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Laser Ignition a New Concept to Use and Increase the Potentials of the Gas Engines Dr. Günther Herdin/CTO GEJenbacher 2nd Annual Advanced Stationary Reciprocating Engines Conference

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Page 1: Laser Ignition a New Concept to Use and Increase the ...lasersparkpluginc.com/uploads/sp6.pdf · Increase the Potentials of the Gas Engines ... gas exhaust intercooler ... City lights

Laser Ignition a New Concept to Use and Increase the Potentials of the Gas EnginesDr. Günther Herdin/CTO GEJenbacher2nd Annual Advanced Stationary Reciprocating Engines Conference

Page 2: Laser Ignition a New Concept to Use and Increase the ...lasersparkpluginc.com/uploads/sp6.pdf · Increase the Potentials of the Gas Engines ... gas exhaust intercooler ... City lights

2 GE Jenbacher

22/03/2005Dr. Günther Herdin

Future Ignition Systems

• Plasma Ignition

• High Frequency Ignition

• Auto Ignition

• Laser Ignition

• Pressure Wave Ignition

• Diesel Pilot Ignition

• ….

Page 3: Laser Ignition a New Concept to Use and Increase the ...lasersparkpluginc.com/uploads/sp6.pdf · Increase the Potentials of the Gas Engines ... gas exhaust intercooler ... City lights

3 GE Jenbacher

GEJ Laser Ignition Activities

basic engineering and HCCI combustionTU Wien, Institut for PhotonicsTU Wien, Institut for Process EngineeringTU Wien, Institut for ICETU Graz, Institut for Experimental Physics TU WienFrancesconi Technology

basic engineering and engine testsTU Wien, Institut for PhotonicsTU Wien, Institut of Process EngineeringTU Graz, Institut forExperimental Physics

Jubiläums Fonds der österreichischen Nationalbankbasic works and verificationTU Wien, Institut for PhotonicsTU Graz, Institut for ICE

20062005200420032002200120001999

FFF

A3 BMVIT

August 2000 first engine test

Page 4: Laser Ignition a New Concept to Use and Increase the ...lasersparkpluginc.com/uploads/sp6.pdf · Increase the Potentials of the Gas Engines ... gas exhaust intercooler ... City lights

4 GE Jenbacher

22/03/2005Dr. Günther Herdin

Why Laser Ignition?

conventional spark plug systems comes to the physical border line

……. and the Laser ignition can help to have BMEP`s higher than 2.4 MPa for gas engines. With this we see efficiencies of 48 % possible and NOx emissions in the range of 30 ppm.

Page 5: Laser Ignition a New Concept to Use and Increase the ...lasersparkpluginc.com/uploads/sp6.pdf · Increase the Potentials of the Gas Engines ... gas exhaust intercooler ... City lights

5 GE Jenbacher

22/03/2005Dr. Günther Herdin

Increase of Spark VoltageComparison BMEP 2.2 / 1.7 MPa

15

20

25

30

35

40

0 1000 2000 3000

BMEP 2.2 MPa

BMEP 1.7 MPa

test duration [h]

spark voltage [kV]

Page 6: Laser Ignition a New Concept to Use and Increase the ...lasersparkpluginc.com/uploads/sp6.pdf · Increase the Potentials of the Gas Engines ... gas exhaust intercooler ... City lights

6 GE Jenbacher

22/03/2005Dr. Günther Herdin

Spark Voltage vs BMEP

5

10

15

20

25

30

0 1 2 3BMEP [MPa]

spark voltage [kV]

500 mg NOx/Nm3

250 mg NOx/Nm3

Page 7: Laser Ignition a New Concept to Use and Increase the ...lasersparkpluginc.com/uploads/sp6.pdf · Increase the Potentials of the Gas Engines ... gas exhaust intercooler ... City lights

7 GE Jenbacher

22/03/2005Dr. Günther Herdin

Control of the Nd-Yak Laser IC-900 E01

Page 8: Laser Ignition a New Concept to Use and Increase the ...lasersparkpluginc.com/uploads/sp6.pdf · Increase the Potentials of the Gas Engines ... gas exhaust intercooler ... City lights

8 GE Jenbacher

22/03/2005Dr. Günther Herdin

Scheme Research Engine

12

1

7891011

4 3 26 5

alternator

air

air

gas

exhaust

intercooler

throttle

deltec tec jet

booster

gas

exhaust

NOx, CO, HxCy

Page 9: Laser Ignition a New Concept to Use and Increase the ...lasersparkpluginc.com/uploads/sp6.pdf · Increase the Potentials of the Gas Engines ... gas exhaust intercooler ... City lights

9 GE Jenbacher

22/03/2005Dr. Günther Herdin

Laser – Ignition Engine Test

first engine test 08.2000

Page 10: Laser Ignition a New Concept to Use and Increase the ...lasersparkpluginc.com/uploads/sp6.pdf · Increase the Potentials of the Gas Engines ... gas exhaust intercooler ... City lights

10 GE Jenbacher

22/03/2005Dr. Günther Herdin

Laser - Ignition Engine Test

Page 11: Laser Ignition a New Concept to Use and Increase the ...lasersparkpluginc.com/uploads/sp6.pdf · Increase the Potentials of the Gas Engines ... gas exhaust intercooler ... City lights

11 GE Jenbacher

22/03/2005Dr. Günther Herdin

Potentials NOX-Emissions

330

240

70

250

190

0

50

100

150

200

250

300

350

spark ignition

laser ignition

NOX [mg/Nm³]

diesel pilot ignition

direct pre chamber direct pre chamber

Page 12: Laser Ignition a New Concept to Use and Increase the ...lasersparkpluginc.com/uploads/sp6.pdf · Increase the Potentials of the Gas Engines ... gas exhaust intercooler ... City lights

12 GE Jenbacher

22/03/2005Dr. Günther Herdin

Comparison NOX EmissionConventional Ignition / Laser Ignition

0.1

1

10

1.6 1.7 1.8 1.9 2 2.1 2.2 2.3 2.4 2.5 2.6A/F-ratio [ ]

measured VPC 2% VTDC

VPC 1% VTDClaser ignition

NOX [g/kWh]

Page 13: Laser Ignition a New Concept to Use and Increase the ...lasersparkpluginc.com/uploads/sp6.pdf · Increase the Potentials of the Gas Engines ... gas exhaust intercooler ... City lights

13 GE Jenbacher

22/03/2005Dr. Günther Herdin

Effect of Ignition SystemNOX-Emission and Fuel Economy

0

1

2

3

4

5

6

7

400 500 600 700 800 900

laser with 16% EGR

standard ignition 16% EGR

18

17

1615

14

13

222120

19

18

17

16

15

14

13

SFC [g/kWh]

NOX [g/kWh]

source: SAE 780329 J. D. Dale

A/F ratio

Page 14: Laser Ignition a New Concept to Use and Increase the ...lasersparkpluginc.com/uploads/sp6.pdf · Increase the Potentials of the Gas Engines ... gas exhaust intercooler ... City lights

14 GE Jenbacher

22/03/2005Dr. Günther Herdin

Pressure Course Nd-YAG-LaserMinimum Ignition Energy, prel = 0.4 MPa

0

10

20

30

40

-0.5 0 0.5 1 1.5 2 2.5

rel. pressure [MPa]

time [s]

A/F=1.06

A/F=1.27

A/F=1.47

Page 15: Laser Ignition a New Concept to Use and Increase the ...lasersparkpluginc.com/uploads/sp6.pdf · Increase the Potentials of the Gas Engines ... gas exhaust intercooler ... City lights

15 GE Jenbacher

22/03/2005Dr. Günther Herdin

Min. Ignition Energy Nd-YAG-Laser

0

10

20

30

40

50

60

70

0 0.2 0.4 0.6 0.8 1

minimum ignition energy [mJ]

rel. pressure [MPa]

Page 16: Laser Ignition a New Concept to Use and Increase the ...lasersparkpluginc.com/uploads/sp6.pdf · Increase the Potentials of the Gas Engines ... gas exhaust intercooler ... City lights

16 GE Jenbacher

22/03/2005Dr. Günther Herdin

Laser IgnitionHeat Release Position

0

1

2

3

4

-40 -30 -20 -10 0 10 20 30 40 50 60 70 80

dQB [%/°CA]

crank angle [CA°]

ROHR laser ignition

ROHR spark ignition

Page 17: Laser Ignition a New Concept to Use and Increase the ...lasersparkpluginc.com/uploads/sp6.pdf · Increase the Potentials of the Gas Engines ... gas exhaust intercooler ... City lights

17 GE Jenbacher

22/03/2005Dr. Günther Herdin

Laser Ignition Single Point / Multi Pointflame front 29° after ignition

single point ignition multi point ignition (4 points)

Page 18: Laser Ignition a New Concept to Use and Increase the ...lasersparkpluginc.com/uploads/sp6.pdf · Increase the Potentials of the Gas Engines ... gas exhaust intercooler ... City lights

18 GE Jenbacher

22/03/2005Dr. Günther Herdin

Laser IgnitionHeat Release - Single Point / Multi Point

0

1

2

3

4

5

6

7

-40 -20 0 20 40 60 80crank angle [CA°]

dQB [%/°CA]

ROHR lasermulti point ignition

ROHR spark ignition

Page 19: Laser Ignition a New Concept to Use and Increase the ...lasersparkpluginc.com/uploads/sp6.pdf · Increase the Potentials of the Gas Engines ... gas exhaust intercooler ... City lights

19 GE Jenbacher

22/03/2005Dr. Günther Herdin

Minimum Ignition Energy - U. Maas/B. Lewis

0.01

0.1

1

10

0 0.5 1 1.5 2 2.5 3 3.5 4

ignition energy [mJ]

A/F-ratio

methane

H2

propane

2.7 current limit in the

combustion vessel

Page 20: Laser Ignition a New Concept to Use and Increase the ...lasersparkpluginc.com/uploads/sp6.pdf · Increase the Potentials of the Gas Engines ... gas exhaust intercooler ... City lights

20 GE Jenbacher

22/03/2005Dr. Günther Herdin

View of the Plasma after thePlanar-Konvex Lens

Page 21: Laser Ignition a New Concept to Use and Increase the ...lasersparkpluginc.com/uploads/sp6.pdf · Increase the Potentials of the Gas Engines ... gas exhaust intercooler ... City lights

21 GE Jenbacher

22/03/2005Dr. Günther Herdin

Close 3-Point IgnitionDiffractive Lens

laser beam6mm

diffractive lens

Page 22: Laser Ignition a New Concept to Use and Increase the ...lasersparkpluginc.com/uploads/sp6.pdf · Increase the Potentials of the Gas Engines ... gas exhaust intercooler ... City lights

22 GE Jenbacher

22/03/2005Dr. Günther Herdin

Diffractive Lensto Gen. 3 Ignition Plasmas

5mm

Page 23: Laser Ignition a New Concept to Use and Increase the ...lasersparkpluginc.com/uploads/sp6.pdf · Increase the Potentials of the Gas Engines ... gas exhaust intercooler ... City lights

23 GE Jenbacher

22/03/2005Dr. Günther Herdin

Comparison Hydrogen vs. Methane

0

0.5

1

1.5

2

2.5

3

3.5

0 200 400 600 800 1000 1200 1400

H2 MPE= 2.43mJ

methane MPE= 6.33mJ

p [MPa]

t [ms]

λ= 1.8p= 1 MPaT= 200°C

Page 24: Laser Ignition a New Concept to Use and Increase the ...lasersparkpluginc.com/uploads/sp6.pdf · Increase the Potentials of the Gas Engines ... gas exhaust intercooler ... City lights

24 GE Jenbacher

22/03/2005Dr. Günther Herdin

Laser Optimization Combustion Vessel

02468

101214161820

0.5 1 1.5 2 2.5 3 3.5 4rel. pressure [MPa]

min. ignition energy [mJ]

first generation

optimized laser beam

present pilot system

Page 25: Laser Ignition a New Concept to Use and Increase the ...lasersparkpluginc.com/uploads/sp6.pdf · Increase the Potentials of the Gas Engines ... gas exhaust intercooler ... City lights

25 GE Jenbacher

22/03/2005Dr. Günther Herdin

Self Cleaning Effect of the Window

Page 26: Laser Ignition a New Concept to Use and Increase the ...lasersparkpluginc.com/uploads/sp6.pdf · Increase the Potentials of the Gas Engines ... gas exhaust intercooler ... City lights

26 GE Jenbacher

22/03/2005Dr. Günther Herdin

Laser Ignition – LIF/OH Analysis

side view axial viewProf. Neger TU-Graz

Page 27: Laser Ignition a New Concept to Use and Increase the ...lasersparkpluginc.com/uploads/sp6.pdf · Increase the Potentials of the Gas Engines ... gas exhaust intercooler ... City lights

27 GE Jenbacher

22/03/2005Dr. Günther Herdin

Example of IntensityEnergy 10 mJ/Pulse 10 ns

Page 28: Laser Ignition a New Concept to Use and Increase the ...lasersparkpluginc.com/uploads/sp6.pdf · Increase the Potentials of the Gas Engines ... gas exhaust intercooler ... City lights

28 GE Jenbacher

22/03/2005Dr. Günther Herdin

Combustion Vessel Influence Temperature

31.2

22.73

0

10

20

30

40ignition energy [mJ]

200°C 150°C

(A/F-ratio=const, p=3MPa, pulse duration = 5ns)

Page 29: Laser Ignition a New Concept to Use and Increase the ...lasersparkpluginc.com/uploads/sp6.pdf · Increase the Potentials of the Gas Engines ... gas exhaust intercooler ... City lights

29 GE Jenbacher

22/03/2005Dr. Günther Herdin

MPE vs A/F-Ratio λ at 30 bar

275°C 400°C

150°C

Page 30: Laser Ignition a New Concept to Use and Increase the ...lasersparkpluginc.com/uploads/sp6.pdf · Increase the Potentials of the Gas Engines ... gas exhaust intercooler ... City lights

30 GE Jenbacher

22/03/2005Dr. Günther Herdin

Prototype of the Special Designed Laser

Page 31: Laser Ignition a New Concept to Use and Increase the ...lasersparkpluginc.com/uploads/sp6.pdf · Increase the Potentials of the Gas Engines ... gas exhaust intercooler ... City lights

31 GE Jenbacher

22/03/2005Dr. Günther Herdin

Test Arrangement TU Vienna

Page 32: Laser Ignition a New Concept to Use and Increase the ...lasersparkpluginc.com/uploads/sp6.pdf · Increase the Potentials of the Gas Engines ... gas exhaust intercooler ... City lights

32 GE Jenbacher

22/03/2005Dr. Günther Herdin

Results of the First Spec. Designed Laser

spez

. ind

. Ver

brau

ch [g

/kW

h]

210

240

270

300

330

360

spez

. ind

. Em

issi

onen

[g/k

Wh]

05

101520253035

Lambda [-]0.7 0.8 0.9 1.0 1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8

CO

V vo

n p m

i [%

]

0

2

4

6

8

10

ISFCCOV

Apm

ax, Z

W, E

nerg

ieum

satz

punk

te [

°KW

nZO

T],

Bre

nnda

uer [

°KW

]-60

-50

-40

-30

-20

-10

0

10

20

30

40

50

60

70

Lambda [-]0.7 0.8 0.9 1.0 1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8

Brennd Apmax MBF5% MBF50% MBF90%

ZW

Tabg

[°C

]

350400450500550600650700ISHC

ISNOxTAbg

Zündkerze Laser

n = 2000 [min-1]; pmi = 4 [bar]; homogen; w/o AGRn = 2000 [min-1]; pmi = 4 [bar]; homogen; w/o AGR

Page 33: Laser Ignition a New Concept to Use and Increase the ...lasersparkpluginc.com/uploads/sp6.pdf · Increase the Potentials of the Gas Engines ... gas exhaust intercooler ... City lights

33 GE Jenbacher

22/03/2005Dr. Günther Herdin

Reduction of the Ignition Delay w. L.I.

5,7

11,8

6

8 4,5

2,2

2,2

0

2

4

6

8

10

0 1000 2000 3000 4000

Drehzahl [U/min]

pmi [

bar]

Zündverzugdifferenz [°KW] zw. LZ u. FZ zu Gunsten der LZ

speed rpm

engine: Hatz 0.4 l/cyl.

Page 34: Laser Ignition a New Concept to Use and Increase the ...lasersparkpluginc.com/uploads/sp6.pdf · Increase the Potentials of the Gas Engines ... gas exhaust intercooler ... City lights

34 GE Jenbacher

22/03/2005Dr. Günther Herdin

Basic Concept Laser Ignition

Page 35: Laser Ignition a New Concept to Use and Increase the ...lasersparkpluginc.com/uploads/sp6.pdf · Increase the Potentials of the Gas Engines ... gas exhaust intercooler ... City lights

35 GE Jenbacher

22/03/2005Dr. Günther Herdin

City lights made from GE Jenbacher Gas Engines

Thank you for attention