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FACILITY DESIGN ANDOPERATIONS MANAGEMENT

Lecture Notes #1

Introduction Facility Management

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Course Catalog Description

Design and analysis of industrial facilities including just-in-time systems, queuing, material handling systems, materialflow analysis, line balancing, systematic layout planning,design of warehouse facilities, and facilities location

The different elements described above are all part ofFacilities Planning

The facilities planned today must help an organizationachieve Supply Chain Excellence

Each organization in the supply chain should plan facilitieswith their partners in mind

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Facilities

Characteristics

All the facilities in the supply chain should have thefollowing characteristics:

Flexibility

Modularity Upgradability

Adaptability

Selective Operability

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Facilities Planning Viewpoints

Civil engineering

Electrical/Mechanical engineering

Architectural

Construction management/Contractor

Real estate

Urban planning

Industrial engineering

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IE Viewpoint of Facilities Planning

Industrial Engineersfocus on requirements, resource

allocation, and efficient use of resources Facilities are the integration of many lower level systems

Space requirements with respect to flow and operationscontrol

Personnel requirements

Equipment requirements

System design/layout with respect to flow andoperations control

The use of information systems and technology to

increase effectiveness Movement within a facility

Movement between facilities Location

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Facilities Planning

Facilities planning determines how an activitystangible fixed assets best support achieving the

activity's objectives

FacilitiesPlanning

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Costs of design changes during a project

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Facilities Planning

Amount($)

Planning Designing Building Installing Commissioning

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Focus of IE 368

This course will focus on facilities planning Flow design

Determining requirements

Layout

Coverage of storage and materials handling, andfacilities location

Many of the specific principlestaught are useful inother applications Equipment fractions

Queuing models

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From an IE Viewpoint

Why are the components of this facility located asdrawn?

Why are they arranged as drawn?

Why are there so many duplicated items?

Why is the facility so large or small?

Why are there enclosed rooms and open areas?

How many people will be working in the facility?

Does this design meet requirements?

etc.

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IE Approaches

Industrial Engineers develop models to understand,design and validate systems

Procedures

e.g., Systematic Layout Planning (SLP)Analytical models

e.g., machine fraction equations, queuing models

Analytical layout models/software

Computer simulations