landfill leachate treatment: a new photobioreactor technology mct… · table 2 - advantages and...
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Landfill leachate treatment: a new photobioreactor
technology
João Alexandre Bastos Sousa
Dissertação de Mestrado em Contaminação e Toxicologia Ambientais
2010
João Alexandre Bastos Sousa
Landfill leachate treatment: a new photobioreactor technology
Dissertação de Candidatura ao grau de Mestre em Contaminação e Toxicologia Ambientais submetida ao Instituto de Ciências Biomédicas de Abel Salazar da Universidade do Porto.
Orientador – Prof. Doutora Olga Maria Lage
Categoria – Professora Auxiliar
Afiliação – Faculdade de Ciências da Universidade do Porto
Co-orientador – Dr. Nuno Gomes
Categoria – Administrador/Investigador
Afiliação – Bluemater S.A.
João
Sousa
Porto 2010
Lan
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ll lea
ch
ate
tre
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new
ph
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no
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y
Acknoledgements
I would like to thank all those who supported my work and contributed to the best
developing of it:
To Prof. Doutora Olga Lage for all the unconditional support and encouragement
that made all this work possible regardless of the many setbacks occurred, and also for
allowing me to explore new ideas which contributed greatly to my motivation.
To Dr. Nuno Gomes for the opportunity to work with this thrilling new technologies
and for all the support and commitment towards the study.
To Dr. Newton Gomes for all the assistance in the thesis planning and opportunity
to learn new methods.
To Dr. Joana Bondoso for all the help and tips in the laboratorial work.
To the FCUP, LEMAM and Bluemater S.A. colleagues that contributed to the
accomplishment of this thesis.
And finally, a special thanks to my parents that always supported me and never
backed down in any situation.
Abstract
The landfill leachates represent a major environmental problem and their
treatments present big challenges. Many technologies have been developed but the quest
for the best treatment technology is still ongoing. The microalgae treatment technology
has been gaining momentum due to their advantages. In this thesis, a pilot treatment plant
with an innovative configuration and a new photobioreactor of attached biomass was
tested and its startup monitored. Three photobioreactor diameters were tested. The
assembling process was phased and diverse operational problems occurred, leading to
complex analysis of the results obtained. The COD, BOD, total N, NH4-N, NO2-N, NO3-N,
PO4-P, Fe, DO, pH and temperature have been analyzed in the various treatment
components to access the treatment efficiency of each component and of the whole
system. The overall efficiency proved to be low, attaining the COD and the NH4-N mean
removal rates of 6.4% and 19.1% respectively, and no difference was observed between
the different photobioreactors. The biofilm formation inside the photobioreactors was
studied by optical and microbiological methods and results showed that complex
dynamics of the microbial communities occurred. The dominant microalga present in the
photobioreactors, Chlorella sp., was isolated for further characterization.
Resumo
Os lixiviados de aterros sanitários representam um importante problema ambiental
e o seu tratamento continua a ser um grande desafio. Até à data várias tecnologias têm
sido desenvolvidas. Contudo a procura pela tecnologia mais eficaz permanece um
problema em aberto. Devido às vantagens apresentadas, as tecnologias de tratamento
usando microalgas têm vindo a ganhar destaque. Assim, neste trabalho de tese foi
contruída e testada uma estação piloto de tratamento de lixiviados com uma configuração
inovadora e com um novo tipo de fotobiorreactor. Procedeu-se à monitorização do seu
funcionamento desde a fase de arranque. Foram testados fotobiorreactores com três
diâmetros diferentes. O processo de montagem foi faseado. Diversos problemas
ocorreram ao longo deste processo, levando a uma análise complexa dos resultados
obtidos. Os seguintes parametros, COD, BOD, N total, NH4-N, NO2-N, NO3-N, PO4-P, Fe,
DO, pH e temperatura, foram analisados nos vários componentes do sistema para avaliar
a eficiência do tratamento em cada componente e no seu todo. A eficiência global
demonstrou ser baixa. Taxas médias de remoção de 6.4% e 19.1% foram obtidas
respectivamente para os parâmetros COD e NH4-N. Não foram observadas diferenças
entre os diferentes tipos de fotobiorreactor. A formação do biofilme nos fotobiorreactores
foi estudada por métodos ópticos e microbiológicos tendo os resultados mostrado existir
uma dinâmica complexa na comunidade microbiana. A microalga dominante presente no
fotobiorreactor, Chlorella sp., foi isolada para posterior caracterização.
Index
Figures index……………………………………………………………………………………….1
Tables index………………………………………………………………………………………..4
List of abbreviations……………………………………………………………………………….5
Introduction…………………………………………………………………………………………6
Landfill leachate problem………………………………………………………………...7
Leachate treatment technologies……………………………………………………….8
Physic-chemical treatments……………………………………………………………...9
Biological treatments …………………………………………………………………...10
Microalgae for wastewater treatment………………………………………………….13
The algae-bacteria method……………………………………………………………..14
Advantages of this method to the landfill leachate treatment………………………16
Photobioreactors for wastewater treatment…………………………………………..16
The algae-bacteria community relevance…………………………………………….17
Objectives………………………………………………………………………………...19
Chapter I - Pilot leachate treatment plant planning and assembling……………………….20
Leachate chemical characterization…………………………………………………..21
Problems of biological treatment………………………………………………………22
Pilot treatment plant planning………………………………………………………….22
Assemblage………………………………………………………………………………28
Circuit description……………………………………………………………………….28
Operational data………………………………………………………………………...30
System operational problems………………………………………………………….31
Chapter II - Physic-chemical monitoring of the pilot leachate treatment plant startup……32
Material and methods…………………………………………………………………...33
Results and discussion…………………………………………………………………34
o Initial remarks……………………………………………………………………34
o Untreated leachate……………………………………………………………..35
o Ozone treatment………………………………………………………………..36
o Trickling filter treatment………………………………………………………...37
o Clarifier treatment……………………………………………………………….39
o PBRs treatment…………………………………………………………………40
o Pilot treatment plant results……………………………………………………43
o Treatment comparison between first and second O3 generators…………46
Chapter III - Photobioreactors biofilm characterization………………………………………48
Material and methods…………………………………………………………………..49
Results and discussion…………………………………………………………………51
o Initial notes………………………………………………………………………51
o In situ observations……………………………………………………………..51
o Sampling plates optical analysis………………………………………………53
o Microalgae and heterotrophic bacteria dynamics…………………………...57
o Microalgae isolation…………………………………………………………….59
Conclusions……………………………………………………………………………………….61
References………………………………………………………………………………………..64
1
Figures index
Figure 1 - Number of publications with the topic “landfill leachate treatment”.
Figure 2 - Microalgae and heterotrophic bacteria interactions.
Figure 3 - LIPOR I landfill, Ermesinde.
Figure 4 - Pilot treatment plant scheme.
Figure 5 - O3 treatment system scheme.
Figure 6 - A - Sycon® plate; B - Sycon® plates disposition.
Figure 7 - Trickling filter scheme.
Figure 8 - Laminar clarifier scheme.
Figure 9 - PBR scheme.
Figure 10 - PBRs substrates. a - polycarbonate alveolar plates; b - position of the
polycarbonate alveolar plates in the PBRs.
Figure 11 - PBRs disposition.
Figure 12 - Leachate treatment plant circuit scheme.
Figure 13 - Pilot leachate treatment plant.
Figure 14 - Pilot leachate treatment plant with the second O3 generator.
Figure 15 - Sampling locations.
Figure 16 - Untreated leachate (A) pH, temperature; (B) COD, total N, NH4-N; (C) PO4-P
and Fe variation.
2
Figure 17 - NO2-N and NO3-N concentrations before and after the O3 treatment and
removal percentage by this treatment.
Figure 18 - DO before and after the O3 treatment.
Figure 19 - COD, total N, NH3-N and PO4-P removal rates with the trickling filter
treatment.
Figure 20 - NO2-N and NO3-N concentrations before and after the trickling filter treatment
and production percentage by this treatment.
Figure 21 - COD, total N, NH4-N and PO4-P removal rates by the clarifier.
Figure 22 - NO2-N and NO3-N removal rates by the clarifier.
Figure 23 - COD, total N, NH4-N and PO4-P removal rates by the whole PBR system.
Figure 24 - (A) COD, (B) total N, (C) NH4-N and (D) PO4-P average removal rates from
the three replicates of the different PBRs.
Figure 25 - pH and temperature variation before and after the PBR treatment.
Figure 26 - COD, total N, NH4-N and PO4-P removal rates by the pilot treatment plant.
Figure 27 - Leachate (A) COD, (B) total N, (C) NH4-N, (D) NO2-N, (E) NO3-N, (F) PO4-P,
(G) Fe, (H) pH, (I) temperature and (J) DO evolution along the treatment plant
and time.
Figure 28 – Comparison of COD, total N and NH4-N removal percentages by the whole
treatment between the two O3 generators.
Figure 29 - Comparison of (A) NO2-N and (B) NO3-N production by the whole treatment
between the two O3 generators.
Figure 30 - Polycarbonate plates of 1 cm2 placed inside the PBR (a) before filling the PBR,
(b) after filling the PBR, and (c) 4 days after functioning.
3
Figure 31 - Schematic representation of the biofilm formed on the walls of the PBRs,
observed from the outside.
Figure 32 – Biofilm detachment in the PBRs: (A) small detachment spots and (B) big
detachment portions.
Figure 33 - Color images of the sampling plates.
Figure 34 - Evolution of the pigmented biofilm coverage on the sampling plates.
Figure 35 - Biofilm thickness profiles of the sampling plates.
Figure 36 - Black and white images of the sampling plates.
Figure 37 - Evolution of the mean gray values of the sampling plates.
Figure 38 - Evolution of the microalgae cells/cm2 during the experiment.
Figure 39 - Evolution of the heterotrophic bacteria during the experiment expressed in
CFU/cm2.
Figure 40 – Microalgae isolated from the phototrophic biofilm.
4
Tables index
Table 1 - Factors influencing algae growth
Table 2 - Advantages and disadvantages of the treatment systems for landfill leachate
treatment.
Table 3 - Volume and surface area available for biofilm growth in the PBRs.
Table 4 - Hydraulic retention times.
Table 5 - HACH-Lange kits used for chemical analysis.
Table 6 - Positioning of the sampling plates inside the PBR.
5
List of abbreviations
BOD – Biological oxygen demand
CFU – Colony forming unit
COD – Chemical oxygen demand
DO – Dissolved oxygen
EC50 – Effective concentration 50%
EEA – European Environmental Agency
EPA – Environmental Protection Agency
EPS – Exopolymeric substances
EU – European Union
HRT – Hydraulic retention time
HRTP – High rate treatment pond
LC50 – Lethal concentration 50%
M.O. – Optical microscope
PAH – Polycyclic aromatic hydrocarbon
PBR – Photobioreactor
Total N – Total nitrogen
Introduction
6
Introduction
Introduction
7
Introduction
Landfill leachate problem
The high amount of waste generated by the world population represents a major
environmental problem. In the EU, approximately 1.3 billion tonnes of waste was
produced in 2002 which correspond to approximately 2.9 tonnes per person (Eurostat
2005). The development of under-developed countries, the increase of the world
population and urbanization will consequently lead to an increase of waste disposal all
around the world. This can be shown by the existing correlation between the economic
growth and the waste generation (EEA 2001). Landfills still represent one of the main
endpoints of the population solid wastes. In EU, approximately 100 million tones of
municipal waste were sent to landfills in 2007. In US the number of landfills is decreasing
but on the contrary, the size of the new landfills is increasing (EPA 2009). Overall, landfill
still remains the more economically attractive solution for waste disposal. The main
drawbacks of landfills are the land usage, production of high amounts of methane and the
production of highly contaminated leachates. Except for the land usage, the other two
problems can be minimized. The methane produced can be consumed and used for
energy production and the leachate can be treated. Leachate treatment however
represents a big challenge due to its highly complex and variable composition. This
complexity poses a great difficulty to the employment of traditional treatment used for
other kinds of wastewater.
Within the complex composition of the landfill leachate, there are some
compounds characteristic that are usually present: ammonia-nitrogen, humic substances,
heavy metals and phenols (Baun et al. 2004, Renou et al. 2008). A vast number of
xenobiotic substances can also be found, e.g. pharmaceuticals, pesticides, plasticizers,
chlorinated aliphatics and aromatic compounds (Schwarzbauer et al. 2002, Baun et al.
2004). Even though these ones only account for approximately 1% of the total organic
carbon content (Baun et al. 2004), it should be noticed that many of these contaminants
may be harmful to the environment even in very low quantities.
The leachate composition varies depending on many factors, such as the type of
waste disposed in the landfill, the age of the landfill, the precipitation, the season of the
year and the construction characteristics. In particular, the landfill’s age has a significant
impact on the leachate composition. The young landfills usually produce leachates with
high amounts of ammonia-nitrogen and biodegradable organic matter, and some
refractory organic matter. The old landfill’s leachates usually contain less ammonia-
nitrogen and organic matter but the majority of this is non-biodegradable (Huo et al. 2008).
Introduction
8
This difference is usually marked by the transition from the acid phase to the
methanogenic phase. In the acid phase, the ammonia levels rise due to aminoacids
degradation and fermentation leads to an increase of volatile acids. During the
methanogenic phase, the organic matter is mostly humic and fluvic fractions (Kulikowska
and Klimiuk 2008) which are usually non-biodegradable.
Toxicity tests performed with various types of organisms confirm that leachates
represent a potential danger to the receiving water stream (Bernard et al. 1996). Acute
and chronic toxicity tests performed with Ceriodaphnia dubia resulted in a 24h EC50 of
25% leachate concentration and a 48h EC50 of 14% leachate concentration (Dave and
Nilsson 2005). It was also shown that the high ammonia levels were the main cause of
toxicity for C. dubia and, when the leachate is treated inefficiently, the high nitrite amounts
produced by an incomplete nitrification can result in an increase of toxicity (Dave and
Nilsson 2005). In an acute toxicity test with a fish model, Brachydanio rerio, the 48h LC50
and 96h LC50 was 2.24% of leachate concentration, confirming the high toxicity of the
leachate (Bila et al. 2005). Genotoxic and reproductive toxicity were also shown (Sang
and Li 2004, Dave and Nilsson 2005).
Leachate treatment technologies
In order to eliminate this danger to the environment, suitable treatments must be
employed to efficiently treat these complex leachates. Studies concerning landfill leachate
treatment have increased in the recent years (Figure 1).
Figure 1 - Number of publications with the topic “landfill leachate treatment”. Source: ISI
Web of Knowledge.
Introduction
9
The major challenge in treating landfill leachate consists in the high variability of
the leachate and high amounts of toxic compounds. A good characterization of the
leachate prior to planning the treatment is essential in order to choose the most suitable
treatment for each case. Biological treatment is the most common wastewater treatment
due to its advantages such as low cost and simplicity. However, it presents many
drawbacks for treating landfill leachates. The elevated concentrations of ammonia and
other toxic substances may inhibit the biodegradation. The low biodegradability of the
organic content also poses a difficulty to this method. In order to overpass the difficulties
of the biological treatment, a great development has been made in the physic-chemical
treatment process. A wide variety of technologies are currently available, but all of them
have some drawbacks associated.
Physic-chemical treatments
Coagulation-flocculation process has been successfully used to treat landfill
leachate (Amokrane et al. 1997). Nonetheless, this process has the disadvantage of
producing high amounts of toxic sludge and increase the concentration of metals in the
liquid phase (Silva et al. 2004). The cost of the coagulants and the sensitivity to pH are
also considered disadvantages of this process (Kurniawan et al. 2006).
Chemical precipitation has also showed good results, and has the advantage of
the low cost of the precipitants, the simplicity of the process and the value of the
precipitated when struvite is employed (Ozturk et al. 2003). However, the problems
mentioned for the coagulation, except the coagulant cost, are also applicable to this
treatment (Kurniawan et al. 2006).
To remove high amounts of ammonia, the ammonium stripping is a widely used
technique, but only has good results for ammonia removal. The chemical oxygen demand
removal is low and it is necessary to adjust pH which constitutes an extra cost (Kurniawan
et al. 2006).
The activated carbon adsorption has very high efficiencies but the need of
regeneration of the activated carbon has an elevated cost (Kurniawan et al. 2006).
Chemical oxidation has been used to treat refractory compounds in landfill
leachate. The majority use simple ozonation, but for higher efficiencies, combinations of
oxidants have been employed (Wu et al. 2004). Chemical oxidation is able to oxidize
organic substances to their highest stable oxidation states and improves the
biodegradability of recalcitrant organic matter (Renou et al. 2008). The major drawback of
this process is the high electrical energy demand, leading to an increase in the treatment
cost. In order to reduce the cost, this technique may be used with a complementary
Introduction
10
biological treatment. Nonetheless, the production of some oxidation products may
increase the leachate toxicity and inhibit the biological treatment (Lopez et al. 2004).
The electrochemical treatment is also used to treat leachates with good results
(Bashir et al. 2009). However the high cost of the treatment and the decomposition of
some key components make it a less viable treatment for landfill leachates (Renou et al.
2008).
Many technologies of membrane filtration have been improved recently.
Ultrafiltration, nanofiltration and reverse osmosis are some of the most used technologies
for landfill leachates (Renou et al. 2008). From all these, the reverse osmosis has the best
decontamination efficiency and seems the most promising technology for landfill leachate
(Linde et al. 1995). But there are negative aspects concerning the reverse osmosis
(Renou et al. 2008). The membrane fouling implicates an extensive pre-treatment or
chemical cleaning, and this can shorten their lifetime. Also, the filtration generates large
volumes of concentrated contaminants which are highly toxic waste. The issue with
filtration technology is that the contaminants are not degraded but concentrated, and the
waste generated has to be treated elsewhere.
Biological treatments
The biological treatments offer many advantages as low operational costs, the
production of more valuable sludge, and the possibility of using the vast metabolic
capacities of organisms for degradation of a wide range of contaminants. Whatever the
specific technology, the biological treatment consists in implementing measures to
optimize the growth and activity of the microorganisms that are responsible for the
wastewater treatment. Complex natural communities are used due to their stability and
adaptation to the wastewater composition. In some treatments, specific organisms may be
added or an inoculation with sludge from other locations may be applied to improve the
treatment capacity. As mentioned above, the use of biological treatment technologies in
landfill leachate poses a great challenge due to the leachate characteristics. However,
new developments in this field are turning the biological treatment processes more robust
and capable.
Within the biological treatment, there are many different technologies with their
pros and cons. The biological treatment of landfill leachate may be divided into three main
treatments: leachate transfer, aerobic treatment and anaerobic treatment.
The leachate transfer consists in moving the leachates to other treatment facilities,
like domestic sewage treatment plants, or recycling it back into the landfill where it will be
treated by the microbial community present. These two processes are some of the
simplest processes but have some disadvantages. The recycling method has been proven
Introduction
11
efficient but it may cause inhibition of the anaerobic metabolism, inhibiting biodegradation
and methane production (Ledakowicz and Kaczorek 2004), accumulation of volatile acids,
flooding and clogging in the landfill (San and Onay 2001). The leachate transfer to
domestic sewage plants may have prejudicial effects in the sewage treatment due to the
toxic compounds, refractory organic matter and high ammonium levels that may cause
inhibition of microbial metabolism. To avoid these problems, specific treatment plants
should be designed for treating the leachates, either aerobic or anaerobic.
In the aerobic treatment, the growth of aerobic organisms is promoted. These
microorganisms use the organic matter and dissolved oxygen present in the wastewater
for their metabolism and growth, thus removing organic contamination. Two main
configurations may be used for the aerobic treatment: the suspended biomass, such as
aerobic activated sludge or aerated lagoons, and the attached biomass, such as
membrane filters and trickling filters.
The most common wastewater treatment plants use aerobic treatment due to its
simplicity and efficiency, being the aerobic activated sludge the most used technique. The
activated sludge consists in the use of biological flocs containing inorganic matter, organic
matter and microorganisms that are responsible for the degradation of the contaminants
and include bacteria, fungi, protozoa and other living forms. In this process, the flocs are
circulated in order to be in contact with the organic material and oxygen. This implies a
great amount of energy to maintain the circulation and aeration of the system which
constitutes one major disadvantage. Other disadvantages are related to the fragility of the
organisms present in the process. If the optimum conditions of aeration are not
maintained properly, if a high variation in physic-chemical characteristics occurs or if the
wastewater has a punctual contamination with a highly toxic compound, the microbial
activity may be decreased, inhibited or the whole biological community may even
collapse. Due to the landfill leachate highly variable composition, high ammonium levels
and low biodegradability, this process is less suited.
Another aerobic treatment method is the aerated lagoons. These are easy to build,
easy to maintain and have good COD and ammonium removal efficiencies. However, the
use of aerated lagoons requires a big area available for its construction and problems as
odors, algae blooms or insect infestation may occur in this system (Wang 2009) making it
unpleasant for the surrounding population and environment.
Trickling filters make use of the biofilm growth on a fixed substrate used to treat
water that runs through it. There are many substrates and configurations available that try
to maximize the surface area available for biofilm formation and at the same time prevent
the clogging of the system. This biofilm has some advantages over the use of suspended
biomass. The attached biomass tends to be more resistant to toxic compounds, high
Introduction
12
ammonium content and low temperatures. This resistance also allows the growth of a
more stable microbial diversity, improving thus its metabolism and the degradation of
water pollution. The basic biofilm structure consists of an anaerobic layer present near the
substrate and an aerobic layer near the water-biofilm interface. This layer organization
occurs due to the limit of DO diffusion in the biofilm. The aerobic layer, usually the first to
colonize the substrate, is normally the responsible for the organic matter degradation and
the removal of ammonium and other contaminants. The first organisms to attach to the
substrate are responsible for the production of EPS that allow the attachment of other
organisms. When the thickness of the biofilm reaches the point of maximum dissolved
oxygen diffusion, the anaerobic layer starts to form near the substrate-biofilm interface.
This layer will decompose organic matter present in the biofilm and with gas production,
which will be responsible for the detachment of the biofilm when it reaches a certain
thickness. The detachment will open a space for new biofilm formation (Wang 2009). This
ecological succession creates a productive dynamics in the filters and allows the
degradation of biodegradable compounds and accumulation of non-biodegradable
compounds in sludge form. However the amount of sludge formed is reduced when
compared to suspended processes due to the biofilm increased stability. This constitutes
an advantage because there is less sludge to dispose of. The higher resistance of the
biological community makes this system more suitable for treating landfill leachate.
Previous studies showed a good efficiency even without complex operational conditions
which increase the costs (Matthews et al. 2009). More efficient substrates and
configurations could increase further the treatment efficiency turning this method even
more advantageous.
The anaerobic treatment consists on generating the optimum conditions for
anaerobic organisms to thrive. As in the aerobic treatment, there are technologies for
suspended biomass and attached biomass. The attached biomass offers the advantages
already mentioned above and has been shown to generate better removal rates (Renou et
al. 2008). The anaerobic treatment has the advantage of producing fewer solids, efficiently
removing BOD and generating methane which may be used for energy production. It is
more suited than aerobic treatment for treating high strength wastewaters (Chan et al.
2009). The lower needs of phosphorous and energy simplifies the operation of this
technology. On the other hand, it is known for its low reaction and increased fragility to
high ammonium concentrations, variations in pH and temperature and presence of heavy
metals (Wiszniowski et al. 2006). The low ammonium removal rates (Chan et al. 2009)
make this system not suitable for treating landfill leachates.
Introduction
13
Microalgae for wastewater treatment
Wastewater treatment using the capacities of microalgae is an old idea (Oswald et
al. 1955) that is gaining momentum nowadays due to several advantages in comparison
to other biological technologies. Microalgae are rapid growing photosynthetic organisms
that use sunlight as a source of energy and use nutrients such as nitrogen and
phosphorous to grow. Several microalgae may even act as heterotrophic organisms in
conditions where light is not available. These metabolic capacities make the microalgae
great candidates for wastewater treatment. They remove the nitrogen and phosphorous
by incorporating this nutrients in their biomass as they grow. The fact that microalgae use
the light as energy source rends these organisms suitable for removing nutrients when
organic carbon, a chemical energy source, is not available in sufficient amount. As
microalgae growth increases the water pH, some stripping phenomena may take place
contributing to additional nitrogen removal.
It is also known that microalgae accumulate heavy metals in its biomass, thus
removing them from the water, which poses a great advantage for treating water
contaminated with these toxic contaminants. pH and temperature increase of the water
due to photosynthesis of microalgae may also contribute to the elimination of pathogenic
bacteria (Fallowfield et al. 1996).
Adding to the removal capacities already mentioned, the microalgae systems offer
other operational advantages. As they consume CO2 and produce O2, they may be used
to oxygenate water with low DO, improving posterior heterotrophic biological treatment
with aerobic microorganisms and eliminate the need for aeration (Oswald 1988). This
eliminates the elevated costs of aeration which may represent 45-75% of the total energy
consumption of the treatment plant (Larsdotter 2006). The production of O2 and
consumption of CO2 makes this system carbon negative rendering it more environmentally
friendly by contributing to the reduction of the greenhouse gases, and gaining CO2 credits
in the CO2 emissions market. Microalgae treatment also eliminates the need of additional
treatments with other chemicals which leads to a reduction in sludge production. The
microalgae sludge has the advantage of being an energy and nutritionally rich sludge,
making it suitable for energy (Brennan and Owende 2010), fertilizer or feeding (Spolaore
et al. 2006, Mata et al. 2010) downstream applications. The possible use of this type of
sludge may reduce even further the operational costs of the microalgae system.
The microalgae are able to support adverse conditions such as strong variations in
pH, low temperatures and different salinities (Grönlund 2002, Oilgae 2009). They are easy
to control although some more knowledge is needed to understand its optimum
functioning. The microalgae growth is conditioned by several factors (Table 1) but some
are more resistant than others to these. The microalgae that already exist in the
Introduction
14
wastewater to be treated are usually the most suited for treating it (Jiménez-Pérez et al.
2004). This is due to the tolerance that these microalgae develop while thriving in these
stressful environments.
Table 1 - Factors influencing algae growth (Becker 1988)
Type Factor
Abiotic
Light
Temperature
Nutrient concentration
O2, CO2
pH
Salinity
Toxic chemicals
Biotic
Pathogens
Predation
Competition
Operational
Mixing
Dilution rate
Depth
Harvesting frequency
The microalgae may be used as suspended biomass or attached biomass. The
difference between these two systems has been explained before, and the same
principles apply for the microalgae. The attached form has improved resistance to
conditioning factors, reduces the sludge formation and in the algae case, the sludge
formed by attached biomass is much more easily settled than the suspended biomass
(Guzzon et al. 2008) which constitutes a great advantage of this system. Another
advantage of algal biofilms is that these accumulate suspended solids in contrast to
suspended algae that are difficult to remove and also contribute to an increase in
suspended solids and BOD in the final effluent. The big challenge with phototrophic
biofilms is the light penetration that has to be considered when choosing the technology to
use.
The algae-bacteria method
The microalgae used as a pure culture for wastewater treatment has many
problems due to contamination by other organisms. However it has been shown by
Introduction
15
several authors that the coexistence of microalgae and bacteria may provide even better
results than pure cultures (Borde et al. 2003). This symbiotic relation has been found to
produce good results for the removal of organic matter, ammonium, phosphorous (de-
Bashan et al. 2002) and other pollutants as PAHs, salicylate and phenols (Borde et al.
2003, Safonova et al. 2004, Chavan and Mukherji 2008).
The interaction between microalgae and bacteria is quite complex (Figure 2) and
few is known about it. Microalgae are responsible for the O2 production used by aerobic
bacteria to biodegrade organic pollutants with CO2 release that on its turn will be used by
microalgae to grow. Microalgae are also known to secrete EPS that may provide
conditions for heterotrophic bacteria to attach and serve also as food source (Muñoz and
Guieysse 2006). On the other hand, pH and temperature increase due to phototrophic
activity may have a negative impact on heterotrophic bacteria (Oswald 2003). Microalgae
and bacteria are known to secrete a wide range of compounds which may have effects on
the relation between them. Microalgae produce toxins that affect other organisms, like
bacteria, compromising their growth (Oswald 2003) but also secrete other metabolites that
enhance growth (Wolfaardt 1994). Concomitantly, bacteria also secrete compounds that
enhance microalgae growth and activity, as seen in studies using Azospirillum brasilense
(de-Bashan et al. 2004). However, bacteria may also secrete algaecides that inhibit
microalgae (Fukami 1997). These complex relations should be better understood in order
to take advantage of the enhancing effects and improve this system even further.
Figure 2 - Microalgae and heterotrophic bacteria interactions.
Introduction
16
Within this system, O2 production by microalgae is often considered the limiting
factor for contaminants removal, which is due to the slower growing rate of microalgae
compared to the growing rate of heterotrophic bacteria (Muñoz et al. 2004). Due to this,
high O2 production microalgae should be used to generate better results.
Advantages of this method to the landfill leachate treatment
This method has already been applied to landfill leachate with very good results
(Lin et al. 2007). Microalgae combined with bacteria form biofilms that are more resistant
to toxic compounds and high ammonium concentrations. The low biodegradability of the
organic matter present makes the microalgae very suitable for the treatment. However,
the few biodegradable organic matter has to be removed, which is accomplished by the
bacteria within this system. The inhibitory action of some pollutants may be minimized by
the symbiotic relationship which, as mentioned above, speeds up the biofilm development
due to algae growth promoters produced by bacteria.
Photobioreactors for wastewater treatment
The microalgae wastewater treatment is usually applied through the use of high
rate algae pond (Oswald 1988) which works as an open PBR. These ponds are artificial
ponds built to maximize microalgae growth and wastewater treatment. Their building and
operating low costs and the good efficiency make these the most used technique for
microalgae treatment. However there are some nuisances inherent to this system as in
the case of the aerated lagoons. In addition, it requires elevated hydraulic retention times
and short depth. These two factors increase the area needed for building an efficient high
rate algae pond which may turn this treatment option not suitable in some situations.
The other option to use microalgae is through other PBR configurations that may
give the same results using less area. This is the case of vertical PBRs that are usually
built with a closed configuration which have been shown to generate good organic matter
and nutrients removal rates (Molinuevo-Salces et al. 2010). The closed configuration
leads to a lower loss of water by evaporation, better control and higher efficiencies (Pulz
and Pulz 2001). The issue with this kind of PBRs is the elevated costs of building, difficulty
of operation and scale-up. However, major developments have been made in recent years
and these problems have been minimized. A wide variety of configurations are
commercially available for algae biomass production. However, there are less
configurations specialized for wastewater treatment. The objectives of the two activities
are similar but in the case of wastewater treatment, the suspended algae cells are
Introduction
17
considered a problem as already mentioned above. For this reason, PBRs for immobilized
or attached microalgae are more suited for this application.
The immobilized microalgae consist in immobilizing the microalgae cells in a matrix
which are then placed inside the PBR. This system eliminates the difficulties for
clarification and has been tested with many matrixes with good results (Moreno-Garrido
2008). However these tests were all performed at laboratory scale because immobilization
procedure is complicated and increases the treatment costs (Muñoz et al. 2009).
The attached microalgae PBR only requires surface available inside the PBR
which turns the system more simple and still eliminates the difficulties for clarification.
This type of PBR also eliminates the need for mechanical mixing because the mixing
created by the wastewater entrance is sufficient to dilute the contaminants. Nonetheless,
a gradient may be formed if the PBR is too high what will lead to a variation in the biofilm
communities present on different depths of the reactor. The surface/volume ratio and the
light penetration are very important factors when designing this type of PBRs. The more
surface is available, more biofilm will form and better efficiency may be obtained.
However, light penetration imposes a limit to the surface available in a PBR due to the
light needed by phototrophic biofilms to develop. The excess of biomass may also be an
obstacle to light and reduce the system efficiency. These factors have to be taken into
account when designing a PBR for wastewater treatment.
The algae-bacteria community relevance
As the main “engine” of this treatment, the biological community should be well
understood to understand the treatment itself. However, very little knowledge exists on the
dynamics of the PBRs highly complex communities. Some studies have approach this
matter (Oron et al. 1979, Roeselers et al. 2007, Wantawin et al. 2008), but much more are
needed to understand these interactions between organisms. Knowing the best
performing microalgae in specific conditions, the bacteria that enhance this microalgae
growth and the bacteria enhanced by these microalgae may provide important tools to
optimize the treatment.
Introduction
18
Table 2 - Advantages and disadvantages of the treatment systems for landfill leachate
treatment.
Treatment
technology Advantages Disadvantages
Ph
ys
ic-c
he
mic
al tr
ea
tme
nt
Coagulation-
flocculation High removal rates
Toxic sludge production increase, metals
concentration increase, coagulants cost and
pH sensitivity
Chemical
precipitation
Precipitants low cost, operational
simplicity and valuable struvite
production
Toxic sludge production increase, metals
concentration increase and pH sensitivity
Ammonium
stripping High ammonium removal rates
Only ammonium is removed and costly pH
manipulation
Activated carbon
adsorption High removal rates
Toxic sludge production increase and activated
carbon cost
Chemical
oxidation Oxidizes refractory compounds
Energy demand and toxicity for biological
treatment due to produced oxidized
compounds
Electrochemical High removal rates High cost and quick degradation of the
components
Membrane
filtration Very high removal rates
Membrane fouling and production of high
amounts of highly toxic contaminants
concentrate.
Bio
log
ical tr
eatm
en
t
Leachate transfer Simplicity and low cost Inhibition of the receiving biological treatment
system leading to a series of problems
Aerobic activated
sludge Simplicity
High energy demand, fragility of the biological
community and BOD/COD ratio > 0.5
Aerated lagoons Low cost construction, simplicity and
high removal rates
Big area for construction, odors, algal blooms
and insect infestations.
Trickling filters
Increased resistance of the biological
community, less sludge production and
exempt the use of aeration
BOD/COD ratio > 0.5
Anaerobic
High BOD removal rates, less sludge
production, low P requirements and
methane production
BOD/COD ratio > 0.5, low reaction and
increased fragility due o high ammonium
concentrations and presence of heavy metals
Pure culture
microalgae
High removal rates, no need for
biodegradable organic matter and highly
valuable sludge
Contaminations
High rate algae
pond
High removal rates, simplicity, biological
aeration, no need for biodegradable
organic matter and valuable sludge
Big area for construction
Suspended
biomass vertical
PBRs
High removal rates, biological aeration,
no need for biodegradable organic
matter and valuable sludge
High cost, increased suspended solids in the
effluent and reduced resistance to physic-
chemical variations
Attached biomass
vertical PBRs
High removal rates, biological aeration,
no need for biodegradable organic
matter, valuable sludge, increased
resistance of the biological community
High cost and light penetration
Introduction
19
Objectives
In this thesis a new leachate treatment configuration is proposed. For this
configuration a new PBR of attached biomass was developed. To test the treatment, a
pilot treatment plant was assembled in a landfill facility.
The present study evaluates the efficiency of this new method to remove the high
amounts of ammonium, non-biodegradable COD and other contaminants present in the
landfill leachate. The study also aims to determine the optimum operational factors in
order to make possible the scale up of this system. The phototrophic biofilm community
was also examined in order to increase our knowledge about the dynamic of this biofilm
that forms inside the PBRs.
Chapter I – Pilot leachate treatment plant planning and assembling
20
Chapter I
Pilot leachate treatment plant planning and
assembling
Chapter I – Pilot leachate treatment plant planning and assembling
21
Chapter I – Pilot leachate treatment plant planning and assembling
The landfill studied in this thesis is located in Ermesinde, Portugal (Figure 3) and
was built by LIPOR. It is a municipal landfill that started to receive urban solid waste on
1970 and was closed on 1995, making this an old landfill. The landfill covers an area of
approximately 19 ha, and the total amount of solid waste deposited is estimated to be
2500000 tons. The leachate from the landfill is conducted to two separate deposits, as
shown in Figure3. The leachate treated in this study was from the deposit marked with the
blue dot and the pilot treatment plant was assembled over the deposit.
Figure 3 - LIPOR I landfill, Ermesinde. Dots show the leachate deposits.
Leachate chemical characterization
The amount of landfill leachate produced is highly variable due to the precipitation
but a 1 m3/h production was estimated based on the annual production registered but this
may increase considerably on rainy seasons. The leachate is more concentrated when
the precipitation is lower and less concentrated when the precipitation is higher. During
the current study, the precipitation was very low. The leachate presents an intense dark
brownish yellow color and very little matter in suspension. Initial analyses made by an
external laboratory showed that the leachate presents high levels of ammonia, between
450 mg/l and 1200 mg/l of NH4-N. The COD and BOD levels ranged from 1100 to 1400
mg/l and 240 to 380 mg/l respectively. The low BOD/COD ratio, approximately 0.24,
Chapter I – Pilot leachate treatment plant planning and assembling
22
showed that only a fraction of the organic carbon present in the leachate is biodegradable.
The concentration of phosphorous is also above the legal limits, 1 mg P/l (Decreto-Lei n.o
348/98).
Problems of biological treatment
The high NH4-N concentrations are above the inhibition levels for the AOB and
NOB which are 10-150 mg/l and 0.1-1 mg/l respectively (Kim et al. 2006). The low
biodegradability of the organic carbon may also be a limiting factor for the metabolism of
heterotrophic organisms responsible for nitrification. The low COD/total N ratio, lower than
1.5, is under the necessary ratio for an efficient nitrification, over 4-5 (Pambrun et al.
2008). The NH4-N inhibition values for microalgae development are documented to be 20
mg/l (Borowitzka 1998) but other studies show a good efficiency using microalgae to treat
wastewaters with 405 mg/l (Lin et al. 2007). However this concentration is half the
concentration of the leachate in this study. Plus the intense color of the leachate may also
pose a threat to the effective use of microalgae due to reduced light penetration.
Pilot treatment plant planning
- General plan
The pilot treatment plant consists of four modules: ozone treatment which is
composed by the generator and mixer, trickling filter, laminar clarifier and 9 PBRs with
different diameters (Figure 4). These modules will be better described below.
O3 M
ixe
r
Tri
ck
lin
g
filt
er
Laminar
clarifier
PB
R 2
0
PB
R 3
0
PB
R 4
0
Leachate deposit
O3 Generator
Figure 4 - Pilot treatment plant scheme.
Chapter I – Pilot leachate treatment plant planning and assembling
23
- Ozone treatment
The use of ozone (O3) treatment has two main objectives. The first is to oxidize the
ammonium and lower it´s concentration in the leachate and the second is to improve the
biodegradability of the organic matter which will improve the posterior biological treatment.
The O3 treatment system is composed of 2 parts: the generator to produce O3 and the
mixer in which the O3 will be in contact with the leachate (Figure 5). The O3 is dispersed
within the mixer by a venturing pump. This allows a better dispersion of the ozone
enhancing its effect. Before assembling the O3 generator, only air was injected in the
mixer for the treatment. This started to function 2 months before the whole system
assembly. The mixer had been used in a previous urban wastewater treatment plant and
had already some dry biofilm attached. The first generator used produced 300 mg O3/h,
and was assembled in day 14 after the start of the complete treatment system. It
consisted of two generators from Sander, the C100 that produced 100 mg O3/h and the
C200 that produced 200 mg O3/h. On day 47, a new O3 generator was installed and that is
now under operation. This has the capacity to produce 30 g O3/h, inject O3 under pressure
and possesses a cooling system, consisting of a water deposit and a chiller. Foam
produced was collected on the top of the mixer and piped to the leachate deposit.
Foam exit
Leachate exit
Leachate entrance
Venturing pump
Second O3
generator
Air
compressor
Cooling
water
Chiller
First O3
generator
O3 M
ixe
r
Figure 5 - O3 treatment system scheme. Blue arrows – leachate flux; grey arrows –
air/ozone; purple arrows – cooling water; green arrow – foam collection.
Chapter I – Pilot leachate treatment plant planning and assembling
24
- Trickling filter with Sycon® plates
A trickling filter was chosen as the first biological treatment for nitrification of the
leachate. The trickling filter is more suitable than suspended biomass technologies due to
the biofilm improved resistance as stated earlier. The objective of this filter is performing
the nitrification process and removing the organic matter. This trickling filter used Sycon®
plates (Figure 6A) as substrate which maximizes the leachate/substrate interface. This
system proved to give good results in previous wastewater treatment plants. The
arrangement of the plates with a rotation of 90o between them improves the contact of the
water with the biofilm (Figure 6B). This arrangement also generates more aeration in the
filter by improved air dragging from the top to the bottom eliminating the need of additional
aeration.
Figure 6 – (A) Sycon® plate; (B) Sycon® plates disposition.
The volume of the filter is 0.342 m3 and the surface area of the Sycon® plates
available for biofilm formation is 59.89 m2. The trickling filter has a small clarifier at its
base and a pump that collects leachate from this clarifier and pumped it to the top of the
filter (Figure 7). This creates a recirculation within the trickling filter that improves the
leachate/biofilm contact time. Due to loss of power during the experiment this pump had to
be replaced. The trickling filter and the Sycon® plates had been used in a previous
wastewater treatment plant and still had dry biofilm attached.
Chapter I – Pilot leachate treatment plant planning and assembling
25
E-1
Leachate
entrance
Leachate exit
Sludge exit
Recirculation pump
Figure 7 - Trickling filter scheme. Blue arrows – leachate flux; orange arrows – sludge
collection.
- Laminar clarifier
In order to settle suspended matter, a laminar clarifier was used (Figure 8). The
laminar design improves the settling process and allows the use of a smaller clarifier. It
also allows some biofilm formation that may contribute to the treatment.
Leachate entrance
Leachate entrance Leachate exit
Sludge exit
Figure 8 - Laminar clarifier scheme. Blue arrows – leachate flux; orange arrows – sludge
collection.
Chapter I – Pilot leachate treatment plant planning and assembling
26
- New PBR
A vertical column PBR was chosen for the algae-bacteria treatment (Figure 9). An
ascendant flux configuration was used in order to improve the water retention time in the
reactor and also the settling process. The leachate flux is shown in Figure9. To facilitate
the purge of the sludge formed, the base of the reactor was designed leaning towards the
side of the sludge collecting valves.
Due to the advantages of phototrophic biofilms compared to the suspended
phototrophic organisms, transparent polycarbonate alveolar plates were used as substrate
to enhance this biofilm formation (Figure 10A). These were assembled in a vertical
position in the reactors to increase the surface available. The vertical position allows a
better clarification process and prevents clogging effects. The position of the plates inside
the reactor is shown in Figure 10B. The vertical space between the plates has the
objective of allowing the leachate diffusion and increase the light penetration. The reactor
is 2 m high and three different column diameters were used: 20 cm, 30 cm and 40 cm.
Three of each were installed separated by 1 m from each other in the position shown in
Figure 11. The volume and surface area available for biofilm development in the different
PBRs is shown in table 3.
Leachate
entrance
Leachate
exit
Sludge exit
Figure 9 - PBR scheme. Blue arrows – leachate flux; orange arrows – sludge collection.
Chapter I – Pilot leachate treatment plant planning and assembling
27
Figure 10 - PBRs substrates. a - polycarbonate alveolar plates; b - position of the
polycarbonate alveolar plates in the PBRs.
Alg 20-1
Alg 20-2
Alg 20-3
Alg 30-1 Alg 40-1
Alg 40-2
Alg 40-3
Alg 30-2
Alg 30-3
Figure 11 – PBRs spatial disposition.
Table 3 - Volume and surface area available for biofilm growth in the PBRs.
PBR
diameter Volume (l) Surface area (m2)
20 cm 55,26 403,34
30 cm 128,74 757,7
40 cm 232,83 1216,36
Chapter I – Pilot leachate treatment plant planning and assembling
28
Assemblage
The construction of the leachate treatment plant was phased and at first, in
26/03/2010, only the O3 mixer, trickling filter and clarifier were assembled. In 12/04/2010,
the three 20 cm diameter PBRs were assembled without the transparent polycarbonate
plates and connected to the rest of the system. The other PBRs were assembled and
connected in 05/05/2010 and were also turned on. In 15/05/2010 the transparent
polycarbonate plates were placed inside the PBRs and in 27/05/2010 the flux measuring
system of these was installed. To prevent the PBRs from emptying, anti-return valves
were installed in each PBR. The first ozone generator was installed in 28/05/2010 and the
second was installed in 30/06/2010. The final structure of the leachate treatment plant is
shown in Figure 12 and pictures are shown on Figure 13 and Figure 14.
Circuit description
The leachate is collected in a deposit that already existed under the platform
where the treatment plant was assembled. A pump is placed in the deposit to pump the
leachate. The leachate enters directly in the O3 mixer. In this, in addition to the leachate,
there is also the entrance of treated leachate from the clarifier, creating a recirculation of
leachate within the global system, the big recirculation. After the ozone treatment, the
leachate enters in the lower part of the trickling filter and is pumped to the top. The
leachate is dispersed over the Sycon® plates and trickles by gravity. Following this first
biological treatment, the leachate enters in the clarifier and after clarification; the leachate
is pumped to the big recirculation mentioned above, to the PBR and back into the deposit.
This last portion of the leachate is the treatment plant final effluent. The leachate that goes
to the PBRS enters through the bottom of these and then is collected on the upper part.
From here it is conducted again to the clarifier. The sludge is collected from the bottom
part of the trickling filter, clarifier and PBRs. The leachate flux and sludge collection is
represented in Figure 12.
Chapter I – Pilot leachate treatment plant planning and assembling
29
O3 M
ixe
r
Tricklin
g filt
er
Laminar clarifier Ph
oto
bio
rea
cto
r 2
0
Ph
oto
bio
rea
cto
r 3
0
Ph
oto
bio
rea
cto
r 4
0
Leachate deposit
O3 Generator
Air
compressor
ChillerCooling
water
Venturing
pump
Pump
Pump
Pump
Pump
Figure 12 - Leachate treatment plant circuit scheme with second O3 generator. Blue
arrows – leachate flux; orange arrows – sludge collection; grey arrows – air/ozone; purple
arrows – cooling water; green arrow – foam collection.
Figure 13 - Pilot leachate treatment plant with the first O3 generator.
Chapter I – Pilot leachate treatment plant planning and assembling
30
Figure 14 - Pilot leachate treatment plant with the second O3 generator.
Operational data
The treatment plant worked in a continuous mode and the leachate entrance flux
was fixed at 50 l/h. The recirculation between the exit of the clarifier and the entrance of
the O3 mixer is 950 l/h, thus diluting the entrance leachate by a factor of 20 with treated
leachate. This has the objective of lowering the concentrations of the leachate entering
the treatment system thus reducing its inhibition effects. The recirculation within the
trickling filter was defined at 2000 l/h. The PBRs flux was defined at 100 l/h.
The O3 production was 300 mg/h when the first generator was used. After the
installation of the second O3 generator, the production was increased gradually from 9 g
O3/h to 24 g O3/h during 6 days. On the day 58 of the experiment, the O3 generator had a
major failure and had to be fixed. Only on day 70 the O3 generation was resumed but
other problems occurred. The big recirculation and PBRs pump had to be replaced and
the venturing pump started to fail. Due to this the O3 diffusion system was changed to
airstones placed inside the O3 mixer. The pilot treatment plant only started to function
properly on day 98.
The sludge collection procedure was conducted twice a week on the day before
the sampling.
Chapter I – Pilot leachate treatment plant planning and assembling
31
Table 4 - Hydraulic retention times.
HR
Total treatment 33h 54min
O3 treatment 2,4min
Trickling filter 4,8min
Clarifier 6,6min
PBR 20 cm 36min
PBR 30 cm 1h 18min
PBR 40 cm 2h 18min
System operational problems
The different treatments of the pilot plant were not turned on simultaneously,
having a variation of more than one month between starting times. This complicates the
discussion of the startup of the whole system. In order to minimize this problem, the start
point of the experiment was defined to be the day when the substrate was placed in the
PBRs, day 0. Another drawback for further discussion is the change of the O3 generator
due to the great increase in O3 amounts. The O3 device was changed because the first
one produce very low amounts of O3 for the treatment needed. Problems with the second
O3 generator also occurred. Due to high temperatures, the device had several function
failures, and the O3 production had to be stopped. The O3 generator was not prepared to
function on the outside and the lack of a proper shelter with air conditioner and the
variations in electric current may have contributed to this problem. The device only started
to work properly on day 98. All these problems had effects on the whole system and these
will be taken into consideration when discussing the treatment.
During the experiment there were some operational problems due to pumps failure
and clogging of flux meters which have some effects on the whole treatment. The deposit
pump had to be replaced on day 14 of the experiment, and during one day the treatment
plant was turned off. The trickling filter recirculation pump started to lose power and had
also to be replaced. The recirculation pump had an unknown problem and started to shut
down during the night. The first time this happened the PBR Alg 20 B was half empty and
the Alg 30 B was completely empty due to failure of the anti-return valves. This problem
was solved by removing the biofilm from the valves regularly. The recirculation pump
stopped after this but the PBRs maintained the leachate inside.
Chapter II – Physic-chemical monitoring of the pilot leachate treatment plant startup
32
Chapter II
Physic-chemical monitoring of the pilot leachate
treatment plant startup
Chapter II – Physic-chemical monitoring of the pilot leachate treatment plant startup
33
Chapter II – Physic-chemical monitoring of the pilot leachate treatment plant startup
Material and methods
- Sampling
Parameters measured with probe (pH, temperature and DO) were done in situ by
submerging the probe in the respective location or by extracting a sample to a cup and
measure in locu. The measures were done at least three times a week and the locations
are shown in Figure14.
Samples were taken twice a week for laboratory analysis. These samples were
taken on the places shown in Figure 15. The time between sampling and analysis never
exceeded 6 hours.
O3 M
ixe
r Tricklin
g filt
er
Laminar clarifier Ph
oto
bio
rea
cto
r 2
0
Ph
oto
bio
rea
cto
r 3
0
Ph
oto
bio
rea
cto
r 4
0
Leachate deposit
Pump
Pump
Pump
Alg OUT
Tower
IN
OZ OUT
P-66
Alg20-1 Alg20-3
Alg20-2
Alg30-3
Alg30-2
Alg30-1
Alg40-2
Alg40-3Alg40-1
Figure 15 - Sampling locations.
- In situ measurements
The pH, temperature and DO were measured in situ using portable meters,
HI991300 and HI9146 from HANNA and a PCD650 from Eutech.
Chapter II – Physic-chemical monitoring of the pilot leachate treatment plant startup
34
- Biological oxygen demand measurement
The 5 day BOD was analyzed following the standard methods (Greenberg et al.
1992). The DO was measures using the HI9146 meter from HANNA.
- Chemical oxygen demand, total nitrogen, ammonium, nitrites, nitrates and total
phosphate measurements
These parameters were measured spectrophotometrically with commercial kits
from HACH-Lange (Table 5). All the procedures were done according to the manufacturer
instructions and using a reactor HT200S and a DR2800 spectrophotometer from HACH-
Lange. For some tests, dilution of the sample was needed so that results fell within the
range of the test. A commercial kit, Addista from HACH-Lange, was used every two
weeks as a control to verify any interference in the analytical procedures.
Table 5 - HACH-Lange kits used for chemical analysis.
Parameter Kit used Range
COD LCK514 100 – 2.000 mg/l
Total nitrogen (Total N) LCK338 20 –100 mg/l TNb
Ammonium LCK302 47– 130 mg/l NH4-N
Nitrite LCK342 0,6 – 6 mg/l NO2-N
Nitrate LCK340 5 – 35 mg/l NO3-N
Total phosphate LCK350 2 – 20 mg/l PO4-P
Iron LCK321 0,2 – 6 mg/l
Results and discussion
- Initial remarks
The first oxygen probe presented problems of calibration, and the DO results had
wide variations. This interfered with the BOD quantifications and the results were not
considered. The only BOD values mentioned were measured with the first oxygen probe
but only when this was used exclusively in the laboratory which eliminated the calibration
problems.
The analysis of the results is separated between the use of the first O3 generator
and the second one. Due to major failure of the second generator and following problems,
only the results recorded after the restart of the O3 generator were used. This was done to
eliminate the variables introduced by the O3 treatment break and following problems and
Chapter II – Physic-chemical monitoring of the pilot leachate treatment plant startup
35
allow the discussion of more consistent values. The results with the second O3 generator
and their comparison with those of the first O3 generator are referred on the final topic of
this chapter.
- Untreated leachate
The untreated leachate composition changed during the study (Figure 16). This
happens due to phenomena inherent to landfills dynamics.
Figure 16 – Untreated leachate (A) pH, temperature; (B) COD, total N, NH4-N; (C) PO4-P
and Fe variation.
0
10
20
30
6,5
7
7,5
8
8,5
1 5 9 13 17 21 25 29 33 37 41 45 49
oC
pH
Days
pH Temperature
600
800
1000
1200
1400
1600
1800
3 6 10 13 17 20 24 27 31 34 38 41 45 48 52
mg/
L
Days
Total N NH4-N COD
0
5
10
15
20
0
20
40
60
80
3 6 10 13 17 20 24 27 31 34 38 41 45 48 52
mg
Fe/L
mg
PO
4-P
/L
Days
PO4-P Fe
A
B
C
Chapter II – Physic-chemical monitoring of the pilot leachate treatment plant startup
36
The leachate temperature was almost always between 20 and 25 oC and pH was
always around 7 and 7.2 which shows that these parameters were quite stable. The COD
levels ranged between approximately 1200 and 1350 mg/L and the BOD/COD ratio was
rather low, 0.1 or lower, being consistent with the values expected due to the landfill age
(Huo et al. 2008). The NH4-N levels increased during the experiment, from approximately
900 to 1200 mg/L, which is explained by the lack of precipitation, which leads to an
increase in leachate concentration. The total N values also followed this tendency but
presented some punctual increases. Total N concentrations measured on days 10 and 17,
were lower than the NH4-N concentrations. This indicates a possible interference by the
leachate composition in the total N or NH4-N analytical methods. The NO2-N and NO3-N
levels were always low (data not shown) being the maximum concentrations recorded 2.1
and 8.27 mg/L respectively. The Fe concentrations increased during the first 20 days and
stabilized after this. The PO4-P concentrations decreased at the beginning of the study to
around 10mg PO4-P/L, rose punctually on day 31, decreased again to the same values
and increased again on day 52. The suspended solids were always below 0.1 mg/L which
is a very low value and is within the legal limits in Portugal.
- Ozone treatment
The O3 treatment influent is 5% of the untreated leachate (IN) and 95% of the
treated leachate (OUT). The treatment with the first ozone generator had a reduced effect
in the leachate quality and did not accomplish the expected objectives, namely the
reduction of COD and NH4-N and increase of the COD/BOD ratio. Only the NO2 and NO3
produced by the biological treatment were removed (Figure 17). At the end of this study
the treatment was still improving, showing that the system didn’t reach the maximum
performance. Further analysis should be performed to evaluate the maximum
performance.
Figure 17 – Leachate NO2-N and NO3-N concentrations before and after the O3 treatment.
0
50
100
150
200
20 24 27 31 34 38 41
mg/
L
Days
NO2-N - Ozone entrance NO2-N - Ozone exit
NO3-N - Ozone entrance NO3-N - Ozone exit
Chapter II – Physic-chemical monitoring of the pilot leachate treatment plant startup
37
Even though the treatment had a low efficiency, it contributed to the aeration of the
leachate increasing the DO (Figure 18) which enhances the posterior biological treatment
due to promotion of aerobic organisms growth.
Figure 18 – Leachate DO before and after the O3 treatment.
- Trickling filter treatment
With this treatment it was expected to reduce COD, BOD and NH4-N levels.
However, the achieved COD and NH4-N reductions were quite low (Figure 19). The
treatment had already been working for more than 1 month before monitoring, so it was
expected to provide already good efficiencies which was not the case.
COD removal was not observed but on the contrary, there was a slight increase in
COD after this treatment maybe due to the decomposition of the biomass produced in the
reactor. On days 34 and 41 the removal rates decreased to negative values, showing a
slight production of COD. On day 34, BOD concentrations increased slightly, 6.2 mg/L,
while on day 41 BOD concentrations were reduced, 24.6 mg/L. The BOD result from day
34 is inconsistent with the increase of total N, NH4-N and PO4-P removal verified on this
day. This removal indicates that heterotrophic bacteria are active and during their activity
BOD is consumed (Xu et al. 2010). Therefore, the BOD concentration should decrease
instead of increase as was observed. The possible explanation for this inconsistency may
relay on an analytical error of the BOD quantification due to problems above referred.
The NH4-N removal was low, increasing to a maximum of 13% on day 34. The lack
of removal is explained by the BOD/NH4-N ratio. Whatever the ratio at the entrance, the
leachate BOD/NH4-N ratio is always around 0.05 at the trickling filter exit, demonstrating
that NH4-N removal is limited by the BOD concentrations. Below this ratio, NH4-N is not
removed. On other studies glucose or methanol were added to the treatment in order to
improve this ratio and increase nitrification efficiency (Visvanathan et al. 2007,
-1,00
1,00
3,00
5,00
7,00
9,00
11,00
13,00
15,00
17 20 23 26 29 32 35 38 41 44
mg/
L
Days
DO - Ozone entrance DO - Ozone exit
Chapter II – Physic-chemical monitoring of the pilot leachate treatment plant startup
38
Tsilogeorgis et al. 2008). However in the current study this was not done because it was
expected that the O3 treatment had improved the biodegradable organic matter content.
The total N removal rate was not constant, and wide variations occurred during the
experiment. Both decreases and increases in total N concentrations were observed and
cannot be explained by the NH4-N, NO2-N and NO3-N variations (Figure 19 and 20). This
indicates that the variations may be related to other nitrogen compounds. The maximum
total N increase was observed on day 27 which is after an increase of total N in the
untreated leachate verified on day 24. This indicates that possibly the total N was
accumulated in the biomass of the trickling filter and its detachment and permanence in
suspension explains the increase in total N.
Figure 19 – COD, total N, NH4-N and PO4-P removal rates with the trickling filter
treatment.
Production of NO2-N and NO3-N was observed mainly on and after day 34 (Figure
20). For both cases the production rate increased from 22.2% and 12% on day 27 to
97.6% and 115% on day 34 respectively. This production increase matches the
ammonium removal increase verified on day 34, showing that nitrification process is
taking place. However, the high amounts of NO2-N indicate that the nitrification is partly
incomplete possibly due to inhibition of the nitrite-oxidizing bacteria that are inhibited by
lower ammonium concentrations than ammonia-oxidizing bacteria are. It is possible that
the ammonia-oxidizing bacteria are degrading NH4-N to NO2-N, while the nitrite oxidizing
bacteria are inhibited and do not degrade the NO2-N to NO3-N, resulting in an
accumulation of NO2-N as observed in this study (Bai et al. 2009).
-15,00%
-10,00%
-5,00%
0,00%
5,00%
10,00%
15,00%
20,00%
6 20 27 34 41
rem
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Days
COD Total N NH4-N PO4-P
Chapter II – Physic-chemical monitoring of the pilot leachate treatment plant startup
39
Figure 20 – Leachate NO2-N and NO3-N concentrations before and after the trickling filter
treatment.
- Clarifier treatment
The main objective of the clarifier was to remove TSS which were already below
the legal limits in Portugal. However, the clarifier also removed some compounds and
increased concentrations of others (Figure 21). This happened because of the
phototrophic biofilm formation on the walls and laminas. Only the COD levels were not
affected by the clarifier.
NH4-N was constantly reduced by approximately 10%, and a slight removal increase in
time was observed. The total N was either produced or removed throughout the
experiment. The increase observed on day 41 shows a high increase in organic forms of
nitrogen within the clarifier due to the low variation of NH4-N, NO2-N and NO3-N levels.
The NO2-N and NO3-N concentrations (Figure 22) started to increase slightly at the
beginning of the experiment but on day 34 they started to be reduced.
The PO4-P was also removed and produced in the clarifier during the experiment
(Figure 21). On day 34 there was a high peak of PO4-P production, 55%, that may have
contributed to the removal increase peak verified in the PBRs (Figure 23). The cause of
this production peak is related to the high PO4-P peak observed in the untreated leachate
on day 31 (Figure 16C). This high amount of PO4-P was incorporated in the biomass
during the treatment and this last accumulated in the clarifier as supposed to. The high
production peak verified in the clarifier could be due to the decomposition of this P-rich
accumulated biomass that may have been inefficiently removed during the purge process
that took place one day before de analysis.
0
50
100
150
200
250
3 6 10 13 17 20 24 27 31 34 38 41 45
mg/
L
Days
NO2-N - Tower entrance NO2-N - Tower exit
NO3-N - Tower entrance NO3-N - Tower exit
Chapter II – Physic-chemical monitoring of the pilot leachate treatment plant startup
40
Figure 21 – COD, total N, NH4-N and PO4-P removal rates by the clarifier.
Figure 22 – NO2-N and NO3-N removal rates by the clarifier.
- PBRs treatment
The PBRs objective was to remove mainly the NH4-N and COD from the leachate
but also other contaminants such as NO2-N, NO3-N, PO4-P and iron and the results of the
overall PBRs system are shown in Figures 23. Three PBRs of each diameter were built in
order to function as replicates, but environmental factors such as sunlight incidence or
wind may affect the PBRs differently depending on their spatial positioning. Variations
between the three replicates were taken into account when analyzing the physic-chemical
results that are shown in Figure 23. For all parameters evaluated small variations were
observed between the three different diameters.
The COD removal was low, normally below 2%, achieving maximum reduction
values on day 34 of 3%, 4.2% and 4.5% for the Alg 20, Alg 30 and Alg 40 PBRs
respectively.
The total N removal was not constant (Figure 23) as seen for the other treatments.
Low values, above 10% of production, were recorded on the days 10, 17, 31 and 34; and
high values, above 20% of removal, on the days 24 and 41. As in the trickling filter
treatment, these variations cannot be explained by the inorganic nitrogen levels. On day
24, which corresponds to the highest removal values, the untreated leachate presented an
-60%-50%-40%-30%-20%-10%
0%10%20%
20 27 34 41
rem
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Days
COD
Total N
NH4-N
PO4-P
-20%
-10%
0%
10%
20%
30%
20 27 34 41
rem
ova
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Days
NO2-N
NO3-N
Chapter II – Physic-chemical monitoring of the pilot leachate treatment plant startup
41
increase in total N amounts that was also not due to the NH4-N, NO2-N and NO3-N
amounts. This denotes a possible relation between the two events and indicates that this
must be related to the increase of organic nitrogen compounds not measured in this
study. The NH4-N removal was quite constant and low, achieving a maximum of 4.4% on
day 24 (Figure 23). This removal developed equally for the three PBRs but on day 41, a
differentiation appeared (Figure 24) and, even though significant variations have been
obtained between the replicates, the Alg 30 was the most efficient followed by the Alg 20
and the Alg 40. NO2-N and NO3-N suffered small variations between the leachate entering
in the PBRs and the one leaving from these. During growth, algae incorporate NH4-N and
do not degrade it like in nitrification process. Consequently NO2-N and NO3-N levels
should not increase. Microalgae should also incorporate the NO3-N and reduce its
concentrations (Fierro et al. 2008). In these PBRs, aerobic bacteria were also growing
inside and nitrification should have been noticed. A possible explanation for the reduced
variation in NO2-N and NO3-N concentrations is that equilibrium was established between
microalgae and bacteria. Ammonia oxidizing bacteria and nitrite oxidizing bacteria
produced these compounds and microalgae present consumed them, contributing to the
NH4-N removal without changing the NO2-N and NO3-N concentrations considerably.
Figure 23 - COD, total N, NH4-N and PO4-P removal rates by the whole PBR system.
Efficient PO4-P removal (Figure 23) was only observed on day 31, which followed
a peak of PO4-P in the untreated leachate (Figure 16C) and coincided with the production
increase in the clarifier on day 34 (Figure 21). The possible reason for this event was
already mentioned before in the clarifier results. This event could also be the cause of the
high production of total N on day 31 due to the increase of biomass growth and
subsequent increase of organic nitrogen. On this day, Alg 40 performed better, with a
removal rate of 38.3%, followed by the Alg 20 and the Alg 30, with 30.9% and 26.6%
respectively (Figure 24). On the other days, PO4-P removal rate was low, always under
5%. This suggests that a higher PO4-P concentration may enhance the treatment process
-30%
-20%
-10%
0%
10%
20%
30%
40%
50%
3 6 10 13 17 20 24 27 31 34 38 41 45
rem
ova
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Days
COD
Total N
NH4-N
PO4-P
Chapter II – Physic-chemical monitoring of the pilot leachate treatment plant startup
42
possibly due to an increase of biomass growth, but only with further studies this could be
confirmed. Other studies have shown that biomass and phosphorous levels are related
and an increase in phosphorous leads to an increase in biomass (Guzzon et al. 2008).
Figure 24 – (A) COD, (B) total N, (C) NH4-N and (D) PO4-P average removal rates from
the three replicates of the different PBRs.
-2,0%-1,0%0,0%1,0%2,0%3,0%4,0%5,0%6,0%
6 20 27 34 41
CO
D r
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Days
Alg 20
Alg 30
Alg 40
-30,0%
-20,0%
-10,0%
0,0%
10,0%
20,0%
30,0%
40,0%
6 20 27 34 41
Tota
l N r
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Days
Alg 20
Alg 30
Alg 40
-15,0%-10,0%
-5,0%0,0%5,0%
10,0%15,0%20,0%25,0%
6 20 27 34 41
NH
4-N
re
mo
val r
ate
Days
Alg 20
Alg 30
Alg 40
-10,0%
0,0%
10,0%
20,0%
30,0%
40,0%
50,0%
6 20 27 34 41
PO
4-P
re
mo
val r
ate
Days
Alg 20
Alg 30
Alg 40
A
B
C
D
Chapter II – Physic-chemical monitoring of the pilot leachate treatment plant startup
43
The PBR treatment generated a slight increase in pH (Figure 25), which may be
due to microalgae growth as observed by other authors (Schumacher et al. 2003).
Temperature has sometimes increased probably due to the heat up the PBRs by sunlight
incidence.
Figure 25 – Leachate pH and temperature variation before and after the PBR treatment.
- Pilot treatment plant results
The overall results of the treatment plant with the first O3 producer showed that this
configuration was not capable of treating the leachate with a significant efficiency (Figure
26), as the values of the legal parameters in the treated leachate are far above the legal
limits. To achieve these values, removal rates of approximately 90%, 99% and 87% for
COD, total N and PO4-P respectively should be reached.
Figure 26 - COD, total N, NH4-N and PO4-P removal rates by the pilot treatment plant.
20222426283032343638
7,3
7,4
7,5
7,6
7,7
7,8
7,9
8
10 13 16 19 22 25 28 31 34 37 40 43 46
oC
pH
Days
ph - PBRs entrance pH - PBRs exit
Temperature - PBRs entrance Temperature - PBRs exit
-10%
0%
10%
20%
30%
40%
50%
3 6 10 13 17 20 24 27 31 34 38 41 45
rem
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Days
COD
Total N
NH4-N
PO4-P
Chapter II – Physic-chemical monitoring of the pilot leachate treatment plant startup
44
Figure 27 – Leachate (A) COD, (B) total N, (C) NH4-N, (D) NO2-N, (E) NO3-N, (F) PO4-P,
(G) Fe, (H) pH, (I) temperature and (J) DO evolution along the treatment plant and time.
IN dil 20x concentration is the calculated value of the leachate entering in the O3 mixer. It
correspond to a 20x dilution of the IN leachate with the OUT leachate.
A B
C D
E F
G H
J I
Chapter II – Physic-chemical monitoring of the pilot leachate treatment plant startup
45
The COD concentrations were barely reduced, approximately 10 %, and this was
majorly achieved by the O3 treatment (Figure 27A). The biological treatments did not show
a constant performance, exhibiting COD reduction or production on different days. On
days 34 and 41, the COD was increased in the trickling filter treatment possibly due to
degrading sludge that was not removed efficiently during the purge protocol. The BOD
levels were reduced by more than 50%, achieving a maximum removal rate of 93.9% on
day 20 and reducing after this to a minimum of 54.7% removal on day 41. Even though
low amounts of BOD were available, these were not fully consumed by the aerobic
bacteria as expected. This may be explained by the inhibition of the aerobic bacteria by
other factors, such as high NH4-N levels, which leads to a lower usage of the organic
matter by these organisms.
Total N removal was very variable and a maximum of 25.1% were observed on
day 45 (Figure 26). This removal seemed to be accomplished mainly by the trickling filter
with the exception of the day 27, when the total N removal rate increased but the trickling
filter contributed negatively to it due to reasons discussed before (Figure 27B). The other
treatments showed wide variable results making it difficult to draw conclusions about their
role in the total N concentrations. Removal rates of NH4-N were also not constant. These
were between 10% and 20% most of the time, and values of 40.1% and 22.8% occurred
on days 17 and 41 (Figure 26). This removal was mostly done by the trickling filter (Figure
27C) and only a small part by the clarifier and PBRs. The PBRs should have performed
better NH4-N removal efficiencies than the trickling filter because BOD was low for the
efficient functioning of the last. Once more, inhibition effects may have occurred due to the
leachate high contamination. The trickling filter and PBRs present different microbial
communities with different susceptibilities to contamination. As an example, the growth of
microalgae present in the PBRs is inhibited by lower concentrations of NH4-N than
ammonia oxidizing bacteria, more commonly present in the trickling filter. The NH4-N
degradation within the trickling filter led to an increase in NO2-N and NO3-N as already
discussed before (Figure 20). The trickling filter was the main responsible for producing
these compounds which were removed mainly by the O3 treatment but also in smaller
rates by the PBRs (Figure 27D and 27E) and clarifier.
The PO4-P removal rates were the highest compared to the other compounds
removal (Figure 26). The amounts of PO4-P in the untreated leachate were low and
suffered wide variations as already discussed, which indicates that PO4-P was a limiting
factor. It was noticed that PO4-P removal trend is similar to the NH4-N trend, showing a
relation between their degradation. It is known that increasing the PO4-P may lead to
better leachate treatment due to a better C:N:P ratio. In other studies, additional PO4-P
was added to the system to improve treatment (Tsilogeorgis et al. 2008). All the biological
Chapter II – Physic-chemical monitoring of the pilot leachate treatment plant startup
46
treatments contributed to PO4-P removal (Figure 27F), and this was verified more
significantly on day 34, when a peak in PO4-P concentrations occurred.
Fe concentrations (Figure 27G) were also reduced by the treatment plant, mainly
by the PBRs where microalgae use Fe as a nutrient for their growth.
The pH values (Figure 27H) increased throughout the treatment plant after a
reduction in the O3 treatment, being this increase most significant in the PBRs as
expected. This and the DO increase (Figure 27J) in the PBRs indicate that phototrophic
activity is being performed inside the PBRs. DO was increased initially by the O3 treatment
and was reduced in the following trickling filter and clarifier due to consumption by the
aerobic bacteria. In the PBRs a DO increase was observed after day 24, showing that
microalgae were growing and phototrophically active. On day 45, DO decreased in the
PBRs which indicates that heterotrophic bacteria were growing actively and consuming
the O2 produced by microalgae. This will be further discussed on the microbial community
study.
The PBRs were also the major contributor to the temperature increase (Figure 27I)
which is due to the heat up of the reactors as discussed before. An initial temperature
decrease was achieved by the O3 treatment due to insertion of gas at outside temperature
that promoted a cooling effect on the leachate.
The overall treatment showed low efficiency when using the first O3 generator. The
installation of the second O3 generator is expected to produce better results by efficiently
removing NH4-N from the leachate thus increasing its biodegradability. The lower levels of
NH4-N should diminish the inhibition effect on the microbial communities, mainly the
microalgae, and the improved biodegradability may enhance nitrification in the trickling
filter.
- Treatment comparison between first and second O3 generators
Average values from two samples of the first O3 generator, days 34 and 41,
treatment and two samples of the second O3 generator, days 101 and 103, were used to
compare the treatments. When the whole treatment was analyzed, differences were
noticeable between the two conditions (Figure 28).
It is clear that COD removal in the overall system is significantly more efficient
with the second O3 generator. Due to the higher amounts of O3, the organic carbon
compounds may be oxidized to more biodegradable and less toxic forms, thus improving
the efficiency of the biological leachate treatment. The total N and NH4-N removals
differences were not significant.
Chapter II – Physic-chemical monitoring of the pilot leachate treatment plant startup
47
Figure 28 – Comparison of COD, total N and NH4-N removal percentages by the whole
treatment between the two O3 generators.
Figure 29 - Comparison of (A) NO2-N and (B) NO3-N production by the whole treatment
between the two O3 generators.
Another difference detected between the two settings was in the NO2-N and NO3-N
results during the whole treatment (Figure 29). The amounts of NO2-N (Figure 29A) were
significantly lower on the second O3 generator setting than on the first and the amounts of
NO3-N (Figure 29B) had an opposite result. This shows that with the second O3 generator,
nitrification process is increased, allowing a reduction in NO2-N and consequent increase
in NO3-N. Consistently, the NH4-N concentrations also reduced which favors the
nitrification process.
0%
5%
10%
15%
20%
25%
30%
COD Total N NH4-N
Re
mo
val r
ate
First O3 generator
Second O3 generator
0
50
100
150
200
250
First O3 generator
Second O3 generator
mg
NO
2-N
/L
IN
OUT
0
10
20
30
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First O3 generator
Second O3 generator
mg
NO
3-N
/L
IN
OUT
A B
Chapter III – Photobioreactors biofilm characterization
48
Chapter III
Photobioreactors biofilm characterization
Chapter III – Photobioreactors biofilm characterization
49
Chapter III – Photobioreactors biofilm characterization
Material and methods
- Sampling
To study the biofilm development in the PBRs, small polycarbonate plates of 1 cm2
were fixed to a string and were placed inside the PBR Alg 40-2 (Figure 30) in the center
(C) and on the periphery (P) of the PBR at approximately 0.5 and 1.5 m from the top
(Table 6). The plates were collected on the following days of the experiment: 0, 3, 6, 13,
20, 27, 34, 41 and 48, and were frozen at -80oC inside sterile sampling tubes.
Figure 30 - Polycarbonate plates of 1 cm2 placed inside the PBR (a) before filling the PBR,
(b) after filling the PBR, and (c) 4 days after functioning.
Table 6 – Positioning of the sampling plates inside the PBR. C – center; P – periphery.
Sample Position
0.5C PBR center at 0.5 m from the top
1.5C PBR center at 1.5 m from the top
0.5P PBR periphery at 0.5 m from the top
1.5P PBR periphery at 1.5 m from the top
Chapter III – Photobioreactors biofilm characterization
50
- Sampling plates optical analysis
The plates were observed with a magnifier LEICA GZ4 and optical microscope
LEICA CME. A portion of the biofilm on the plates was removed and observed under an
optical microscope. Images of the plates were acquired with a photographic camera
(colored images) and also with the GenoSmart system from VWR (black and white
images).
The images were analyzed with ImageJ software to quantify the coverage
percentage of the phototrophic biofilm and the mean gray value and to evaluate the
biofilm thickness profiles. The degree of phototrophic biofilm colonization of the plates was
estimated by splitting the image by RGB color layers. The quantification was done using
only the green layer. For this layer the threshold was defined to mark the phototrophic
biofilm and then the marked area was measured as area percentage. The mean gray
value and its standard deviation were measured from the images taken with the
GenoSmart system. Biofilm thickness profiles were assessed using the 3D surface plots
function with the colored images of the sampling plates.
- Microalgae identification and quantification
Microalgae were identified morphologically by microscopic observation. For
microalgae quantification, the biofilm was removed with the help of a sterile toothpick,
placed in 3 ml of distilled water and submitted to vortex. Cell number was assessed by
microalgae counting in a Sedgewick Rafter chamber and expressed as microalgae
cells/cm2. Before the counting procedure, the sample was left to settle 3 minutes in the
chamber. This was done in triplicate for all samples.
- Heterotrophic bacteria
The heterotrophic bacteria were quantified by the spread plate method in NWRI
agar (HPCA) medium (Greenberg et al. 1992). The optimum dilution used in the
procedure was determined previously by testing various dilutions of two samples and
choosing the one that produced results between 30 and 300 colony forming units (CFUs).
The biofilm was extracted from one side of the plate with a sterile razor blade,
placed in 1 ml sterile distilled water and vortexed for 1 minute. The samples were diluted
with the dilution factor determined previously. Then 0.3 ml of the diluted sample were
placed on the NWRI medium in the petri dish and the sample was distributed over the
media surface with a glass rod. Cultures were incubated for 5 days at 26 oC in an inverted
position and then CFUs were counted and the value expressed in CFUs/cm2. This
procedure was done for three replicates of each sample.
Chapter III – Photobioreactors biofilm characterization
51
- Dominant microalgae isolation
Cultures were done as previously described for the heterotrophic bacteria analysis
but the inoculated plates were incubated at room temperature and exposed to light. Green
colonies sub-cultured on a new plate with NWRI agar (HPCA) medium using the streak
plate method. Single colonies were picked for microscopic observation and as an
inoculum for new culture on a plate with NWRI agar (HPCA) medium.
Results and discussion
- Initial notes
The sampling plates did not stay all in the same position which caused differences
in biofilm formation within the same sample group. When the samples were collected, the
dragging from inside the PBRs may have caused some biofilm detachment. The 0.5P
sampling plates were lost after the sampling day 27. These problems will be taken into
consideration in the following results discussion.
- In situ observations
The development of phototrophic biofilm on the PBRs wall was assessed by direct
observation from the outside of the bioreactor and from the inside after emptying slightly
the PBR. The appearance from the outside changed with time as seen in Figure 31.
After only one day, the PBRs wall already exhibited an almost transparent thin
layer of biofilm that was only visible without leachate in the PBRs. This initial biofilm
generates better conditions for the attachment of microalgae as has been shown in a
previous study where heterotrophic bacteria were responsible for a faster development of
the phototrophic biofilm (Roeselers et al. 2007). During the following days, small colonies
of microalgae with a light green color started to appear. These expanded and on the 4th
week the PBRs walls were completely covered by a light green layer. After this point, the
biofilm started to darken and had a more compact appearance. On the 6th week the color
started to change to a dark greenish brown while, from the inside, the biofilm presented a
dark green color. This suggests a differentiation in metabolism between biofilms in the
wall and leachate interfaces, showing a clear stratification. Such effect may be due to lack
of contact of the biofilm-wall layer with the leachate and subsequent lack of nutrients or to
the high amounts of DO produced by the biofilm-leachate layer that act as an oxidant. The
greenish brown color started to change to a lighter color during the transition to the 7th
week, suggesting an increase of heterotrophic bacteria. By this time, the biofilm started to
present small regions in the biofilm-wall layer that consisted of gas bubbles (Figure 32)
Chapter III – Photobioreactors biofilm characterization
52
which are usually associated with anaerobic bacteria activity (Wang 2009). This provoked
the detachment of biofilm by the 8th week, opening space for new phototrophic biofilm
development which was already grown one week after. It was also noticed that when
many detachment regions start to appear, bigger portion of biofilm got detached as shown
in Figure 32. This phenomena increases light penetration to the inner alveolar plates,
increasing the growth of the phototrophic biofilm on these.
Figure 31 - Schematic representation of the biofilm formed on the walls of the PBRs,
observed from the outside.
The biofilm formation in the PBRs wall presented the expected dynamics, taking
approximately 9 weeks to stabilize. The stability consists of a cycle of phototrophic biofilm
growth, aging and detachment that lasts approximately 5 weeks.
The phototrophic biofilm formation on the PBRs wall may be counterproductive
since it decreases the light that reaches the alveolar plates inside the PBRs. Future
designs should have this aspect into consideration.
Chapter III – Photobioreactors biofilm characterization
53
Figure 32 – Biofilm detachment in the PBRs: (A) small detachment spots and (B) big
detachment portions.
- Sampling plates optical analysis
The biofilm formation on the sampling plates is shown in Figure 33. The first
phototrophic biofilm started to appear on day 6 on the peripheral plates. This biofilm had a
light green color which got darker as the biofilm started to get thicker. Microscopic
observations show that the dominant organism in this biofilm is a microalga, Chlorella sp.,
which was the main responsible for the biofilm color. It was already shown that Chlorella is
among the most resistant microalgae in environments with high organic contamination
(Gonzalez et al. 1997; de Godos et al. 2010). The phototrophic biofilm expansion was
slightly quicker on the 0.5P than on the 1.5P samples, reaching the 100% plate coverage
on day 20 and on day 34 respectively (Figure 34). This difference may be explained due
to a better access to light by the 0.5P plates than the 1.5P ones. It is also noticeable that
on day 48, the 1.5P sample had a darker biofilm with a slightly brownish color, suggesting
development of other microorganisms or formation of EPS with this color.
On the inner plates, a pigmented biofilm development, consisting of small colonies,
was observed after day 6 but only after day 20 this biofilm expanded considerably. On the
0.5C plates, even though the biofilm presented a great number of microalgae cells, they
present a very light green color, possibly denoting a weak phototrophic activity due to the
lower light levels reaching the center of the PBR. These microalgae formed clusters that
generated a light brown biofilm over them, mainly composed of bacteria and EPS, as
observed microscopically. On the 1.5C plates similar results were observed but the biofilm
pigmentation was much weaker and the clusters formed presented a slight darker
brownish color. The microscopic observations showed less microalgae and many with
A B
Chapter III – Photobioreactors biofilm characterization
54
very light green color which was expected due to the even more reduced access to light.
The biofilm pigmentation in the inner samples showed a curious dynamics, increasing and
reducing between weeks with no known cause (Figure 34). This biofilm is quite resistant
to shearing so the loss of biofilm during the samples collection does not explain these
results nor does the different position of the sampling plates as all plates within a sample
group were equally colonized. Further studies with more samples could shed light on this
process.
Figure 33 – Color images of the sampling plates.
Figure 34 – Evolution of the pigmented biofilm coverage on the sampling plates.
The biofilm thickness was evaluated using the color of the biofilm. Darker biofilm
regions were thicker than the other due to higher amounts of pigmented cells and EPS
leading to a bigger absorption of light.
0%
20%
40%
60%
80%
100%
0 3 6 14 20 27 34 41 48
Pig
me
nte
d b
iofi
lm c
ove
rage
Days
0,5C 1,5C 0,5P 1,5P
Chapter III – Photobioreactors biofilm characterization
55
Biofilm thickness profile of the sampling plates, Figure 35, shows that higher
thickness levels were only developed on the peripheral samples after day 6 on 0.5P
samples and after day 14 on 1.5P samples. On the 1.5P, an increasing more
homogeneous thick biofilm was observed on day 27 and following samples,
corresponding to weeks 4 to 7. These results are in agreement with the in situ
observations of the PBR wall (Figure 31). Unfortunately and due to lack of samples, it was
not possible to confirm the results obtained on weeks 8 and 9 schematized in Figure 31.
The thick regions formed first, as observed on the 1.5P on day 14, suggest that the
increase of biofilm thickness promotes the growth of upper layers of microalgae possibly
due to the substratum properties and production of growth promoting compounds by the
biofilm present. This may be considered as an exponential growing phase of the biofilm
that has been already been shown (Roeselers et al. 2007). Thick regions present on the
1.5P samples on day 14 were quite fragile and very susceptible to shear forces, what was
shown by the easy detachment during the analysis procedures. This did not happen on
samples after day 14, showing that these samples had a more shear resistant biofilm on
thick biofilm regions.
Figure 35 - Biofilm thickness profiles of the sampling plates.
The biofilm thickness on the inner plates also shows the curious dynamic
mentioned above, being this clear in 0.5C samples where medium thickness levels on day
20, 34 and 48, were alternated with low thickness levels on days 27 and 41. Microscopic
Chapter III – Photobioreactors biofilm characterization
56
observation confirmed that this thicker and pigmented biofilm is consisted of small clusters
of microalgae and high amounts of EPS with a brownish color.
Non-pigmented regions of the plates presented a thin biofilm that was able to
reflect light as shown in Figures 36 and 37. This is more noticeable on samples 1.5C, in
which the pigmented biofilm did not develop considerably and the light reflection had the
highest mean gray values (Figure 37), showing that the light reflecting phenomena is
related to the non-pigmented biofilm. Pigmented biofilm regions appear darker due to light
absorption. The samples 1.5P presented an exponential maximum development of the
non-pigmented biofilm until day 6, continuing to increase until day 20 after which the
reflection levels decreased. This decrease is consistent with the increase of the
pigmented biofilm (Figures 33 and 34). All the other samples presented a 3 days lag
phase in the development of the biofilm. The inner samples reached higher mean gray
values than the peripheral samples. On day 48 the mean gray values decreased on the
0.5C sample possibly reflecting the increase of pigmented biofilm as confirmed by the
increase the thickness profiles (Figure 35) and microalgae cell counts (Figure 38).
However, the light reflected are not consistent with the decreases of biofilm thickness and
pigmentation on days 27 and 41.
Figure 36 – Black and white images of the sampling plates.
The increase in light reflection during the experiment may also indicate that the
non-pigmented biofilm was increasing in density because there was no increase in biofilm
thickness as observed microscopically. This biofilm may function as a barrier to light but
the reflecting properties may also be considered an advantage. The light reflected may be
used by other biofilm layers increasing the phototrophic activity.
Chapter III – Photobioreactors biofilm characterization
57
Figure 37 – Evolution of the mean gray values of the sampling plates.
- Microalgae and heterotrophic bacteria dynamics
Microalgae development in the biofilm presented an initial exponential phase
attained first on the peripheral samples and subsequent stationary phase (Figure 38). The
highest number of cells was obtained on the 1.5P, 4.31x106 on day 41. The 0.5P samples
reached 1.5x106 microalgae cells/cm2 on day 27 and after this day no more samples were
available.
Microalgae from these deeper zones consume CO2 and nutrients decreasing their
amounts for the microalgae growing in the upper zones, thus affecting their growth rate.
An increase in flux could increase the amounts of these compounds entering in the PBRs
and contribute to a faster increase of microalgae cells number and subsequently of
biomass, which is beneficial for the leachate treatment. External CO2 supply could also
increase the microalgae growth, thus improving the treatment.
The viable heterotrophic bacteria concentration (Figure 39) shows a high increase
on the peripheral samples. On day 14 samples 0.5P and 1.5P reached a maximum of
1.45x105 and 8.08x104 CFU/cm2 respectively. By day 27, the CFU number decreased to
1x102 and 4.2x103 on 0.5P and 1.5P samples respectively. This reduction matches the
high degree of phototrophic biofilm colonization (Figure 33) and high microalgae number
(Figure 38) that occurred, showing a possible relation between these two events. The
microalgae increase may lead to production of toxic compounds to the heterotrophic
bacteria community present until this day. Heterotrophic bacteria counts recovered to
3.02x104 on day 34 (data only available for 1.5P samples) and kept approximately stable
0
50
100
150
200
250
0 3 6 14 20 27 34 41 48
Me
an g
ray
valu
e
Days
0,5C
1,5C
0,5P
1,5P
Chapter III – Photobioreactors biofilm characterization
58
until the end of the study. This possibly indicates a change in the bacterial community
composition, being this community able to co-exist with the microalgae.
Figure 38 – Evolution of the microalgae cells/cm2 during the experiment.
Figure 39 – Evolution of the heterotrophic bacteria during the experiment expressed in
CFU/cm2.
In the inner samples both microalgae and viable heterotrophic bacteria developed
slower than in the peripheral samples and also reached lower concentrations. This lower
biofilme developing rate on the inner samples is in agreement with the results obtained
with other methods (Figures 33, 35 and 36). The 0.5C and 1.5C samples, had microalgae
1,0E+00
1,0E+01
1,0E+02
1,0E+03
1,0E+04
1,0E+05
1,0E+06
1,0E+07
3 6 14 20 27 34 41 48
log
Mic
roal
gae
ce
lls/c
m2
Days
0,5C
1,5C
0,5P
1,5P
1,E+00
1,E+01
1,E+02
1,E+03
1,E+04
1,E+05
1,E+06
3 6 14 20 27 34 41 48
CFU
/cm
2
Days
0,5C
1,5C
0,5P
1,5P
Chapter III – Photobioreactors biofilm characterization
59
counts almost always under 5x105, being the only exception the sample 0.5C on day 48.
The difference of microalgae increase rate between 0.5C and 1.5C samples is explained
due to a better access to light by the 0.5C because these samples have access to light
that enters through the top of the PBR. Nonetheless, the number of microalgae between
the two samples seems to be very close after stabilization is achieved. This data shows
that the microalgae growth is quite low in the inner locations within the PBR due to a weak
access to light.
The major increase of the heterotrophic bacteria was on day 27 which coincides
with the day of the major decrease on the peripheral plates. However no relation between
the two events could be found. After this day, the heterotrophic bacteria decreased
reaching very low values on day 41. As for the peripheral samples, this decrease may be
explained by the peak of microalgae on the plates as already discussed. On day 48 a
recovery of the heterotrophic bacteria was observed reaching the 2.08x104 and 1.89x104
CFUs/cm2 on the 0.5C and 1.5C plates respectively.
The time gap between the first increase, decrease and second increase is the
same for all samples. There was a two week gap between the first increase and the
decrease, and a gap of one week between this last and the second increase. This pattern
is similar to all samples which may indicate that the same mechanisms may be acting on
all plates in spite of the different environmental conditions.
Further molecular analysis to the microbial community could provide information
on this dynamics and the identification of these bacteria would provide more clues about
the factors that initiate this process.
- Microalgae isolation
The dominant microalgae was successfully isolated (Figure 40) and was
morphologically identified as a Chlorella sp., confirming that this is the dominant algae
observed in the biofilm of the PBRs.
This microalga presents a very high resistance against the leachate contaminants
what makes it an interesting candidate for future applications. Further characterization
studies could indicate possible applications of this microalga and improve our knowledge
about its resistance and metabolism, allowing a better understanding of its role on the
leachate treatment which could lead to an optimization of the leachate treatment using this
organism.
Chapter III – Photobioreactors biofilm characterization
60
Figure 40 – Microalgae isolated from the phototrophic biofilm.
Conclusions
61
Conclusions
Conclusions
62
Conclusions
The treatment configuration applied on this pilot treatment plant showed low
decontamination efficiency which could be improved if treatment steps are optimized and
these are pointed out below.
The O3 treatment needs a bigger O3 mixer to improve the hydraulic retention time
and consequently the reaction time between the O3 and the leachate. The big
recirculation should be stopped because O3 is acting on the suspended cells coming from
the biological treatment, what reduces the amount of O3 that reacts with the refractory
organic matter present in the untreated leachate.
All biological treatments presented a rather low efficiency. In the trickling filter this
is explained by the low biodegradability of the leachate, the high concentrations of NH4-N
and accumulation of NO2-N within the system. These last two also affect the PBRs
function, due to microalgae inhibition. In the PBRs some design problems were also
observed. The biofilm formed on the wall prevents light from reaching the inner regions of
the PBRs where a larger amount of available surface for biofilm formation exists. Future
designs should have a wall cleaning system to remove this biofilm. As the amount of CO2
could be a limiting factor for the microalgae growth, CO2 should be added to the system in
order to increase microalgae growth or the leachate flux may be increased, also
increasing the CO2 supply.
Improving the leachate retention time of the whole system, namely the trickling
filter and clarifier, would also allow better removal rates. Further tests should be
performed to assess this and allow the comparison between efficiency and cost.
The biofilm formed inside the PBRs differs mainly between the inner and
peripheral zones due to light access. The formed peripheral biofilm was in its majority a
thick phototrophic biofilm that absorbed light. The inner biofilm development had a curious
dynamics which alternated between pigmented and less pigmented biofilm. This had the
capacity of reflecting light, which could be used as an advantage in future PBR designs.
The PBRs different diameters did not reveal significant treatment efficiency differences
between them, possibly because of the low efficiency revealed by all PBRs. Further
treatment improvements, as the increase of the whole system hydraulic retention time,
may reveal differences in treatment between the different diameters.
A more precise characterization of the biofilm community could provide information
about the dynamics observed, permit a better comprehension of the whole system and
allow introducing improvements in the system to achieve a better efficiency.
Conclusions
63
The dominant organism present in the PBRs was a Chlorella sp. that has been
isolated for further characterization due to its resistance to a highly contaminated
environment as this landfill leachate. It could have future applications for wastewater
treatment or compounds production.
References
64
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