lecture01-intro to module autumn 2013-14

7/27/2019 Lecture01-Intro to Module Autumn 2013-14

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Module Introduction

Dr Chan Kuan Yoong

[email protected] Dean of EngineeringAssociate Professor

Department of M3

MM1DM1 Design and Manufacture 1

Lecture

Acknowledgement:

Dr Michael Johnston

Associate Professor, University of Nottingham, UK.


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Department of M3


Aims

To provide the skills and knowledge to undertake engineeringdesign by

Undertaking design projects Making engineering drawings

Producing solid models (Pro|Engineer/Creo 2.0)

Developing skills as a machinist

Learning about machine elements Learning about manufacturing processes and metrology

The emphasis is on learning through doing

Design Office Drawing Session

CAE Session

Workshop

Lecture

Lecture, Workshop, Laboratory


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Department of M3


Content

This is a year long module worth 20 credits

Expect to spend at least 75 hours per semester on thismodule.

Autumn Semester

Manual engineering drawings

Orthographic & Isometric Projections

Sections and Dimensions

General Assembly

Auxiliary Projection


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Autumn Semester

Creo 2.0 for solid modelling

Creo 2.0 Lessons Ordered for Learning (check the full list on Moodle)

Chapter 2

First Steps

2.1 L001-The Screen

2.2 L002-Model a Washer

2.3 L003-Trim Constrain and Relate

2.4 L011-Sketcher Problems

2.5 L004-Multi-Feature Part

2.6 L201-Detail Drawing2.7 L006-Revolves

2.8 L008-Datum Planes in Plunger

Chapter 1Preface

Chapter 3Simple Assemblies

3.1 L401-Assembling Plunger and Ball

Chapter 4Assembly Drawings

4.1 L202-GA Drawing of Plunger

Chapter 6More Complex Assemblies and Motion

6.1 L402-More On Assembly

Content

http://webct.nottingham.ac.uk/webct/entryPageIns.dowebct

Contact Ms Sabirah ([email protected])

for manual enrolment
http://webct.nottingham.ac.uk/webct/entryPageIns.dowebct


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Department of M3


Autumn Semester Training in the machine shop

Turning

Milling

Drilling

None of these topics are easy!

But you will use each one of them throughout your course, soit is well worth the time.

Design Office / Design Audit

Float Valves

Car Jack

Content


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Content

Spring Semester

Design, make and test project

Detail design project with analysis

You will be putting the skills that you learn in the Autumn

semester to use in the Spring semester


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Design Off ice:

-Forensic design

-Detailed design project

-Design and make project

Workshop Activities:

-Machining

-Metrology

-Design & Make Project

1st and 2nd Semesters

Engineering Drawing & CAE:

-Technical drawing

-Pro|Engineer

1st Semester

Design Methodology :

-Design process

-Embodiment design

-Kinematic & force trans.

1st and 2nd Semester

Machine Elements:

-Bearings

-Shafts

-Couplings

-Belt & chain drives etc

2nd Semester

Engineering Sciences:

-Thermo/Fluids

-Solid Mechanics

-etc


Content

Machining:

-Machining processes

-Cutting force, Power,Fluids, Temperature

2nd

Semester

Metrology:

-Limits & Fits, Tolerances

-Surface Topology

-Error Analysis etc

2nd

Semester


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Department of M3


Overview Timetable for Autumn 2011/12 Semester

CAE Sessions (Creo 2.0):

Tuesday, 15:00 am 18:00 pm (TISCRA 1 & 2)

Personal Tutor: Dr Chan, Dr Wong, Mr Chen, RA

Design Audits & Drawing Sessions:

Monday, 11:00 am 13:00 pm (F1A02)

Personal Tutor: Dr Chan, Mr Nigel, Dr Enamul, Dr Samer, Dr Lee

Lectures:

Tuesday, 14:00 am 15:00 am (F1A02)

Lecturer: Dr Chan Kuan Yoong

Workshop / Laboratory:

Engineering Technicians, Mr Aziz Baharuddin


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Department of M3


Teaching Staff

Module Convener: Dr Chan Kuan [email protected]

Teaching Staff: Dr Chan Kuan YoongDr Enamul HoqueDr Lim Chin KeongDr Yap Eng HwaDr Wong Kok CheongDr Samer Yahya HadiDr Lee Chan Wai

Mr Abdul Aziz BaharuddinMr Nigel P.B.Mr Chen Khin Fai

Supporting Staff: Design TutorsPro|Engineer / Drawing TutorTechnicians


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FAQs

What if I miss a lecture?

Pick up lecture slides and/or handout from Moodle

What if I miss a drawing session?

Students are required to submit their drawing by the endof the 2nd drawing session. You will lose the 4% markscontribution for every drawing session you missed!

What if I miss a CAE session?

Pick up the tutorial handout from Moodle .

There is a good chance you will be able to make the

session up on your own time.


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Department of M3


FAQs

What if I miss a workshop session?

These are difficult to make up. Make sure you

attend all scheduled workshop.

Rule 1 - DONT MISS SESSIONS.

Rule 2 - Keep consulting Moodle for latest info.


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Department of M3


Essential Reference Books

Childs, Peter R. N. Mechanical designLibrary code: TJ230 CHI

Simmons, Colin H., Maguire, Dennis E. Manual of engineeringdrawingLibrary code: Oversize T353 SIM

Kalpakjian, Serope. Manufacturing engineering andtechnologyLibrary code: TS205 KAL


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Department of M3


2D Visual Representation of 3D Objects

Hand Drawing Tools and Materials
http://localhost/var/www/apps/conversion/tmp/scratch_1//wsvmfs1/Staff-Intranet/FOE/Sch.%20of%20Mechanical%20Engineering/Academic%20Staff/Albert%20Tshai/MM1DM1/Hand_Drawing_Tools_and_Materials_Wiley.pdf


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Multiview Projection / Orthographic


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Axonometric Projection

Isometric method3030

DepthWidth

Height


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Section

BS 8888:2008, pg.30


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Dimension


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General Assembly


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Auxiliary Projection

An auxiliary view is an angle at

which one can view an object that

is not one of the primary views for

an Orthographic projection

An auxiliary view is a view at an

angle used to give deeper insight

into the actual shape of the object.


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Department of M3


Training in the

machine shop

Workshop activities:

-Machining

-Metrology

-Design & Make Project


Pillar Drill

Lathe

MillingMachine

2 Session for each

1 Metrology Session

MANDATORY


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Bearings

Machine Elements:

-Bearings-Shafts

-Couplings

-etc

2nd Semester

www.novak-adapt.com

Shafts

Shaft CouplingsFasteners

Belt Drives

lecture01-intro to module autumn 2013-14

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