leading companies to achieve manufacturing excellence

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Leading Companies to Achieve Manufacturing Excellence Ernest Konkoli General Manager MBA, BS Mfg Eng

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Page 1: Leading Companies To Achieve Manufacturing Excellence

Leading Companies to Achieve Manufacturing Excellence

Ernest KonkoliGeneral ManagerMBA, BS Mfg Eng

Page 2: Leading Companies To Achieve Manufacturing Excellence

1. Select and Develop the Strongest Leaders

• Proven track record of accomplishments• Strong education and solid skills• Intelligent, articulate and innovative• Humble, ethical & hardworking• Collaborative and people-oriented• High caliber professional references - 360°

Page 3: Leading Companies To Achieve Manufacturing Excellence

2. Develop Three to Five Year Strategic Business Plan

• Focus on growth (organic and acquisitive)• Goal to attain/retain market dominance• Voice of Customer feedback• Global market trends analysis• Global supply chain analysis• Detailed organization SWOT analysis • Focused action plans including capital plans

Page 4: Leading Companies To Achieve Manufacturing Excellence

3. Create One Year Operational Business Plan

• Take leadership development actions• Launch sales growth initiatives• Kickoff new product development plans• Enhance technical capabilities and capacities• Drive performance improvement actions• Initiate strategic sourcing opportunities

Page 5: Leading Companies To Achieve Manufacturing Excellence

4. Develop Highly Trained and Disciplined Workforce

• Clear roles with performance standards• Goal to become multi-skilled and flexible• Trained in Lean, Six Sigma and RCA methods• Committed to Best Standard Practices• Empowered to drive continuous

improvement

Page 6: Leading Companies To Achieve Manufacturing Excellence

5. Provide Competitive Tools, Equipment and Support Processes

• Efficient and capable equipment• Leading edge engineering tools• Excellent quality assurance resources• Effective maintenance support services• Highly integrated ERP system• Efficient factory management software

Page 7: Leading Companies To Achieve Manufacturing Excellence

6. Build Empowerment andTeaming into Daily Processes

• Involvement → ownership & commitment• Creates highest levels of motivation• Benefits from multi-functional synergies• Enables highest rates of innovation• Permits change actions on multiple fronts• Trains and develops tomorrow’s leaders

Page 8: Leading Companies To Achieve Manufacturing Excellence

7. Create a Culture of Accountability

• Create balanced scorecard of key metrics• Individual plans/projects should drive key

metrics• Team CI events should drive key metrics• Effective performance reviews at all levels• Tie rewards to achievement of key metrics• Demand good work ethics and teamwork

Page 9: Leading Companies To Achieve Manufacturing Excellence

8. Effective Communication and Recognition Programs

• Post regular status reports against goals• Provide frequent customer feedback• Share competitive realities of the marketplace• Give updates on major project plans• Share safety and quality improvements• Highlight employee and team innovations• Thank people and teams often & publicly• Celebrate successes together

Page 10: Leading Companies To Achieve Manufacturing Excellence

9. Reinforce High Leadership Expectations

• Remain customer focused always• Lead by personal example• Commit to Lean & Six Sigma methods• Lead daily value stream walks• Be approachable, available & involved• Be realistically optimistic & motivational• Ensure consistent & fair policies & treatment• Build trust & team spirit at all levels• Encourage action orientation & innovation

Page 11: Leading Companies To Achieve Manufacturing Excellence

Manufacturing Excellence1. Select and Develop the Strongest Leaders2. Develop Three to Five Year Strategic Business Plan3. Create One Year Operational Business Plan4. Develop Highly Trained and Disciplined Workforce5. Provide Competitive Tools, Equipment and Support

Processes6. Build Empowerment and Teaming into Daily Processes7. Create a Culture of Accountability8. Effective Communication and Recognition Programs9. Reinforce High Leadership Expectations

Page 12: Leading Companies To Achieve Manufacturing Excellence

Thank You!

Ernest KonkoliGeneral ManagerMBA, BS Mfg Eng