laundry design
TRANSCRIPT
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Laundry Design
The laundry is designed to cater to 240 rooms and other allied services Shift- 2 Shift BasisGeneral Laundry ScopeRoom LinenF&BStaff UniformsGuest Linen
TECHNICAL SPECIFICATION – GENERAL AND SPECIFIC
Washer Extractors
The washer extractors shall be heavy duty industrial design for long life. All parts in connection with water must be of minimum SS304 grade
stainless steel like cylinder shell, shell door, basket, shaft etc. The basic design of machines shall be of SOFT MOUNT having either
suspended or shocker/ air float based drum design to eliminate maximum vibration, the maximum permissible vibration to pass to the ground is not more than 5%. The machine shall have HIGH G Force of 300 plus
The minimum number of wash/extract speed is 5 and machine should have possibility of intermediate extract.
Machine shall minimum 3 or 5 ( depending upon capacity of machine) flushing supply injection system combined with manual hoppers and facility for minimum of 5 outer signal for liquid dosing
The machine shall have single motor AC drive only The machine should have minimum 3 water level control, preferably 5
level The machine should have self diagnostic and emergency stop button The machine shall have pneumatic door interlock to prevent accidental
start of machine unless the door is closed and also facility of no door opening unless inner drum has come to an complete halt
The machine shall have automatic temp control, water control through pneumatic valves
The machine should have large inlet and drain for water for quick filling and discharge, all automatically controlled
The machine should have possibly a security code system to prevent unauthorised access to control panel
The loading door must be adequately sized as per BOQ for easy unloading and loading
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Specific Technical Details for washer extractor
225 WASHER EXTRACTOR- preferred make Edro Dyna Wash or equivalent Model- CSl225 or equivalent
Front end loading and unloading Washer extractor with large door, open pocket, option of one way tilting, PLC control ; single motor inverter drive with fieldProgrammable speeds; 380-4400/3/50 electrical; 5-compartment flushing supply with 5 liquid signals; stainless steel panels and trim standard commercial packaging
SPECSDry Weight Capacity:Cylinder Dimensions:Cylinder Volume:Door Opening:Water Inlets (H&C):Steam Inlet:Motor RatingDrain Pipe:Circuit Breaker @ 480/3/60Frequency Drive:Speeds:G-Force (at high extract):
225 lbs. / 103 kg.49 in. x 33 in.35.9 ft.3 / 1016 liters25 in. diameter2 in. NPT1-1/2 in. NPT20 hp2 @ 5 in. Diameter50 ampsingle motor6up to 300
110 WASHER EXTRACTOR- preferred make Edro Dyna Wash or equivalent
Model- CSl110 or equivalent
Front end loading and unloading Washer extractor with large door, open pocket, option of one way tilting, PLC control ; single motor inverter drive with fieldProgrammable speeds; 380-4400/3/50 electrical; 5-compartment flushing supply with 5 liquid signals; stainless steel panels and trim standard commercial packaging
SPECSDry Weight Capacity:Cylinder Dimensions:Cylinder Volume:Door Opening:Water Inlets (H&C):Steam Inlet:Drain Pipe:Motor RATINGCircuit Breaker @ 480/3/60Frequency Drive:
110 lbs. / 50 kg.39 in. x 26 in.17.9 ft.3 / 506 liters20-1/4 in. diameter2 in. NPT1-1/2 in. NPT2 @ 5 in. diameter1O HP50 ampsingle motor
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Speed 6G Force up to 300
60 WASHER EXTRACTOR- preferred make Edro Dyna Wash or equivalent
Model- CSL-60 or equivalent
Front end loading and unloading Washer extractor with large door, open pocket, option of one way tilting, PLC control ; single motor inverter drive with fieldProgrammable speeds; 380-4400/3/50 electrical; 3-compartment flushing supply with 5 liquid signals; stainless steel panels and trim standard commercial packaging
SPECSDry Weight Capacity:Cylinder Dimensions:Cylinder Volume:Door Opening:Water Inlets (H&C):Steam Inlet:Drain Pipe:Motor RatingCircuit Breaker @ 480/3/60Frequency Drive:Speeds:G-Force (at high extract):
60 lbs. / 103 kg.32 in. x 20 in.9.3 ft.3 / 265 liters17 in. diameter¾”. NPT1-1/2 in. NPT1 @ 4 in. diameter7.5 hp50 ampsingle motor6up to 300
Dryer
The dryer should be of industrial design The inner drum must be of stainless steel of 304 grade The inner drum should have a loading ratio of minimum 1:20 The heat exchanger must have robust and strong construction The machine should have PLC control with facility for flexible
programming for cycle time, temp and residual moisture The machine should have pneumatic flap for cool down cycle to allow only
ambient air to flow in dryer drum The drive system of dryer must be of robust construction and heavy duty ,
shall have minimum 5 year warranty of frame and drum, drum shaft The dryer should have option of heat recovery system for the exhaust hot
air
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The motors of dryer must have thermal over load protection as standard
120 Lbs DryerModel- CRT-120 or equivalent
Capacity- 120 lbs
Width - in (mm)- 1181 mm
Depth - in (mm)- 1651 mm
Height - in (mm)- 2172mm
Cylinder Depth – 1041 mm
Cylinder Diameter – 1118 mm
Cylinder Volume – 1041 liters
Door Opening – 683 mm
Dry Capacity Filling- 1:20- 50 Kg
Airflow –cfm/liters’- 1600
Water Inlet Size – in-CARE/SAFE-
Electrical Specs- 380-440/50/3
Plumbing connections’- ¾ “ NPT
75 Lbs Dryer
Model- CRT 75 or equivalent
Capacity- 75 lbs
Width - in (mm)- 981 mm
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Depth - in (mm)- 1346 mm
Height - in (mm)- 1946 mm
Cylinder Depth – 914 mm
Cylinder Diameter – 939 mm
Cylinder Volume – 690 liters
Door Opening – 683 mm
Dry Capacity Filling- 1:20- 35 Kg
Airflow –cfm/liters’- 920
Water Inlet Size – in-CARE/SAFE-
Electrical Specs- 380-440/50/3
Plumbing connections’- ¾ “ NPT
Flat work Ironer - preferred make- Kannegiesser Model- SHM8-33-2 or equivalent
The flat work ironer shall be of industrial design use
The flat work Ironer shall following general featuresThe roller is of 800 mm diameter and roller length is 3300 mm and number of roller -2 Nos
The chest of the ironer must be designed to provide continuous stable support to the rollers
The chest should have reinforced ribs The chest must be highly polished with roughness value up to 2 um for
high quality linen finish and better heat transfer ratio The rollers must be almost completely perforated
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The roller must raise and lower vertically exactly in the chest to get perfect and uniform pressure all over the pressing area
The drive should be variable drive with three phase supply The steam and condensate pipes must be properly insulated There should be a central exhaust pump The ironer must have over head canopy which must be heat proof to avoid
heat loss The ironer must have temperature regulation system The Ironer should have heat recovery system in the exhaust The ironer should have a display of all working conditions to the operator The ironer should have manual over ride in case of emergency The ironer must have a safety lock switch for maintenance job and also
rollers must be locked physically while in raised position while doing ay repair job on ironer and it should have finger safety guard for feeding side
The ironer should have 4 emergency stops at four corners of the ironer
2 Roller Ironer Specsworking width: 3300 mmno. of rolls: 2diameter of rolls: 800 mmStandard:- Chest roll unit with direct control of rolls- Two lever support of rolls for even ironing pressure on the complete chest surface for high evaporation capacity - Automatic torque compensation for consistent roll pressure independent from drive torque - Steam heated bridge- Service Lifting device each roll for maintenance- outlet plate- ironer tape guidance- emergency stop buttons (2 on feeding and 2 on outlet side) - railing over walk way and bridge
roll padding:galvanized round spring with polyester needle felt- Steam heateddrive:AC motor with frequency converte
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Dry Cleaning Machine
Dry Cleaning Machine shall be PERC basedThe machine shall have a three self
cleaning solvent tank system with 2 Nylon filters
The machine shall have inbuilt high speed extraction
The machine shall be PLC operated
The machine shall have inbuilt refrigeration unit with water
The machine shall have a solvent safety trough
Button trap
All important parts made of SS 304
TECHNICAL INFORMATIONWORKING MACHINE WITH SOLVENT: PERCHLORETHYLENEMACHINE CAPACITY (RATIO 1:20)Model- RS15 or equivalent=> BASKETDiameter 800Depth 400Wash speed rpm 40Extract speed rpm 385Door opening mm 500=> SOLVENT TANKSUseful volume tank 1 Lt 275Useful volume tank 2 Lt 145Useful volume tank 3 Volume Lt 200=> FLOOR SAFETY TANK CAPACITY=> DESTILLATORUseful volume at half inspection Lt 145Total volume Lt 180Boiler water capacity 5.5 Lt=> ELECTRIC POWER (400 V - 50 Hz)Wash motor- .3 KwExtract motor- 1.3 KwSolvent pump motor-.5 kwFan motor-.75 kw
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Refrigerator motor- 2.5 kwNylon filter motor- .55 kwExsaust fan motor- .14 kwAir motor compressor- .37 kw
Presses- preferred make- Unipress or equivalent
The presses are an important aspect of high quality guest garment and uniform finishing
Dry-cleaning Utility Press- the DC press should have Durable constructionMade for automatic/Manual operationTwo button controlPLC and timer controlSingle Action cylindersFinger tip pressureHigh quality Mesh and paddingBuck size of 46 inches length
46 inch DC Utility Legger- Preferred make Unipress or equivalentModel- 46X or equivalent
19 inch DC Mushroom Utility Press- Preferred make Unipress or equivalentModel- 19MX or equivalent
Form Finisher- Preferred make Unipress or equivalentModel- ASF or equivalent
Spotting Machine- Preferred make- Unipress or equivalentModel- SST
Specifications
Drycleaning Press Specifications
ModelSteam Supply
Steam Inlet
Steam Outlet
Vacuum Outlet
Air Inlet
Air Supply
Air Volume
Per Cycle
BHP ElectricalShip Wt.
Heat BTU
Heat Rad.
46X 85 psi 1/2"(2) 1/2"
1 1/4" 3/8" 85 psi1/2 cu.
ft.1 115/1/60
825 lbs.
5000 1.5
19MX 85 psi 1/2" (2) 1 1/4" 3/8" 85 PSI 1/2 cu. 1 115/1/60 675 2850 0.8
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1/2" ft. lbs.
ASF 85 psi 1/2" 1/2" N/A N/A N/A N/A 2 115/1/60280 lbs.
3500 1.0
SST 85 psi 1/2" 1/2" 1 1/4" 1/2" 80 PSI N/A 1 N/A280 lbs.
2500 0.7
Cotton Hot Head presses- Preferred make Unipress or equivalent
Highly Polished Plated Head.
Smooth Operation.
Microprocessor Controls with Self Diagnostics.
High Pressure Squeeze Cylinder.
Rugged construction.
Two Hand Safety Control.
51 inch Cotton Hot Head press- Preferred make Unipress or equivalentModel- SLZ or equivalent
19 inch Cotton Hot Head Press- Preferred make Unipress or equivalent Model- FMT or equivalent
Collar and Cuff press- Preferred make Unipress or equivalentModel F3T or equivalent
Laundry Press Specifications
ModelSteam Supply
Steam Inlet
Steam Outlet
Air Inlet
Air Supply
Air Volume
Per Cycle
BHP ElectricalShip Wt.
Heat BTU
Heat Rad.
SLZ 125 psi 3/8" 3/8" 3/8" 85 psi1.75 cu.
ft..75 115/1/60
1100 lbs.
8535 2.5
WAZ 125 psi 3/8" 3/8" 3/8" 85 psi1.75 cu.
ft.75 115/1/60
1050 lbs.
7875 2.3
FMT 125 psi 3/8" 3/8" 3/8" 85 psi 1cu. ft .25 115/1/60580 lbs.
1700 0.5
F3T 125 psi 3/8" (2) 3/8" 3/8" 85 psi 1 cu. ft. .75 115/1/60 800 lbs. 4750 1.3
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Laundry Shelves:
Mobile linen shelves shall be 550 wide with 4 nos fixed shelves at 30 mm. The stand shall be fabricated from tubular stainless steel with 125-150 dia swivelling wheels. Each shelf shall be capable of carrying a load of 250 kg.. Shelves shall be of stainless steel to SS 304 Quality.
Storage shelves shall be 500mm wide made of stainless steel tubular with 4 nos
shelves at about 330 mm centre to centre. Shelves shall be capable of carrying
400 kg every 1250 mm length. All storage shelves and stand shall be of
stainless steel to SS 304 Quality.
Laundry Trolleys:
Dry linen trolleys shall be of fibre reinforced plastic with side and bottom openings for breathing. The trolleys shall be approximately 850 x 600 x 550 with four swivelling wheels Wet linen trolleys shall be approximately 800 x 600 x 750 with four swivelling wheels on a stainless steel frame with fibre reinforced plastic container.
Hand Irons:
Hand irons shall be hand operated electric irons. . The ironing boards shall be
portable and complete with 1100 x 550 x 850 table with 2 nos 250 x 400 x 250
shelves with hinged shutter.
Installation
Installation of piping shall be carried out in a professional manner, all installation ,material must be quoted by vendor giving complete BOQ with make of material and rate on prorate basis with warranty for workmanship and for material both, we will provide only services required to the point of consumption. The work must be done in a tidy manner with no loose end sand vendor is responsible for safety of their workman
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