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  • 1LC-R60HDU

    SERVICE MANUALS50Z9LCR60HDU

    In the interests of user-safety (Required by safety regulations in some countries) the set should be restoredto its original condition and only parts identical to those specified should be used.

    MODEL LC-R60HDU

    CONTENTS

    SPECIFICATIONS ............................................. 2 IMPORTANT SERVICE SAFETY NOTES ......... 3 NOTE TO SERVICE PERSONNEL ................... 4 OPERATION MANUAL ...................................... 7 REMOVING OF MAJOR PARTS ......................11 REPLACING THE LAMPS ............................... 13 RESETTING THE LAMP TIMER

    AFTER LAMP REPLACEMENT ...................... 14 THE OPTICAL UNIT OUTLINE ........................ 16 REPLACING THE OPTICAL MECHANISM UNIT .... 17 ADJUSTING THE FOCUS ............................... 19 READJUSTING THE CONVERGENCE .......... 20 ELECTRICAL ADJUSTMENT .......................... 30 TROUBLE SHOOTING TABLE ........................ 37

    Page Page CHASSIS LAYOUT .......................................... 46 BLOCK DIAGRAM ........................................... 48 OVERALL WIRING DIAGRAM ........................ 50 DESCRIPTION OF SCHEMATIC DIAGRAM ... 52 WAVEFORMS .................................................. 53 SCHEMATIC DIAGRAM .................................. 54 PRINTED WIRING BOARD ASSEMBLIES ..... 88 PARTS LISTELECTRICAL PARTS ................................. 98CABINET AND MECHANICAL PARTS .... 122ACCESSORIES PARTS ........................... 126PACKING PARTS ..................................... 126

    PACKING OF THE SET ................................. 127

    SHARP CORPORATIONThis document has been published to be used forafter sales service only.The contents are subject to change without notice.

    LCD High-DefinitionREAR PROJECTOR

    Electrnica Este documento fue obtenido de sitios libres y/o gratuitos de Internet. Slo se cobran gastos de recopilacin, formado y distribucin. NO se use esta informacin con fines de lucro.Mxico 2005

  • 2LC-R60HDU

    SpecificationsModel: LC-R60HDU

    Product Name: LCD High-Definition Rear Projector Model Name: LC-R60HDUDisplay: 3 liquid crystal panels, 3-primary color light shutterLiquid Crystal Panel

    Panel Size : 2.6" (32.77(H) 57.6(W) mm)Type : Transmissive type TN liquid crystal panelDrive : TFT (thin-film transistor) active matrix driveNumber of Pixels :

    Screen Type: Fine-Pitch lenticular screenLens: F2.5 f=44.3mmLamp: UHP Contrast ratio: 300 : 1

    lamp 2 (100W 2)Audio Output: 20W + 20W (Stereo)Speakers: 51/8" (13cm) woofer 2; 13/16" (3cm) tweeter 2Rated Voltage: 120V ACRated Frequency: 60HzPower Consumption: 420W (Remote Control Standby: 2.8W)Operating Temperature: 9.32F (5C) to 72.32F (40C)Input/Output terminals

    Components/RGB input terminalsRGB separate type analog signal:BNC terminalsVideo: 1.0Vp-p, 75 sync 0.3Vp-pAudio: 0.5Vrms, 22K minimum: RCA pin terminalComponent signalY-video: 1.0Vp-p, 75(HD-Component: TRI-LEVEL SYNC)(480I/480P-Component: NEGATIVE SYNC)PB/PR: 0.7Vp-p (color 100%) 75

    Video Input TerminalsVideo: 1.0Vp-p, 75, negative sync; BNC terminalAudio: 0.5Vrms, 22K minimum; RCA pin terminal

    S-Video Input TerminalsY : 1.0Vp-p, 75, negative syncC: 0.286Vp-p (burst signal), 75

    Monitor Output TerminalVideo: 1.0Vp-p, 75, negative sync; BNC/RCA pin terminalAudio: 0.5Vrms, 2.2K maximum; RCA pin terminal

    RS-232C Input Port: 9-pin D-sub connectorCabinet: Wood or plasticOutside Dimensions: 561/4"(W) 5715/16"(H) 23 "(D) (1,429(W) 1,472(H) 597(D) mm)1/2Weight: 253lbs (115kg)Accessories

    Remote Control unit - 1; AA-size Batteries - 4; BNC/RCA Adapter Plugs - 3; PowerCord - 1; Speaker Grills - 2

    The LCD panels of this Projector are very high precision components with a pixel yield in excess of 99.99%. This means that less than 0.01% of the pixels may remain turned on or turned off. Such a condition does not indicate malfunction.

    1,310,720 (1,024 (V) 1,280(H)) 3

  • 3LC-R60HDU

    IMPORTANT SERVICE SAFETY NOTES Service work should be performed only by qualified service technicians who are

    thoroughly familiar with all safety checks and servicing guidelines as follows:WARNING1. For continued safety, no modification of any circuit

    should be attempted.2. Disconnect AC power before servicing.

    BEFORE RETURNING THE PROJECTOR:(Fire & Shock Hazard)Before returning the projector to the user, performthe following safety checks:1. Inspect lead wires are not pinched between the

    chassis and other metal parts of the projector.2. Inspect all protective devices such as non-metallic

    control knobs, insulating materials, cabinet backs,adjustment and compartment covers or shields,isolation resistor-capacity networks, mechanicalinsulators, etc.

    3. To be sure that no shock hazard exists, check forcurrent leakage in the following manner:

    Plug the AC cord directly into a 120-volt AC outlet,(Do not use an isolation transformer for this test).

    Using two clip leads, connect a 1.5k ohm, 10 wattresistor paralleled by a 0.15F capacitor in parallelbetween all exposed metal cabinet parts and earthground.

    Use an AC voltmeter with sensitivity of 5000 ohm pervolt., or higher, sensitivity to measure the AC voltagedrop across the resistor (See Diagram).

    All checks must be repeated with the AC plugconnection reversed. (If necessary, a non-polarizedadapter plug must be used only for the purpose ofcompleting these checks.)Any reading of 0.3 volts RMS (this corresponds to0.2 milliamp. AC.) or more is excessive and indicatesa potential shock hazard which must be correctedbefore returning the unit to the owner.

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    SAFETY NOTICEMany electrical and mechanical parts in LCD Projectorhave special safety-related characteristics.These characteristics are often not evident from visualinspection, nor can protection afforded by them benecessarily increased by using replacement componentsrated for higher voltage, wattage, etc.Replacement parts which have these special safetycharacteristics are identified in this manual; electricalcomponents having such features are identified by and shaded areas in the Replacement Parts Lists andSchematic Diagrams. For continued protection,replacement parts must be identical to those used in theoriginal circuit. The use of a substitute replacement partswhich do not have the same safety characteristics asthe factory recommended replacement parts shown inthis service manual, may create shock, fire or otherhazards.

    AVIS POUR LA SECURITEDe nombreuses pices, lectriques et mcaniques, dansles projecteur LCD prsentent des caractristiquesspciales relatives la scurit, qui ne sont souventpas videntes vue.Le degr de protection ne peut pas tre ncessairementaugmente en utilisant des pices de remplacementtalonnes pour haute tension, puissance, etc.Les pices de remplacement qui prsentent cescaractristiques sont identifies dans ce manuel;les pices lectriques qui prsentent ces particularitssont identifies par la marque et hachures dans laliste des pices de remplacement et les diagrammesschmatiques. Pour assurer la protection, ces picesdoivent tre identiques celles utilises dans le circuitdorigine. Lutilisation de pices qui nont pas les mmescaractristiques que les pices recommandes parlusine, indiques dans ce manuel, peut provoquer deslectrocutions, incendies ou autres accidents.

    WARNING: The bimetallic component has the primaryconductive side exposed. Be very careful inhandling this component when the power is on.

    AVERTISSEMENT: La composante bimtallique dispose duconducteur primaire dnud. Faireattention lors de la manipulation de cettecomposante sous tension.

    ACVOLTMETER

    1.5k ohm (10W)

    0.15FTEST PROBE

    TO EXPOSEDMETAL PARTS

    CONNECT TO KNOWNEARTH GROUND

  • 4LC-R60HDU

    NOTE POUR LE PERSONNELDENTRETIEN PRECAUTION POUR LES RADIATIONS UV

    La source de lumire, la lampe mtal halide, dans leprojecteur LCD met de petites quantits deradiation UV.EVITEZ TOUTE EXPOSITION DIRECTEDES YEUX ET DE LA PEAU.Pour votre scurit, nous vous prions de respecterles points suivants:

    1. Toujours porter des lunettes de soleil lors dunentretien du projecteuravec la lampe allumeet le haut du coffret retir.

    2. Ne pas faire fonctionner la lampe lextrieur dubotier de lampe.

    3. Ne pas faire fonctionner plus de 2 heures avec lecoffret retir.

    Prcautions pour les radiations UVet la lampe moyenne pression1. Toujours dbrancher la fiche AC lors du

    remplacement de la lampe.2. Laisser lunit refroidir pendant une heure avant de

    procder lentretien.3. Ne remplacer quavec une lampe du mme type.

    Type CLMPF0052CE01, caractristique 85V/120W.4. La lampe met de petites quantits de radiation UV-

    viter tout contact direct avec les yeux.5. La lampe moyenne pression implique un risque

    dexplosion. Toujours suivre les instructionsdinstallation dcrites ci-dessous et manipuler lalampe avec soin.

    NOTE TO SERVICEPERSONNEL

    UV-RADIATION PRECAUTION

    The light source, metal halide lamp, in the LCDprojector emits small amounts of UV-Radiation.

    AVOID DIRECT EYE AND SKIN EXPOSURE.

    To ensure safety please adhere to the following:

    1. Be sure to wear sun-glasses when servicing theprojector with the lampturned on and the topenclosure removed.

    2. Do not operate the lamp outside of the lamp housing.

    3. Do not operate for more than 2 hours with theenclosure removed.

    UV-Radiation and Medium PressureLamp Precautions1. Be sure to disconnect the AC plug when replacing

    the lamp.2. Allow one hour for the unit to cool down before

    servicing.3. Replace only with same type lamp. Type

    CLMPF0052CE01 rated 85V/120W.4. The lamp emits small amounts of UV-Radiation, avoid

    direct-eye contact.5. The medium pressure lamp involves a risk of

    explosion. Be sure to follow installation instructionsdescribed below and handle the lamp with care.

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  • 5LC-R60HDU

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    1

    2

    Lamp

    Reflector

    DANGER ! Never turn the power on without thelamp to avoid electric-shock or damage of thedevices since the stabilizer generates high voltagesat its start.

    UV-RADIATION PRECAUTION (Continued)

    Lamp ReplacementNote:Since the lamp reaches a very high temperatureduring units operation replacement of the lampshould be done at least one hour after the powerhas been turned off. (to allow the lamp to cool off.)Installing the new lamp, make sure not to touch thelamp (bulb) replace the lamp by holding its reflector2.[Use original replacement only.]

    DANGER ! Ne jamais mettre sous tension sansla lampe pour viter un choc lectrique ou desdommages des appareils car le stabilisateur gnrede hautes tensions sa mise en route.

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    1

    2

    Remplacement de la lampeRemarque:Comme la lampe devient trs chaude pendant lefonctionnement de lunit, son remplacement ne doittre effectu au moins une heure aprs avoir couplalimentation (pour permettre la lampe de refroidir).En installant la nouvelle lampe, sassurer de ne pastoucher la lampe (ampoule). Remplacer la lampe entenant son rflecteur 2.[Nutiliser quun remplacement dorigine.]

    PRECAUTION POUR LES RADIATIONS UV (Suite)

    Lampe

    Reflecteur

  • 6LC-R60HDU

    WARNING: TO REDUCE THE RISK OF FIRE OR ELECTRIC SHOCK, DO NOT EXPOSE THIS APPLIANCETO WET LOCATIONS.

    CAUTION: TO REDUCE THE RISK OF FIRE ORELECTRIC SHOCK.

    DO NOT REMOVE CPVER (OR BACK).NO USER-SERVICEABLE PARTS INSIDE.

    REFER SERVICING TO QUALIFIED SERVICE PERSONNEL.

    The lightning flash with arrowhead within atriangle is intended to tell the user that partsinside the product are risk of electric shockto persons.

    CAUTION

    AVERTISSEMENT: AFIN DVITER TOUT RISQUE DINCENDIE OU DLECTROCUTION, NE PAS PLACERCET APPAREIL DANS UN ENDROIT HUMIDE.

    Lclair termin dune flche lintrieurdun triangle indique lutilisateur laprsence lintrieur de lappareil dunetension dangereuse non isole ayantune amplitude suffisante pour provoquerune lectrocution.ATTENTION: POUR EVITER TOUT RISQUE

    DELECTROCUTION, NE PAS RETIRER LE CAPOT.AUCUNE DES PIECES INTERIEURES NEST REPARABLE

    PAR LUTILISATEUR, POUR TOUTE REPARATION,SADRESSER A UN TECHNICIEN DENTRETIEN QUALIFIE.

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    PRECAUTION(Unite d PUTSSANCE)

    CAUTION(POWER Unit)

    For continuedprotection against a riskof fire, replace onlywith same type 15A125V fuse.(F7001)

    15A 125V

    Pour une protectioncontinue contre lesrisques dincendie, neremplacer quavec unfusible 15A 125V dumme type.(F7001)

    See rear of actual set.

    RISK OF ELECTRIC SHOCK.DO NOT OPEN

    The exclamation point within a triangle isintended to tell the user that importantoperating and servicing instructions are inthe papers with the appliance.

    CAUTION(POWER Unit)

    For continuedprotection against a riskof fire, replace onlywith same type 10A125V fuse.(F7002, F7003)

    10A 125V

    Se rfrer larrire de lappareil lui-mme.

    ATTENTIONRISQUE DE CHOC

    ELECTRIQUE-NE PASOUVRIR.

    Le point dexclamation lintrieur duntriangle que des instructions defonctionnement et dentretien importantessont dtailles dans les documentsfournis avec lappareil.

    15A 125V

    PRECAUTION(Unite d PUTSSANCE)

    Pour une protectioncontinue contre lesrisques dincendie, neremplacer quavec unfusible 10A 125V dumme type.(F7002, F7003)

    10A 125V

  • 7LC-R60HDU

    Location of Controls

    LAMP POWER FUNCTION LOCK

    INPUT SELECT VOLUME

    POWER

    Screen

    Speakers

    LAMP indicator

    INPUT SELECT button

    POWER button

    POWER indicator

    FUNCTION LOCK indicator

    VOLUME buttons

    CONTROL PANEL

    Remote control signal receiver

    RS-232C

    S-VIDEO INPUT terminals: 4-pin mini DIN

    VIDEO INPUT terminals: BNC

    AUDIO INPUT terminals: RCA

    COMPONENT/RGB switch for COMPONENT3/RGB INPUT terminal

    VIDEO OUTPUT terminal: RCAVIDEO OUTPUT terminal: BNC

    COMPONENT3/RGB INPUT terminalUse the COMPONENT/RGB switch to switch between COMPONENT and RGB input.

    Rear projectorFront and Rear View

    Side View

    PB / B

    Y / G

    PR / R

    HD

    VD

    L(MONO)AUDIO

    R

    PB (CB)

    Y

    PR (CR)

    INPUT1 INPUT2 INPUT3COMPONENT/RGB

    L(MONO)AUDIO

    R

    COMPONENT RGB

    VIDEONPUT 3 OUTPUTINPUT 1 INPUT 2

    S-VIDEO

    L(MONO)

    VIDEO

    AUDIOR

    VAR

    RS-232C

    I

    AC power cord terminal

    AUDIO INPUT terminals: RCA

    RS-232C port (9-pin D-sub)AUDIO VAR OUTPUT terminals: RCA

    AUDIO OUTPUT terminals: RCA

    COMPONENT INPUT1 terminalCOMPONENT INPUT2 terminal

    MAINPOWER

    (OFF)

    MAIN POWER switch I

    I

  • 8LC-R60HDU

    Operating the Remote ControlRemote Control Unit

    Front View

    Rear View

    Top View

    Side ViewRemote control signal

    MUTE button

    VOLUME buttons

    MENU button

    ADJUSTMENT buttons

    ENTER button

    SCROLL button

    VIDEO/COMPONENT switch

    LIGHT button

    INPUT SELECT buttons

    VIEW MODE button

    ON SCREEN button

    INPUT button

    POWER button

    Remote control signaltransmitter

    R/C ON OFF switch

    BACK button

    Batterycover

    Batterycompartment

    13

    2

    BACKBACK

    R/C

    OFF

    ON

  • 9LC-R60HDU

    Batterycompartment

    Batterycompartment

    cover

    Loading Batteries into the Remote Control UnitYou must load batteries into the remote control unit before you can use it to control the Projector.

    To load batteries into the remote control unit

    1

    2

    3

    Pressing the center of the battery compartment cover, slide it inthe direction indicated by the arrow to remove it.

    Load four AA-size batteries. Make sure the and ends of thebatteries are facing as indicated by the marks inside the batterycompartment.

    Replace the battery compartment cover.

    Battery precautionsImproper use of batteries can cause them to leak or explode. Be sure to note the followingprecautions when using batteries.

    Make sure that the and ends of the batteries are facing as indicated by the marksinside the battery compartment.

    Never mix batteries of different types. Never mix old batteries with new ones. Doing so shortens the life of the new batteries and

    can cause the old ones to leak. Remove batteries from the remote control unit as soon as possible after they go dead. Be sure to remove the batteries from the remote control unit if you do not plan to ues it for

    a long time. Battery fluid can cause skin irritation. If batteries leak, carefully wipe out the fluid, taking

    care not to get any on your skin. The batteries supplied with the Projector lose power during shipment and storage, and

    may require replacement before the normally expected service life.

    Remote Control Receiver Positioning The remote control unit can be used to control the projector within the ranges shown

    below.

    20(6m)30

    30

  • 10

    LC-R60HDU

    Dimensions

    Right View Front View

    Top View

    Under View

    (Units: mm)

    Left View

  • 11

    LC-R60HDU

    REMOVING OF MAJOR PARTS1. Removing the cabinet B.

    1-1. Remove the 20 cabinet B lock screws and the 4 anti-fall holder screws. Detach the cabinet B.

    Cabinet B

    1-1

    `

    `

    `

    `

    `

    `

    `

    `

    `

    1

    ` 1

    1

    ` 1

    2. Removing the front ballast unit.2-1. Remove the left speaker grille.2-2. Remove the 6 lock screws and detach the suction air filter assembly.2-3. Remove the 4 lock screws off the front ballast bracket.2-4. Remove the 2 screws off the lamp socket bracket and detach the lamp socket.2-5. Pull out the front ballast bracket.2-6. Disconnect the lead connectors (CB) and (PH).

    2-2

    2-2

    2-1

    2-3

    2-3

    2-4

    2-42-5 2-6

    (PH)(CB)

    Ballast (front)

    Speaker grille

    Suction air filter assembly

  • 12

    LC-R60HDU

    3. Removing the rear ballast unit.3-1. Remove the 12 rear cover lock screws, 8 terminal panel lock screws and 3 power PWB unit lock screws.

    Detach the rear cover.3-2. Remove the 2 screws off the vent fan assembly and detach the vent fan assembly.3-3. Disconnect the vent fan connector (FE) from the fan relay PWB.3-4. Disconnect the connector from the power PWB unit. Remove the screw and draw out the power PWB unit

    assembly.3-5. Remove the 2 screws off the lamp socket bracket and detach the lamp socket.3-6. Remove the 3 screws off the rear ballast bracket.3-7. Pull out the rear ballast bracket.3-8. Disconnect the lead connectors (CA) and (PG).

    `

    3-1

    `

    `

    3-2

    3-4

    3-4

    3-3

    (FE)

    Rear cover

    Vent fan assembly

    Power PWB unit

    3-8

    (PG)(CA)

    3-63-7

    3-5

    Ballast (rear)

    4. Replacing the LCD4-1. Remove the 2 lock screws and take out the lens cover upward.

    4-2. Disconnect the output PWB connectors (EA), (LA), (MA) and (MB).4-3. Remove the 5 screws off the output PWB shielding case (top).4-4. Remove the 11 screws off the output PWB and take out the output PWB.4-5. Remove the 5 screws off the output PWB shielding case (bottom) and detach this case.4-6. Go to "Replacing the LCD" on page 20.

    Shielding case (top)

    Shielding case(bottom)

    Lens cover

    Optical mechanism unit

    (EA)

    (LA)(MB)(MA)

    4-14-34-3

    4-4

    4-44-4

    4-5

    4-2

    4-1

  • 13

    LC-R60HDU

    REPLACING THE LAMPS1. Temperature monitor and light source indicator lamps on the front panel

    Lamp Power ConditionON in green ON in green Both lamps functioning.

    ON in red ON in red No.1 lamp failure, to be replaced.Flashing in red ON in red No.2 lamp failure, to be replaced.ON in orange ON in red Both No.1 and No.2 lamps failure, to be replaced.

    Indicator lamps (on front panel)

    This model is equipped with two lamps. Look at the above indicator lamps to see which lamp fails to light up.Referring to the above table, replace the lamp(s) in question.(There is another way to check the lamps. Using the remote controller, call the service mode and select the testitem. You can also check them on the screen.)

    2. Replacement procedure(1) Remove the 2 screws off the lamp door on the left side of the body. Slide and detach the door.(2) Remove the 4 screws and take out the lamp box.(3) Check the lamp number (given near the lamps light outlet) to confirm which lamp to replace.(4) Remove the 2 lock springs off the lamps and take the 2 lamps (No.1 and No.2) out of the lamp box.(5) Remove the 2 lock screws each off the lamp leads (plugs) as well as the lamp fixtures washers and nuts.(6) Fit and fix new lamps in the reverse order of the above steps (1) thru (5).

    Note 1: When fixing the lamps, be sure to fit the projection on the lamp reflector front into the positioning hole ofthe mounting plate.

    Note 2: In fixing the lamps, also make sure the lamp lock springs are secured tightly.

    1

    2

    2

    4

    5

    5

    5

    Lamp door

    No.2 lamp (Handle the same way as for No.1 lamp.)

    Lamp lock spring

    Lamp lock springNo.1 lamp

    Lamp lead (plug) Lamp box

  • 14

    LC-R60HDU

    RESETTING THE LAMP TIMER AFTER LAMP REPLACEMENTWhen the lamp has been replaced, reset the lamp timer in the procedure below to havethe lamp-on hours displayed correctly.This model has two lamps in it. Reset the timer of the lamp that has been replaced.

    Resetting procedure1. Calling the service mode Press the buttons on the remote controller as shown below to call the service mode. Press the buttons slowly and securely.

    [Using the buttons on the remote controller](1) Press the "MUTE" button twice.(2) Press the "VOL +" button once.(3) Press the "VOL " button once.(4) Press the "ENTER" button twice.(5) Press the "MENU" button once.Now the service mode appears on the screen.

    ADJ IN

    VIDEO1 SOUNDVIDEO2 N. WVIDEO3 LINEVIDEO4 TESTVIDEO5 GAMMAUP-CON

    +

    INPUT

    MUTEPOWER VOL

    SCROLLVIEWMODE

    MENUON

    SCREEN

    ENTER

    Mute

    Volume control

    MenuCursor

    Enter

    Service mode initial screen

    2. Calling the test mode[Using the buttons on the remote controller](1) On the above service mode screen, move the cursor, using the ("',"") buttons, to select a test item. The

    item selected with the cursor is now highlighted.(2) Press the "ENTER" button.Now the process mode appears on the screen.

    3. Resetting the lamp timer The life-expired lamp is marked NG on the test mode screen. A lamp close to its service life may be marked

    OK, however. In such case, ask the user about the monitor lamp light-up condition and determine which lampto replace.

    Monitor lamp ModeGreen FunctioningON in red No.1 lamp failureFlashing in red No.2 lamp failureON in orange Both No.1 and No.2 lamps failure

    If the operating time of the other lamp has exceeded 6000 hours, advise the user to replace this lamp too forthe best images.

  • 15

    LC-R60HDU

    [Using the buttons on the remote controller](1) On the test mode screen, move the cursor (yellow), using the ("',"") buttons, to select the number of the

    replaced lamp (LAMP No.1 or No.2).(2) Press the "ENTER" button twice.Now the lamp timer has been reset. If the two lamps have been replaced, take the same steps for each.

    TEST

    LAMP No.1 NGLAMP No.2 OKLAMP USE RESULT

    No.1 No.2NOW 08000H 08000H1 00000H 00000H2 00000H 00000H3 00000H 00000HTOTAL 08000H

    Test mode initial screen

    4. Checking the reset.Make sure the timer of the replaced lamp is reset at 00000H.If not, take the timer resetting procedure over again.

    5. Quitting the service modeTo quit the service mode, take the same steps as for calling the service mode.Before clearing the service mode, be sure to bring the service mode initial screen first with the "BACK" button.[Using the buttons on the remote controller](1) Press the "BACK" button once.(2) Press the "MUTE" button twice.(3) Press the "VOL +" button once.(4) Press the "VOL " button once.(5) Press the "ENTER" button twice.(6) Press the "MENU" button once.Now the service mode is cleared, displaying ADJ OUT onscreen.

    ADJ OUT

  • 16

    LC-R60HDU

    THE OPTICAL UNIT OUTLINELayout for optical unit parts (top view)

    LCD(B)UV Filter

    LCD(G)

    LCD(R)

    PBS

    M2

    M5

    L5 L2

    L4 L2

    L3M3

    M1

    M4

    M0

    L1

    Projection lens

    Incident polarizing plate B

    Dichroic coating (B transmitted)

    Alumi

    nized

    mirro

    r B

    Al-deposited face(B reflected)

    B lightsource

    Relay lens

    Relay lens

    Aluminized mirror BAl-deposited face

    Cross-dichroic prism

    Incident polarizing plate R

    Dichroic coating (R transmitted)Aluminized mirror R

    Al-deposited face(R reflected)

    Condenser lens R

    R light sourceIncident polarizing plate G

    Condenser lens GG lightsource

    Dichroic coating(G transmitted)

    G reflector

    B light source

    Relay lens Dichroic coating

    B/G reflector

    Flyeye lens (outgoing light)UV/IR coating

    Flyeye lens (incident light)

    Light source (UHP lamp)

    No.1

    Cold mirror

    Light source(UHP lamp)

    No.2

  • 17

    LC-R60HDU

    REPLACING THE OPTICAL MECHANISM UNIT1. Removing the optical mechanism unit

    1-1. Remove the 12 rear cover lock screws, 8 terminal panel lock screws and 3 power PWB unit lock screws.Detach the rear cover.

    1-2. Remove the 2 vent fan assembly lock screws and detach the vent fan assembly.1-3. Disconnect the vent fan connector (FE) from the fan relay PWB.1-4. Disconnect the connector from the power PWB unit. Remove the screw and draw out the power PWB unit

    assembly.1-5. Detach the lead angles (PA), (PB), (PE), (PF), (PG), (PH), (PI) and (PJ) from the power PWB unit.1-6. Remove the 4 choke transformer angle lock screws and detach the choke transformer.1-7. Remove the 2 sound out PWB fixture screws and detach the sound out PWB.

    `

    `

    `

    1-21-4

    1-1

    1-6

    1-7

    1-4

    1-3

    (FE)

    1-8. Remove the 2 lens cover lock screws and detach the lens cover.1-9. Disconnect the connectors (EA), (LA), (MA) and (MB) from the output PWB.1-10. Remove the 4 lock screws off the optical mechanism unit tilt stand assembly and detach the optical mechanism

    unit.(The 4 lock screws are located: two at the back of the set, one at the lower right behind the lamp door, andone at the bottom behind the front suction air filter assembly (refer to 2. on page 11).)

    1-11. Remove the 5 screws off the shielding case (top) of the output PWB on top of the optical mechanism unit.1-12. Remove the 11 screws off the output PWB and detach the output PWB.1-13. Remove the 5 screws off the shielding case (bottom) of the output PWB and detach the shielding case

    (bottom).1-14. Take out the lamp box. (Refer to "2. Replacing the lamp" on page 13.)1-15. Take out the ballast units (each at the front and the back). (Refer to 2. on page 11 and 3. on page 12.)

    (EA)

    (LA)(MB)(MA)

    1-81-111-11

    1-12

    1-121-12

    1-13

    1-9

    1-8

    Sound out PWB

    Choketransformerangle

    Vent fanassembly

    Rearcover

    Power PWB unit

    Shielding case(top)

    Shielding case(bottom)

    Lens cover

    Optical mechanism unit

  • 18

    LC-R60HDU

    2. Installing a replacement optical mechanism unit2-1. Replace the data flash memory (IC1018) - on the output PWB that has been taken out in "1. Removing the

    optical mechanism unit" - with the data flash memory (IC1018) of a replacement optical mechanism unit. Becareful not to confuse the ICs orientation.

    2-2. Attach the output PWB and shielding case (bottom) on the replacement optical mechanism unit (by takingSteps 1-12 and 1-13 in reverse order). Do not attach the shielding case (top) at this stage.

    2-3. Attach the lamp box on the replacement optical mechanism unit.2-4. Take Steps 1-2 thru 1-10 as well as 1-15 in reverse order to fit the new unit into position.

    3. Adjusting the LCD panel circuitry3-1. Adjust the LCD panel counter voltage. Feed an external white signal.(1) Call the process mode and make the entire screen in red.

    On the process mode menu screen, select the GAMMA mode. Using the remote controller, select G3.(This step is not necessary when the R, G and B colors can be selected with the external signal.)

    (2) On the process mode VIDEO-2 menu, select 10 CB-R.(3) Using the remote controller, adjust the counter voltage level until the vertical scroll becomes least visible on

    the screen. (Change the CB-R setting.)Do the same for the green and blue colors.

    Green: CB-G, Blue: CB-B3-2. Adjusting the white-to-white voltage

    Adjust the white-to-white voltage of each of the R, G and B colors to its specific level of the replacement opticalmechanism unit.

    Feed an external white signal.TP1448: GREENTP1449: BLUE Make sure that the signal level is 0.7 Vp-p at each of the following test points.TP1450: RED

    White-to-white voltage(Vp-p)

    (1) Connect the oscilloscope to TP1807 for red (TP1808 for green, TP1809 for blue) and observe the white-to-white voltage.

    (2) On the process mode VIDEO-2 menu, select R-GAIN for red (G-GAIN for green, B-GAIN for blue). Adjust thevoltage of each of the R, G and B colors on the oscilloscope screen to its specific level of the replacementoptical mechanism unit.

    Take this procedure for all the R, G and B colors.

    4. Reassembling4-1. Place the shielding case (top) of the output PWB on top of the optical mechanism unit. Using the 5 screws, fix

    the case.4-2. Dress the leads.4-3. Place and fix the rear cover with the 12 rear cover lock screws, 8 terminal panel lock screws and 3 power PWB

    unit lock screws.

  • 19

    LC-R60HDU

    ADJUSTING THE FOCUS Choose a dust-free workshop to adjust the focus. Disconnect the LCD panel output lead from the connector. With the output PWB and the

    radiation fins detached (but keep the output PWB and other connectors connected), turnon the power.(Lamp on, fan driven, and no signal displayed)Keep the projection lens focus intact in its initial condition.

    Adjust the focus so that the pixels are most crisp on the white-only screen (lamp on, fandriven, and no signal displayed).(A) Adjusting the G-LCD

    (1) Adjusting the top, center and bottom focus on screen (Y direction)Loosen the lock screws "b" and "c", put an eccentric driver into the groove/hole "b" or "c". Turn the driver sothat the top, center and bottom on the screen are put in focus.Finally tighten up the lock screws "b" and "c".

    (2) Adjusting the right and left focus on screen (X direction)Loosen the lock screws "a", put an eccentric driver into the groove/hole "a". Turn the driver so that the rightand left on the screen are put in focus. Finally tighten up the lock screw "a".

    Note : Do not change the projection lens focus until all the adjustments are completed.

    (B) Adjusting the B-LCD (Do the same as for the R-LCD.)Take the same adjustment procedure as for the G-LCD. Note, however, that the Z direction needs a littlegreater shift. If the convergence is different between the G-LCD and B-LCD, first roughly adjust the conver-gence and then the focus.

  • 20

    LC-R60HDU

    READJUSTING THE CONVERGENCE Choose a dust-free workshop to readjust the convergence. Turn on the power with the LCD rubber bushing off.

    Keep the projection lens focus intact in its initial condition.

    Feed the crosshatch pattern signal and get the green and other to-be-adjusted coloronly displayed.(1) Loosen the convergence lock screws "d".(2) Adjust the B-LCD in the X and Z directions with respect to the screen center of G-LCD.(3) Now tighten up the convergence lock screws "d".(4) Adjust the R-LCD in the X and Z directions with respect to the screen center of G-LCD.(5) Finally tighten up the convergence lock screws "d".Note: An eccentric cam is used for adjusting the convergence (X direction). This means that the turning direction

    and the linear movement are not consistent.

    Lock screws "b"

    X

    Z

    Y

    X

    ZY

    B-LCD

    Top viewFront

    Lock screws "a"

    Lock screw c

    LCD

    G-LCD

    R-LCD

    Lock screw "c"

    Groove/hole "b"(Use an eccentric driver.)

    Groove/hole "c"(Use an eccentric driver.)

    Groove/hole "c"(Use an eccentric driver.)

    Groove/hole "a"(Use an eccentric driver.)

    Groove/hole "c"(Use an eccentric driver.)

    Groove/hole "c"(Use an eccentric driver.)

    Adjusting screw (Use a hex wrench.)(Z direction)

    Eccentric cam(Use an eccentric cam adjusting wrench.)(X direction)

    Adjusting screw (Use a hex wrench.)(Z direction)

    Side view (inner)

    Adjusting plate

    Lock plate Lock screws "d"(convergence adjustment)

    LCD mounting screws

  • 21

    LC-R60HDU

    Convergence and focus adjustments at a glanceDefinitions of adjusting directions

    Item Direction Definition LCD orientationX direction Right and leftY direction Up and downZ direction Z-axis rotation TurningZ direction Optical axisX direction X-axis rotation Up and downY direction Y-axis rotation Right and left

    Convergenceadjustment

    Focusadjustment

    Optical mechanism, convergence and focus adjustmentsColor Item Direction Adj.amount Adj.point Adj. tool Lock screw Tightening tool

    X direction 0.8mm Eccentric cam Eccentric cam adjusting wrench d Hex wrenchY direction 0.8mm Eccentric cam Eccentric cam adjusting wrench d Hex wrenchZ direction 1 Eccentric cam Eccentric cam adjusting wrench d Hex wrenchZ direction 0.8mm Groove/holes "a" and "c" a, cX direction 1 Groove/holes "a" and "c" Eccentric driver a, cY direction 1 Groove/holes "b" and "c" b, cZ direction 0.2mmX direction 1 Same as for R and B colorsY direction 1

    Phillipsscrewdriver*Hex wrench

    Convergenceadjustment

    Focusadjustment

    Focusadjustment

    R and Bcolors

    G color

    Other definitions of focus adjustment

    a Groove and hole "a" X directionb Groove and hole "b" Y directionc Groove and hole "c" Z, X and Y directions

    Lock screw Adj. point Related direction

    Tools for convergence and focus adjustmentsTool Specific or General Tool code Spec.

    Eccentric cam Specific 9DASPN-XGNV1Uadjusting wrench

    Eccentric driver Specific 9EQDRiVER-NV1A

    9EQLNC-XGNV1U

    9EQLNC-XGNV4U

    *Hex wrench General 70 mm or longer driver type (withhandle) recommended.

    Phillips screwdriver General For M2.6 pan-head screws

    Hex wrench General

    80

    100

    2

    516

    R2

    50

    CUT

    2

    292

    7.5

    5

  • 22

    LC-R60HDU

    X

    Z

    Y

    X

    ZY

    LCD

    3

    45

    5

    Top view

    Side view (inner)

    Front

    Adjusting plate LCD mounting screws

    Lock screws "d"Lock plate

    LCD mounting screws

    Replacing the LCD Choose a dust-free workshop to replace the LCD.

    (1) Disconnect the LCD flat cable from the output PWB connector.(2) Take out the output PWB and the top shield.(3) Loosen the lock screws "d" and detach the lock plate.(4) Detach the R/B adjusting plate or G adjusting plate with the LCD on it.(5) Remove the LCD mounting screws, and separate the LCD from the adjusting plate.(6) Reassemble the above parts in the reverse order of Steps (1) thru (5).Note1: When the LCD has been set in place, readjust the convergence.Note2: When the optical mechanism unit has been opened for LCD panel replacement, for example, be sure to

    clean up the LCD panel surfaces.

  • 23

    LC-R60HDU

    Adjusting the mirror optical axisThis adjustment is intended to correct possible shading in the R, G or B color. It is necessary to readjustthe optical axis when any optical part in the mechanism has been replaced.

    Procedure1. Remove the output PWB and radiation fins from the optical unit.2. Light up the lamp.3. Loosen the two lock screws off the L1 adjustment mechanism.4. Watching the green image and the LCD (G) incident light zone on the screen, turn the right-and-left and up-

    and-down adjusting hex screws of the L1 adjustment mechanism until there will be no shading on the screen.Tighten up the lock screws.

    5. Use the M4 adjusting lever for red and the M5 adjusting lever for blue. Watching the red and blue images aswell as the LCD (R) and LCD (B) incident light zones on the screen, slide or turn these levers until there will beno shading on the screen. Tighten up the lock screws.

    6. Make the screen white only and make sure there is no shading on it.

    LCD (G)

    LCD (R)LCD (B)

    M5 adjusting lever

    Lock screws

    Front

    Turn Turn

    M4 adjusting lever

    Lock screws

    L1 adjustment mechanism

    Lock screwsL1 adjustment mechanism

    Right-and-leftadjustment Up-and-downadjustment

    Note :Before replacing the LCD panel, adjusting the opticalaxis of a mirror, etc., provide a light barrier before thelamp to keep its beam from coming in the eyes. (Notethat the light barrier is fire-resistant and insulating.)

  • 24

    LC-R60HDU

    Adjusting the counter voltage and chromaticity, and creating the dataTake the following procedures after the LCD panel has been replaced and the convergence readjusted.

    Universal ProgrammerMODEL 1881

    Printer cable connectedD-sub 25pin

    Mebius VGAmode

    Light quantitycorrectionpolarizer

    LCR60HDUCL100

    ExtensioncableMA-1

    Specific cable connected to LCD drive PWB (LA connector)

    Output PWB

    Opticalmechanism

    Projection lens

    CL100 setup jig

    CL100measuring probe

    Light quantityadjustment polarizer

    Projection lens

    Chromaticity adjustment and data program diagram

  • 25

    LC-R60HDU

    1. Preparations (equipment connections and standard adjustment)(1) Connect the specific cable between the personal computers RGB output terminal and the LA connector on

    the output PWB.(2) Have the property dialog box on the computer screen. Call the VGA mode (640 x 480), True Color mode (24

    bits) and LCD+CRT mode (simultaneous display) and get the adjustment program (60HD_RS.exe) started.(3) Adjustment program menu

    [Files (F)]New Measuring (N) New measurement (restarts measurement from the beginning).Open VT file (O) Opens the VT fileSave VT file (S) Saves the VT fileSave White Balance (W) Saves the gain level, voltage level and chromaticity after the chromaticity has been

    adjusted.END (X) Exit.

    [Screen (S)]Up (U) F2 Decreases the signal level (fine adjustment).Down (D) F3 Increases the signal level (fine adjustment).Full screen (S) F8 Display all over the screen.100% Signal level at 100%. 0% Signal level at 0%.

    [Measure (M)]White Balance (W) Selected for chromaticity adjustment.1st Measure (F) Enters the first VT measurement input.2nd Measure (S) Enters the second VT measurement input.3rd Measure (T) Enters the third VT measurement input.Average (V) Calculates and displays the average of the third measurements.Red VT (R) Selected for measuring the red VT.Green VT (G) Selected for measuring the green VT.Blue VT (B) Selected for measuring the blue VT.Adjust (A) 0.7 Vp-p initially set.

    [Calc (C)] Calculates and saves the data.

    [Information (I)] Information on versions

  • 26

    LC-R60HDU

    (4) Turn on the projector power and make sure that the image on the computer screen shows up on the projectorscreen. There is no problem if the image is not clear.

    (5) Select RESET in the picture status.(6) Put out the 100% signal, observe the waveform at TP1448 for green (TP1449 for blue, TP1450 for red), and

    adjust the level to 0.7 Vp-p using Adjust (A).

    (7) Put out the 0% signal, observe the waveform at TP1808 for green (TP1809 for blue, TP1807 for red), andmake sure the level to 10 Vp-p. If out of spec, select VIDEO2 on the process adjust menu. Select G-BIAS (R-BIAS, B-BIAS) and try to adjust the level to 10 Vp-p.

    TP1807TP1808TP1809

    Voltage waveformVideo signal (Ex. Staircase waveform)

    White-to-white voltage Black-to-black voltage:10 Vp-p

    Drag the pointer to adjust the level.

    Click on the bar to change the value one by one.

    2. Adjusting the counter voltage(1) On the adjustment program, set the signal output to 70-80%. (intermediate tone)(2) Select GAMMA on the process adjust menu.(3) Select G3 (Red linear ).(4) Select VIDEO2 on the process adjust menu.(5) Select CB-R (Red counter voltage adjustment).(6) Turn up and down the value until the horizontal 1/60-second-cycle scroll minimizes its darkness and brightness.

    (See the figure below.)(7) Select GAMMA on the process adjust menu.(8) Select G2 (Green linear ).(9) Select VIDEO2 on the process adjust menu.(10) Select CB-G (Green counter voltage adjustment).(11) Like in Step (6), minimize the darkness and brightness

    of the scroll.(12) Select GAMMA on the process adjust menu.(13) Select G1 (Blue linear ).(14) Select VIDEO2 on the process adjust menu.(15) Select CB-B (Blue counter voltage adjustment).(16) Like in Step (6), minimize the darkness and brightness

    of the scroll.

    Horizontal scroll

  • 27

    LC-R60HDU

    3. Adjusting the chromaticity (white-to-white voltage)(1) Attach the CL100 measuring probe at the center of the screen (using mild-adhesive tape or the like).(2) Get the adjustment program started. Select [Measure (M)] first and then White Balance (W) (on Screen 1).(3) On the adjustment program screen, set the output level to 100%.(4) Select GAMMA on the process adjust menu.(5) Select G3 (Red linear ). Select VIDEO2 on the process adjust menu.(6) Set the R-GAIN data to 255.(7) Measure the illuminance and enter it in the RED lx box on Screen 1. The 93% illuminance is automatically

    calculated.(8) Adjust the R-GAIN data to achieve the displayed 93% illuminance.(9) Enter the adjusted gain level in the 1RED box onscreen.(10) Select GAMMA on the process adjust menu.(11) Select G2 (Green linear ).(12) Select VIDEO2 on the process adjust menu.(13) Set the G-GAIN data to 255.(14) Measure the illuminance and enter it in the GREEN lx box on Screen 1. The 93% illuminance is automatically

    calculated.(15) Adjust the G-GAIN data to get the brightness as high as 93% of the measured illuminance.(16) Enter the adjusted gain level in the 1GREEN box onscreen.(17) Select GAMMA on the process adjust menu.(18) Select G1 (Blue linear ).(19) Select VIDEO2 on the process adjust menu.(20) Set the B-GAIN data to 255.(21) Gradually turn down the gain level to find the peak illuminance.(22) Enter the gain level of the peak illuminance in the GAIN box.(23) Measure the illuminance and enter it in the BLUE lx box on Screen 1. The 93% illuminance is automatically

    calculated.(24) Adjust the B-GAIN data to get the brightness as high as 93% of the measured peak illuminance.(25) Select GAMMA on the process adjust menu.(26) Select G4 (White linear ).(27) Measure the illuminance and chromaticity, and enter them in the WHITE box.(28) At each gain level, reach the target chromaticity of x = 0.2810.005 and y = 0.3090.005.

    [Chromaticity adjustment procedure]The adjustment starts with the 93% gain level and goes on toward lower levels.Judging the measured chromaticity and the target one, the gain level of one color is fixed first and those ofother two colors are then adjusted.As the R-GAIN setting is stepped down, the "x" value goes down too.As the G-GAIN setting is stepped down, the "y" value goes down too.As the B-GAIN setting is stepped down, both the "x" and "y" values go up.As shown in the chromaticity adjustment chart, lets suppose the relation between the measured chromatic-ity and the target chromaticity:1 If only the "y" value is too highTurn down the G-GAIN setting with the R-GAIN and B-GAIN settings

    fixed.2 If both the "x" and "y" values are too highTurn down the R-GAIN and G-GAIN settings with the B-GAIN

    setting fixed.3 If only the "x" value is too highTurn down the R-GAIN setting with the B-GAIN and G-GAIN settings

    fixed.4 If the "x" value is too high and "y" too lowTurn down the B-GAIN and R-GAIN settings with the G-GAIN

    setting fixed.5 If only the "y" value is too lowTurn down the B-GAIN and R-GAIN settings with the G-GAIN setting

    fixed.6 If both the "x" and "y" values are too lowTurn down the B-GAIN and G-GAIN settings with the R-GAIN

    setting fixed.7 If only the "x" value is too lowTurn down the B-GAIN and G-GAIN settings with the R-GAIN setting

    fixed.8 If the "x" value is too low and "y" too highTurn down the B-GAIN and G-GAIN settings with the R-GAIN

    setting fixed.

  • 28

    LC-R60HDU

    (29) Measure the illuminance at the target chromaticity. Enter the measurement in the box.(30) The ratio of this measurement to the 93% white-adjusted illuminance will be automatically calculated.(31) If the illuminance ratio is way out of spec (below 70%), readjust the chromaticity as in Step 26 again.(32) Observe the white-to-white voltage of each color. Enter the readings.(33) Finally select [File (F)] first and then Save White Balance (W). Type in a file name and save the adjustment

    data. The saved file can be opened using a general text editor, word processing program, etc. The contentson the file include the gain levels, voltages, illuminances and chromaticities of all the colors.

    Chromaticity adjustment chart

    1

    2

    3

    4

    5

    6

    7

    8

    Targetchromaticity

    "y" higher

    "x" higher"x" lower

    "y" lower

    Screen 1 Chromaticity adjustment windowEnter maximum illuminanceof each color.

    Gain level for peak illuminance

    Enter the illuminance and chromaticity of93% white screen.

    93% illuminance automatically calculated

    Gain level for 93%illuminance

    White-to-white voltage(Vp-p) after adjustment

    Illuminance and efficiency afterchromaticity adjustment

    Adjusted chromaticity

    Target chromaticity

    Use the Tab key or click the mouse to move around the boxes.

  • 29

    LC-R60HDU

    4. Creating the dataCreate the data after adjusting the chromaticity. Select RESET in the picture status.

    (1) Get the adjustment program started.(2) Feed the 100% level signal.(3) Select [Measure (M)] first and then Adjust (A). Adjust the voltage to 0.7 Vp-p for each color.

    TP1448: Green, TP1449: Blue, TP1450: Red(4) Using double-face tape or the like, apply the light quantity adjusting polarizer to the CL100 measuring probe.(5) Call the process adjust mode.(6) Select GAMMA on the process adjust menu.(7) Select G3 (Red linear ).(8) Detach the lens cover.(9) Using the mounting fixture, fix the polariser-fitted CL100 probe on the lens projection face.(10) Select Red VT (R) on the [Measure (M)] menu.(11) Select [Screen (S)] first and then Full Screen (S) using the F8 key.(12) Measure the illuminance with the CL100 probe.(13) Turning the CL100 probe, maximize the measuring range, but keep the 100%-level illuminance within the

    measuring range limit (E0 error). Now tape the CL100 probe in positionReference maximum measuring ranges:RED = 10000 to 15000 lxGREEN = 20000 to 30000 lxBLUE = 650 to 750 lx

    (14) Select [Measure (M)] first and then Red VT (R).(15) Select [Measure (M)] first and then 1st Measure (F).(16) Switch to the adjust screen and enter the data in the 100% and 0.7Volt boxes.(17) With the F8 key, exit the Full Screen mode.(18) Select 95% on the [Screen (S)] screen (also selectable by clicking on the % in the table).(19) Observe the waveform to make sure the voltage is 0.665 Vp-p.(20) If out of spec, use the UP or DOWN button to finely adjust to 0.665 Vp-p.(21) Switch to the full screen mode and measure the illuminance with the CL100 probe.(22) Enter the data in the 95% box.(23) Repeat the above steps (17) thru (22) for the 100% down to 0% levels.(24) To average measurement variations, take 3 measurements each for the 100% to 0% levels. After the first

    round, select [Measure (M)] and 2nd Measure (S). Start the second round. Then select 3rd Measure (T) forthe third round. After the third round, select [Measure (M)] and Average (V) to get the average. This averageis used as VT data to calculate the data.

    (25) Next select GAMMA on the process adjust menu, and G2 and G1 for the green and blue colors. Select[Measure (M)] first and then Green VT (G) and Blue VT (B). Collect the data for the red, green and blue colors.

    (26) The VT data collected during or after the measurement can be saved on the [File (F)] menu. The VT data mayalso be used to calculate the data.

    (27) When all the data has been collected, select [Calc].(28) In order to save the data that is created from the VT data, type in a file name in the file name dialog box.(29) The data is now calculated. Once computed, save the data under the typed file name. Exit the program.(30) Get the MODEL1881 program started and write the created data on the flash memory (RH-IX3338CEZZ).

    [Writing procedure]1 Using the Load Project, get the 58 basic project loaded. (A 3.5" floppy disk is supplied.)2 Get the data loaded from Load File.3 With the Erase button, get the flash memory blank.4 With the Prog button, write the data on the flash memory.

    (31) Now you have 3 tools for the purpose of servicing the optical mechanism unit: fully adjusted optical mechanismunit, flash memory loaded with data, and white-to-white voltage memo.

  • 30

    LC-R60HDU

    ELECTRICAL ADJUSTMENT

    No. Adjusting point Adjusting conditions Adjusting procedure1 EEPROM initiali-

    zation1. Turn on the power (lamp

    on) and warm up the unit for15 minutes.

    Make the following settings: Press SW2001 to call the process mode. Execute

    the S2 command on the SSS menu. Make sure all the data but those of the up con-

    verter are initialized. Keep the input mode fixed at COMPONENT-1.

    All the settings have been factory-adjusted to their best points. If by any chance out of spec or after replacementof relevant parts, take the following adjustment procedures.

    The HD signal is of 1035I for the Japanese market. Unless otherwise specified, the 75% color bar signal is used for the Video, S, Component, and 480P adjust-

    ments.

    2 Sub-brightnessAdjustment onCXA2101 mainIC4001

    1. Input signal: 10-step lumi-nance HD signalCOMPONENT-1

    2. Group: VIDEO-13. Subject: BRIGHT4. Test point: TP40275. Instrument:Oscilloscope

    Connect the oscilloscope to TP4027 (G signal).Using the [\ |] buttons on the remote controller,adjust the brightness so that the sync signal peakdisappears.

    3 Sub-contrastAdjustment onCXA2101 mainIC4001

    1.Input signal: 10-step lumi-nance HD signalCOMPONENT-1

    2. Group: VIDEO-13. Subject: G-DRV

    B-DRVR-DRV

    4. Test point: TP4027TP4028TP4029

    5. Instrument:Oscilloscope

    Make sure the CONT setting of VIDEO-1 is 7.Using the [\ |] buttons on the remote controller,adjust each color level to 0.70.05 Vp-p at each ofthe following test points.TP4027: G-DRVTP4028: B-DRVTP4029: R-DRV

    0.7 Vp-p

    4 Sub-colorAdjustment onCXA2101 mainIC4001

    1. Input signal: Color bar HDsignal

    COMPONENT-12. Group: VIDEO-13. Subject: COLOR4. Test point: TP40295. Instrument:Oscilloscope

    Connect the oscilloscope to TP4029 (R signal).Using the [\ |] buttons on the remote controller,adjust the setting so that the white and red barsare at the same level.

  • 31

    LC-R60HDU

    No. Adjusting point Adjusting conditions Adjusting procedure5 Sub-tint

    Adjustment onCXA2101 mainIC4001

    1. Input signal:Color bar HD signal

    COMPONENT-12. Group: VIDEO-13. Subject: TINT4. Test point: TP40295. Instrument:Oscilloscope

    Connect the oscilloscope to TP4029 (R signal).Using the [\ |] buttons on the remote controller,adjust the setting so that the yellow and magentabars are at the same level.

    Yellow Magenta

    At the samelevel

    6 Green/blacklevelA/D input bot-tom adjustment

    1. Input signal: 10-step lumi-nance HD signalCOMPONENT-1

    2. Group: VIDEO-33. Subject: SHL4. Test point: TP14435. Instrument:Oscilloscope

    Adjust the SHL setting to achieve the specifiedgreen/black level. Using the [\ |] buttons on theremote controller, adjust the distance between the0V and the bottom to 1.750.05 Vp-p.

    1.75 0.05 Vp-p

    0 V

    7 Red/white levelA/D input ampli-tude adjustment

    1. Input signal: 10-step lumi-nance HD signalCOMPONENT-1

    2. Group: VIDEO-53. Subject: R-DRV4. Test point: TP14395. Instrument: Oscilloscope

    Using the [\ |] buttons on the remote controller,adjust the red/white level to 1.750.05 Vp-p.

    1.75 0.05 Vp-p

    8 Green/whitelevelA/D input ampli-tude adjustment

    1. Input signal: 10-step lumi-nance HD signalCOMPONENT-1

    2. Group: VIDEO-53. Subject: G-DRV4. Test point: TP14435. Instrument: Oscilloscope

    Using the [\ |] buttons on the remote controller,adjust the green/white level to 1.750.05 Vp-p.

    1.75 0.05 Vp-p

    9 Blue/white levelA/D input ampli-tude adjustment

    1. Input signal: 10-step lumi-nance HD signalCOMPONENT-1

    2. Group: VIDEO-53. Subject: B-DRV4. Test point: TP14465. Instrument: Oscilloscope

    Using the [\ |] buttons on the remote controller,adjust the blue/white level to 1.750.05 Vp-p.

    1.75 0.05 Vp-p

  • 32

    LC-R60HDU

    No. Adjusting point Adjusting conditions Adjusting procedure10 AD input

    ReferenceRed/white leveladjustment

    1. Input signal: 10-step lumi-nance HD signalCOMPONENT-1

    2. Group: VIDEO-33. Subject: VTR4. Test point: TP1439

    TP14415. Instrument: Oscilloscope

    Get the waveforms at TP1439 and TP1441 over-lapped on the oscilloscope screen. Adjust thevoltage at TP1441 to the video signal peak.

    3.5 0.05 Vp-p

    0 V

    11 AD inputReferenceGreen/whitelevel adjustment

    1. Input signal: 10-step lumi-nance HD signalCOMPONENT-1

    2. Group: VIDEO-33. Subject: VTG4. Test point: TP1443

    TP14445. Instrument: Oscilloscope

    Get the waveforms at TP1443 and TP1444 over-lapped on the oscilloscope screen. Adjust thevoltage at TP1444 to the video signal peak.

    3.5 0.05 Vp-p

    0 V

    12 AD inputReferenceBlue/white leveladjustment

    1. Input signal: 10-step lumi-nance HD signalCOMPONENT-1

    2. Group: VIDEO-33. Subject: VTB4. Test point: TP1446

    TP14475. Instrument: Oscilloscope

    Get the waveforms at TP1446 and TP1447 over-lapped on the oscilloscope screen. Adjust thevoltage at TP1447 to the video signal peak.

    3.5 0.05 Vp-p

    0 V

    13 AD inputReferenceRed/black leveladjustment

    1. Input signal: 10-step lumi-nance HD signalCOMPONENT-1

    2. Group: VIDEO-33. Subject: VBR4. Test point: TP1439

    TP14405. Instrument: Oscilloscope

    Get the waveforms at TP1439 and TP1440 over-lapped on the oscilloscope screen. Adjust thevoltage at TP1440 to the video signal peak.

    Black level 0.05 V0 V

  • 33

    LC-R60HDU

    No. Adjusting point Adjusting conditions Adjusting procedure14 AD input

    ReferenceGreen/blacklevel adjustment

    1. Input signal: 10-step lumi-nance HD signalCOMPONENT-1

    2. Group: VIDEO-33. Subject: VBG4. Test point: TP1443

    TP14425. Instrument: Oscilloscope

    Get the waveforms at TP1443 and TP1442 over-lapped on the oscilloscope screen. Adjust thevoltage at TP1442 to the video signal peak.

    Black level 0.05 V0 V

    15 AD inputReferenceBlue/black leveladjustment

    1. Input signal: 10-step lumi-nance HD signalCOMPONENT-1

    2. Group: VIDEO-53. Subject: VBB4. Test point: TP1446

    TP14455. Instrument: Oscilloscope

    Get the waveforms at TP1446 and TP1445 over-lapped on the oscilloscope screen. Adjust thevoltage at TP1445 to the video signal peak.

    Black level 0.05 V0 V

    16 Sample holdPulse phasecheckingSH-PHASE

    1. Input signal:ITE pattern HDsignal

    COMPONENT-12. Group: VIDEO-43. Subject: Sampling phase

    adjustmentR-SMPG-SMPB-SMP

    4. Test point: Onscreen5. Instrument: Visual

    Using the [\ |] buttons on the remote controller,adjust the settings so that character blurring, ghostand ringing on the ITE pattern will be minimized.

    17 Horizontalcenter

    Feed the HD signal for adjust-ing the horizontal center.1. Input signal: ITE pattern HD

    signalCOMPONENT-1

    2. Group: VIDEO-43. Subject: H-POS4. Test point: Onscreen5. Instrument: Visual

    Using the [\ |] buttons on the remote controller,adjust the setting so that the overscan is the samefor right and left.

    18 Vertical center Feed the HD signal foradjusting the vertical center.1. Input signal: ITE pattern HD

    signalCOMPONENT-1

    2. Group: VIDEO-43. Subject: V-POS4. Test point: Onscreen5. Instrument: Visual

    Using the [\ |] buttons on the remote controller,adjust the setting so that the overscan is the samefor top and bottom.

  • 34

    LC-R60HDU

    No. Adjusting point Adjusting conditions Adjusting procedure19 Color-related

    performancechecking

    1. Receive the HD color barsignal.

    Select L1 in the process mode. Check the colorand tint settings.

    20 Video-relatedperformancechecking

    1. Receive the ITE pattern sig-nal.

    Select L2 in the process mode. Check the picture,brightness and sharpness settings.

    21 Audio-relatedperformancechecking

    Select L3 in the process mode. Check the bass,treble and balance settings.

    22 Off-timer per-formancechecking

    Select OFF in the process mode. Make sure thatthe off-timer starts with the 5-minute count andcounts down every one second for one minute andthat the set turns itself off at the 0-minute count.

    23 Thermistorperformancechecking

    Make sure the TEMP display appears.

    24 Factory settings Using the remote controller, make "FACTORYSETTINGS 4". (Common settings are made for allthe destinations.)Press "SSS4".

  • 35

    LC-R60HDU

    Process Mode Menu Display

    ADJINVer 1.00

    VIDEO 1 SOUNDVIDEO 2 N.WVIDEO 3 LINEVIDEO 4 TESTVIDEO 5 GAMMAUP-CON

    (1) MAIN menuVIDEO-1 ADJ

    1 BRIGHT 23 9 R-DRV 502 CONT 7 10 G-DRV 503 TINT 7 11 B-DRV 504 COLOR 7 12 R-CUT 315 BLK-BTM 7 13 G-CUT 316 SHARP 3 14 B-CUT 317 CTI 18 LTI 0

    (2) VIDEO-1 menu

    (3) VIDEO-2 menuVIDEO-2 ADJ

    1 M-BIAS 64 9 INTSW 02 R-BIAS 128 10 CB-R 1283 G-BIAS 128 11 CB-G 1284 B-BIAS 128 12 CB-B 1285 M-GAIN 128 13 PABL 156 R-GAIN 1287 G-GAIN 1288 B-GAIN 128

    VIDEO-3 ADJ

    1 VBR 2052 VBG 2053 VBB 2054 VTR 1025 VTG 1026 VTB 1027 SHL 102

    (4) VIDEO-3 menu

    (5) VIDEO-4 menuVIDEO-4 ADJ

    1 H-POS 42 V-POS 43 B-SMP 24 G-SMP 25 R-SMP 26 UD 07 LR 0

    (6) VIDEO-5 menuVIDEO-5 ADJ

    1 BRIGHT 642 R-DRV 1283 G-DRV 1284 B-DRV 1285 R-CUT 1286 G-CUT 1287 B-CUT 1288 LRGB 1289 LANG U

  • 36

    LC-R60HDU

    (7) UP-CON menuSOUND ADJ

    1 VOLUME 62 AGC 03 MODE 04 BALANCE 105 SURR 06 MONO 07 VOCAL 0

    (8) SOUND menu

    (9) N.W menuN.W

    RED CR YGREEN CR MBLUE CR CN.W CRYELLOW R + GMAGENTA B + GCYAN R + B

    LINE

    L1L2L3L4OFF. TIMERTEMP1TEMP2DTLSS2SS4

    (10) LINE menu

    (11) TEST menuTEST

    | LAMP No.1 OKLAMP No.2 OKLAMP USE RESULT

    No.1 No.2NOW XXXH XXXH1 XXXH XXXH2 XXXH XXXH3 XXXH XXXHTOTAL XXXH

    (12) GAMMA menu

    G6

    UP-CON ADJ

    1 V ENH 4 10 OUTPUT 1002 H ENH 7 11 P-MODE [A]3 V POS 16 12 C-SYSTE [N3]4 H POS 165 V SIZE 166 CONT 637 BRIGHT 638 COLOR 639 TINT 63

  • 37

    LC-R60HDU

    TROUBLE SHOOTING TABLE

    YES

    NO

    NO

    NO

    NO

    YES

    YES

    YES

    YES

    YES

    YES

    YES

    YES

    NO

    YES

    NO

    NO

    YES

    YES NO

    NO

    YES

    NO

    NO

    YES

    NO

    NO

    NO

    NO

    START

    Are AC cord and signal cables correctly connected?

    Check connections. Reconnect as required.

    Go to "Checking power supply".

    Go to "Checking lamp compartment".

    Go to "Checking OSD".

    Go to "Checking audio circuit".

    Is component 1125I as specified?

    Are there output signals at pins (1), (3), (5), (7) and (9) of UB?

    Are there output signals at pins (1), (3), (5), (7) and (9) of LA?

    Are there output signals at pins (13) and (15) of UB?

    Go to "Checking LCD drive PWB".

    Go to "Checking main signal input circuit".

    Are there output signals at pins (1), (3), (5), (7) and (9) of UA?

    Replace up converter.

    Are there output signals at pins (11), (13) and (15) of UA as well as pins (7) and (9) of UB?

    Is component 525P as specified?

    Is component 525I as specified?

    Is Video / S input as specified?

    Turn on power.

    Does power LED light up properly?

    Does the lamp stay on?

    Does OSD function with remote controller and key-in?

    Does selected video fail to appear? Are images distorted?

    Is selected audio not heard? Is sound unstable?

    END

    A

    A

  • 38

    LC-R60HDU

    TROUBLE SHOOTING TABLE (Continued)

    YES YES

    YES

    YES

    YES

    YES

    YES

    YES

    YES

    NO

    NO

    NO

    NO

    NO

    NO

    YES

    NO

    NO

    Checking main signal input circuit

    Component signal input being received

    Check input terminal board.

    Check IC4001 and its peripheral circuits.

    Check IC4006 and its peripheral circuits.

    Check IC4008, IC4009, IC4010, IC4012, IC4013, IC4014 and their peripheral circuits.

    Check IC4002 and its peripheral circuits.

    Check IC4011, IC4015 and their peripheral circuits.

    Are there output signals at C4177, C4178 and C4179?

    Are there output signals at pins (26) and (27) of IC4021?

    Go to "Checking sync signal with component input".

    Are there input signals (sync signal) at TP4020 and TP4019?

    Are there output signals at TP4031 and TP4021?

    END

    Check IC4016, IC4017 and their peripheral circuits.

    Check IC4001 and its peripheral circuits.

    Check IC4027, IC4028, IC4031, IC4002, IC4003, IC4004 and their peripheral circuits.

    Is there output signal at C4061?

    Are there output signals at pins (76), (77), (78), (79) and (80) of IC4001?

    Are there output signals at pins (56) and (58) of IC4002?

    Are there input signals to IC4001 at the following pins: (3) thru (5) at COMP 1, (9) thru (11) at COMP 2, (13) thru (17) at COMP 3, and (21) thru (23) at COMP 4?

    Are there input signals to IC4002 at the following pins: (1) thru (7) at VIDEO 1, (8) thru (14) at VIDEO 2, and (15) thru (21) at VIDEO 3?

    Video / S signal input being received

    (With 525P input signal)

    (With 525i input signal)

  • 39

    LC-R60HDU

    TROUBLE SHOOTING TABLE (Continued)

    YES

    NO

    Checking LCD drive PWB

    Are there output signals at pins (1), (3), (5), (7) and (9) of LA: TP1448 [G], TP1449 [B], TP1450 [R], TP1451 [H] and TP1452 [V]? Check LA connection

    cable.

    B

    YES

    NOIs power supplied?

    TP1807 [R] in trouble

    Check IC1802, IC1805, IC1808, IC1811, IC1812, IC1817, IC1818, IC1823, IC1824 and their peripheral circuits.

    TP1808 [G] in trouble

    Check IC1803, IC1806, IC1809, IC1813, IC1814, IC1819, IC1820, IC1825, IC1826 and their peripheral circuits.

    TP1809 [B] in trouble

    Check IC1804, IC1807, IC1810, IC1815, IC1816, IC1821, IC1822, IC1827, IC1828 and their peripheral circuits.

    Check output voltages at EA, IC1701 thru IC1716, and IC1722.

    YES

    NOAre there output signals at TP1439 [R], TP1443 [G], TP1446 [B], TP1425 [H] and TP1426 [V]? Check IC1401 and its

    peripheral circuits.

    YES

    NOAre there signals at TP1804 [R], TP1805 [G] and TP1806 [B]?

    YES

    NOAre there signals at pins (36), (32) and (21) of IC1801?

    Check IC1801 and its peripheral circuits.

    YES

    NO

    Checking PLL and clock circuits.

    Are there waveforms at pins (21), (20), (7) and (15) of IC1014?

    Check IC1041 and its peripheral circuits.

    YES

    NOAre there clock signals at pins (13) and (14) of ADC on IC1402, IC1403 and IC1404? Are there clock signals also at pins (17), (20) and (21) of DAC on IC1006, IC1007 and IC1008? Check IC1009, IC1010, IC1011, IC1012, IC1013

    and their peripheral circuits.

    Check LCD driver and IC.

    YES

    NOAre there high-level output signals at IC1001 and IC1020?

    Check IC1001, IC1020 and their peripheral circuits.

    YES

    NOAre there signals at TP1807 (R), TP1808 (G) and TP1809 (B)?

  • 40

    LC-R60HDU

    TROUBLE SHOOTING TABLE (Continued)B

    YES

    NO

    Checking LCD timing pulse

    Are outputs (source driver clock) at IC6001, IC6003, IC6005, IC6007, IC6009, IC6011, IC6013, IC6015, IC6017, IC6019, IC6021 and IC6023 as specified?

    NO

    Check IC6025, IC6026, IC6027 and their peripheral circuits.

    Check IC6001, IC6003, IC6005, IC6007, IC6009, IC6011, IC6013, IC6015, IC6017, IC6019, IC6021, IC6023 and their peripheral circuits.

    Are outputs (source driver start pulse) at IC6025, IC6026 and IC6027 as specified?

    YES

    NO

    Check IC6028, IC6029, IC6030, IC6037 and their peripheral circuits?

    Are RLCD, GLCD and BLCD connectors connected properly?

    Are outputs (gate driver pulse) at IC6028, IC6029, IC6030 and IC6037 as specified?

    YES

    LCD panel defective.

    YES

    NO

    Check connections and flexible cables.

  • 41

    LC-R60HDU

    TROUBLE SHOOTING TABLE (Continued)Checking audio circuit

    Are there input signals to IC3004 at the following pins: (1) and (12) at COMP 1, (5) and (14) at COMP 2, (2) and (15) at COMP 3, and (4) and (11) at COMP 4?

    Are there output signals at pins (3) and (13) of IC3004?

    NO

    Check IC3004 and its peripheral circuits.

    Check input terminal board.

    NO NO

    YES

    Are there output signals at pin (7) of IC3005 and pin (7) of IC3006?

    NO

    Check IC3005, IC3006 and their peripheral circuits.

    YES

    YES

    Are there output signals at pins (10) and (21) of IC3012?

    NO

    Check IC3012, IC3010, IC3011 and their peripheral circuits.

    YES

    Are speakers active on user adjustment menu?

    NO

    Check IC3017, IC3007 and their peripheral circuits.YES

    Are there input signals at pins (3) and (5) of SC?

    NO

    YES

    Are there output signals at pins (13), (15), (2) and (4) of IC3015?

    NO

    Check IC3015 and its peripheral circuits.

    YES

    YES

    Are there input signals at LW, LT, RW and RT?

    NO

    Check NET-R and NET-L circuits.

    Check IC3014 and its peripheral circuits.

    Speakers defective

    Component signal input being received

    Are there input signals to IC4022 at the following pins: (2) and (4) at VIDEO 1, (9) and (11) at VIDEO 2, and (16) and (18) at VIDEO 3?

    Are there output signals at pins (52) and (54) of IC4022?

    NO

    Check IC4022 and its peripheral circuits.

    YES

    YES

    Video / S signal input being received

  • 42

    LC-R60HDU

    TROUBLE SHOOTING TABLE (Continued)Checking lamp compartment

    Check for failing lamp and replace it. Does new lamp light up?

    YES

    Old lamp defective.NO

    Replace failing ballast. Is new ballast functioning?

    YES

    Old ballast defective.NO

    Is higher-than-200V voltage supplied at PG and PH?

    NO

    Go to "Checking power supply (ballast)".

    Check CA, CB and their peripheral circuits.

    YES

    Is F7002 fuse blown out?

    NO

    Check PG, PH and their peripheral circuits.

    YES

    Fuse defective.

    * After checking the lamp compartment, select the lamp marked with NG on the test mode screen of the process menu. Press the ENTER button on the remote controller twice. If NG is still there, go to the next troubleshooting item.

  • 43

    LC-R60HDU

    TROUBLE SHOOTING TABLE (Continued)Checking OSD

    NO NOAre there output signals at pins (24), (32), (33) and (34) of IC2003?

    Check IC2003 and its peripheral circuits.

    YES YES

    Are there input signals at pins (2) thru (5) of MB on main PWB?

    NOMB cable defective.Are there input signals at pins (2) thru (5) of MB on LCD drive PWB?

    YES

    NO Check IC1022, IC1801 and their peripheral circuits.

    Are there output signals at pins (14) thru (17) of IC1022?

    YES

    NO Check MA and its peripheral circuits.

    Are there input signals at pins (9) and (10) of MA?

    YES

    IC1020 defective.

    Check MB and its peripheral circuits.

  • 44

    LC-R60HDU

    TROUBLE SHOOTING TABLE (Continued)

    YES

    NOCheck terminal PWB.

    Are there input signals at pins (11) and (13) of IC2001 by running RS-232C on personal computer?

    YES

    NO Check IC2001, IC2002 and their peripheral circuits.

    Are there input signals at pins (10) and (8) of IC2001 as well as pins (7) and (3) of IC2002?

    YES

    Check IC2003 and its peripheral circuits.

    Checking RS-232C

    NOUse RS-232C cross cable.Is RS-232C cross cable used?

    Checking remote controller

    NO NOReplace remote controller. Does new remote controller function?

    Operation PWB defective.YES YES

    Is there output at pin (9) of LE using remote controller?

    NOLE cable defective.Is there output signal at pin (9) of LE on operation PWB?

    YES

    Check IC2003 and its peripheral circuits.

    Remote controller defective.

  • 45

    LC-R60HDU

    TROUBLE SHOOTING TABLE (Continued)

    NOIs there 7V output signal at pin (1) of ED?

    Check IC7101, F7001, F7003 and their peripheral circuits.

    YESYES

    Checking power supply

    NOIs power LED (red) on?

    YES

    NO Check IC2003, Q2001 and their peripheral circuits.

    Is there 5V(TPOW) output signal at pin (3) of ED?

    YES

    NOIs there 17V output signal at pin (2) of EA?

    YES

    NO Check R7220 and its peripheral circuits.

    Is there 13V output signal at pin (5) of EA?

    YES

    NO Check R7223 and its peripheral circuits.

    Is there 6V output signal at pin (8) of EA?

    YES

    NO Check IC7203 and its peripheral circuits.

    Is there 4.5V output signal at pin (11) of EA?

    YES

    NO Check R7222 and its peripheral circuits.

    Is there 16V output signal at pin (1) of ES?

    Cable defective.

    Check R7221, IC7101 and their peripheral circuits.

  • 47

    LC-R60HDU

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    CHASSIS LAYOUT

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    LC-R60HDU

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    BLOCK DIAGRAM

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    LC-R60HDU

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    OVERALL WIRING DIARGAM

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    LC-R60HDU

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    DESCRIPTION OFSCHEMATIC DIAGRAM

    VOLTAGE MEASUREMENT CONDITION:1. Voltages at test points are measured at the

    supply voltage of AC 120V. Signals are fed by acolor bar signal generator for servicing purpose andthe above voltages are measured with a 20k ohm/Vtester.

    WAVEFORM MEASUREMENT CONDI-TION:1. Waveforms at test points are observed at the supply

    voltage of AC 120V. Signals are fed by a color barsignal generator for servicing purpose.

    INDICATION OF RESISTOR & CAPACI-TOR:RESISTOR1. The unit of resistance is omitted.

    (K=k=1000 , M=M).2. All resistors are 5%, unless otherwise noted.

    (J= 5%, F= 1%, D= 0.5%)3. All resistors are 1/10W, unless otherwise noted.4. All resistors are Carbon type, unless otherwise

    noted.

    C : Solid W : Cement

    S : Oxide Film T : Special

    N : Metal Coating

    CAPACITOR1. All capacitors are F, unless otherwise noted.

    (P=pF=F).2. All capacitors are 50V, unless otherwise noted.3. All capacitors are Ceramic type, unless otherwise

    noted.(ML): Mylar (TA): Tantalum(PF): Polypro Film (ST): Styrol

    CAUTION:This circuit diagram is original one, therefore there may be aslight difference from yours.

    SAFETY NOTES:1. DISCONNECT THE AC PLUG FROM THE AC

    OUTLET BEFORE REPLACEING PARTS.2. SEMICONDUCTOR HEAT SINKS SHOULD BE

    REGARDED AS POTENTIAL SHOCK HAZARDSWHEN THE CHASSIS IS OPERATING.

    IMPORTANT SAFETY NOTICE:PARTS MARKED WITH ( ) AREIMPORTANT FOR MAINTAINING THE SAFETY OFTHE SET. BE SURE TO REPLACE THESE PARTSWITH SPECIFIED ONES FOR MAINTAINING THESAFETY AND PERFORMANCE OF THE SET.

  • 53

    LC-R60HDU

    1716 1918151413121110

    WAVEFORMS

    1 TP4027H:10 sec/divV:500mV/div

    5 TP4034H:10 msec/divV:1V/div

    6 TP3010H:10 sec/divV:200mV/div

    7 TP3011H:10 sec/divV:200mV/div

    8 TP3012H:10 sec/divV:200mV/div

    2 TP4028H:10 sec/divV:500mV/div

    3 TP4029H:10 sec/divV:500mV/div

    4 TP4033H:10 sec/divV:1V/div

    9 TP1439H:10 sec/divV:1V/div

    e TP1805H:10 sec/divV:1V/div

    u TP1809H:10 msec/divV:2V/div

    r TP1806H:10 sec/divV:1V/div

    t TP1807H:10 msec/divV:2V/div

    y TP1808H:10 msec/divV:2V/div

    0 TP1443H:10 sec/divV:1V/div

    q TP1446H:10 sec/divV:1V/div

    w TP1804H:10 sec/divV:1V/div

  • 55

    LC-R60HDU

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    OUTPUT UNIT-1/7

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    OUTPUT UNIT-2/7

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    OUTPUT UNIT-3/7

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    OUTPUT UNIT-4/7

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    OUTPUT UNIT-5/7

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    OUTPUT UNIT-6/7

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    OUTPUT UNIT-7/7

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    MAIN UNIT-1/5

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    MAIN UNIT-2/5

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    MAIN UNIT-3/5

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    MAIN UNIT-4/5

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    MAIN UNIT-5/5

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    TERMINAL UNIT

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    SOUND OUT UNIT

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    CONTROL UNIT

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    NETWORK-L UNIT

    (Woo

    fer)

    (Twe

    eter)

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    NETWORK-R UNIT

    (Woo

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    (Twe

    eter)

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    POWER UNIT-1/2

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    POWER UNIT-2/2

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    E

    F

    G

    H

    FAN CONTROL UNIT

    B-LCD

    R-LCD, G-LCD

    RADIATOR

    LAMP

    EXHAUST

  • 88

    LC-R60HDU

    654321

    A

    B

    C

    D

    E

    F

    G

    H

    PRINTED WIRING BOARD ASSEMBLIES

    Output Unit (Wiring Side)

  • 89

    LC-R60HDU

    654321

    A

    B

    C

    D

    E

    F

    G

    H

    Output Unit (Component Side)

  • 90

    LC-R60HDU

    654321

    A

    B

    C

    D

    E

    F

    G

    H

    Main Unit (Wiring Side)

  • 91

    LC-R60HDU

    654321

    A

    B

    C

    D

    E

    F

    G

    H

    Main Unit (Component Side)

  • 92

    LC-R60HDU

    654321

    A

    B

    C

    D

    E

    F

    G

    H

    Terminal Unit (Wiring Side)

  • 93

    LC-R60HDU

    654321

    A

    B

    C

    D

    E

    F

    G

    H

    Terminal Unit (Component Side)

  • 94

    LC-R60HDU

    654321

    A

    B

    C

    D

    E

    F

    G

    H

    Sound Out Unit (Wiring Side)

    Sound Out Unit (Component Side)

  • 95

    LC-R60HDU

    654321

    A

    B

    C

    D

    E

    F

    G

    H

    Network-L Unit (Component Side)

    Network-R Unit (Component Side)

  • 96

    LC-R60HDU

    654321

    A

    B

    C

    D

    E

    F

    G

    H

    Control Unit (Wiring Side) Control Unit (Component Side)

    Fan Control Unit (Component Side)

  • 97

    LC-R60HDU

    654321

    A

    B

    C

    D

    E

    F

    G

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    Power Unit (Component Side)

  • Ref. No. Part No. Description Code Ref. No. Part No. Description Code

    98

    LC-R60HDU

    PARTS LISTPARTS REPLACEMENT

    Parts marked with "" are important for maintaining the safety ofthe set. Be sure to replace these parts with specified ones for main-taining the safety and performance of the set.

    Les pieces marques "" sont importantes pour maintenir la scuritde l'appareil. Ne remplacer ces pieces que par des pieces dont lenumro est spcifi pour maintenir la scurit et protger le bonfonctinnement de l'appareil.

    "HOW TO ORDER REPLACEMENT PARTS"To have your order filled promptly and correctly, please furnish thefollowing informations.

    1. MODEL NUMBER 2. REF. NO.3. PART NO. 4. DESCRIPTION5. CODE 6. QUANTITY

    in USA: Contact your nearest SHARP Parts Distributor.For location of SHARP Parts Distributor,Please call Toll-Free; 1-800-BE-SHARP

    in CANADA: Contact SHARP Electronics of Canada LimitedPhone (416) 890-2100.

    MARK: SPARE PARTS-DELIVERY SECTION

    Ref. No. Part No. Description Code

    NOTE: THE PARTS HERE SHOWN ARE SUPPLIED AS ANASSEMBLY BUT NOT INDEPENDENTLY.RLCDP0092CEZZ J LCD Module Unit-R GARLCDP0093CEZZ J LCD Module Unit-G GARLCDP0094CEZZ J LCD Module Unit-B GA

    LCD PANELS

    DUNTKA025DE02 Output Unit DUNTKA026DE02 Main Unit DUNTKA027DE02 Terminal Unit DUNTKA028DE02 Sound Out Unit DUNTKA029DE02 Control Unit DUNTKA053DE02 Fan Control Unit DUNTKA063DE01 Network-L Unit DUNTKA064DE01 Network-R Unit RDENC0297CEZZ Power Unit RUNTK0666CEZZ J Up Converter Unit GK

    (Unit Replacement Item)RDENC0296CEZZ J Ballast Unit CE

    (Unit Replacement Item)

    PRINTED WIRING BOARD ASSEMBLIES(NOT REPLACEMENT ITEM)

    DUNTKA025DE02OUTPUT UNIT

    INTEGRATED CIRCUITSIC1001 VHiCXD2467Q-1 J CXD2467Q BUIC1002 VHiM62320FP-1 J M62320FP AKIC1003 VHiM62320FP-1 J M62320FP AKIC1004 VHiVHC541F/-1 J TC74VHC541F AKIC1005 VHiVHC541F/-1 J TC74VHC541F AKIC1006 VHiCXA3197R-1 J CXA3197R BDIC1007 VHiCXA3197R-1 J CXA3197R BDIC1008 VHiCXA3197R-1 J CXA3197R BDIC1009 VHiHDLVC08F-1 J HD74LVC08FP AEIC1010 VHiHDLVC08F-1 J HD74LVC08FP AEIC1011 VHiHDLVC00F-1 J HD74LVC00FP AEIC1012 VHiMC10H116-1 J MC10H116MR1 AQIC1013 VHiMC10H116-1 J MC10H116MR1 AQIC1014 VHiiCS1523M-1 J ICS1523M BCIC1015 VHiM62320FP-1 J M62320FP AKIC1016 VHiM62320FP-1 J M62320FP AKIC1017 VHiVHC541F/-1 J TC74VHC541F AKIC1018 RH-iX3338CEN1 J MBM29F400BC AYIC1019 VHiTC7SU04F-1 J TC7SU04F ACIC1020 RH-iX3325CEZZ J EPM7512AEQC208 CAIC1021 VHiM62320FP-1 J M62320FP AKIC1022 VHiHCT541AF-1 J TC74HCT541AF AGIC1401 VHiCXA2101Q-1 J CXA2101AQ-Tl BEIC1402 VHiCXA3026Q-1 J CXA3026Q-T6 BAIC1403 VHiCXA3026Q-1 J CXA3026Q-T6 BAIC1404 VHiCXA3026Q-1 J CXA3026Q-T6 BAIC1405 VHiM62392FP-1 J M62392FP AMIC1406 VHiNJM3403V-1 J NJM3403AV AGIC1407 VHiNJM3403V-1 J NJM3403AV AGIC1408 VHiNJM431M/-1 J NJM431M AEIC1409 VHiAD8023//-1 J AD8023AR AWIC1410 VHi16374AFT-1 J TC74LCX16374AF APIC1411 VHi16374AFT-1 J TC74LCX16374AF APIC1412 VHi16374AFT-1 J TC74LCX16374AF APIC1501 VHiVHC541F/-1 J TC74VHC541F AKIC1701 VHiPQ20VZ11-1 J PQ20VZ11 AHIC1702 VHiPQ20VZ11-1 J PQ20VZ11 AHIC1703 VHiPQ20VZ11-1 J PQ20VZ11 AHIC1704 VHiPQ20VZ11-1 J PQ20VZ11 AHIC1705 VHiPQ20VZ11-1 J PQ20VZ11 AHIC1706 VHiPQ20VZ11-1 J PQ20VZ11 AHIC1707 VHiPQ20VZ11-1 J PQ20VZ11 AHIC1708 VHiPQ20VZ11-1 J PQ20VZ11 AHIC1709 VHiPQ20VZ11-1 J PQ20VZ11 AHIC1710 VHiPQ20VZ11-1 J PQ20VZ11 AHIC1711 VHiPQ20VZ11-1 J PQ20VZ11 AHIC1712 VHiPQ20VZ11-1 J PQ20VZ11 AHIC1713 VHiPQ20VZ11-1 J PQ20VZ11 AHIC1714 VHiPQ20VZ11-1 J PQ20VZ11 AHIC1715 VHiPQ20VZ11-1 J PQ20VZ11 AHIC1716 VHiPQ20VZ11-1 J PQ20VZ11 AHIC1718 VHiM40C568H-1 J MB40C568HPFV-G AQIC1719 VHiNJM431M/-1 J NJM431M AEIC1720 VHiNJM2060M-1 J NJM2060M AEIC1721 VHiNJM3403V-1 J NJM3403AV AGIC1722 VHiPQ20VZ11-1 J PQ20VZ11 AHIC1801 VHiM52742SP-1 J M52742SP ASIC1802 VHiAD8023//-1 J AD8023AR AWIC1803 VHiAD8023//-1 J AD8023AR AWIC1804 VHiAD8023//-1 J AD8023AR AWIC1805 VHiNJU4053V-1 J NJU4053BV AFIC1806 VHiNJU4053V-1 J NJU4053BV AFIC1807 VHiNJU4053V-1 J NJU4053BV AFIC1808 VHiCXA2504N-1 J CXA2504N AZIC1809 VHiCXA2504N-1 J CXA2504N AZIC1810 VHiCXA2504N-1 J CXA2504N AZIC1811 VHiNJU4052V-1 J NJU4052BV AFIC1812 VHiNJU4052V-1 J NJU4052BV AFIC1813 VHiNJU4052V-1 J NJU4052BV AFIC1814 VHiNJU4052V-1 J NJU4052BV AFIC1815 VHiNJU4052V-1 J NJU4052BV AF

  • Ref. No. Part No. Description Code Ref. No. Part No. Description Code

    99

    LC-R60HDU

    DUNTKA025DE02OUTPUT UNIT (Continued)

    IC1816 VHiNJU4052V-1 J NJU4052BV AFIC1817 VHiNJU4052V-1 J NJU4052BV AFIC1818 VHiNJU4052V-1 J NJU4052BV AFIC1819 VHiNJU4052V-1 J NJU4052BV AFIC1820 VHiNJU4052V-1 J NJU4052BV AFIC1821 VHiNJU4052V-1 J NJU4052BV AFIC1822 VHiNJU4052V-1 J NJU4052BV AFIC1823 VHiAD8023//-1 J AD8023AR AWIC1824 VHiAD8023//-1 J AD8023AR AWIC1825 VHiAD8023//-1 J AD8023AR AWIC1826 VHiAD8023//-1 J AD8023AR AWIC1827 VHiAD8023//-1 J AD8023AR AWIC1828 VHiAD8023//-1 J AD8023AR AWIC1829 VHiNJM431M/-1 J NJM431M AEIC6001 VHiEL7104C/-1 J El7104CS ATIC6003 VHiEL7104C/-1 J El7104CS ATIC6005 VHiEL7104C/-1 J El7104CS ATIC6007 VHiEL7104C/-1 J El7104CS ATIC6009 VHiEL7104C/-1 J El7104CS ATIC6011 VHiEL7104C/-1 J El7104CS ATIC6013 VHiEL7104C/-1 J El7104CS ATIC6015 VHiEL7104C/-1 J El7104CS ATIC6017 VHiEL7104C/-1 J El7104CS ATIC6019 VHiEL7104C/-1 J El7104CS ATIC6021 VHiEL7104C/-1 J El7104CS ATIC6023 VHiEL7104C/-1 J El7104CS ATIC6025 VHiEL7212C/-1 J El7212CS AQIC6026 VHiEL7212C/-1 J El7212CS AQIC6027 VHiEL7212C/-1 J El7212CS AQIC6028 VHiLR3695//-1 J LR3695 ASIC6029 VHiLR3695//-1 J LR3695 ASIC6030 VHiLR3695//-1 J LR3695 ASIC6031 VHiLR3695//-1 J LR3695 ASIC6032 VHiM62392FP-1 J M62392FP AMIC6033 VHiNJM3403V-1 J NJM3403AV AGIC6037 VHiLR3695//-1 J LR3695 AS

    TRANSISTORSQ1401 VS2SC3735//-1 J 2SC3735 ACQ1402 VS2SC3735//-1 J 2SC3735 ACQ1403 VS2SC3735//-1 J 2SC3735 ACQ1801 VS2SC3735//-1 J 2SC3735 ACQ1802 VS2SC3735//-1 J 2SC3735 ACQ1803 VS2SC3735//-1 J 2SC3735 ACQ1804 VS2SC3735//-1 J 2SC3735 ACQ1805 VS2SA1462//-1 J 2SA1462 ACQ1806 VS2SC3735//-1 J 2SC3735 ACQ1807 VS2SA1462//-1 J 2SA1462 ACQ1808 VS2SC3735//-1 J 2SC3735 ACQ1809 VS2SA1462//-1 J 2SA1462 ACQ1810 VS2SC3735//-1 J 2SC3735 ACQ1811 VS2SA1462//-1 J 2SA1462 ACQ1812 VS2SC3735//-1 J 2SC3735 ACQ1813 VS2SA1462//-1 J 2SA1462 ACQ1814 VS2SC3735//-1 J 2SC3735 ACQ1815 VS2SA1462//-1 J 2SA1462 ACQ1816 VS2SC3735//-1 J 2SC3735 ACQ1817 VS2SA1462//-1 J 2SA1462 ACQ1818 VS2SC3735//-1 J 2SC3735 ACQ1819 VS2SA1462//-1 J 2SA1462 ACQ1820 VS2SC3735//-1 J 2SC3735 ACQ1821 VS2SA1462//-1 J 2SA1462 ACQ1822 VS2SC3735//-1 J 2SC3735 ACQ1823 VS2SA1462//-1 J 2SA1462 ACQ1824 VS2SC3735//-1 J 2SC3735 ACQ1825 VS2SA1462//-1 J 2SA1462 ACQ1826 VS2SC3735//-1 J 2SC3735 ACQ1827 VS2SA1462//-1 J 2SA1462 ACQ1828 VS2SC4504//-1 J 2SC4504 AFQ1829 VS2SA1724//-1 J 2SA1724 AKQ1830 VS2SC4504//-1 J 2SC4504 AF

    Q1831 VS2SA1724//-1 J 2SA1724 AKQ1832 VS2SC4504//-1 J 2SC4504 AFQ1833 VS2SA1724//-1 J 2SA1724 AKQ1834 VS2SC4504//-1 J 2SC4504 AFQ1835 VS2SA1724//-1 J 2SA1724 AKQ1836 VS2SC4504//-1 J 2SC4504 AFQ1837 VS2SA1724//-1 J 2SA1724 AKQ1838 VS2SC4504//-1 J 2SC4504 AFQ1839 VS2SA1724//-1 J 2SA1724 AKQ1840 VS2SC4504//-1 J 2SC4504 AFQ1841 VS2SA1724//-1 J 2SA1724 AKQ1842 VS2SC4504//-1 J 2SC4504 AFQ1843 VS2SA1724//-1 J 2SA1724 AKQ1844 VS2SC4504//-1 J 2SC4504 AFQ1845 VS2SA1724//-1 J 2SA1724 AKQ1846 VS2SC4504//-1 J 2SC4504 AFQ1847 VS2SA1724//-1 J 2SA1724 AKQ1848 VS2SC4504//-1 J 2SC4504 AFQ1849 VS2SA1724//-1 J 2SA1724 AKQ1850 VS2SC4504//-1 J 2SC4504 AFQ1851 VS2SA1724//-1 J 2SA1724 AKQ6025 VS2SC4504//-1 J 2SC4504 AFQ6026 VS2SC4504//-1 J 2SC4504 AFQ6027 VS2SC4504//-1 J 2SC4504 AF

    DIODESD1701 VHDDAN202K/-1 J Diode ABD1702 VHDDAN202K/-1 J Diode ABD1703 VHDDAN202K/-1 J Diode ABD1704 VHDDAN202K/-1 J Diode ABD1705 VHDDAN202K/-1 J Diode ABD1706 VHDDAN202K/-1 J Diode ABD1707 VHDDAN202K/-1 J Diode ABD1708 VHDDAN202K/-1 J Diode ABD1709 VHDDAN202K/-1 J Diode ABD1710 VHDDAN202K/-1 J Diode ABD1711 VHDDAN202K/-1 J Diode ABD1712 VHDDAN202K/-1 J Diode ABD1713 VHDDAN202K/-1 J Diode ABD1714 VHDDAN202K/-1 J Diode ABD1715 VHDDAN202K/-1 J Diode ABD1716 VHDDAN202K/-1 J Diode ABD1718 VHDDAN202K/-1 J Diode ABD1804 VHDMA153///-1 J Diode ABD1805 VHDMA153///-1 J Diode ABD1806 VHDMA153///-1 J Diode ABD1807 VHDMA153///-1 J Diode ABD1808 VHDMA153///-1 J Diode ABD1809 VHDMA153///-1 J Diode ABD1810 VHDMA153///-1 J Diode ABD1811 VH