labs-cim lab manual

7/26/2019 Labs-CIM Lab Manual

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COMPUTER INTEGRATED

MANUFACTURING

LAB MANUAL

DEPARTMENT OF INDUSTRIAL ENGINEERING

UNIVERSITY OF ENGINEERING AND TECHNOLOGY

TAXILA


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List of Experiments

1- Introduction to Computer Integrated Manufacturing (CIM) Lab.

2- Introduction to OPEN CIM Softare.

! - Operating Scorbot E"-#.

$ - Operating %S&"S.

'(a) Maing t*e tutoria+ CIM ,etup in OPEN CIM Softare.

'(b) - Maing E %MS Lab CIM ,etup in OPEN CIM Softare.

/- Operating t*e E %MS +ab CIM ,etup practica++0.

- Introduction to CNC and Part Programming.

- Operating CNC mi++.

#- Introduction to CNC Simu+ator Pro

13(a) - Con,truction of a ,tair, mode+ in CNC Simu+ator Pro.

13(b) - Maing C*anne+, in a or piece.

11 - Maing *o+e, in a rectangu+ar p+ate u,ing 4 and M code, in CNC

Simu+ator Pro.

12- Operating CNC Lat*e in CNC Simu+ator Pro.

1!- Operating 5enford CNC.

E6PE"IMEN NO 7 31


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Objective

Introduction to Computer Integrated Manufacturing (CIM) Lab.

Introduction

Computer Integrated Manufacturing (CIM) embodie, t*ree component, e,,entia+ to t*e

imp+ementation of f+e8ib+e de,ign 9 manufacturing -- t*e mean, for information ,torage:

retrie;a+: manipu+ation and pre,entation< t*e mec*ani,m, b0 *ic* to ,en,e ,tate: and modif0

,ub,tance< and t*e met*odo+ogie, b0 *ic* to unite t*em. *e Computer Integrated

Manufacturing Laborator0 (CIM Lab): pro;ide, ,tudent, and re,earc* a,,ociate, it* nece,,ar0

faci+itie, to contribute to t*e ,ucce,, of t*i, goa+.

Objective

It i, t*e ,tate-of-t*e-art +aborator0 con,i,ting of ;ariou, e=uipment c+a,,e, inc+uding materia+proce,,ing c+a,, - computer numerica++0 (CNC) contro++ed mac*ine center, (mi++ and +at*e):

materia+ *and+ing c+a,, - indu,tria+ robot,: materia+ tran,portation c+a,,: con;e0or ,0,tem: and

materia+ in,pection c+a,,: ;i,ion ba,ed ,0,tem (4igabit Et*ernet Camera,). *e materia+, are

,tored in %S&"S (automated ,torage and retrie;a+ ,0,tem). *e ob>ecti;e of t*i, CIM L%? i, to

introduce t*e,e a++ e=uipment.

Procedure

@it* t*e inception of Computer Numerica++0 Contro++ed (CNC) mac*ine, into manufacturing

,etup: preci,e and re+iab+e mac*ining it*out *uman inter;ention during t*e mac*ining proce,,

*a, enab+ed reduction in operationa+ *aAard, and in >ob time t*roug* automated mac*ining and

too+ c*anging. CNC SIML%O" for ;irtua+ ,imu+ation i, u,ed *et*er itB, an0 prob+em in

coding. *e CNC *a, current+0 2-%8e, Lat*e it* automatic too+ turret and a !-%8e, CNC

mi++ing it* automatic 2$ too+ c*anger. ?ot* mac*ine, are of indu,tria+ grade: optimiAing too+

pat*: and increa,e +ead time *erea, enab+e re,earc*er, to ,tud0 p*enomena re+e;ant to

mac*ining.

Conclusion

*e main purpo,e of t*e CIM L%? i, too fami+iar it* automation: CNC Mi++ing: %S&"S

mac*ine: Scorbot and Ce++ Setup etc. *e,e a++ ,0,tem *e+p, t*e ,tudent, *o to contro+ t*eira8i, t*roug* ,oftare or teac* pendent. CIM Setup inc+uding %S&"S: Scorbot and a con;e0er

t*at regu+ate t*e part, motion on different ,tation, in fu++0 automatic ,0,tem.

E6PE"IMEN NO 7 32


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Objective

Introduction to OPEN CIM Softare

Apparatus

1. Laptop2. Softare (OPEN CIM)

Theory

OpenCIM ,oftare pro;ide, uni=ue indu,tria+ capabi+itie, not found in ot*er educationa+ CIM, OpenCIM Dfee+, fami+iar to fir,t-time u,er, becau,e it i, ba,ed on t*e ,tandard

@indo,4rap*ic u,er interface.

OpenCIM a++o, for targeted training at a gi;en ,tation or de;ice.

OpenCIM i, rea+i,tic becau,e it u,e, e=uipment found in actua+ indu,tria+ CIM,. OpenCIM re,emb+e, indu,tria+ CIM, in it, abi+it0 to gro b0 u,ing di,tributed

proce,,ing at eac* production ,tation. 5i,tributed proce,,ing a+,o mae, for amore robu,t ,0,tem. E;en if t*e PC performing t*e centra+ manager function goe,don: eac* mac*ine can ,ti++ be operated in a ,tand-a+one mode.

OpenCIM u,e, a ,op*i,ticated netor of PC, *ic* a++o, ;ariou, de;ice, to

perform mu+tip+e operation, ,imu+taneou,+0. *i, netor a+,o a++o, CIMde;ice, to communicate it* eac* ot*er.

OpenCIM pro;ide, 0ou it* a poerfu+: 0et f+e8ib+e report generator. *i,

uti+it0 program a++o, 0ou to acce,, nine t0pe, of predefined report, or gi;e, 0out*e option of creating 0our on u,er-defined report,.

OpenCIM u,e, t*e +ate,t ob>ect oriented tec*ni=ue, in 5efining t*e CIM La0out C+ic on a 4rap*ic ob>ect and drag it to t*e

appropriate +ocation on t*e CIM +a0out ,creen (e.g. 5rag a robot in orderto p+ace it be,ide a CNC mac*ine).

5efining an Ob>ectB, Propertie, C+ic on an ob>ect to ,et it, propertie,:

e.g. t*e t0pe of part, a mac*ine can *and+e. 4rap*ic Production racing ,e, 4rap*ic ob>ect, to ,imu+ate CIM operation on ,creen.

OpenCIM a++o, 0ou to run a production ,imu+ator on a PC to ob,er;e

re,u+t, it*out actua++0 operating t*e CIM production +ine. OpenCIM pro;ide, t*e opportunit0 to ob,er;e *o a ,et of di;er,e

*ardare component, or toget*er in a rea+-or+d en;ironment. OpenCIM i, more compre*en,i;e t*an ot*er +imited function CIM,. It can u,e a

;ariet0 of e=uipment inc+uding % ;ariet0 of robot,

CNC mac*ine,

Fua+it0 contro+ de;ice, (mac*ine ;i,ion: +a,er ,can meter: *eig*t gauge)

%utomated ,torage and retrie;a+ ,0,tem, (%S"S)

Perip*era+ de;ice, (barcode ,canner: 6-G tab+e: e+ectric ,credri;er: etc.)


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Cu,tom de;ice, b0 a++oing 0ou to ea,i+0 ,et up 0our on de;ice interface,

OpenCIM offer, 4rap*ic production tracing a++oing 0ou to ob,er;e eac*

production operation on a centra+ di,p+a0. OpenCIM pro;ide, an open en;ironment for ad;anced u,er, *o ant to

%dd t*eir on de;ice,

5e,ign t*eir on product, Interface t*eir on ,oftare (e.g. M"P and co,t ana+0,i,)

%na+0Ae CIM production data

OpenCIM i, a robu,t ,0,tem t*at enab+e, reco;er0 from error, it*out t*e

need to re,et t*e entire cim ce++.

Results

*i, ,oftare at a PC coordinate, t*e functioning of a++ de;ice, in t*e ce++ u,ing a L%N.

Comments

(*e ,oftare at) a PC *ic* i, connected to eac* de;ice at a ,tation and *a, a communication+in it* t*e CIM Manager. % ,et of OpenCIM de;ice dri;er, run on t*i, PC. Eac* dri;ercontro+, t*e operation of a de;ice at t*e ,tation in re,pon,e to command, from t*e CIM Managerand ot*er CIM e+ement,.


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E6PE"IMEN NO 7 3!

Objective

Operating Scorbot E"-#.

Apparatus

1. Scorbot E"-#2. eac* pendant.!. Computer.

Theory

It i, a ;ertica+ articu+ated robot. It *a, fi;e re;o+ute >oint,. % *and-*e+d de;ice u,ed to in,truct arobot: ,pecif0ing t*e c*aracter and t0pe, of motion, it i, to undertae. %+,o non a, teac* bo8oint,. @it* gripper

attac*ed: t*e robot *a, ,i8 degree, of freedom. *i, de,ign permit, t*e end effector to be

po,itioned and oriented arbitrari+0 it*in a +arge or ,pace. Higure, ! and $ identif0 t*e >oint,


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and +in, of t*e mec*anica+ arm. *e mo;ement, of t*e >oint, are de,cribed in t*e fo++oing

tab+e

SCO"?%SE program, cannot be e8ecuted from t*e teac* pendant.

*e one e8ception i, t*e command "N 3

If 4roup % i, ,e+ected: "N 3 e8ecute, t*e Searc* ome - "obot command.

If 4roup ? i, ,e+ected: "N 3 e8ecute, t*e Searc* ome - Perip*era+, command.

,e t*e EME"4ENCG button: if nece,,ar0: to abort t*e *oming.

!unction" #or$in%

*e robotB, fi;e a8i, and gripper are operated b0 5C Motor. *e direction of motor re;o+ution i,

determined b0 t*e po+arit0 of t*e operating ;o+tage. Po,iti;e 5C Jo+tage turn t*e motor in one

direction *i+e negati;e 5C Jo+tage turn it in oppo,ite direction. *e +ocation and mo;ement of

eac* a8i, i, mea,ured b0 an e+ectric optica+ encoder attac*ed in ,*aft of motor *ic* deri;e, t*e


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a8i,. @*en robot a8i, mo;e t*e encoder generate a ,erie, of a+ternati;e: *ig* and +o e+ectric

,igna+,. *e number of ,igna+, in proportiona+ i, t*e amount of a8i, motion.

Experimental detail

Teach Pendent

*e eac* Pendant (P) i, an indu,tria+ =ua+it0 teac* pendant *ic*

*a, been tai+ored for u,e in an educationa+ en;ironment. *e teac*

pendant i, a ,op*i,ticated portab+e termina+ for operating and

contro++ing t*e a8e, connected to t*e contro++er *i, teac* pendant i,

e=uipped it* an EME"4ENCG SOP pu,* button: an%O&E%C ,e+ector ,itc*: and a 5E%5M%N ,itc*. *e teac*

pendant can be eit*er *and-*e+d or mounted in a ,pecia+ fi8ture

out,ide t*e robotB, oring en;e+op

Operatin% Axis

*e a8i, i++ mo;e a, +ong a, t*e acti;ating e0 i, depre,,ed unti+ a fi8ed ,etup i,

reac*ed. In >oint mode: t*e e0 produce, fo++oing mo;ement,.Axis&'

Hor 8-a8i, mo;ement (ba,e)Con;entionC+oci,e -;e po,itionCounter c+oci,e K;e po,ition

Axis ('

Hor 0-a8i, mo;ement (,*ou+der mo;ement)

Con;entionS*ou+der abo;e K;e po,itionS*ou+der be+o -;e po,ition

Axis )'

Hor A-a8i, mo;ement (e+bo mo;ement)Con;ention


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E+bo abo;e K;e po,itionE+bo be+o -;e po,ition

Axis *'

@ri,t mo;ementCon;entionpard K;e po,ition5onard -;e po,ition

Axis +'

C+amp (Hinger,) mo;ementCon;entionC+oci,e direction -;e po,itionCounter C+oci,e K;e po,ition

Axis ,'

Not Operationa+

Axis -'

?a,e mo;ementCon;ention%a0 K;e po,itionNear -;e po,ition

Results and Conclusion

In Laborator0: it a, t*e Inte+ite robot SCO"?O for education purpo,e. It i, u,er friend+0robot in indu,tr0. *i, i, u,ed in operation in a+mo,t important u,e, e8treme+0 caution *enoring it* robot. *i, configuration en,ure t*at ,0,tem i, ,afe for operation. *e ma8imumor+oad i, carried up to 2g.%d;ance termina+ ,oftare a, SCO"?O for better command interface t*em i, a;ai+ab+e in a,tandard ,eria+ c*anne+.

Precautions

C*ec t*e manipu+ator or,pace i, free of ob,tac+e,.

5onBt cro,, t*e ,afet0 region.

Jerif0 t*at 0ou can reac* t*e emergenc0 button&contro++er


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E6PE"IMEN NO 7 3$

Objective

Operating %S&"S

Apparatus

$. %S&"S

'. eac* pendant./. Computer.

Theory

%n %S"S ,tation i, t0pica++0 u,ed a, t*e main ,ource of ra materia+ for t*e ce++. *e %S"Scan a+,o ,er;e a, a are*ou,e for part, in ;ariou, ,tage, of production. Storage ce++, in t*e


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%S"S contain temp+ate,: eit*er empt0 or +oaded it* part,. % CIM ce++ ma0 contain an0 numberof %S"S ,tation,

AR

*e %S"S mode+ i, ,pecifica++0 de,igned to or in t*e Open CIM en;ironment. *i, unitcontain, a dedicated carte,ian robot it* an additiona+ rotar0 a8i, t*at mo;e, beteen to ,et,of ,torage rac,. Eac* rac *a, a ,et of ,*e+;e, di;ided into ,torage ce++, t*at are de,igned to*o+d part temp+ate,. *e robot: *ic* i, contro++ed b0 a ,tandard %CL Contro++er-?: mo;e,temp+ate, beteen t*e con;e0or and ,torage ce++,.

AR Carousel *e %S"S carou,e+ i, a t*ree-tier rotating are*ou,e *ic* i, tended b0 arobot: and contro++ed b0 an %CL contro++er.

AR.),'*e %S"S-!/ i, a carte,ian robot it* an additiona+ rotar0 a8i,. It *a, a ,et of ,toragerac, (di;ided into ,i8 +e;e+, it* ,i8 ce++, eac*). *e robot: *ic* i, contro++ed b0 a ,tandard%CL Contro++er-%: mo;e, t*e part, beteen t*e ,*e+;e, and t*e con;e0or.


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AR.),u/ AR.),u0( *e %S"S!/u and %S"S-!/u62 are carte,ian robot, it* additiona+rotar0 a8e,. *e0 eac* *a;e a ,et of ,torage rac, (di;ided into ,i8 +e;e+, it* ,i8 ce++, eac*).*e robot,: *ic* are contro++ed b0 S? contro++er,: mo;e t*e part, beteen t*e ,*e+;e, and t*econ;e0or.

AR Rac$'*e %S"S rac *a, a ,ma++ number of ce++,: and i, de,igned for u,e in a Micro-CIM or ce++.

Experimental detail

Teach Pendent

*e eac* Pendant (P) i, an indu,tria+ =ua+it0 teac* pendant *ic*

*a, been tai+ored for u,e in an educationa+ en;ironment. *e teac*

pendant i, a ,op*i,ticated portab+e termina+ for operating and

contro++ing t*e a8e, connected to t*e contro++er *i, teac* pendant i,

e=uipped it* an EME"4ENCG SOP pu,* button: an

%O&E%C ,e+ector ,itc*: and a 5E%5M%N ,itc*. *e teac*

pendant can be eit*er *and-*e+d or mounted in a ,pecia+ fi8ture

out,ide t*e robotB, oring en;e+op

Operatin% Axis

*e a8i, i++ mo;e a, +ong a, t*e acti;ating e0 i, depre,,ed unti+ a fi8ed ,etup i,

reac*ed.


In Laborator0: it a, t*e Inte+ite robot %S"S for education purpo,e. It i, u,er friend+0 robot inindu,tr0. *i, i, u,ed in operation in a+mo,t important u,e, e8treme+0 caution *en oringit* robot. *i, configuration en,ure t*at ,0,tem i, ,afe for operation. *e ma8imum or+oad

i, carried up to 2g.

Precautions

Mo,t %S"S ,0,tem, are pre-a,,emb+ed unit, t*at *a;e to be p+aced near a con;e0or ,tation ,ot*at pa++et, can be +oaded&un+oaded. If 0ou cu,tomiAe t*e %S"S mae ,ure t*at t*e tending robot


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can reac* a++ re+e;ant e+ement, and optimiAe t*e +a0out it* re,pect to t*e tending time of t*erobot

E6PE"IMEN NO 7 3' (%)

Objective

Maing t*e tutoria+ CIM ,etup in OPEN CIM Softare

Apparatus


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1. OPEN CIM Softare2. Computer,

Theory

Accessin% the Project 1ana%er

%fter t*e Open CIM in,ta++ation i, comp+ete: t*e Pro>ect Manager icon i, di,p+a0ed on

0our de,top indo and Start menu.

o +og in to t*e Pro>ect Manager app+ication

Hrom t*e indo, Start menu: ,e+ect %++ Program, 2 Open CI1 2

Project 1ana%er 1ain #indo3

*e CIM Pro>ect Manager indo: contain, t*e fo++oing e+ement,: eac* of *ic* i, de,cribedin t*e ,ection, t*at fo++o.

Pro>ect Manager Menu ?ar

Pro>ect Manager oo+bar

%rc*i;e ab

,er Pro>ect, ab

!5 Mode+ 5i,p+a0 %rea

Project 1ana%er Toolbar

Ho++oing are t*e icon, of t*e pro>ect manager too+bar


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Procedure

Hir,t of a++ e open t*e CIM ,oftare u,ing t*i, icon.

%fter t*i, e i++ get a indo of CIM pro>ect manager.

P+ace a tab+e from u,er ob>ect, and 2 or,tation, and one CIM manger on t*e tab+e.

P+ace c*air, from u,er ob>ect,.

P+ace con;e0or *ic* i, connected t*roug* robot it* CNC mac*ine.

P+ace %S"S-!/ from u,er ob>ect,.

P+ace anot*er mac*ine near CNC.

No after t*i, e i++ ,tart our pro>ect b0 ,e+ecting pro>ect under NE@ fi+e.

%nd e ,a;e a pro>ect it* certain Name. Step b0 ,tep procedure i, gi;en be+o


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Open CI1 etup

%fter ,e+ecting a pro>ect e open it in CIM ,etup b0 c+icing on t*i, icon.

No e ,tart p+acing t*e ob>ect, according to our re=uired +a0out.

Hir,t of a++ e p+ace a++ t*e tab+e, a, ,*on be+o from t*e ob>ect menu.

No e ,e+ect t*e tab+e option and put it at t*e de,ire p+ace.

%fter t*i, e i++ p+ace t*e 3or$ station and t*e robot ER4from t*e ob>ect menu

%fter t*i, no e p+ace t*e C5C mill machineand a+,o t*e conveyor on t*e tab+e

?0 ,e+ecting t*e con;e0or e c*oo,e t*e rectangu+ar it* Aoom in and tab+e on top.


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*en e furt*er ,e+ect t*e or ,tation on t*e con;e0or. %, gi;en be+oect. C+ic on t*e Open Mac*ine button to ,*o

t*e Se+ect Mac*ine dia+og.

nc*ec t*e Load demo c*ecbo8 and c+ic on

t*e urning Center mac*ine button.

*i, i, *o 0our CNC Simu+ator Pro indo ,*ou+d +oo

+ie no.

OQ: no e need to create a or piece for 0our pro>ect.

Pre,, H2 to open t*e In;entor0 ?ro,er *ere e eep a++ our too+,: or piece,: materia+, andoff,et,.

C+ic t*e Lat*e @or piece, tab.


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If 0ou *a;e not pre;iou,+0 created an0 or piece,: t*i, i, *at 0ou i++ ,ee.

C+ic on t*e %dd button to add a ne or piece.

Enter '3 for diameter: 133 for +engt* and ignore a++ ot*er ,etting,.

Pre,, H2 again to open t*e In;entor0

?ro,er. *i, time e are going to

,ta0 on t*e fir,t page (oo+,) and

c+ic on t*e embedded +at*e

too+, option.

@e are going to u,e one of t*e fi8ed

embedded too+, t*at come it* t*e CNC Simu+ator Pro.

@rite program into CNC Editor


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%dd"egPart 1

E1 M/

43 6$3 3

41 '3 H2'3 S1333 M$ M

6$$ '2

43 3

6!3

41 /3

6!$ /2

E2 M/

43 62 3

41 '#

6!

$#

6$'6'3 $'

6'$ $

E1 M/

43 63 3

41 /3 "

43 6133 233

M!3

No: pre,, P+a0 to ,ee t*at t*e po,itioning or,


*e aim of t*e ,oftare i, to pro;ide t*e CNC

communit0 it* a contemporar0 CNC Simu+ator

containing t*e mo,t common CNC mac*ine t0pe, a,

;irtua+ mac*ine,. Softare offer, a great too+ for CNC

operator, and CNC ,tudent, around t*e or+d *ere

CNC code can be te,ted in a ,afe !5 ,imu+ateden;ironment.

Comments

CNC Simu+ator Pro ,oftare i, ;er0 u,efu+ to te,t CNC code in a ,afe !5 ,imu+ated

en;ironment.


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labs-cim lab manual

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