lecture about psv
TRANSCRIPT
Operating Characteristics
05_Definition_USA May 2005
1
DefinitionIn the literature several terms according to the functional characteristic of safety valves are known, like: Operating pressure Set pressure Overpressure Maximum allowable working pressure Accumulation Blow down Reseating pressure Pop action Popping pressure Relieving pressure
05_Definition_USA May 2005
2
Pressure level relation according to ASME VIIIPressure vessel requirement vs. characteristic of safety valve Operating pressureMaximum Allowable Working Pressure Maximum Allowable Accumulation Pressure single valve Maximum Allowable Accumulation Pressure multiple valve Maximum Allowable Accumulation Pressure fire caseLift
[%]100
80
60
General pressure vessel requirements
40
20Vessel pressure [%]
0 82 84 86 88 90 92 94 96 98 100 102 104 106 108 110 116 121
Safety valve normal operation
3
Pressure level relation according to ASME VIIILift
Operating pressure
[%]100
Maximum Allowable Working Pressure
Maximum Allowable Accumulation Pressure single valve
Maximum Allowable Accumulation Pressure multiple valve
Maximum Allowable Accumulation Pressure fire case
80
60
The vessel pressure exceeds the operating pressure. The pressure below the safety valve increases. The safety valve is still closed.Safety valve still closedVessel pressure [%]
40
20
0 82 84 86 88 90 92 94 96 98 100 102 104 106 108 110 116 121
4
Closedp=0
Flow area
p < 0.9 pset05_Definition_USA May 2005
5
Pressure level relation according to ASME VIIIPressure vessel requirement vs. characteristic of safety valve Operating pressureMaximum Allowable Working Pressure Maximum Allowable Accumulation Pressure single valve Maximum Allowable Accumulation Pressure fire caseLift
[%]100
80
60
40
The valve attempts to open, the vessel pressure exceeds the set pressure.Set pressure*Vessel pressure 82 84 86 88 90 92 94 96 98 100 102 104 106 108 110 121
20
0
[%]
Set pressure = initial audible discharge
Max. overpressure
6
Valve at set pressurePffffffffffffft! Pffffffffffffft!
First leaking of safety valve, no pop! p pset05_Definition_USA May 2005
7
Pressure level relation according to ASME VIIIPressure vessel requirement vs. characteristic of safety valve Operating pressureMaximum Allowable Working Pressure Maximum Allowable Accumulation Pressure single valve Maximum Allowable Accumulation Pressure fire caseLift
[%]100
80
60
40
Proportional lift and pressure increase up to the popping point.
20
Max. proportional lift range 82 84 86 88 90 92 94 96 98 100 102 104 106 108 110
0 121
Vessel pressure
[%]
Max. overpressure
8
Set pressure + x
Valve starts to pop if huddling chamber fills up.
For the purpose to assist 05_Definition_USA May 2005
the valve to lift.. Acc. API 520
9
Popping pressure
Redirection of flow by lifting aid. The huddling chamber generates opening forces which let the safety valve pop.05_Definition_USA May 2005
10
Pressure level relation according to ASME VIIIPressure vessel requirement vs. characteristic of safety valve Operating pressureMaximum Allowable Working Pressure Maximum Allowable Accumulation Pressure single valve Maximum Allowable Accumulation Pressure fire caseLift
[%]100
80
60
40
Pop when set pressure definition is pop.
Typical pop action after reaching the popping pressure.
20
Max. proportional lift range 82 84 86 88 90 92 94 96 98 100 102 104 106 108 110
0 121
Vessel pressure
[%]
Max. overpressure
11
Pressure level relation according to ASME VIIIPressure vessel requirement vs. characteristic of safety valve Operating pressureMaximum Allowable Working Pressure Maximum Allowable Accumulation Pressure single valve Maximum Allowable Accumulation Pressure fire caseLift
[%]100
80
60
Pop must not be until 100 % lift
40
Typical pop action after reaching the popping pressure.
20
Max. proportional lift range 82 84 86 88 90 92 94 96 98 100 102 104 106 108 110
0 121
Vessel pressure
[%]
Max. overpressure
12
Pressure level relation according to ASME VIIIPressure vessel requirement vs. characteristic of safety valve Operating pressureMaximum Allowable Working Pressure Maximum Allowable Accumulation Pressure single valve Maximum Allowable Accumulation Pressure fire caseLift
[%]100
80
60
40
The safety valve reaches the maximum lift. Increasing pressure in the vessel would cause higher overpressure of the safety valve.
Pressure increases up to that level of capacity to be dischargedMax. proportional lift range
20 Vessel pressure 121
0 82 84*
86
88
90
92
94
96
98
100
102
104
106
108
110
[%]
Set pressure = initial audible discharge
Max. overpressure
13
Pressure level relation according to ASME VIIIPressure vessel requirement vs. characteristic of safety valve Operating pressureMaximum Allowable Working Pressure Maximum Allowable Accumulation Pressure single valve Maximum Allowable Accumulation Pressure fire caseLift
[%]100
80
60
40
The pressure is decreasing. Up set situation is over
20 Vessel pressure 82 84 86 88 90 92 94 96 98 100 102 104 106 108 110 121
0
[%]
14
Pressure level relation according to ASME VIIIPressure vessel requirement vs. characteristic of safety valve Operating pressureMaximum Allowable Working Pressure Maximum Allowable Accumulation Pressure single valve Maximum Allowable Accumulation Pressure fire caseLift
[%]100
80
60
40
20
Pressure drop in the vessel causes pressure drop in the safety valve below the set pressure. Vessel passes set pressure. Valve remains open! Vessel pressure 82 84 86 88 90 92 94 96 98 100 102 104 106 108 110 121
0
[%]
15
Pressure level relation according to ASME VIIIPressure vessel requirement vs. characteristic of safety valve Operating pressureMaximum Allowable Working Pressure Maximum Allowable Accumulation Pressure single valve Maximum Allowable Accumulation Pressure fire caseLift
[%]100
80
60
40
20
Pressure drop in the vessel causes pressure drop in the safety valve below the set pressure. Vessel passes set pressure. Valve remains open but not for long!Vessel pressure 82 84 86 88 90 92 94 96 98 100 102 104 106 108 110 121
0
[%]
16
Pressure level relation according to ASME VIIIPressure vessel requirement vs. characteristic of safety valve Operating pressureMaximum Allowable Working Pressure Maximum Allowable Accumulation Pressure single valve Maximum Allowable Accumulation Pressure fire caseLift
[%]100
80
60
40
20
Impulse forces and static pressure forces are lower than the spring forces >> the safety valves close rapidly.82 84 86 88 90 92 94 96 98 100 102 104 106 108 110 121
0
Vessel pressure
[%]
Max. blowdown
17
What did you learn?
05_Definition_USA May 2005
18
Pressure level relation according to ASME VIIIPressure vessel requirement vs. characteristic of safety valve Operating pressureMaximum Allowable Working Pressure Maximum Allowable Accumulation Pressure single valve Maximum Allowable Accumulation Pressure fire caseLift
[%]100
80
60
Relieving pressure Popping pressureReseating pressure
40
20
Set pressureMax. proportional lift range 94 96 98 100 102 104 106 108 110 Vessel pressure
0 82 84 86 88 90 92 121
[%]
Max. blowdown Max. overpressure
19
Lift [%] 100
Overpressure steam/gases
80
60
40
20 Safety valve pressure 90 92 94 96 98 100 102 104 106 108 110 121 [%]
0
ASME I ASME VIII API 526 ISO 4126-1Full lift 5%Standard and propor. lift 10%
05_Definition_USA May 2005
AD 2000-Merkblatt A2
20
Lift [%] 100
Overpressure liquids
80
60
40
20 Safety valve pressure 90 92 94 96 98 100 102 104 106 108 110 121 [%]
0
ASME VIII API 526 ISO 4126-1Standard and propor. lift 10%
05_Definition_USA May 2005
21
Blowdown steam/gasesLift 100
[%]80
60
40
20 Safety valve pressure 76 78 80 82 84 86 88 90 92 94 96 98 100 102 104 106 108 110
0
[%]
Without blow-down ring
ASME I ASME VIII API 526 ISO 4126-110% Compressible media
05_Definition_USA May 2005
AD 2000-Merkblatt A2
22
Blowdown liquidsLift 100
[%]80
60
40
20 Safety valve pressure 76 78 80 82 84 86 88 90 92 94 96 98 100 102 104 106 108 110
0
[%]
ISO 4126-1
AD 2000-Merkblatt A2 No requirements ASME VIII05_Definition_USA May 2005
23
The EndThe final curtain04/25/05 LESER
24