leds –the future of lighting?...handbook, rp-33-99, etc. –use ashrae/iesna 90.1 lighting...

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Kelly Gordon PNNL January 17, 2006 1 1 LEDs – The Future of Lighting? February 14, 2008 February 14, 2008 February 14, 2008 February 14, 2008 Jeff McCullough, LC Pacific Northwest National Laboratory 2 Today’s Topics • Introduction LEDs “101” – Along the way we will “bust” some myths about LEDs DOE’s SSL Commercialization Strategy – Lighting for Tomorrow ® Design Competition – ENERGY STAR ® Criteria – CALiPER ® Program

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  • Kelly Gordon

    PNNL

    January 17, 2006

    1

    1

    LEDs – The Future of Lighting?

    February 14, 2008February 14, 2008February 14, 2008February 14, 2008

    Jeff McCullough, LC

    Pacific Northwest National Laboratory

    2

    Today’s Topics

    • Introduction

    • LEDs “101”

    – Along the way we will “bust” some myths

    about LEDs

    • DOE’s SSL Commercialization Strategy

    – Lighting for Tomorrow® Design Competition

    – ENERGY STAR® Criteria

    – CALiPER® Program

  • Kelly Gordon

    PNNL

    January 17, 2006

    2

    3

    “Solid State Lighting is the

    most disruptive technology

    to hit the lighting industry in

    50 years…”

    4

    Site Electricity Consumption

    Source: Building Technology Program Core Databook, August 2003. http://buildingsdatabook.eren.doe.gov/frame.asp?p=tableview.asp&TableID=509&t=xls

    U.S. Buildings Energy End-Use

    Breakdown, 2001

    Space Heating

    10%

    Lighting

    30%

    Water Heating

    9%

    Space Cooling

    17%

    Refrigeration

    11%

    Electronics

    9%

    Appliances

    7%

    Ventilation

    4%

    Computers

    3%

    Space Heating

    27%

    Lighting

    21%Water Heating

    14%

    Space Cooling

    12%

    Refrigeration

    8%

    Computers

    2%Ventilation

    3%

    Appliances

    7%

    Electronics

    6%

    Total Primary Energy (all fuels)

    2390 TWh 37.6 quads

  • Kelly Gordon

    PNNL

    January 17, 2006

    3

    5

    DOE Solid-State Lighting 5 Thrust – Total Program

    Guiding technology advances from laboratory to marketplace

    6

    0

    25

    50

    75

    100

    125

    150

    175

    200

    1970 1980 1990 2000 2010 2020

    Accelerated R&D for White Light SSL

    Metal Halide

    Pulse start

    T-8 lampT-12 ES

    Mono

    OLED

    T-12 fluorescent

    Mono

    LED

    White Light SSL

    Laboratory

    Effic

    acy (lu

    mens p

    er

    watt

    )

    White Light SSL

    Commercial

    SSL Laboratory and Commercial Curves, revised May 2006

    Year

    Conventional Lighting

    TechnologiesPotential Growth

    for Conventional

    Light Sources

  • Kelly Gordon

    PNNL

    January 17, 2006

    4

    7

    White-Light LED Efficacy Targets

    0

    20

    40

    60

    80

    100

    120

    140

    160

    180

    2002 2004 2006 2008 2010 2012 2014 2016

    Year

    Eff

    ica

    cy (

    lm/W

    )

    Laboratory Projection- Cool WhiteCommercial Product Projection - Cool WhiteCommercial Product Projection- Warm WhiteLaboratoryForeign Competition- LaboratoryCommercial Product- Cool WhiteForeign Competition - Commercial Product, Cool WhiteCommercial Product, Warm WhiteForeign Competition - Commercial Product, Warm White

    Note: Efficacy projections assume CRI=70 → 80, Color temperature = 5000-6000°K, 350ma drive current, and

    lamp-level specification only (driver/luminaire not included), reasonable lamp life.

    8

    What’s an LED you ask?

  • Kelly Gordon

    PNNL

    January 17, 2006

    5

    9

    How does an LED make Light?

    10

    LED Types

    Courtesy: Lumileds

    Indicator Illuminator

  • Kelly Gordon

    PNNL

    January 17, 2006

    6

    11

    What do LEDs look like?

    LED Devices

    Cree XLamp Philips Lumileds K2 GE Lumination Vio

    12

    What do LEDs look like?

    LED Packages or Light Engines

    Osram OSTARLamina Titan

  • Kelly Gordon

    PNNL

    January 17, 2006

    7

    13

    What do LEDs look like?

    LED Drop-in Replacements

    Mule Lighting Lighting Sciences Group Enlux

    14

    What do LEDs look like?

    Integrated LED Systems

    Lighting Services Inc LumeLEX Color Kinetics iW Blast

  • Kelly Gordon

    PNNL

    January 17, 2006

    8

    15

    16

  • Kelly Gordon

    PNNL

    January 17, 2006

    9

    17

    18

    Top 5 Reasons not to own

    BrightFeet™ Lighted Slippers

    #5. They're not machine washable which means they will

    never be cleaned during their useful life........ Ewuuuu!!!

    #4. Do they come with parental controls to prevent your

    children from using them as flashlights..... outside?

    #3. Gee.... that's neeeat..... but do they keep your feet

    warm?

    #2. Do they come with a strap so that they can be warn on

    your head for night reading?

    …. and the #1 reason not to own BrightFeet Slippers:

    Is it really a good idea to wake up your pet Doberman when all he can see are two "beadie" eyes staring him down???

  • Kelly Gordon

    PNNL

    January 17, 2006

    10

    19

    Myth #1:

    LEDs create no heat

    20

    Power Conversion for “White” Light Sources

    Incandescent†

    (60W)

    Fluorescent†

    (Typical linear CW)

    Metal

    Halide‡LED

    Visible Light 8 % 21 % 27 % 15-25 %

    Infrared 73 % 37 % 17 % ~ 0 %

    Ultraviolet 0 % 0 % 19 % 0 %

    Total Radiant

    Energy 81 % 58 % 63 % 15-25 %

    Heat(Conduction +

    Convection)

    19 % 42 % 37 % 75-85 %

    Total 100 % 100 % 100 % 100 %

    † IESNA Lighting Handbook – 9th Ed.

    ‡ Osram Sylvania

  • Kelly Gordon

    PNNL

    January 17, 2006

    11

    21

    Light Output vs. Junction Temperature (Tj)

    22

    Anatomy of an LED

  • Kelly Gordon

    PNNL

    January 17, 2006

    12

    23

    Myth #2:

    LEDs last 100,000

    hours(or forever depending on whom you ask!)

    24

    Traditional Lamp Life Rating

    • Lumen depreciation

    vs. failure

    • LED life definition

    – L70 for general

    illumination

    • IESNA LM-80 test

    procedure in process

    Typical lamp mortality curve

  • Kelly Gordon

    PNNL

    January 17, 2006

    13

    25

    Light Output over Time

    Courtesy: LRC

    26

    Myth #3:

    LEDs are “White Light”

    Sources

  • Kelly Gordon

    PNNL

    January 17, 2006

    14

    27

    28

    The Visible Spectra

  • Kelly Gordon

    PNNL

    January 17, 2006

    15

    29

    30

    CIE 1931 x,y Diagram

  • Kelly Gordon

    PNNL

    January 17, 2006

    16

    31

    Daylight Spectra

    32

    3000K Fluorescent Spectra

  • Kelly Gordon

    PNNL

    January 17, 2006

    17

    33

    5000K Fluorescent Spectra

    34

    How do LEDs make white light?

    Courtesy: Lumileds

  • Kelly Gordon

    PNNL

    January 17, 2006

    18

    35

    Myth #4:

    LEDs are more efficient

    than Fluorescent

    36

    • “Nichia delivers 92 lm/W at 350 mA”Nov 2006

    • “Philips Lumileds shatters 350 mA

    performance records with 115 lm/W LED” Jan 2007 (R&D result)

    • “Cree achieves 1000 lumens from a single

    LED” [ 52 – 72 lm/W] Sep 7, 2007 (R&D result)

    • “Seoul Semiconductor to launch 420

    lumen LED next quarter” [52 lm/W]Sep 19, 2007

  • Kelly Gordon

    PNNL

    January 17, 2006

    19

    37

    Interpreting Industry Announcements

    • R&D result or commercial product?– “25/25” testing

    – R&D to market typically 12-24 months

    • What drive current is assumed?– High output devices are 350 mA to more than 1 Amp

    – Lower current devices usually ~20 mA

    • How much total luminous flux per device?

    • Luminous efficacy in lumens per watt (lm/W) is

    for LED device only, not including driver or

    thermal effects

    • Chip size varies– Makes apples to apples comparison difficult

    38

    Terms

    Power Input iverBallast/Dr

    BF x Lumens Lamp Rated Efficacy System fluor =

    Power Input Lamp

    Lumens Lamp Rated Efficacy Lamp =

    Power Input iverBallast/Dr

    Output Light LuminaireEfficacy Luminaire =

  • Kelly Gordon

    PNNL

    January 17, 2006

    20

    39

    Candela Curve

    0

    50

    100

    1500

    1020

    30

    40

    50

    60

    70

    80

    90

    100

    110

    120

    130

    140

    150160

    170180

    190200

    210

    220

    230

    240

    250

    260

    270

    280

    290

    300

    310

    320

    330340

    350100 W Incandescent

    40

    Candela Curve

    0

    50

    100

    1500

    1020

    30

    40

    50

    60

    70

    80

    90

    100

    110

    120

    130

    140

    150160

    170180

    190200

    210

    220

    230

    240

    250

    260

    270

    280

    290

    300

    310

    320

    330340

    350100 W Incandescent

    Z-LED P4

    Luxeon Batwing

    Luxeon Side Emitting

  • Kelly Gordon

    PNNL

    January 17, 2006

    21

    41

    Luminaire Efficacy35 lm/W

    42

    LED energy efficiency is a function of:

    LED device efficacy

    Thermal management

    Driver/power supply efficiencyLuminaire design

    +

    +

    +

  • Kelly Gordon

    PNNL

    January 17, 2006

    22

    43

    Efficiency & Quality Trade-offs

    Color Temperature* Efficacy

    Color Temperature* Efficacy

    CRI* Efficacy

    Heat Efficiency / Output

    Heat Life / Durability

    * Phosphor-converted LEDs

    44

    2007 SSL Competition

  • Kelly Gordon

    PNNL

    January 17, 2006

    23

    45

    • Niche applications

    – Undercabinet and in-cabinet

    – Portable desk/task

    – Outdoor porch, path, step

    – Recessed downlights

    • LED luminous efficacy – min requirements

    – 40 lm/W for < 5000K

    – 50 lm/W for 5000K +

    2007 SSL Competition

    46

    • LR6 by LLF Inc

    – 11 watts, 600 lumens, 54 lm/W

    – 2700 K, 92 CRI

    2007 Grand Prize Winner

  • Kelly Gordon

    PNNL

    January 17, 2006

    24

    47

    • PLS Undercabinet by Finelite

    – 8 watts, 344 lumens, 43 lm/W

    – 3500 K, 71 CRI

    Winner – Undercabinet

    48

    • PLS Task by Finelite

    – 10 watts, 430 lumens, 43 lm/W

    – 3500 K, 71 CRI

    Winner – Portable desk/task

  • Kelly Gordon

    PNNL

    January 17, 2006

    25

    49

    • Strata by Progress

    Lighting

    – 5 watts, 125 lumens

    – 25 lm/W

    – 3200 K, 70 CRI

    Winner – Outdoor

    50

    Honorable Mention

    • Wall sconces by

    Justice Design Group

  • Kelly Gordon

    PNNL

    January 17, 2006

    26

    51

    ENERGY STAR® v1.0

    52

    Activities to Date

    • 1st Draft released December 20, 2006

    • Stakeholder meeting February 8, 2007

    • 2nd Draft released April 9, 2007

    • Final Criteria released September 12, 2007

    • ENERGY STAR Lighting Partner Meeting in

    Phoenix February 25-27, 2008

    • Effective date set for September 30, 2008

  • Kelly Gordon

    PNNL

    January 17, 2006

    27

    53

    Scope

    • Excludes OLEDs… for now

    • Limits coverage to LED systems for “white light”

    general illumination only

    • Both commercial and residential

    • Luminaire efficacy key metric

    • Establish 2-category specification:

    – Category A: prescriptive specifications for near-term

    lighting applications

    – Category B: performance specification for all

    applications (long-term)

    54

    Compact Fluorescent Lighting in America:

    Lessons Learned on the Way to Market

    • Valuable lessons

    – Be aggressive about dealing with technology failures that affect main benefit claims

    – Know and admit technology limitations

    – Don’t introduce inferior products; first impressions are long lasting

    – Accurate incandescent equivalency on packaging is critical

    – Manufacturers and energy-efficiency groups should coordinate to establish minimum performance requirements

    • Use to avoid “CFL Part II”

    • Apply to SSL commercialization path

  • Kelly Gordon

    PNNL

    January 17, 2006

    28

    55

    Transitional Two-Category Approach

    • Approach recognizes rapidly changing

    technology

    • Allows early participation of limited range of

    SSL products for directional lighting

    applications (Category A)

    • At some point (~3 years), Category A will be

    dropped entirely; Category B then becomes

    basis of criteria

    Lighting industry is learning the unique issues of

    applying SSL to general illumination. Going slow

    allows industry and DOE to learn, and adjust

    56

    Significant Standard and Test Procedure

    Activity

    • Photometric measurements (IESNA LM-79)– In final ballot

    • Chromaticity (ANSI C78.377a)– In final committee Review/Approval cycle

    • Lumen Depreciation (Life) (IESNA LM-80)– First draft under development

    • Driver Standard (ANSI C82.XX1) – In first committee review

    • Definitions (IESNA RP-16)– In second draft and currently in working group review

    • UL “Outline of Investigation”

  • Kelly Gordon

    PNNL

    January 17, 2006

    29

    57

    • Establish minimum luminaire efficacy

    – Benchmark to fluorescent

    • Consistent with current ENERGY STAR lighting

    criteria

    – Use IES recommendations wherever possible:

    Handbook, RP-33-99, etc.

    – Use ASHRAE/IESNA 90.1 Lighting sub-

    committee consensus system efficacy for CFL

    • 58.8 lm/W

    • 50 lm/W (lower wattage applications and E* min.)

    Category A: Overall Approach

    58

    Overall Requirements

    • Luminaire

    – CCTs: 8 nominal CCTs

    – Color Spatial Uniformity: 4-step

    – Color Maintenance: 7-step

    – CRI: ≥ 75 for indoor, silent on outdoor

    – Off-state Power prohibited

    • Exception for integral controls, limited to 0.5W

    – 3 Year Warranty

    – Thermal Management

  • Kelly Gordon

    PNNL

    January 17, 2006

    30

    59ANSI C78.377A DRAFT 3.3 (Nov. 22, 2006)

    60

    CIE 1931 x,y Chromaticity Diagram - with existing ANSI, "proposed" SSL, LumiLeds' old

    and new color bins for white light

    2500 K

    4000 K

    5000 K

    6000 K

    7000 K

    0.26

    0.28

    0.30

    0.32

    0.34

    0.36

    0.38

    0.40

    0.42

    0.44

    0.46

    0.26 0.28 0.30 0.32 0.34 0.36 0.38 0.40 0.42 0.44 0.46 0.48 0.50

    x

    y

    Planckian locus Illuminant AD65 Daylight LocusK K

    Iso-CCT line: ±0.02 Duv

    ANSI

    "Proposed"

    SSL

    LumiLeds

    New Bins

    LL Old

    Bins

    Seoul

    Seoul

    OSRAM

    Seoul

    Seoul

    Nichia

    Cree

  • Kelly Gordon

    PNNL

    January 17, 2006

    31

    61

    Overall Requirements (cont.)

    • Modules/Arrays

    – Lumen depreciation (L70)

    • Residential Indoor ≥ 25,000 hours

    • Residential Outdoor and all Commercial ≥ 35,000 hours

    • Residential Outdoor Luminaires

    – Attached to buildings and > 13 watts requires

    photo-control

    • Power Supplies

    – Power Factor

    • ≥ 0.7 Residential ≥ 0.9 Commercial

    – ≥ 120 Hz Output Operating Frequency

    62

    Category A: Niche Applications

    • Directed light applications

    – Energy efficiency potential due to directional

    light source

    – minimize fixtures losses

    • Source relatively close to illuminated

    surface

    • Relatively modest illuminance

    requirements

    • Current fixtures ≤ 60% fixture efficiency

  • Kelly Gordon

    PNNL

    January 17, 2006

    32

    63

    1. Undercabinet Kitchen

    2. Undercabinet Shelf-mounted Task

    3. Portable Desk/Task

    4. Recessed Downlights (Res./Com.)

    5. Outdoor Wall-mounted Porch

    6. Outdoor Step

    7. Outdoor Pathway

    Category A: Niche Applications

    64

    Assumptions for Establishing

    Luminaire Efficacy

    Niche Application

    CFL

    System

    Efficacy

    Typical

    Fixture

    Efficiency

    Calculated

    Luminaire

    Efficacy

    Under-cabinet Kitchen 58.8 40% 24

    Under-cabinet Shelf-mounted Task 58.8 50% 29

    Portable Task 58.8 50% 29

    Recessed Downlight (residential) 58.8 60% 35

    Recessed Downlight (commercial) 58.8 60% 35

    Outdoor Wall-mounted Porch 58.8 40% 24

    Outdoor Step 50 40% 20

    Outdoor Pathway 50 50% 25

  • Kelly Gordon

    PNNL

    January 17, 2006

    33

    65

    Under-cabinet Kitchen

    • Minimum Light Output

    – 125 lumens per lineal foot

    • Zonal Lumen Density

    – Min. 60% in 0-60° zone

    – Min. 25% in 60-90° zone

    • Luminaire Efficacy

    – ≥ 24 lm/W

    • CCTs limited to: 2700,

    3000 and 3500K

    Min. 60%

    Min. 25%

    Min. 60%Min. 60%

    Min. 25%

    66

    Category A: Under-cabinet Lighting

    Philips SSL Solutions

    Osram

  • Kelly Gordon

    PNNL

    January 17, 2006

    34

    67

    Under-cabinet Shelf Mounted Task

    • Minimum Light Output

    – 125 lumens per lineal foot

    • Zonal Lumen Density

    – Min. 60% in 0-60° zone

    – Min. 25% in 60-90° zone

    • Luminaire Efficacy

    – ≥ 29 lm/W

    • CCTs Limited to

    – 2700K, 3000K, 3500K,

    4000k, 4500K and 5000K

    Min. 60%

    Min. 25%

    Min. 60%Min. 60%

    Min. 25%

    68

    Portable Desk Task Lamps

    • Minimum Light Output

    – 200 lumens

    • Zonal Lumen Density

    – Minimum 85% of total

    light output within 0-60°

    zone

    • Luminaire Efficacy

    – ≥ 29 lm/W

    • CCTs Limited to

    – 2700K, 3000K, 3500K,

    4000k, 4500K and 5000K

    Min. 85%

  • Kelly Gordon

    PNNL

    January 17, 2006

    35

    69

    Category A: Portable Desk/Task Lighting

    Halley LED Desk Lamp6 Watt LED Desk Lamp

    70

    Recessed Downlights

    • Minimum Light Output

    – ≤ 4.5˝ Aperture 345 lm.

    – > 4.5˝ Aperture 575 lm.

    • Zonal Lumen Density

    – Minimum 75% total light

    output within 0-60° zone

    • Luminaire Efficacy

    – ≥ 35 lm/W

    • Residential CCTs

    limited to:

    – 2700K, 3000K and 3500K

    Min. 75%

  • Kelly Gordon

    PNNL

    January 17, 2006

    36

    71

    Category A: Recessed Downlights

    Prescolite

    Renaissance

    Progress

    72

    Outdoor Wall-mounted Porch

    • Minimum Light Output

    – 150 lumens

    • Zonal Lumen Density

    – Minimum 85% of total

    light output within 0-90°

    zone

    • Luminaire Efficacy

    – ≥ 24 lm/W

    Min.85%

  • Kelly Gordon

    PNNL

    January 17, 2006

    37

    73

    Category A: Outdoor Porch

    “Lakeland” by Progress Lighting

    74

    Outdoor Step

    • Minimum Light Output

    – 50 lumens

    • Luminaire Efficacy

    – ≥ 20 lm/W

    Min.85%

  • Kelly Gordon

    PNNL

    January 17, 2006

    38

    75

    Category A: Outdoor Step

    76

    Outdoor Pathway

    • Minimum Light Output

    – 100 lumens (initial)

    • Zonal Lumen Density

    – Minimum 85% of total

    light output within 0-90°

    zone

    • Luminaire Efficacy

    – ≥ 25 lm/W

    Minimum 85%

  • Kelly Gordon

    PNNL

    January 17, 2006

    39

    77

    Category A: Outdoor Pathway

    78

    Category B: Efficacy Based

    Performance

    • Aggressive efficacy requirement: 70 lm/W

    • Simpler; no total flux or zonal lumen

    requirements

    • Allows for non-directional lighting applications

    • Manufacturers able to qualify under Category

    B approximately three (3) years after the

    effective date

    • Serves as future target for manufacturers

  • Kelly Gordon

    PNNL

    January 17, 2006

    40

    79

    In Situ Testing Requirement

    • Life (lumen depreciation) determined by in situ temperature measurements of:– Module, Array or “Light Engine”

    – Power Supply/Driver

    • Testing may be conducted at the same time as UL 1598.

    80

    UL 1598 Environments

  • Kelly Gordon

    PNNL

    January 17, 2006

    41

    81

    Temperature Measurement Point (TMP)

    • Manufacturer designated TMP correlating

    to LM-80 test report or power supply

    warranty

    – Module/Array

    • Case Temperature Tc

    • Board Temperature Tb

    – Power Supply

    • Case Temperature Tc

    • Could also be Tb for integral Power Supplies

    82

    Lumen Depreciation Qualification

    • Option 1: Component Performance

    – Applicable if:

    • Module/Array has a current LM-80 test report

    • Module/Array has a designated TMP

    • TMP is accessible for in situ measurement

    – Otherwise manufacturer must use Option 2

    • Option 2: Luminaire Performance

    – Entire luminaire subjected to LM-80

  • Kelly Gordon

    PNNL

    January 17, 2006

    42

    83

    Lumen Depreciation Passing Criteria

    A luminaire passes if the L70 threshold (≥ 25,000

    hours for indoor residential and ≥ 35,000 for all

    others) …

    – if the in situ measured drive current is the same or

    lower

    AND

    – if the in situ measured TMP for the module/array is

    the same or lower

    … than the LM-80 test report provided for the module/array.

    84

    Sample LM-80 Test Report

    Courtesy of LRC

    L70

  • Kelly Gordon

    PNNL

    January 17, 2006

    43

    85

    Quality Assurance Testing

    • Products selected both on a random basis and

    through a product nomination process.

    • (3) samples of each luminaire purchased

    through normal market channels.

    • Products tested for:

    – Total Luminous Flux

    – Luminaire Efficacy

    – Correlated Color Temperature

    – Color Rendering Index

    – Steady State Module/Array Temperature

    – Maximum Power Supply Case/TMP Temperature

    86

    Commercially Available LED

    Product Evaluation and

    Reporting (CALiPER)

    Program

  • Kelly Gordon

    PNNL

    January 17, 2006

    44

    87

    Purposes of CALiPER

    • Provide objective, high quality performance information

    • Know performance of market available products

    – To support R & D planning

    – To support ENERGY STAR

    • Inform industry test procedures and

    standards development

    • Discourage low quality products

    • Reduce SSL market risk due to buyer

    dissatisfaction from products that

    do not perform as claimed

    88

    Testing Program Scope

    Commercially-available

    SSL products for the

    general illumination market• Luminaires and replacement

    lamps (white light)

    • Indoor and outdoor

    • Residential and commercial

  • Kelly Gordon

    PNNL

    January 17, 2006

    45

    89

    SSL Luminaire Testing

    • Must measure luminaire as a complete system

    • Uses ‘absolute photometry’ rather than ‘relative photometry’

    • Based on IESNA draftstandard LM-79

    – Photometric testing methods under development

    • Stakeholders are not all familiar with these new testing paradigms

    SSL energy efficiency is a

    function of:

    LED device

    efficacy

    Thermal

    management

    Driver/power

    supply efficiency

    Luminaire

    design

    +

    + +

    90

    Testing Program Quarterly Process

    • Product selection & acquisition

    • Multiple independent test labs

    • Assembly and analysis of results– Courtesy sharing of results with

    manufacturers

    – Retesting options

    • Publication of results– Summary reports

    – Detailed test reports

    – Analyses and studies

    • “No Commercial Use” Policy

  • Kelly Gordon

    PNNL

    January 17, 2006

    46

    91

    Testing Rounds 1-4 Results

    • 70+ products tested

    • Focus: overall

    luminaire

    performance

    • Wide range in

    products & results

    92

    SSL Downlight Performance

    – Different sizes and

    configurations

    – Different color

    temperatures

    – Outputs

    • From 29 to 719 lumens

    • 389 lumens on

    average

    – Efficacies

    • From 11 to 61 lm/W

    • 28 lm/W on average

    – CRI

    • Maximum = 95

    • Average = 76

    • 3 RGB products

    Range of Output and CCT of SSL Downlight Products

    0

    200

    400

    600

    800

    2” ø

    - 3W

    4” ø

    - 6W

    6” ø

    - 9W

    R30

    - 9W

    R30

    - 9W

    6” ø

    - 11

    W

    6” ø

    - 12

    W

    R30

    - 14

    W

    6” ø

    - 15

    W

    7.5"

    x7.5

    " - 1

    6W

    R30

    - 16

    W

    PAR

    30 -

    17W

    7"x7

    " - 1

    5W

    6” ø

    - 31

    W

    Trac

    k - 4

    0W

    Ou

    tpu

    t (L

    um

    en

    s)

    Correlated Color

    Temperature (CCT)

    2650-3000K

    3200-3500K

    4000-4500K

    5900-8000K

    Tunable

    Range of Efficacy of SSL Downlight Products

    0

    10

    20

    30

    40

    50

    60

    70

    2” ø

    - 3W

    4” ø

    - 6W

    6” ø

    - 9W

    R30

    - 9W

    R30

    - 9W

    6” ø

    - 11

    W

    6” ø

    - 12

    W

    R30

    - 14

    W

    6” ø

    - 15

    W

    7.5"

    x7.5

    " - 1

    6W

    R30

    - 16

    W

    PAR

    30 -

    17W

    7"x7

    " - 1

    5W

    6” ø

    - 31

    W

    Trac

    k - 4

    0W

    Eff

    ica

    cy

    (lu

    me

    ns

    /W)

    Best = 61 lm/W

    Worst = 11 lm/W

    Average = 28 lm/W

  • Kelly Gordon

    PNNL

    January 17, 2006

    47

    93

    Downlight Benchmarking

    --Values for SSL downlight products are from CALiPER testing.

    --Values for CFL and incandescents are assembled from CALiPER testing, earlier photometric testing and product catalogs.

    --Fixture efficiencies are applied to replacement lamp values (factor depends on lamp type).

    Downlight Comparison:

    Luminaire Output vs Efficacy for Different Sources

    0

    200

    400

    600

    800

    1000

    1200

    0 20 40 60 80

    Efficacy (Lumens/Watts)

    Lig

    ht

    Ou

    tpu

    t (l

    um

    en

    s) SSL Downlight Fixtures and

    Retrofits, 3-40W

    SSL R30 Replacement Lamps, 9-

    17W

    Downlights with Incandescent BR

    and A-lamps, 45-75W

    Downlights with Halogen PAR38

    (FL and IR) Lamps, 50-60W

    Downlights with CFLs (spiral, pin, &

    reflector), 9-21W

    Incandescents & Halogens

    CFL SSL

    94

    Round 4 Replacement Lamps

    Replacement Lamps Power Output Efficacy CCT CRI

    SSL T8 07-56 25 1058 42 3494 75

    SSL MR16, CBCP=283 07-53 3 82 27 3007 74

    SSL MR16, CBCP=220 07-59 9 133 16 3338 89

    SSL MR16, CBCP=59 07-64 3 75 26 3458 74

    SSL Candelabra 07-57 2.2 28 13 2855 71

    • T8: Look for direct comparisons with fluorescents in troffers in Round 5

    – Respectable performance (42 lm/W), but misleading manufacturer literature

    • MR16: not quite competing with 20W Halogen MR16 Flood (40° beam angle)

    – ↑↑↑↑ Efficacy: SSL-MR16 @ 16-27 lm/W > 20W Halogen flood @ 9-19 lm/W

    – ↓↓↓↓ Output: SSL-MR16 @ 75-133 lm < 20W Halogen flood @ 200-450 lm

    – ↓↓↓↓ CBCP: SSL-MR16 @ 59-283 cd

  • Kelly Gordon

    PNNL

    January 17, 2006

    48

    95

    Task lamps tested• 6 SSL

    undercabinets, 11 SSL desk lamps

    • 3 fluorescent tube undercabinets, 2 CFL desk lamps

    • 1 halogen desk lamp

    SSL undercabinets• Perform as well or

    better than fluorescent undercabinets

    SSL desk lamps• One SSL desk lamp

    rivals CFL energy star desk lamp

    • Off-state power use ranges from 0 W to 2.6 W, reducing efficacy

    SSL Task Lamp Performance

    SSL Undercabinets

    SSL Desk Lamps

    Fluorescent Undercabinets

    CFL Desk Lamps

    Halogen Desk Lamps

    SSL Task Lights

    0

    10

    20

    30

    40

    50

    60

    Measured

    Luminaire

    Efficacy

    Effective

    Efficacy

    3 hours on/day

    EF

    FIC

    AC

    Y (

    lm/W

    )

    CFL & Halogen Task Lights

    0

    10

    20

    30

    40

    50

    60

    Measured

    Luminaire

    Efficacy

    Effective

    Efficacy

    3 hours on/day

    EF

    FIC

    AC

    Y (

    lm/W

    )

    96

    Round 4 Direct Comparisons

    Same Recessed Wall Fixture, Different Sources

    Halogen (20W) CFL (13W) LED (12W)

    Luminaire Output (lm) 174 199 154

    Luminaire Efficacy (lm/W) 8 16 10

    CCT 3085 3956 5166

    CRI 98 77 73

    Power Factor 0.99 0.97 0.97

    Manufacturer Published Values

    Recessed Wall

    Fixture

    Manufacturer

    Brochure Output

    “Lumens”

    Efficacy Calculated

    from Manufacturer

    IES files

    (lumens/W)

    CALiPER Measured

    Luminaire Efficacy

    (lumens/W)

    Halogen (20W) 350 8 8

    CFL (13W) 900 19 16

    LED (12W) 195 5 10

  • Kelly Gordon

    PNNL

    January 17, 2006

    49

    97

    Rounds 1-4 Key Conclusions

    • Results include a wide range of products with a wide range of performance. – Be careful not to generalize.

    • Product literature not always consistent, not always reliable– Be informed. Request luminaire testing results.

    Round 1-4 products designed from 2005-2007, showing some

    now clearly rival traditional sources

    Great promise for upcoming

    generation of SSL luminaires

    98

    More Info on CALiPER

    • Via website

    – Summary reports

    – Detailed reports

    • Must be requested via web

    form

    • Requestor’s contact information

    must be provided

    • Must agree to adhere to ‘No

    Commercial Use Policy’

    http://www.netl.doe.gov/ssl/comm_testing.htm

    PNNL-SA-58822

  • Kelly Gordon

    PNNL

    January 17, 2006

    50

    99

    Questions YOU Should Ask if you are

    considering LED Lighting

    • Show me the lumens!

    • Ask for test reports (LM-79, LM-80, etc.)

    • Is blue is the new white?

    • Ask how they manage heat

    • Is your product ENERGY STAR® labeled?

    • You want how much for that thing?

    100

    DOE Solid-State Lighting Website

    • Current information on SSL program,

    progress, and events

    • SSL publications:

    roadmaps, reports,

    technical fact sheets

    • Solicitations

    • Register for ongoing SSL UPDATES at: www.netl.doe.gov/ssl

  • Kelly Gordon

    PNNL

    January 17, 2006

    51

    101

    DOE

    Fact

    Sheets

    102

    Fact Sheets

    • Application series:

    – Recessed

    – Undercabinet

    – Portable desk/task

    • Luminaire efficacy

    • SSL Standards

    • What other topics

    would you like to

    see?

  • Kelly Gordon

    PNNL

    January 17, 2006

    52

    103

    Questions?

    DOE SSL Website: www.netl.doe.gov/ssl/

    Jeff McCullough

    Pacific Northwest National Laboratory

    (509) 375-6317

    [email protected]