6012 691 4644EmailWebsite

: [email protected]: www.azilgroup.com

laboratory engineering infrastructure solutions

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