lci boston: commissioning for profit, performance & productivity

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LeanCx Commissioning for Productivity, Performance & Profit Murray Guy, Integrated Designs Gary McEwan, PCL 1 Lean Construction Institute

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Page 1: LCI Boston: Commissioning for Profit, Performance & Productivity

LeanCxCommissioning for Productivity, Performance &

Profit

Murray Guy, Integrated DesignsGary McEwan, PCL

1Lean Construction Institute

Page 2: LCI Boston: Commissioning for Profit, Performance & Productivity

Gary, Lets …..

Page 3: LCI Boston: Commissioning for Profit, Performance & Productivity

Murray ….. Let START with 5 WHYSWHY did you get into Commissioning anyway?

Page 4: LCI Boston: Commissioning for Profit, Performance & Productivity

“Half Dead ZOMBIE Controls” that wake in the night piss off your customers and eat away at your

profit

Gary, WHY did you give me a call to help withYour Second Living Building Challenge Project?

Page 5: LCI Boston: Commissioning for Profit, Performance & Productivity

Collaborate

EngagedNo Constraints

Focused Work

BlameWork in Silos

Promise .. Don’t Deliver Bad Designs

Bad Attitude

ExcusesPromises Completed

Value

Murray, Why did you recommend Lean Project Delivery?

Page 6: LCI Boston: Commissioning for Profit, Performance & Productivity

Profit

Gary, WHY are we really here at LCI?

Page 7: LCI Boston: Commissioning for Profit, Performance & Productivity

Why Lean Cx?

Show me the

Money!

Page 8: LCI Boston: Commissioning for Profit, Performance & Productivity

OK

How about anROI>500%

Page 9: LCI Boston: Commissioning for Profit, Performance & Productivity

Murray, And why should we hire you? Pay you more Money?

•PROFIT …. $144k (Getting to Done is Done)•PRODUCTIVITY ….. $45k + Occupants •PERFORMACE … $125k >10% energy

Cowboy Math …. 500% ROI on $50k investment

Page 10: LCI Boston: Commissioning for Profit, Performance & Productivity

Gary, we need Integrate Commissioning into Work Structuring & Production Control

How are we going to do that?

Page 11: LCI Boston: Commissioning for Profit, Performance & Productivity

Expand the Little Black Box

Commissioning

Design

Construct

LeanCx Done is Done

Page 12: LCI Boston: Commissioning for Profit, Performance & Productivity

University of Winnipeg Science Complex& Richardson College for the EnvironmentUniversity of Winnipeg Science Complex

& Richardson College for the EnvironmentGary, What happens when you let us out of

the Little Black Box?

Please tell them about the GREAT Mechanical Room IDEA!

Page 13: LCI Boston: Commissioning for Profit, Performance & Productivity

University of Winnipeg Science Complex& Richardson College for the EnvironmentUniversity of Winnipeg Science Complex

Called & Richardson College for the EnvironmentLeanCx begins with CLEARLY defining the “Project Requirements”

Page 14: LCI Boston: Commissioning for Profit, Performance & Productivity

Okanagan College Kelowna Trades Centre Living Building Challenge Project #2Kathleen Lausman

Project Requirements“Lean to be Green”

As leaders in the community it is our duty to protect the planet and demonstrate that triple bottom line economics work. For our second

Living Building Challenge project,we have adopted Lean Project Delivery to raise the bar even higher as we want less cost, less

time and to be fully commissioned at substantial completion.

Page 15: LCI Boston: Commissioning for Profit, Performance & Productivity

Success is better when …….you approach it

Page 16: LCI Boston: Commissioning for Profit, Performance & Productivity

TEST the design to Target Cost & Requirements

Page 17: LCI Boston: Commissioning for Profit, Performance & Productivity

University of Winnipeg Science Complex& Richardson College for the EnvironmentUniversity of Winnipeg Science Complex

& Richardson College for the EnvironmentLeanCx is dependent upon the Last Planner System

Page 18: LCI Boston: Commissioning for Profit, Performance & Productivity

University of Winnipeg Science Complex& Richardson College for the EnvironmentUniversity of Winnipeg Science Complex

& Richardson College for the EnvironmentTesting needs to be fully integrated into “the

Plan”

Page 19: LCI Boston: Commissioning for Profit, Performance & Productivity

PPC

Percentage Plans Completed (PPC)

Harvard Teresa Amabile

Progress is measured by tracking the # of systems functionally tested

Page 20: LCI Boston: Commissioning for Profit, Performance & Productivity

References: LBL comprehensive study of 643 Buildings.

http://cx.lbl.gov/documents/2009-assessment/lbnl-cx-cost-benefit.pdf

2013 ASHRAE Journal, June. Technical vrs Process Commissioning

IDI Commissioning Guide for Lean project Delivery

Higher levels of investment in commissioning provide a significant (up

to 5X) better return on investment.

Page 21: LCI Boston: Commissioning for Profit, Performance & Productivity

We want to demonstrate that Triple bottom line economics work for commercial real estate. Our return on investment will be in the productivity of our people, recognition as good stewards of the

planet and from the financial benefits of having Net 0 energy bills.

Dennis Cuku Mosaic Center for Community and CommerceCanada’s first private commercial Living Building Challenge project

Is Anyone Else Using LeanCx ?

Page 22: LCI Boston: Commissioning for Profit, Performance & Productivity

Can we use LeanCx on a Non Lean Project?

LeanCx is about creating a TEAM with a SYSTEM that COLLABORATES to be more productive, achieve higher

performance and make more money.

That works for any project!

Page 23: LCI Boston: Commissioning for Profit, Performance & Productivity

Need ….. Just 3 Things!1.Team 2.Lean System 3.Collaboration

LeanCx?

Successful Projects

Turning Waste into Profit, Performance and Productivity

Page 24: LCI Boston: Commissioning for Profit, Performance & Productivity

University of Winnipeg Science Complex& Richardson College for the EnvironmentUniversity of Winnipeg Science Complex

& Richardson College for the Environment WOW ..

Less time, less cost, less risk, higher performance

Technique/Tool: Value Stream Mapping

Page 25: LCI Boston: Commissioning for Profit, Performance & Productivity

There is always room for CONTINUAL IMPROVEMENT

Page 26: LCI Boston: Commissioning for Profit, Performance & Productivity

More Information?www.i-designs.ca

Page 27: LCI Boston: Commissioning for Profit, Performance & Productivity

LeanCx ….. Just 3 Things!TeamLean SystemCollaboration

Thank you

Successful Projects

Turning Waste into Profit, Performance and Productivity