lecture 2 thrust equation, nozzles and definitionscantwell/aa284a_course_material/karabe… · –...
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Lecture 2 Thrust Equation, Nozzles and Definitions
Prepared by
Arif Karabeyoglu
Mechanical Engineering KOC University
Fall 2019
MECH427/527 and AA 284a Advanced Rocket Propulsion
Stanford University
Advanced Rocket Propulsion
Stanford University
Derivation of the Static Thrust Expression
• Force balance in the x direction
• Assumption 1: Static firing/ External gas is at rest • Assumption 2: No body forces acting on the rocket
( ) 0ˆˆ =⋅−++ ∫∫ xA
xA
a AdnIPAdnPT
cs
τ
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ForceThrustTVelocityExitUessureExitP
essureAmbientPessurePTensorStressTensorUnityI
e
e
a
::
Pr:Pr:
Pr:::
τ
x
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Derivation of the Static Thrust Expression • First Integral:
– Since As+Ac and Ae+Ac are closed surfaces and Pa is constant
– These integrals can be separated and combined to yield the following simple expression for the first integral
0ˆ =∫+
xAA
a AdnP
cs
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0ˆ =∫+
xAA
a AdnP
ec
eaxA
a APAdnP
s
=∫ ˆ
Advanced Rocket Propulsion
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Derivation of the Static Thrust Expression • Second Integral:
– Assumption 3: No body forces on the working gas – Momentum equation:
– Assumption 4: quasi-steady operation – Define control volume (cv) as volume covered by Ac+Ae – Assumption 5: cv is constant in time – Integral of the momentum eq. over the cv
( ) 0=−+⋅∇+∂
∂τρ
ρIPuu
tu
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( ) 0=−+⋅∇∫ dvIPuucv
τρ
DensityVectorVelocityu
::
ρ
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• Second Integral: – Use Gauss’s Theorem to obtain
– With use of the no slip condition, this equation takes the following form in the x-direction
– We have used the following assumptions • Assumption 6: Quasi 1D flow at the nozzle exit. Higher order averaging
terms are ignored. Velocity parallel to x-axis at the exit plane • Assumption 7:
• Average quantities have been introduced at the exit plane
Derivation of the Static Thrust Expression
( ) ( ) 0ˆˆ =⋅−++⋅−+ ∫∫ dAnIPuudAnIPuu
ec AA
τρτρ
( ) 0ˆ 2 =++⋅−∫ eeeeex
A
APAuAdnIP
c
ρτ
0ˆ ≅⋅∫ xA
Adn
e
τ
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xA
e AdPPe
∫≡ xA
e Adnuue
∫ ⋅≡ ˆ xA
e Ade
∫≡ ρρ
( ) eeeeex
A
APAuAdnIP
c
−−=⋅−∫ 2ˆ ρτ⇒
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• Combined to obtain the thrust force
• Introduce the mass flow rate:
• Two terms can be combined by introducing the effective exhaust velocity, Ve
• Maximum thrust for unit mass flow rate requires – High exit velocity – High exit pressure
• This cannot be realized. Compromise -> optimal expansion
Derivation of the Static Thrust Expression
( ) eaeeee APPAuT −+= 2ρ
( ) eaee APPumT −+= !
eVmT !=
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eee Aum ρ=!
RateFlowMassm :!
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Convergent Divergent Nozzle Design Issues
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1@Pr:*Pr:2
=MessurePessureStagnationChamberPt
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• For isentropic flow - perfect gas-no chemical rxns 1. Mass flow rate relation for chocked flow
2. Area relation (Nozzle area ratio-pressure ratio relation)
3. Velocity relation
• Solve for pressure ratio from 2 and evaluate the velocity using 3.
Convergent Divergent Nozzle Design Issues
21
11
2
212
⎥⎥⎥
⎦
⎤
⎢⎢⎢
⎣
⎡
⎟⎟⎠
⎞⎜⎜⎝
⎛+
=−+
γγ
γγ
t
ttRTPAm!
21
1
2
1
2
11
111
211
⎪⎭
⎪⎬
⎫
⎪⎩
⎪⎨
⎧
⎥⎥⎥
⎦
⎤
⎢⎢⎢
⎣
⎡
⎟⎟⎠
⎞⎜⎜⎝
⎛−⎟⎟⎠
⎞⎜⎜⎝
⎛−+
⎟⎟⎠
⎞⎜⎜⎝
⎛⎟⎠⎞⎜
⎝⎛ +=≡
−− γ
γγγ
γγγ
ε t
e
t
e
e
tPP
PP
AA
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21
1
2
2 11
2
⎪⎭
⎪⎬
⎫
⎪⎩
⎪⎨
⎧
⎥⎥⎥
⎦
⎤
⎢⎢⎢
⎣
⎡
⎟⎟⎠
⎞⎜⎜⎝
⎛−
−=
−γγ
γγ
t
e
w
tue P
PMTRu
.:.:
:2
ConsGasUniversalRConsGasR
eTemperaturStagnationChamberT
u
t
HeatsSpecificofRatioRatioAreaNozzleAreaThroatNozzleA
WeightMolecularMw
t
::::
γε
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• Thrust equation:
• At fixed flow rate, chamber and atmospheric pressures, the variation in thrust can be written as
• Momentum equation in 1D
• Substitute in the differential expression for thrust
• Maximum thrust is obtained for a perfectly expanded nozzle
Maximum Thrust Condition ( ) eaee APPumT −+= !
( ) eeeaee dPAdAPPdumdT +−+= !
( ) eae dAPPdT −=
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0=+ dPAduuAρ dPAdum −=!
( )aee
PPdAdT −=
ae PP =
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A) Equilibrium: – Mechanical:
– Needed to define an equilibrium pressure – Very fast compared to the other time scales
– Thermal: – Relaxation times associated with the internal degrees freedom of the gas – Rotational relaxation time is fast compared to the other times – Vibrational relaxation time is slow compare to the rotational. Can be important
in rocket applications. – Calorically perfect gas assumption breaks down.
– Chemical: – Finite time chemical kinetics (changing temperature and pressure) – Three cases are commonly considered:
– Fast kinetics relative to residence time- Shifting equilibrium (Chemical composition of the gases match the local equilibrium determined by the local pressure and temperature in the nozzle)
– Slow kinetics relative to residence time- Frozen equilibrium (Chemical composition of the gases is assumed to be fixed)
– Nonequilibrium kinetics (Nozzle flow equations are solved simultaneously with the chemical kinetics equations)
Other Nozzle Design Issues
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10
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B) Calorically perfect gas – Typically not valid. Chemical composition shifts, temperature
changes and vibrational non-equilibrium.
C) Effects of Friction – Favorable pressure gradient unless shock waves are located inside
the nozzle. – The effects can be list as
• Nozzle area distribution changes due to displacement layer thickness • Direct effect of the skin friction force • Shock boundary layer interaction-shock induced separation. • Viscous effects are small and generally ignored for shock free nozzles
D) Multi Phase Flow Losses E) Effects of 3D flow field
– Velocity at the exit plane is not parallel to the nozzle axis, because of the conical flow field.
Other Nozzle Design Issues
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11
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– Types of nozzle geometries • Conical nozzle
– Simple design and construction – Typical divergence angle 15 degrees (~2% Isp loss) – 3D thrust correction can be significant
• Perfect nozzle – Method of characteristics to minimize 3D losses – Perfect nozzle is too long
• Optimum nozzle (Bell shaped nozzles) – Balance length/weight with the 3D flow losses
• Plug nozzle and Aerospike nozzle – Good performance over a wide range of back pressures
Other Nozzle Design Issues
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( ) ( ) eaee APPumT −++=2cos1 α! AngleConeNozzle:α
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Optimum Bell Nozzle - Example
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Plug and Aerospike Nozzles
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• Thrust equation:
• Thrust coefficient:
• For isentropic flow and calorically perfect gas in the nozzle the thrust coefficient can be written as
Definitions-Thrust Coefficient ( ) eaee APPumT −+= !
t
e
t
a
t
e
tt
e
ttF A
APP
PP
PAum
PATC ⎟⎟⎠
⎞⎜⎜⎝
⎛−+=≡
2222
!
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t
e
t
a
t
e
t
eF A
APP
PP
PPC ⎟⎟⎠
⎞⎜⎜⎝
⎛−+
⎪⎭
⎪⎬
⎫
⎪⎩
⎪⎨
⎧
⎥⎥⎥
⎦
⎤
⎢⎢⎢
⎣
⎡
⎟⎟⎠
⎞⎜⎜⎝
⎛−⎟⎟⎠
⎞⎜⎜⎝
⎛+⎟
⎟⎠
⎞⎜⎜⎝
⎛−
=
−−+
22
21
1
2
11
21
12
12 γ
γγγ
γγγ
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• Mass flow equation (choked and isentropic flow of a calorically perfect gas in the convergent section of the nozzle):
• Definition of c*:
• c* can be expressed in terms of the operational
parameters as
Definitions - c* Equation
21
11
2
212
⎥⎥⎥
⎦
⎤
⎢⎢⎢
⎣
⎡
⎟⎟⎠
⎞⎜⎜⎝
⎛+
=−+
γγ
γγ
t
ttRTPAm!
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mAPc tt!2* ≡
21
211
211*
⎥⎥⎥
⎦
⎤
⎢⎢⎢
⎣
⎡⎟⎠⎞⎜
⎝⎛ += −
+
w
tuMTRc γ
γγ
γ
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• Combine the definitions of the thrust coefficient and c* to express the thrust
• Think of nozzle as a thrust amplifier and CF as the gain • Specific Impulse: Thrust per unit mass expelled
• Impulse Density: Thrust per unit volume of propellant expelled
Definitions – Specific Impulse and Impulse density
FCcmT *!=
o
F
osp g
CcgmTI *=≡!
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Energy of the gases In the chamber
Flow in the nozzle
pspp
o
opI
Vgm
gmT
VT ρδ ==≡ !
!
!!
DensityopellantEarthonConsnalGravitatiog
p
o
Pr:.:
ρ
ppmV ρ!! ≡
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• The total impulse is defined as
• Average thrust
• Delivered Isp
Definitions – Total Impulse, Average Thrust, Delivered Isp
b
tott
b tITdt
tT
b
=≡ ∫0
1
( )op
totdelsp gM
II =
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∫∫ =≡bb t
osp
t
tot dtgImTdtI00
!
MassopellantTotalMTimeBurnTotalt
p
b
Pr::
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2.1=γ
Overexpanded
Underexpanded at PP2
∞→at PP2
ae PP =
=at PP2
Lift off
Burn out
Thrust Coefficient Curves (from Sutton)
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• For the specific value of • CF varies from 0.75 to 2.246
– Assuming chocked flow – CF is order 1
• For the case of convergent nozzle – For subsonic flow in the nozzle – CF varies from 0.75 (optimal) to 1.25
• For convergent divergent nozzles – For a given pressure ratio there exists an optimum area ratio
that maximizes the thrust coefficient – Right of the optimum is overexpanded
• Shock structure is initially outside the nozzle • For larger area ratios shock moves inside the nozzle and the boundary
separation takes place • This has a positive impact on the CF
Observations on the Thrust Coefficient Curves
1=ε
2.1=γ
3.22 <at PP
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1>εat PP2
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– Left of the optimal is underexpanded • No separation in this case
• Optimal area ratio increases with increasing pressure ratio – Upper stages have large nozzle area ratios (i.e.70) – Booster stages have low area ratios (i.e. 10)
• Vacuum Isp and sea level Isp values can be quite different – For example:
• Vacuum value: 1.9 • Sea Level value: 1.2 (58% reduction in thrust)
• All curves are enveloped by the vacuum line. Vacuum Isp is always the largest value.
• All of the qualitative observations are valid for other gamma values.
Observations on the Thrust Coefficient Curves
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• Summerfield Criterion: – Danger of separation is present if
– Calculate Pe from isentropic flow equations – Separation is likely if
– If can be lower – For large nozzles modern data suggests
• With separation flow ignores the divergent section beyond the starting point of the oblique shock wave
• This limits the drop in the thrust coefficient • Conical nozzles operate better at low Pe/Pa ratios for which the
separation is expected. – Nozzle exit divergence angle determines the stability of the separation zone.
As the angle increases, the stability of the separation zone improves
Shock Induced Flow Separation in Nozzles o
e 15≈α
oe 15>α
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16/2 >at PP
( ) 40.0// ≅< craeae PPPP( )crae PP /
( ) 286.0// ≅< craeae PPPP