ladder spec
DESCRIPTION
ladderTRANSCRIPT
-
Client Name : BASF India Limited Project Name : Project GIR Project Number :G3IR
Document No. : G3IR100015SP9008-R1 Date 07 Nov 2012
Page 1 of 5
Specification for ladders for industrial structures
G3IR100015SP9008-R1.doc Civil Engineering
Project Document No: G3IR100015SP9008
Unit: General Discipline: Civil Structural Architectural Document Type: Specification Document Title: Specification for ladders for industrial structures
1 07 Nov 2012 ISSUED FOR CONSTRUCTION NB SM VP
Fluor BASF Revision Date Purpose Prepared By Checked By Approved By
By NIshant Bhatia on Nov 07, 2012 By Sourabh on Nov 07, 2012
ISSUED FOR CONSTRUCTION
07 Nov 2012
-
Client Name : BASF India Limited Project Name : Project GIR Project Number :G3IR
Document No. : G3IR100015SP9008-R1 Date 07 Nov 2012
Page 2 of 5
Specification for ladders for industrial structures
G3IR100015SP9008-R1.doc Civil Engineering
Record of Revisions
This specification has been revised as indicated below and described in the revision record on the following page. Please destroy all previous revisions. Revision
No. Date Description
1 07 Nov 2012 Issued for Construction.
-
Client Name : BASF India Limited Project Name : Project GIR Project Number :G3IR
Document No. : G3IR100015SP9008-R1 Date 07 Nov 2012
Page 3 of 5
Specification for ladders for industrial structures
G3IR100015SP9008-R1.doc Civil Engineering
Table of Contents
1.0 GENERAL.....................................................................................................................................................4 Purpose...........................................................................................................................................................4
2.0 ATTACHMENT - 1 ......................................................................................................................................5
-
Client Name : BASF India Limited Project Name : Project GIR Project Number :G3IR
Document No. : G3IR100015SP9008-R1 Date 07 Nov 2012
Page 4 of 5
Specification for ladders for industrial structures
G3IR100015SP9008-R1.doc Civil Engineering
1.0 GENERAL
Purpose
This Specification provides the Contractor with requirements for designing and construction of Ladder works within Project GIR Dahej, India facilitiy.
All required details and dimensions for ladder and its members are explained with help of figures and diagrams in ATTACHMENT -1 of this document.
-
Client Name : BASF India Limited Project Name : Project GIR Project Number :G3IR
Document No. : G3IR100015SP9008-R1 Date 07 Nov 2012
Page 5 of 5
Specification for ladders for industrial structures
G3IR100015SP9008-R1.doc Civil Engineering
2.0 ATTACHMENT - 1
-
CCE
Competence Center Engineering - Ludwigshafen
Standard Civil, Infrastructure & Master Planning - Basics Ladders for industrial structures
LU-S-CL 012 Page 1 of 15 Issue Feb 2002
This Standard supersedes
Works Standard 39-004 Edition
Published: 7 Intranet 7 Extranet For internal use only Technical Documentation and Standardization lu-s-cl_012_en.doc / 22.07.2004
2
004
BASF
Akt
ieng
esel
lsch
aft
Contents Page
1 Scope 1
2 General 1
3 Dimensions, Terms 2
4 Design 3
5 Components 14
Standards and other documents referred to 14
Further standards and documents 15
Amendments 15
Dimensions in mm
1 Scope This Works Standard shall be applied to the design and fabrication of ladders.
For ladders on apparatus and vessels refer to WN 7-333 (LU-S-MC 258).
2 General Ladders designed for rising heights > 2.5 m to 5 m shall have a cage hoop, where practical. (refer to Fig. 1) Ladders designed for rising heights > 5 m must have a cage hoop. The rising height of a ladder with cage hoop must not exceed 10 m. For ladder heights > 10 m which require several ladders to be provided, intermediate landings shall be installed. (refer to Fig. 2) The cage hoop shall start at a height of 2 200 (in the area of ramps at 3 000) above floor. The ladder shall be attached by means of bolts at the locating point and the points of sliding rest. (refer to Figs. 9 through 11) Ladders for which the potential spacing for attachment is 3 500 shall have reinforced stiles.
a) Spacing 4 500 Pipe 60.3 x 3.6
b) Spacing > 4 500 to 10 000 Channel 100
For a) and b) in the exit area, however, reduction to 48.3 x 3.6.
Welds: Execution to DIN 18800-1
Corrosion protection: by hot-dip galvanizing to DIN EN ISO 1461
Fabrication tolerances: General tolerances for welded structures to DIN EN ISO 13920 Tolerance class A
-
LU-S-CL 012 EN Feb 2002 Page 2
3 Dimensions, Terms
FP = Locating point LP = Point of sliding rest
Figure 1: Ladder with side exit
Figure 2: Ladders > 5 000 to 10 000
risin
g he
ight
Exit
Pipe
4
8.3
x 3.
6
-
LU-S-CL 012 EN Feb 2002 Page 3
4 Design
Figure 3: Ladder end for side step
Figure 4: Cage hoop Figure 5: Cage hoop for side Stepp
Flat 30 x 12 Flat 30 x 12
Exit
-
LU-S-CL 012 EN Feb 2002 Page 4
Figure 6: Stile for exit to the front
Section X
Figure 7: Exit to steel platform Figure 8: Exit to reinforced-concrete platform
Tread
-
LU-S-CL 012 EN Feb 2002 Page 5
Ladder attachment configurations
Connection strap welded to structural component
Connecting angle bolted to structural component
Figure 9: Connectors for attachment of ladders
Figure 10: Locating point for ladder attachment
Figure 11: Vertical slotted ladder connection 2) Length of clip or angle depending on local conditions
-
LU-S-CL 012 EN Feb 2002 Page 6
View A
Standard safety gate = 700 wide (For landing depth < 1085 smaller safety gates are required.)
1) Single post with special end link
Figure 12: Side step with landing
(Basic dimension)
-
LU-S-CL 012 EN Feb 2002 Page 7
1) Single post with end link (refer to Fig. 12)
Figure 13: Ladder with intermediate landing and protective railing
-
LU-S-CL 012 EN Feb 2002 Page 8
Figure 14: Ladder with floor plate
Floor plate
Floor-plate detail
Mounting clips
Grating floor plate SP Design (Stamped and welded grating)
-
LU-S-CL 012 EN Feb 2002 Page 9
1) Single post with end link (refer to Fig. 12) 2) Design of floor plate (refer to Fig. 14)
Figure 15: Ladder with intermediate landing and gate
(Basic dimension)
Floor plate 1)
-
LU-S-CL 012 EN Feb 2002 Page 10
1) Single post with end link (refer to Fig. 12)
Figure 16: Ladder with intermediate landing, gate and protective railing
(Basic dimension)
-
LU-S-CL 012 EN Feb 2002 Page 11
1) Single post with end link (refer to Fig. 12) 2) Safety gate 600 wide
Figure 17: Ladder opening with pass-around, gate and protective railing
(Basic dimension)
-
LU-S-CL 012 EN Feb 2002 Page 12
Figure 18: View Z of Fig. 17 (ladder opening with pass-around)
Figure 19: Section B-B of Fig. 17 (ladder opening with pass-around)
-
LU-S-CL 012 EN Feb 2002 Page 13
Figure 20: Ladder with landing and railing or protective railing
< 16
00 w
ith p
rote
ctiv
e ra
iling
>
1600
with
raili
ng
-
LU-S-CL 012 EN Feb 2002 Page 14
5 Components
Table 1
Item No. Description Material
1 Stile Pipe 48.3 x 3.6 DIN 2448 or DIN 2458 St 37.0 DIN 1629 or DIN 1626
2 Ladder rung 1) Round 25 DIN 1013-1 S235JRG2 DIN EN 10025 3 End cap Cap 48.3 x 3.6 DIN 2617 S235JRG2 DIN EN 10025 4
Ladder
Cage hoop Flat 30 x 12 DIN 1017-1 S235JRG2 DIN EN 10025 5.1 Clip Flat 120 x 10 DIN 1017-1 S235JRG2 DIN EN 10025
5.2 Angle Flat 120 x 10 DIN 1017-1 or Angle DIN EN 10056-1
S235JRG2 DIN EN 10025 S235JRG2 DIN EN 10025
6 Ladder clip Flat 120 x 10 DIN 1017-1 S235JRG2 DIN EN 10025 Hex bolt M 16 x 45 Mu DIN 7990 4.6 DIN EN ISO 898-1
7 Washer A 18 DIN 7989-2 St Hex bolt M 16 x 45 DIN 7990 4.6 DIN EN ISO 898-1
8
Ladder connection
Cap nut M 16 DIN 1587 5 DIN EN ISO 898-1 9 Tread Grating SP 30 DIN 24537 S235JR DIN EN 10025 10 Toeboard Flat 130 x 10 DIN 1017-1 S235JRG2 DIN EN 10025 11 Support plate Plate DIN EN 10029 S235JRG2 DIN EN 10025 12
Floor plate
Support angle Angle 50 x 5 DIN EN 10056-1 S235JRG2 DIN EN 10025 1) Where special service conditions prevail, such as presence of oil or grease, additional precautions shall be taken in conformity with ASR to ensure slide-down protection, e.g. profiled tread or a suitable encasing.
Standards and other documents referred to ASR 20 German Workplace Regulations; Steps and ladders
DIN 1013-1 Steel bars; Hot rolled round steel for general purposes; Dimensions, permissible variations for dimension and form
DIN 1017-1 Steel bars; Hot rolled flat steel for general purposes; Dimensions, weights, permissible variations
DIN 1587 Hexagon domed cap nuts
DIN 1626 Welded circular pipes made of unalloyed steels for special requirements; Technical delivery conditions
DIN 1629 Seamless circular pipes made of unalloyed steels for special requirements; Technical delivery conditions
DIN 2448 Seamless steel pipes and tubes; Dimensions and conventional masses per unit length
DIN 2458 Welded steel pipes and tubes; Dimensions and conventional masses per unit length
DIN 2617 Steel butt-welding pipe fittings; Caps, dimensions
DIN 7989-2 Washers for use on structural steelwork; Part 2: Product grade A
DIN 7990 Steel heagon head bolts for structural steel bolting for supply with hexagon nuts
DIN 18800-1 Structural steelwork; Design and construction
DIN 24537 Gratings; Dimensions and loadbearing capacity
DIN EN 10025 Hot rolled products of non-alloy structural steels; Technical delivery conditions
DIN EN 10029 Hot rolled steel sheet and plate 3 mm thick or above; Tolerances on dimensions, shape and mass
DIN EN 10056-1 Structural steel equal and unequal leg angles; Part 1: Dimensions
-
LU-S-CL 012 EN Feb 2002 Page 15
DIN EN 20898-2 Mechanical properties of fasteners; Part 2: Nuts with coarse pitch thread and specified proof load values
DIN EN ISO 898-1 Mechanical properties of fasteners made of carbon steel and alloy steel; Part 1: Bolts
DIN EN ISO 1461 Hot dip galvanized coatings on fabricated iron and steel articles; Specifications and test methods
DIN EN ISO 13920 Welding; General tolerances for welded constructions; Lengths and angles; Shape and position (ISO 13920: 1996)
WN 7-333 Vertical ladders on equipment and vessels
LU-S-CL 013 Safety doors for industrial structures (WN 39-005)
Further standards and documents DIN 18799-1 Fixed ladders; Part 1: Ladders with two stiles Safety requirements and verification
DIN 24532 Fixed vertical ladders of steel
LU-S-CL 011 Railing fabricated from steel for industrial structures (WN 39-003)
BGV D36 (VGB 74) German Accident Prevention Code "Ladders and steps"
Amendments The following amendments have been made to the July 1997 edition:
a) Editorially revised; b) In Fig. 6, Section X, altered dimensions on bent stile c) Included footnote in Table 1 Ladder rung
Ladder & Self closing gate details.pdfbersichtPrinted Book1 Scope2 General3 Dimensions, Terms4 Design5 ComponentsStandards and other documents referred toFurther standards and documentsAmendments