leaflet air handling units (english)r0) leaflet ahu.pdf · ries of preve ccident pre afety micro...

26
1 EUROVENT certified Air Handling Units: 32 models with air volumes: from 2.000 to 110.000 m 3 /h Special execution for higher air volumes This leaflet contains a summary of the CTL series air handling units, illustrating their main characteristics. The purpose is to describe the standard range, while at the same time highlighting the flexibility and best technical solutions possible for meeting different needs at site. Constructional quality and the components used guarantee reliability, functionality and efficiency that last over time. The CTL units are available in 32 sizes, covering a vast range of air flows, and are designed using a simple and flexible modular system.

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Page 1: LEAFLET Air handling units (ENGLISH)R0) LEAFLET AHU.pdf · ries of preve ccident pre afety micro ights for illu andles that ounded ed dhesive sign icating pos 48 mm. units are c these

 

1  

EUROVENT certified Air Handling Units:

• 32 models with air volumes: from 2.000 to 110.000 m3/h • Special execution for higher air volumes

This leaflet contains a summary of the CTL series air handling units, illustrating their main characteristics. The purpose is to describe the standard range, while at the same time highlighting the flexibility and best technical solutions possible for meeting different needs at site. Constructional quality and the components used guarantee reliability, functionality and efficiency that last over time. The CTL units are available in 32 sizes, covering a vast range of air flows, and are designed using a simple and flexible modular system.

Page 2: LEAFLET Air handling units (ENGLISH)R0) LEAFLET AHU.pdf · ries of preve ccident pre afety micro ights for illu andles that ounded ed dhesive sign icating pos 48 mm. units are c these

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Page 3: LEAFLET Air handling units (ENGLISH)R0) LEAFLET AHU.pdf · ries of preve ccident pre afety micro ights for illu andles that ounded ed dhesive sign icating pos 48 mm. units are c these

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Page 4: LEAFLET Air handling units (ENGLISH)R0) LEAFLET AHU.pdf · ries of preve ccident pre afety micro ights for illu andles that ounded ed dhesive sign icating pos 48 mm. units are c these

 

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Page 5: LEAFLET Air handling units (ENGLISH)R0) LEAFLET AHU.pdf · ries of preve ccident pre afety micro ights for illu andles that ounded ed dhesive sign icating pos 48 mm. units are c these

 

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SIZES Air handling units are sized by selecting the components that meet the system’s thermo-mechanical design requirements. The unit is selected according to air flow and air velocity through the coils. The following values are recommended:

- Ventilation section (no filters, no heat exchangers): max 4,0 m/sec - Heating coil: max 3,5 m/sec - Cooling coil: max 2,8 m/sec

The CTL range is available in 32 sizes for nominal air flow from 1,000 to 100,000 m3/h. The tables show the possible choices based on these two main parameters. For greater clarity, the table below illustrates: CTL: CTL model H: Unit height, excluding the base (add 95/150 mm) L: Section width Sb: Coil face surface area V: Air flow m3/h

Page 6: LEAFLET Air handling units (ENGLISH)R0) LEAFLET AHU.pdf · ries of preve ccident pre afety micro ights for illu andles that ounded ed dhesive sign icating pos 48 mm. units are c these

 

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Page 7: LEAFLET Air handling units (ENGLISH)R0) LEAFLET AHU.pdf · ries of preve ccident pre afety micro ights for illu andles that ounded ed dhesive sign icating pos 48 mm. units are c these

ST Thcopre BaBastathesecandri

FraThaccreiThA: B: C: Thof

TRUCTUR

he structuralrner joints, sess formed

ase ase made froainless steee shorter sidctions bars d as regardlled on the

ame he frame is mcordance wnforced nylo

hree types o40 mm sec50 mm secThermal br

he latter is uthermal brid

E

casing of thsheet metalsheet meta

om thick prel. These are

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ds safety whlongitudinal

made using with UNI 900on corners.

of section baction bar for ction bar for reak sectionsed in specdges.

he air handl sandwich p

al base.

ess formed e fastened tase comes ckness of thhen handling members.

a modular 06/1), joined

ars are used23 mm pan48 mm pan

n bar for 48/cial applicati

ling units is panels with

sheet metato the four scomplete w

he sheet meg on site. Th

system of ed by die-cas

d to make thnel nel /63 mm panions where

 

made fromthermal an

al longitudinasides of eachwith suitablyetal used enhe various s

extruded anot aluminium

he units.

el. the tempera

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ature differe

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ence or high

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vanised or Aresting on t

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ence

Page 8: LEAFLET Air handling units (ENGLISH)R0) LEAFLET AHU.pdf · ries of preve ccident pre afety micro ights for illu andles that ounded ed dhesive sign icating pos 48 mm. units are c these

PaDifma Th - C HoapboFE• G• C• R• R• MTh - G D T - P m Th - S C M c T

anels fferent typesaterials and

he following

Coated shee

ot galvanizeplication of ttom face, i

EATURES: Gloss 30/35 CondensatioResistance tResistance tMin. surfacehicknesses a

Galvanized s

DXD51-Z200Thicknesses

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Stainless steCold rolled AMainly used haracteristic

Thicknesses

23 mm thic

s of sandwicthickness o

types of me

et metal (EN

d steel basea 25 micronn accordanc

on resistancto salt sprayto fluoresce hardness Favailable: 6-

sheet metal

0 galvanizeds available: 6

sheet metal ronments. available: 8

eel sheet AISI 304 aus

in environmcs. AIS1 31

s available: 6

ckness

ch panels aof the sheet

etal are use

N 10169)

e: referencen dry film (toce with EN

ce 1000 h noy 360 h no bnt UV light a

F -8-10 /10 m

d rolled she6-8-10-15/1

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8-12/10 mm

stenitic stainments where6 can also b6-8-10/10 m

48 mm

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d to make t

e standard Eolerance ± 313523.

o blisteringblistering and water c

m.

eet for cold f0 mm.

aluminium

.

nless steel se sanitizatiobe used.

mm.

m thickness

 

e, both as re

the panels:

EN 10327, Z3 mm) on th

condensatio

forming and

magnesium

sheet (EN 1n treatment

Th 48

egards over

Z100 coatinhe top face a

on 2000 h UV

d stamping (

m alloy, feat

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hermal brea8 mm thickn

rall thicknes

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(EN 10142).

turing excell

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s (23/48/63

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Page 9: LEAFLET Air handling units (ENGLISH)R0) LEAFLET AHU.pdf · ries of preve ccident pre afety micro ights for illu andles that ounded ed dhesive sign icating pos 48 mm. units are c these

 

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Internal insulation The following types of thermal and acoustic insulation can be used: • Polyurethane foam, density 40+/-5 kg/m3, thermal conductivity 0.022 (W/mk). Reaction to fire in accordance with ISO 3582 DIN 4102:B3. • Mineral wool, as well as being a natural material with good thermal insulation properties, has an open cell structure that makes it an excellent soundproofing material; indeed it combines five fundamental features, including thermal-acoustic insulation and excellent reaction to fire. Density 90/100 kg/m3, thermal conductivity 0.045 (W/mk). Sound attenuation 23 mm polyurethane foam panel.

Rain cover Required for installations outside of the equipment room, made from: • coated sheet metal, 6/10 mm thick • galvanized sheet metal, 6/10 mm thick • Peraluman sheet metal, 8/10 mm thick Secured directly onto the sections using suitably insulated and sealed screws.

Page 10: LEAFLET Air handling units (ENGLISH)R0) LEAFLET AHU.pdf · ries of preve ccident pre afety micro ights for illu andles that ounded ed dhesive sign icating pos 48 mm. units are c these

 

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Dampers In the standard version, these have an aluminium frame, aluminium louvers with airfoil blades, 100 mm pitch. The specially-shaped blades ensure tightness when closed. Upon request, these can be fitted with seal gaskets on the sides and on the louvers. All dampers came with 12 mm diameter motor drive shaft for manual or electrical servo control. Can be installed both outside and inside the unit.

Filters The air filter section is a fundamental part of the air handling unit, as it removes any contaminants from the air flow. Before choosing a filter, several points need to be assessed, including: • Type of application • Efficiency • Dust accumulation • Pressure drop The following table helps select the best filter.

Page 11: LEAFLET Air handling units (ENGLISH)R0) LEAFLET AHU.pdf · ries of preve ccident pre afety micro ights for illu andles that ounded ed dhesive sign icating pos 48 mm. units are c these

 

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MIDDLE EFFICIENCY FILTERS Middle efficiency or coarse filters are used as the first or second filter stage. Filter class in accordance with EN 779-2002: G2 Weighted average efficiency ≥ 65% G3 Weighted average efficiency ≥ 80% G4 Weighted average efficiency ≥ 90% Type of filters G2 Corrugated mesh filter cells (stainless/galvanized steel) G3 Drum filter with progressive density synthetic media G4 Corrugated filter cells with synthetic media, galvanized steel frame, welded galvanized steel wire protective grill.

Page 12: LEAFLET Air handling units (ENGLISH)R0) LEAFLET AHU.pdf · ries of preve ccident pre afety micro ights for illu andles that ounded ed dhesive sign icating pos 48 mm. units are c these

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ULUltneThfra FilH H H H 1AbRe

GH EFFICIEgh efficiencyso used as

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ype of filters5 Corrugated frotective gr

Soft pocket fressure dro

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LTRA HIGHtra high efficed to remai

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H EFFICIENciency filtersn aseptic, sstallation of

with gaskets

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arge glass fface area cae drop 250 filter, polyp

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re used as tULPA.

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c media, gaximum pressfiber filtering

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that ties.

Page 13: LEAFLET Air handling units (ENGLISH)R0) LEAFLET AHU.pdf · ries of preve ccident pre afety micro ights for illu andles that ounded ed dhesive sign icating pos 48 mm. units are c these

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Page 14: LEAFLET Air handling units (ENGLISH)R0) LEAFLET AHU.pdf · ries of preve ccident pre afety micro ights for illu andles that ounded ed dhesive sign icating pos 48 mm. units are c these

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14 

Page 15: LEAFLET Air handling units (ENGLISH)R0) LEAFLET AHU.pdf · ries of preve ccident pre afety micro ights for illu andles that ounded ed dhesive sign icating pos 48 mm. units are c these

 

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Page 16: LEAFLET Air handling units (ENGLISH)R0) LEAFLET AHU.pdf · ries of preve ccident pre afety micro ights for illu andles that ounded ed dhesive sign icating pos 48 mm. units are c these

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16 

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Page 17: LEAFLET Air handling units (ENGLISH)R0) LEAFLET AHU.pdf · ries of preve ccident pre afety micro ights for illu andles that ounded ed dhesive sign icating pos 48 mm. units are c these

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17 

Page 18: LEAFLET Air handling units (ENGLISH)R0) LEAFLET AHU.pdf · ries of preve ccident pre afety micro ights for illu andles that ounded ed dhesive sign icating pos 48 mm. units are c these

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18 

Page 19: LEAFLET Air handling units (ENGLISH)R0) LEAFLET AHU.pdf · ries of preve ccident pre afety micro ights for illu andles that ounded ed dhesive sign icating pos 48 mm. units are c these

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hese must bWhen the airDownstreamn certain ap

where a high

he following 2 changes in4 changes in2 changes in3 changes in

rain tank (p

ondensate cCooling coil Heat recoveCross-flow hHeat wheelsHumidifier seDroplet sepa

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or sanitisableclines to ass

ning costs aviously.

umidifier cared for humbutor only (isystem and

around 90%

arators (pi

signed to traide the unit

e installed: r velocity ac

m of all the hpplications dh amount of

materials an direction, en direction, en direction, en direction, p

picture 8)

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ck press fornized iron sin opening an site. e air handlinsist complet

are regards

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icture 7)

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the system

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19 

ms

Page 20: LEAFLET Air handling units (ENGLISH)R0) LEAFLET AHU.pdf · ries of preve ccident pre afety micro ights for illu andles that ounded ed dhesive sign icating pos 48 mm. units are c these

He Hein s• P• H• H• H(co PlaPlain trec ES• L• C• N• L• H• E• EThste

HeRolarex

eat recove

eat recoverysystem runn

Plate heat reHeat wheelsHeat recoveHeat pipe heontact the te

ate heat recate heat rectemperaturecovering en

SSENTIAL FLow installatComplete seNo moving pLow pressurHigh efficienEasy cleaninEffective noihese can be eel.

eat wheels otary air-to-arge surface haust air flo

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y units are wning costs. Tecovery excs ry coils

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FEATUREStion and runeparation of parts re drop ncy ng and minimse abateme made from

(picture 10)air heat excarea, a hou

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picture 9)

widely used The followin

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air flows

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Picture 9

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9

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20 

vings

ence

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ery and

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Page 21: LEAFLET Air handling units (ENGLISH)R0) LEAFLET AHU.pdf · ries of preve ccident pre afety micro ights for illu andles that ounded ed dhesive sign icating pos 48 mm. units are c these

ES• T e u• T a re• P• L CaEn HeThsecwitco HeHeanthabethe Si NoSoupprowo Ba70So

SSENTIAL FThe very hignsures mucnits, reachin

This high effs heat (entheduced conPossibility toLow pressur

an be made nthalpy whee

eat recoverhese are mactions and cth efficiencyntamination

eat pipe heaeat recoveryd aluminium

at changes stween the s

e exhaust a

lencers

oise pollutioound emissiostream or dotected by aool is house

affle length0mm – 950

ound attenu

FEATURESgh heat exchch higher peng efficiencyficiency plushalpy wheelsiderably.

o transfer here drop.

from aluminels can be s

ry coils ade in the saconnected vy less than 5n between a

at exchangy units are mm fins, dividestate, from sections, geir. A tilt cont

n is a probleons are gen

downstreama layer of fad in a galva

s 0mm – 1200uation

S hange surfaerformance y of up to 8s the possibl) mean the

eat latent.

nium or alumsupplied for

ame way asvia a circula50%. Theseair flows.

gers made up of aed into two liquid to vap

enerally plactrol device i

em that incrnerated by t, dependingbric or, on r

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ce in relatiothan other t5%.

bility to recovcapacity of

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s normal heaating pump, e units are m

a heat exchadjacent sepour and vicced in the ces available

reasingly oftthe fans, ang on requirerequest, heaal frame, wit

0mm – 1750

 

on to the voltypes of hea

very moistuf the units in

h atoxic coary of heat la

at exchangegenerally w

mainly used

hanger, simiections. Thece-versa, whenter of the for seasona

ten needs tod the only n

ements. Theat shrink plah galvanize

0mm – 1950

lume of air at recovery

re as well nstalled can

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e coils, instawith a water-

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be

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mperature changer, separver in opera

during the dment systemde from 100/

ensure a pning mesh.

Picture 10

exhaust air creating he

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generally wefrigerant (tyhanges. Therates the freting mode.

design procem involves p/200 mm therfect seal.

and fresh aeat exchangst be no

with copper ypically R13e partition esh air flow

ess. placing silenick mineral The minera

 

21 

air e

pipes 34a)

from

ncers wool,

al

Page 22: LEAFLET Air handling units (ENGLISH)R0) LEAFLET AHU.pdf · ries of preve ccident pre afety micro ights for illu andles that ounded ed dhesive sign icating pos 48 mm. units are c these

VeTh FaCe• F• B• B• B ThSebese Ac• P• E• C• In Or

entilation shese consist

ans entrifugal fanForward curvBackward cuBackward cuBackward cu

he impellers eries R usesarings with lected acco

ccessories Painting, comExplosion prCondensate nspection o

rientation

sections t of: fan, mo

ns can be inved blades urved bladeurved withouurved airfoil

are staticals an individugrease nipp

ording to the

mpletely paroof configudrain. pening.

otor, support

nstalled with

s ut scroll (plublades

lly and dynaual sealed bples. The be

e required pe

inted versioration, with

ts and dam

h the followi

ug fan)

amically balaball bearing earings are erformance

ons can be maluminium

 

pers.

ing configur

anced in acring, with lifrated for a , efficiency

made upon alloy, coppe

rations:

ccordance wfetime lubriclifespan of aand sound

request. er or raised

with the stancation, whileat least 40,0emissions.

copper edg

ndards in fore the other v000 hours. T

ge intake op

rce. versions havThe type is

penings.

 

22 

ve

Page 23: LEAFLET Air handling units (ENGLISH)R0) LEAFLET AHU.pdf · ries of preve ccident pre afety micro ights for illu andles that ounded ed dhesive sign icating pos 48 mm. units are c these

 

23  

Ventilation sections The following tables illustrate the fans available with reference to the size of the unit.

Sizes referring to plug fans

Page 24: LEAFLET Air handling units (ENGLISH)R0) LEAFLET AHU.pdf · ries of preve ccident pre afety micro ights for illu andles that ounded ed dhesive sign icating pos 48 mm. units are c these

 

24  

Motors The motors installed are three-phase asynchronous, with closed construction, fan cooled, squirrel cage rotor, compliant with IEC 60072-1, IEC 60034, and featuring: • Index of protection: IP 55 • Insulation: class F • Temperature limits compatible with class B • Max room temperature: 40° C • Construction: B3 • Single pole: 2-4-6 • Two pole: 2/4 - 4/6 - 4/8 Efficiency IE1 and IE2

Page 25: LEAFLET Air handling units (ENGLISH)R0) LEAFLET AHU.pdf · ries of preve ccident pre afety micro ights for illu andles that ounded ed dhesive sign icating pos 48 mm. units are c these

DrPuSPThten VibThtheresdeca StaTh• S• S fa• E• F p

rive ulley and V-bPB or SPA ghe motor is insion to be a

bration-damhe fan-motore bottom of sistant synthsigned for tn be installe

andard comhe following Safety microSpecially-sizan-motor asEarth wire beFlexible jointolyester fab

belt drive wgrooves. Vanstalled on adjusted sta

mping suppr assembly the unit via hetic rubberhis type of ped, suitably

mponents are installe

oswitch. zed safety mssembly. etween mott suitable fobric with galv

ith conical tariable spee

a belt tensiainless stee

ports is installed vibration-da

r or natural product; harsized to elim

d as standa

mesh made

tor support ar connectingvanized me

tightening bd pulleys caoner made

el tensioners

on a press amping suprubber with rdness is 60minate all p

ard on all ve

from welded

and base frag the fan to

etal flange.

 

ush. Made fan be selectfrom thick g

s are availab

formed shepports. As st

high energy0°Sh. Upon possible vibr

entilation sec

d galvanize

ame. the system

from cast iroted for optimgalvanized sble on requ

et metal fratandard the y dissipatiorequest vib

rations.

ctions:

ed wire, fixed

m, reducing n

on with galvmum systemsheet metalest.

ame, this is ivibration da

n, created ubration damp

d to the insp

noise and v

vanic surfacm control.

, allowing c

in turn geneampers are using compopers with al

pection ope

ibrations, m

ce treatment

correct belt

erally secure made fromounds espel-metal sprin

ning on the

made from

 

25 

t,

ed to m oil ecially ngs

Page 26: LEAFLET Air handling units (ENGLISH)R0) LEAFLET AHU.pdf · ries of preve ccident pre afety micro ights for illu andles that ounded ed dhesive sign icating pos 48 mm. units are c these

Ac All• E fr• V• F• C• IP• IP• C• P Codir

* T

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ccessories

air handlingExternal comrom the samVibration damFresh air andClosed paneP 65 light fitP 65 light fit

Column presPressure tes

ompletely wrectly on site

his range is m____________

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g units can mpartments me 23 mm smper joints d return air els to be driltting. tting with wissure gaugest points.

ired control e.

manufactured u____________

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be suppliedfor housingandwich paon air returintake grillsled on site.

ring. e, Magnehlic

systems an

under manufac____________

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Tel. 2

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d with the fog valves or eanel as the an, fresh air

s made from

c pressure g

nd electrical

cturer’s and/or____________

N.ATseri Industrial

P.O. Box 22 753328, 22

E-mail: sowww

____________

 

ollowing accelectrical paair handling inlet and ve

m aluminium

gauge, diffe

l panels can

r our specificat____________

A. SophocleouArea, 1 Cons

25031, 1306, N 759457, 22 3phocleous@c

w.nasophocleo____________

cessories, upanels, made

unit. entilation air with fixed l

erential pres

n also be su

tion and is sup____________

us Ltd. tantinoupoleos

Nicosia, Cypru373959, Fax: 2cytanet.com.cyous.com ____________

pon request-to-measure

r sections. ouvers.

ssure switch

upplied. Tes

pplied and/or tr____________

s Str. s

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sting can be

raded by “N. A____________

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quired. Mad

performed

A. Sophocleou___________

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26 

e

us Ltd.”