laser ignition a new concept to use and increase the ...lasersparkpluginc.com/uploads/sp6.pdf ·...
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Laser Ignition a New Concept to Use and Increase the Potentials of the Gas EnginesDr. Günther Herdin/CTO GEJenbacher2nd Annual Advanced Stationary Reciprocating Engines Conference
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2 GE Jenbacher
22/03/2005Dr. Günther Herdin
Future Ignition Systems
• Plasma Ignition
• High Frequency Ignition
• Auto Ignition
• Laser Ignition
• Pressure Wave Ignition
• Diesel Pilot Ignition
• ….
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3 GE Jenbacher
GEJ Laser Ignition Activities
basic engineering and HCCI combustionTU Wien, Institut for PhotonicsTU Wien, Institut for Process EngineeringTU Wien, Institut for ICETU Graz, Institut for Experimental Physics TU WienFrancesconi Technology
basic engineering and engine testsTU Wien, Institut for PhotonicsTU Wien, Institut of Process EngineeringTU Graz, Institut forExperimental Physics
Jubiläums Fonds der österreichischen Nationalbankbasic works and verificationTU Wien, Institut for PhotonicsTU Graz, Institut for ICE
20062005200420032002200120001999
FFF
A3 BMVIT
August 2000 first engine test
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4 GE Jenbacher
22/03/2005Dr. Günther Herdin
Why Laser Ignition?
conventional spark plug systems comes to the physical border line
……. and the Laser ignition can help to have BMEP`s higher than 2.4 MPa for gas engines. With this we see efficiencies of 48 % possible and NOx emissions in the range of 30 ppm.
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5 GE Jenbacher
22/03/2005Dr. Günther Herdin
Increase of Spark VoltageComparison BMEP 2.2 / 1.7 MPa
15
20
25
30
35
40
0 1000 2000 3000
BMEP 2.2 MPa
BMEP 1.7 MPa
test duration [h]
spark voltage [kV]
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6 GE Jenbacher
22/03/2005Dr. Günther Herdin
Spark Voltage vs BMEP
5
10
15
20
25
30
0 1 2 3BMEP [MPa]
spark voltage [kV]
500 mg NOx/Nm3
250 mg NOx/Nm3
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7 GE Jenbacher
22/03/2005Dr. Günther Herdin
Control of the Nd-Yak Laser IC-900 E01
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8 GE Jenbacher
22/03/2005Dr. Günther Herdin
Scheme Research Engine
12
1
7891011
4 3 26 5
alternator
air
air
gas
exhaust
intercooler
throttle
deltec tec jet
booster
gas
exhaust
NOx, CO, HxCy
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9 GE Jenbacher
22/03/2005Dr. Günther Herdin
Laser – Ignition Engine Test
first engine test 08.2000
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10 GE Jenbacher
22/03/2005Dr. Günther Herdin
Laser - Ignition Engine Test
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11 GE Jenbacher
22/03/2005Dr. Günther Herdin
Potentials NOX-Emissions
330
240
70
250
190
0
50
100
150
200
250
300
350
spark ignition
laser ignition
NOX [mg/Nm³]
diesel pilot ignition
direct pre chamber direct pre chamber
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12 GE Jenbacher
22/03/2005Dr. Günther Herdin
Comparison NOX EmissionConventional Ignition / Laser Ignition
0.1
1
10
1.6 1.7 1.8 1.9 2 2.1 2.2 2.3 2.4 2.5 2.6A/F-ratio [ ]
measured VPC 2% VTDC
VPC 1% VTDClaser ignition
NOX [g/kWh]
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13 GE Jenbacher
22/03/2005Dr. Günther Herdin
Effect of Ignition SystemNOX-Emission and Fuel Economy
0
1
2
3
4
5
6
7
400 500 600 700 800 900
laser with 16% EGR
standard ignition 16% EGR
18
17
1615
14
13
222120
19
18
17
16
15
14
13
SFC [g/kWh]
NOX [g/kWh]
source: SAE 780329 J. D. Dale
A/F ratio
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14 GE Jenbacher
22/03/2005Dr. Günther Herdin
Pressure Course Nd-YAG-LaserMinimum Ignition Energy, prel = 0.4 MPa
0
10
20
30
40
-0.5 0 0.5 1 1.5 2 2.5
rel. pressure [MPa]
time [s]
A/F=1.06
A/F=1.27
A/F=1.47
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15 GE Jenbacher
22/03/2005Dr. Günther Herdin
Min. Ignition Energy Nd-YAG-Laser
0
10
20
30
40
50
60
70
0 0.2 0.4 0.6 0.8 1
minimum ignition energy [mJ]
rel. pressure [MPa]
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16 GE Jenbacher
22/03/2005Dr. Günther Herdin
Laser IgnitionHeat Release Position
0
1
2
3
4
-40 -30 -20 -10 0 10 20 30 40 50 60 70 80
dQB [%/°CA]
crank angle [CA°]
ROHR laser ignition
ROHR spark ignition
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17 GE Jenbacher
22/03/2005Dr. Günther Herdin
Laser Ignition Single Point / Multi Pointflame front 29° after ignition
single point ignition multi point ignition (4 points)
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18 GE Jenbacher
22/03/2005Dr. Günther Herdin
Laser IgnitionHeat Release - Single Point / Multi Point
0
1
2
3
4
5
6
7
-40 -20 0 20 40 60 80crank angle [CA°]
dQB [%/°CA]
ROHR lasermulti point ignition
ROHR spark ignition
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19 GE Jenbacher
22/03/2005Dr. Günther Herdin
Minimum Ignition Energy - U. Maas/B. Lewis
0.01
0.1
1
10
0 0.5 1 1.5 2 2.5 3 3.5 4
ignition energy [mJ]
A/F-ratio
methane
H2
propane
2.7 current limit in the
combustion vessel
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20 GE Jenbacher
22/03/2005Dr. Günther Herdin
View of the Plasma after thePlanar-Konvex Lens
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21 GE Jenbacher
22/03/2005Dr. Günther Herdin
Close 3-Point IgnitionDiffractive Lens
laser beam6mm
diffractive lens
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22 GE Jenbacher
22/03/2005Dr. Günther Herdin
Diffractive Lensto Gen. 3 Ignition Plasmas
5mm
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23 GE Jenbacher
22/03/2005Dr. Günther Herdin
Comparison Hydrogen vs. Methane
0
0.5
1
1.5
2
2.5
3
3.5
0 200 400 600 800 1000 1200 1400
H2 MPE= 2.43mJ
methane MPE= 6.33mJ
p [MPa]
t [ms]
λ= 1.8p= 1 MPaT= 200°C
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24 GE Jenbacher
22/03/2005Dr. Günther Herdin
Laser Optimization Combustion Vessel
02468
101214161820
0.5 1 1.5 2 2.5 3 3.5 4rel. pressure [MPa]
min. ignition energy [mJ]
first generation
optimized laser beam
present pilot system
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25 GE Jenbacher
22/03/2005Dr. Günther Herdin
Self Cleaning Effect of the Window
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26 GE Jenbacher
22/03/2005Dr. Günther Herdin
Laser Ignition – LIF/OH Analysis
side view axial viewProf. Neger TU-Graz
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27 GE Jenbacher
22/03/2005Dr. Günther Herdin
Example of IntensityEnergy 10 mJ/Pulse 10 ns
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28 GE Jenbacher
22/03/2005Dr. Günther Herdin
Combustion Vessel Influence Temperature
31.2
22.73
0
10
20
30
40ignition energy [mJ]
200°C 150°C
(A/F-ratio=const, p=3MPa, pulse duration = 5ns)
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29 GE Jenbacher
22/03/2005Dr. Günther Herdin
MPE vs A/F-Ratio λ at 30 bar
275°C 400°C
150°C
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30 GE Jenbacher
22/03/2005Dr. Günther Herdin
Prototype of the Special Designed Laser
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31 GE Jenbacher
22/03/2005Dr. Günther Herdin
Test Arrangement TU Vienna
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32 GE Jenbacher
22/03/2005Dr. Günther Herdin
Results of the First Spec. Designed Laser
spez
. ind
. Ver
brau
ch [g
/kW
h]
210
240
270
300
330
360
spez
. ind
. Em
issi
onen
[g/k
Wh]
05
101520253035
Lambda [-]0.7 0.8 0.9 1.0 1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8
CO
V vo
n p m
i [%
]
0
2
4
6
8
10
ISFCCOV
Apm
ax, Z
W, E
nerg
ieum
satz
punk
te [
°KW
nZO
T],
Bre
nnda
uer [
°KW
]-60
-50
-40
-30
-20
-10
0
10
20
30
40
50
60
70
Lambda [-]0.7 0.8 0.9 1.0 1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8
Brennd Apmax MBF5% MBF50% MBF90%
ZW
Tabg
[°C
]
350400450500550600650700ISHC
ISNOxTAbg
Zündkerze Laser
n = 2000 [min-1]; pmi = 4 [bar]; homogen; w/o AGRn = 2000 [min-1]; pmi = 4 [bar]; homogen; w/o AGR
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33 GE Jenbacher
22/03/2005Dr. Günther Herdin
Reduction of the Ignition Delay w. L.I.
5,7
11,8
6
8 4,5
2,2
2,2
0
2
4
6
8
10
0 1000 2000 3000 4000
Drehzahl [U/min]
pmi [
bar]
Zündverzugdifferenz [°KW] zw. LZ u. FZ zu Gunsten der LZ
speed rpm
engine: Hatz 0.4 l/cyl.
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34 GE Jenbacher
22/03/2005Dr. Günther Herdin
Basic Concept Laser Ignition
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35 GE Jenbacher
22/03/2005Dr. Günther Herdin
City lights made from GE Jenbacher Gas Engines
Thank you for attention