lesson 04 lean in manufacturing

Lean Management – Lean in Manufacturing

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Agenda

Background Boeing’s Lean Journey – Case Study Summary

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Production philosophy Product manufacturing innovations Embracing Lean Goals of Lean manufacturing Paradigm shift Elimination of waste


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Background

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History and Background Lean Principles Embraced

Lean Implementation Waste Elimination Focus Areas


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History and Background

Commercial airplanes division (1996) Deliver more value to customer


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Lean Principles Embraced

Identify the value stream Make value flow Pull value through from the customer Remove waste Pursue perfection


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Lean Implementation

Lean manufacturing assessment Employee participation Accelerated Improvement Workshops (AIWs)

• Individual work areas improvements


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Waste Elimination Focus Areas

Complexity Labor Overproduction Space Energy Defects Materials Idle materials Time Transportation Unsafe acts


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Summary

Lean in manufacturing Background Boeing’s Lean implementation journey


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Quiz-1

1. Which department of Boeing started Lean implementation? A. Factory shopfloor B. Engines department C. Commercial airplanes division D. Waste and recycle department


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Answers-1

Answer 1: The right answer is C. Boeing started Lean implementation in the commercial airplanes division in the year 1996.


Lean Management

lesson 04 lean in manufacturing

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