leak & spill best practices from new pig
TRANSCRIPT
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Best Practices for Leak and Spill Control
New Pig Corporation
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Bermuda Triangle of Regulations and Codes
OSHA Fire Codes
EPA
LiquidsLiquids
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EPANational Pollutant Discharge Elimination System (NPDES)
– Limits water pollution through permits – Defines oil pollution as a “sheen” on the water– Regulates “stormwater” discharges from manufacturing facilities– 40 CFR 122
Spill Prevention, Control, and Countermeasure (SPCC) – Monitors plans to prevent oil spills– Defines a reportable spill as one that reaches “navigable waters”– Regulates containers 55 gallons or larger– 40 CFR 112
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EPA ContinuedResource Conservation & Recovery Act (RCRA)
– Restricts hazardous waste collection and storage
– Defines “characteristic” and “listed” hazardous wastes
– Regulates waste oil through “ignitability” characteristic
– 40 CFR 260-265 (generator standards)
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OSHAOccupational Safety & Health Administration (OSHA)
– Inspects working conditions
– Defines safe and healthful standards
– Regulates floor conditions, storage cabinets, hazardous waste operations and emergency response
– 29 CFR 1910 (general industry standards)
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Fire CodesNational Fire Protection Association (NFPA)
– An international, nonprofit membership organization
– Merged with Uniform Fire Code (UFC) in 2006
– NFPA'S 300 codes and standards influence every building, process, service, design and installation in the U.S.
– Regulated through state and local fire marshals
– NFPA 30: Flammable and Combustible Liquids Code
– UFC, Articles 74, 79, and 80
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Outside Leaks & Spills
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Drain CoversStorm drains are a major entry point into US waters, which can trigger multiple violations.
Tip: Cover drains during bulk transfer as a precaution.
NPDES 40 CFR 122.26SPCC 40 CFR 112.7
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Collapsible StorageLightweight and transportable containment can be used for vehicles and drums.
Tip: Attaching an oil-selective filter to the discharge port keeps the sump free of rainwater accumulation.
RCRA 40 CFR 264.175SPCC 40 CFR 112.7NPDES 40 CFR 122.26
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Drain FiltersSediment and oil are the twolargest stormwater pollutants fromthe industrial sector.
Remember, it only takes a sheenfor a spill to be reportable.
Tip: Install an insert below thegrate that collects both oil andsediment.
NPDES 40 CFR 122.26
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Covered StorageWeather-tight buildings expandstorage and prevent rainwater from mixing with chemicals.
Tip: Use a ramp for safe loading and unloading.
RCRA 40 CFR 264.175RCRA 40 CFR 262.34 (c) (1)NPDES 40 CFR 122.26SPCC 40 CFR 112.7
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Spill RemovalSurround spill with boomsto prevent spreading.
Tip: Oil-only adsorbents will notpick up water, which reducesdisposal costs.
NPDES 40 CFR 122.26SPCC 40 CFR 112.7 (c) (1) (vii)
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Inside Leaks and Spills
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Loading DocksKits contain a variety of absorbents to address the type and quantity of spill.
Tip: Keep kit locations well marked and conduct regular inspection of contents.
OSHA 29 CFR 1910.120SPCC 40 CFR 112.7 (c) (1) (vii)
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Battery StorageDesignate a specific area and provide secondary containment.
Tip: Store acid neutralizing spill kits and proper PPE nearby. Eyewash stations are required.
OSHA 29 CFR 1910.178
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Leaks & DripsGood housekeeping practices prevent slips and falls.
Tip: Non-slip footwear should have a large area of contact with a softtread and diverting channels.
Tip: Socks quickly surround and absorb.
Tip: Berms can be designed for drive over traffic.
OSHA 29 CFR 1910.22(a)
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Fluid MaintenanceEffective fluid change outprocedures prevent spills.
Tip: Use flexible funnels to controlhard to reach plugs and filters.
OSHA 29 CFR 1910.22(a)NPDES 40 CFR 122.26
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Fluid DispensingFluid dispensing is a high risk area for both hazardous and non-hazardous spills.
Tip: Flammables should be bonded and grounded duringdispensing. Vents and faucets should be FM-approved.
OSHA 29 CFR 1910.106NFPA 30
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Fluid DispensingGood housekeeping encouragesthe capture of leaks and drips at dispensing stations.
Tip: Make sure that the pumpseals and housing are compatiblewith the liquid being dispensed.
SPCC 40 CFR 112.7 (c)NPDES 40 CFR 122.26
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Waste Collection – SolidReduce air pollutant emissionsfrom storage containers with continuous gasket.
Tip: Latching lids provide easyaccess for frequently opened and closed containers.
EPA 40 CFR 264.1086RCRA 40 CFR 262.34 (c) (1)NFPA 30
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Waste Collection – LiquidHazardous waste can be collected in satellite accumulation drums in quantities of 55 gallons or less.
Tip: Use a funnel with integralventing and overflow preventionto reduce spills.
OSHA 29 CFR 264.1086RCRA 40 CFR 262.34 (c) (1)RCRA 40 CFR 264.173
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ContainmentSump capacity should contain 10% of the volume of containersor the total volume of the largest container, whichever is greater.
Tip: Fluorinated polyethylenepallets provide greater chemical resistance.
RCRA 40 CFR 264.175SPCC 40 CFR 112.7 (c)NFPA 30
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Bermuda Triangle
OSHA Fire Codes
EPA
LiquidsLiquids
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Pyramid of Control
InspectionGoodHousekeeping
Products
ComplianceCompliance
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