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  • 7/28/2019 Lect 6 Steam Engine

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    Steam Engine

    Converting heat to work or steam to

    mechanical action.

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    Steam Engine and the Industrial

    Revolution

    A singular development that accelerated the

    Industrial Revolution and the transition from

    water-wood-muscle (animal and human)

    power to steam power; from cottage

    industries to manufacturing; from agrarian to

    industrial.

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    Extraordinary Growth and Mobility of

    Industries

    The steam engine was used in numerous

    settings from the 18th c: mining, textiles,

    pumping, milling, grinding, weaving,

    transportation (steam boats, trains), ...

    With the use of the steam engine, industries

    were no longer bound to locations with water

    power.

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    Steam Engine

    Heat engine that converts heat to work.

    Required components:

    Fuel as source of heat (e.g. wood, coal, gas, solar,

    nuclear)

    Working fluid (e.g. water)

    Closed cycle including compressor and expansion

    unit

    Mechanical part to do work (e.g. turbine)

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    History

    First century AD (wood fuel boiled water;

    steam was directed out of jets or nozzles

    mounted on a rotating axis. The steam exiting

    the jets caused the axel to spin. (aeolipile).

    16th and 17th c. experiments on steam engines

    focused on studying properties of steam.

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    Thermodynamic Cycle

    In the study of converting heat (thermo) into

    mechanical (dynamic) action or work, many

    cycles have been proposed to describe the

    relationship between the heat you provide

    and the work you get out.

    The goal is to maximize the efficiency of the

    cycle, i.e. To increase the ratio [workout/heat in].

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    Thermodynamic Cycle Relating Heat

    in, heat out, Work done

    1. Expand gas at constant ThP and V.

    I.e., heat, qh or heat in is required.

    2. Expand gas with q2 = 0T, P and V.

    3. Compress gas at const TcP and V. I.e.,

    heat, qc or heat out is required.

    4. Compress gas with q4 = 0

    T, P and Vto get back to initial state (note cycle).

    5. Repeat to extract work by providing qh.

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    Analysis of Cycle

    During this closed cycle, work is done by the

    fluid.

    In step 1, we have to provide heat to expand

    gas.

    In step 3, heat exits the system during the gas

    compression.

    But q1 q2.

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    Efficiency of the Cycle or the 2nd Law

    of Thermodynamics

    The 2nd Law says that you cannot get

    something for nothing. I.e. Efficiency < 100%.

    The efficiency depends on the working fluid

    (lets choose a gas), the temperature of the

    expansion cycle = Th and the compression

    cycle = Tc.

    Actual efficiencies = @ 40%.

  • 7/28/2019 Lect 6 Steam Engine

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    Thomas Savery (1650-1715)

    Military engineer from Devonshire.

    1698, Savery patented the first practical steam

    engine: "A new invention for raiseing of water

    and occasioning motion to all sorts of mill work

    by the impellent force of fire, which will be of

    great use and advantage for drayning mines,

    serveing townes with water, and for the workingof all sorts of mills where they have not the

    benefitt of water nor constant windes."

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    avery ng nehttp://inventors.about.com/library/invento

    rs/blsavery1.htm

    http://inventors.about.com/library/inventors/blsavery1.htmhttp://inventors.about.com/library/inventors/blsavery1.htmhttp://inventors.about.com/library/inventors/blsavery1.htmhttp://inventors.about.com/library/inventors/blsavery1.htm
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    How did the Savery Engine Work?

    Note that there are no moving parts.

    Various valves to be opened and closed in

    coordination with heating liquid to steam and

    condensing steam to liquid.

    Water was pumped out of mines due to the

    vacuum created when vapor liquid.

    1 hp capacity, but prone to explosions.

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    Thomas Newcomen

    (1663-1729)

    Blacksmith from Dartmouth.

    1712, Newcomen developed the firstcommercially successful steam engine

    Called the atmospheric engine

    Based on cylinder and piston arrangement

    Used to pump water out of mines and drivingwater wheels. Mine depth increased allowing tonew coal reserves.

    5 hp

  • 7/28/2019 Lect 6 Steam Engine

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    Newcomens Steam Engine (Wikipedia)

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    How did the Newcomen Engine Work?

    http://en.wikipedia.org/wiki/Newcomen_stea

    m_engine

    See also locomotive steam engine

    http://www.howstuffworks.com/steam1.htm

    http://en.wikipedia.org/wiki/Newcomen_steam_enginehttp://en.wikipedia.org/wiki/Newcomen_steam_enginehttp://www.howstuffworks.com/steam1.htmhttp://www.howstuffworks.com/steam1.htmhttp://en.wikipedia.org/wiki/Newcomen_steam_enginehttp://en.wikipedia.org/wiki/Newcomen_steam_engine
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    James Watt (1736-1819)

    Scottish inventor and mechanical engr.

    1758, Watt opened workshop at U. of Glasgow

    and eventually started working on steam

    engines.

    1769, Watt patented the addition of a

    separate condenser to Newcomens engine

    leading to a 75% fuel reduction because the

    entire piston did not have to be cooled.

    http://en.wikipedia.org/wiki/James_Watt
  • 7/28/2019 Lect 6 Steam Engine

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    http://en.wikipedia.org/wiki/James_W

    att

    http://en.wikipedia.org/wiki/James_Watthttp://en.wikipedia.org/wiki/James_Watthttp://en.wikipedia.org/wiki/James_Watthttp://en.wikipedia.org/wiki/James_Watt
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    How did the Watt Engine Work?

    Instead of cooling the entire cylinder after the

    steam expanded, the valve between the boiler

    and cylinder was closed and the valve

    between the cylinder and second condenserwas opened.

    There the steam was cooled and condensed

    while the cylinder remained hot.

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    Enter Boulton

    But Watt had no funds to build his new design

    and no skilled machinists to build the parts.

    Boulton changed all that and, through their

    partnership (1775), made it possible for Watt

    to finally and successfully build the new

    design in 1776. (capital, skilled workers; Soho

    House). Engines were rated at 5-10 hp.

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    25 Year Partnership

    1775-1800

    1781, Watt and Boulton patented a sun and

    planet gear in order to create rotary motion

    from vertical motion, thus adapting the steam

    engine to power industrial machines grinding,milling, weaving.

    http://en.wikipedia.org/wiki/Sun_and_planet

    _gear

    http://en.wikipedia.org/wiki/Sun_and_planet_gearhttp://en.wikipedia.org/wiki/Sun_and_planet_gearhttp://en.wikipedia.org/wiki/Sun_and_planet_gearhttp://en.wikipedia.org/wiki/Sun_and_planet_gear
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    25 Years

    The Boulton and Watt firm was enormously

    successful. It was established in Birmingham

    to manufacture steam engines. By 1800, 500

    engines had been produced, and by 1824, thisnumber was 1100.

    After Watt retired in 1800, the Watt-Boulton

    businesses were transferred to their sons.

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    James Watt

    Watt made many other improvements to the

    steam engine throughout his life.

    Watts engineering successes are credited

    with driving the IR.

    Unit of power = watt = 1/746 horsepower.

    Tied for first with Thomas Edison for

    technological contributions and impact.

    Buried in St. Marys Church, Birmingham.

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    Running the Steam Engine in Reverse

    Refrigeration

    Air Conditioning

    Heat Pumps Geothermal Pumps

    ...