lean 6 sigma metrology - productivity from enhanced metrology

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  • INSPHERE Ltd Company Reg. 8769144 www.insphereltd.com Copyright of INSPHERE Ltd unless specifically stated otherwise

    Lean 6-Sigma Metrology for Aerospace

  • INSPHERE Ltd Company Reg. 8769144 www.insphereltd.com Copyright of INSPHERE Ltd unless specifically stated otherwise

    Aspirations for change

    Improving quality processes to drive profitability Reduce non-value added activity reduce costs

    Utilise data for value-added activity rather than just verification

    Moving beyond a gatekeeper approach to quality Understand and control the process itself

    Capture and correct non-conformance prior to adding further value

    Utilise in-process data to correct and enhance the manufacturing process

    Adopting data driven manufacturing as part of a right first time philosophy

  • INSPHERE Ltd Company Reg. 8769144 www.insphereltd.com Copyright of INSPHERE Ltd unless specifically stated otherwise

    An integrated Approach

    Metrology needs to be considered and implemented as a holistic system.

    Addressing individual elements in isolation will not yield significant business impact.

    However improvements need to be incremental focusing on discrete areas.

    As such an overall strategy is required to ensure all elements of the improvement programme are aligned.

  • INSPHERE Ltd Company Reg. 8769144 www.insphereltd.com Copyright of INSPHERE Ltd unless specifically stated otherwise

    Supply Chain Companies

    An integrated Approach

    In-House Manufacturing

  • INSPHERE Ltd Company Reg. 8769144 www.insphereltd.com Copyright of INSPHERE Ltd unless specifically stated otherwise

    Lean 6-Sigma Metrology

    - The INSPHERE framework for metrology improvement

    Effective Data

    Efficient Data

    Robust Data

    Utilise data for process improvement and right first time manufacturing processes

    Optimise metrology processes to maximise efficiency, miniming non-value added activity

    Ensure data generated is reliable and follows best practice processes and standards

  • INSPHERE Ltd Company Reg. 8769144 www.insphereltd.com Copyright of INSPHERE Ltd unless specifically stated otherwise

    Why? De-risk current operations

    Limit risk of escapes

    Ensure compliance with standards Quality (ISO9100 etc) + Customer specific (Rolls-Royce SABRe etc)

    What? Calibration processes Application of MSA to understand and monitor

    measurement capability Equipment selection and alignment with specification Operator training Standardisation via SOPs, WIs for consistent operations Application of metrology best practice principles

    Lean 6-Sigma Metrology

    Robust Data Generating data you can trust

  • INSPHERE Ltd Company Reg. 8769144 www.insphereltd.com Copyright of INSPHERE Ltd unless specifically stated otherwise

    Lean 6-Sigma Metrology

    Why? Reduce operational costs, increased profitability Reduce TAKT times - Increase operational capacity Future proof operations for growth

    What? Metrology Process Analysis

    Value stream maps, time value maps, value add charts Five Laws of Lean, Seven Wastes

    Design for manufacture analysis Specification analysis - Tolerance, Datum structures

    Measurement planning What to measure, when to measure

    Efficient Data Optimising the process to minimise non-value added activity

  • INSPHERE Ltd Company Reg. 8769144 www.insphereltd.com Copyright of INSPHERE Ltd unless specifically stated otherwise

    Lean 6-Sigma Metrology

    Why? Enhancement of manufacturing processes through use of data

    Increased accuracy and precision Time, cost, quality improvements.

    Known and controlled manufacturing capability Design rules updated, less material use, more cost effective

    Right first time manufacturing What? Application of 6-Sigma methodology

    Define, Measure, Analyse, Improve, Control Monitoring and feedback, SPC, CPk

    Data driven manufacturing solutions Metrology guided automation, live feedback, adaptive assembly

    Effective Data Manufacturing process improvement through value added metrology

  • INSPHERE Ltd Company Reg. 8769144 www.insphereltd.com Copyright of INSPHERE Ltd unless specifically stated otherwise

    Quality Cascade

    The principles of lean 6-sigma metrology can also be applied to supply chain companies.

    This will help ensure products supplied are right first time, to the product specification.

    Ultimately increasing efficiencies in the supply chain will lower bought-in product costs.

    Some considerations..

    Internal processes need to be in order first to provide suppliers with the correct specification for verification.

    Carrot or Stick approach to adoption by suppliers Supplier investment implications

    Supply Chain Management

  • INSPHERE Ltd Company Reg. 8769144 www.insphereltd.com Copyright of INSPHERE Ltd unless specifically stated otherwise

    info@insphereltd.com www.insphereltd.com

    Metrology AutomationHigh-Value Manufacturing

    Research

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