lesson one: machine configurations turning center programming and operation copyright 2002, cnc...
TRANSCRIPT
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Lesson One:Machine Configurations
Turning CenterProgramming And Operation
Copyright 2002, CNC Concepts, Inc.
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2Key
ConceptNumber
OneCYCLESTART
FEEDHOLD
EDIT
AUTO
MDI JOG
HANDLE
ZERORETURNMODE
0%
100%
200%
FEEDRATEOVERRIDE
10%
25% 50%
100%
RAPIDOVERRIDE
1
12
TURRET INDEX2
345
67
8 9 10 11
SLOW FAST
EMERGENCYSTOP
FANUC 10T
POWERON
OFF
O N G P AX Y Z Q BI J K R C
F D H L #M S T /EOB
U V W
Sp
E ? @ @,
[ ] ( ) *
PAGE CURSOR
SHIFT
7 8 94 5 61 2 3- 0+ = CAN
RESET
START
CALC
INPUT
NC/PC
AUX
X00.0000Z00.0000
X ZX1
X10X100
0
ON
OFFDRYRUN
SINGLEBLOCK
MACHINELOCK
OPTIONALSTOP
BLOCKDELETE
X+
X-
Z-
JOYSTICK
Z+
ON OFF
SPINDLE
ORIGIN
X Z
0%100%
130%
SPINDLE LOAD
0%100%
130%
AXIS LOAD
X Z
OD ID
CLAMPDIRECTION
OFF ON
MEMORYPROTECT
CHUCK TAILSTOCKKey concept #1From programmer’s viewpoint
You must understand the machine you’ll be working with!
From operator’s viewpointKey concept #7
In key concept #1 we look at the machine from a programmer’s viewpoint
In key concept #7 we look at the machine from an operator’s viewpoint
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3Key
ConceptNumber
One
You must understand the machine you’ll be working with!
Machine configurationsUnderstanding turning center feeds and speedsGeneral flow of CNC UsageVisualizing the execution of a CNC programUnderstanding program zeroDetermining program zero assignment valuesThree ways to assign program zero
Seven Lessons
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4Key
ConceptNumber
One
You must understand the machine you’ll be working with!
Machine configurationsUnderstanding turning center feeds and speedsGeneral flow of CNC UsageVisualizing the execution of a CNC programUnderstanding program zeroDetermining program zero assignment valuesThree ways to assign program zero
Seven Lessons
![Page 5: Lesson One: Machine Configurations Turning Center Programming And Operation Copyright 2002, CNC Concepts, Inc](https://reader035.vdocuments.net/reader035/viewer/2022062321/56649da15503460f94a8d93f/html5/thumbnails/5.jpg)
5Key
ConceptNumber
One
You must understand the machine you’ll be working with!
Machine configurationsUnderstanding turning center feeds and speedsGeneral flow of CNC UsageVisualizing the execution of a CNC programUnderstanding program zeroDetermining program zero assignment valuesThree ways to assign program zero
Seven Lessons
![Page 6: Lesson One: Machine Configurations Turning Center Programming And Operation Copyright 2002, CNC Concepts, Inc](https://reader035.vdocuments.net/reader035/viewer/2022062321/56649da15503460f94a8d93f/html5/thumbnails/6.jpg)
6Key
ConceptNumber
One
You must understand the machine you’ll be working with!
Machine configurationsUnderstanding turning center feeds and speedsGeneral flow of CNC UsageVisualizing the execution of a CNC programUnderstanding program zeroDetermining program zero assignment valuesThree ways to assign program zero
Seven Lessons
![Page 7: Lesson One: Machine Configurations Turning Center Programming And Operation Copyright 2002, CNC Concepts, Inc](https://reader035.vdocuments.net/reader035/viewer/2022062321/56649da15503460f94a8d93f/html5/thumbnails/7.jpg)
7Key
ConceptNumber
One
You must understand the machine you’ll be working with!
Machine configurationsUnderstanding turning center feeds and speedsGeneral flow of CNC UsageVisualizing the execution of a CNC programUnderstanding program zeroDetermining program zero assignment valuesThree ways to assign program zero
Seven Lessons
![Page 8: Lesson One: Machine Configurations Turning Center Programming And Operation Copyright 2002, CNC Concepts, Inc](https://reader035.vdocuments.net/reader035/viewer/2022062321/56649da15503460f94a8d93f/html5/thumbnails/8.jpg)
8Key
ConceptNumber
One
You must understand the machine you’ll be working with!
Machine configurationsUnderstanding turning center feeds and speedsGeneral flow of CNC UsageVisualizing the execution of a CNC programUnderstanding program zeroDetermining program zero assignment valuesThree ways to assign program zero
Seven Lessons
![Page 9: Lesson One: Machine Configurations Turning Center Programming And Operation Copyright 2002, CNC Concepts, Inc](https://reader035.vdocuments.net/reader035/viewer/2022062321/56649da15503460f94a8d93f/html5/thumbnails/9.jpg)
9Key
ConceptNumber
One
You must understand the machine you’ll be working with!
Machine configurationsUnderstanding turning center feeds and speedsGeneral flow of CNC UsageVisualizing the execution of a CNC programUnderstanding program zeroDetermining program zero assignment valuesThree ways to assign program zero
Seven Lessons
![Page 10: Lesson One: Machine Configurations Turning Center Programming And Operation Copyright 2002, CNC Concepts, Inc](https://reader035.vdocuments.net/reader035/viewer/2022062321/56649da15503460f94a8d93f/html5/thumbnails/10.jpg)
10Key
ConceptNumber
One
You must understand the machine you’ll be working with!
Machine configurationsUnderstanding turning center feeds and speedsGeneral flow of CNC UsageVisualizing the execution of a CNC programUnderstanding program zeroDetermining program zero assignment valuesThree ways to assign program zero
Seven Lessons
![Page 11: Lesson One: Machine Configurations Turning Center Programming And Operation Copyright 2002, CNC Concepts, Inc](https://reader035.vdocuments.net/reader035/viewer/2022062321/56649da15503460f94a8d93f/html5/thumbnails/11.jpg)
11Key
ConceptNumber
One
You must understand the machine you’ll be working with!
Machine configurationsUnderstanding turning center feeds and speedsGeneral flow of CNC UsageVisualizing the execution of a CNC programUnderstanding program zeroDetermining program zero assignment valuesThree ways to assign program zero
Seven Lessons
This is the longest of
the key concepts!
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12
Lesson Number One:
Machine Configurations
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13Lesson One Lesson Plan
Basic machining practice Machine configurations
Universal slant bedChucker slant bedTwin spindle horizontalSingle/twin spindle verticalMill/turn machines
Programmable functions
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14Lesson One Lesson Plan
Basic machining practice Machine configurations
Universal slant bedChucker slant bedTwin spindle horizontalSingle/twin spindle verticalMill/turn machines
Programmable functions
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15Lesson One Lesson Plan
Basic machining practice Machine configurations
Universal slant bedChucker slant bedTwin spindle horizontalSingle/twin spindle verticalMill/turn machines
Programmable functions
![Page 16: Lesson One: Machine Configurations Turning Center Programming And Operation Copyright 2002, CNC Concepts, Inc](https://reader035.vdocuments.net/reader035/viewer/2022062321/56649da15503460f94a8d93f/html5/thumbnails/16.jpg)
16Lesson One Lesson Plan
Basic machining practice Machine configurations
Universal slant bedChucker slant bedTwin spindle horizontalSingle/twin spindle verticalMill/turn machines
Programmable functions
![Page 17: Lesson One: Machine Configurations Turning Center Programming And Operation Copyright 2002, CNC Concepts, Inc](https://reader035.vdocuments.net/reader035/viewer/2022062321/56649da15503460f94a8d93f/html5/thumbnails/17.jpg)
17Lesson One Lesson Plan
Basic machining practice Machine configurations
Universal slant bedChucker slant bedTwin spindle horizontalSingle/twin spindle verticalMill/turn machines
Programmable functions
11
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Presentation linksKey concept #1Basic machining practiceMachine configurations
Universal slant bedChuckerTwin spindle horizontalSub-spindleSingle spindle verticalTwin spindle verticalMill / turnGang styleSliding headstock
Programmable featuresTurretSpindleFeedrateCoolant
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Basic Machining Practice
The Key To Proper CNC Machine Usage!
You must understand basic machining practice as it relates to turning centers
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20Though basic machining practice is beyond the scope of this course…
…you must understand:Machining operations
Rough turning/finish turningRough boring/finish boringDrillingTappingThreadingGrooving/neckingKnurling
Like:
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21Though basic machining practice is beyond the scope of this course…
…you must understand:Machining operationsProcessing
Development of the machining order by which the workpiece is produced
Processing:
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22Though basic machining practice is beyond the scope of this course…
…you must understand:Machining operationsProcessing
You must be able to determine spindle speed, feedrate, and depth of cut based
upon cutting tool material workpiece material, and rigidity of setup
Cutting conditions
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23Though basic machining practice is beyond the scope of this course…
…you must understand:Machining operationsProcessing
You must be able to design safe work-holding setups
Cutting conditionsWork-holding setups
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24Though basic machining practice is beyond the scope of this course…
…you must understand:Machining operationsProcessing
You must understand all aspects of basic machining practice in order to write safe, workable CNC programs
Cutting conditionsWork-holding setupsBlueprint reading, dimensioning, etc.
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25Though basic machining practice is beyond the scope of this course…
…you must understand:Machining operationsProcessing
You must understand all aspects of basic machining practice in order to write safe, workable CNC programs
Cutting conditionsWork-holding setupsBlueprint reading, dimensioning, etc.
If you feel weak in your basic machining practice skills…
See pages 1-1 through 1-37 in the
student manual!
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Machine Configurations
Turning centers are available in several styles
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27There are many forms of CNC turning centers…
Universal slant bed Chucker slant bed Twin spindle horizontal Single spindle vertical Twin spindle vertical Mill/turn machines Gang type Sliding headstock
In all cases…X will be the diameter controlling axisZ will be the length controlling axis
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28There are many forms of CNC turning centers…
Universal slant bed Chucker slant bed Twin spindle horizontal Single spindle vertical Twin spindle vertical Mill/turn machines Gang type Sliding headstock
In all cases…X will be the diameter controlling axisZ will be the length controlling axis
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Universal style slant bed turning center
Front view of machine
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Headstock & Spindle
Universal style slant bed turning center
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Work-holding Device
Universal style slant bed turning center
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Tailstock
BodyQuill
Center
Universal style slant bed turning center
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Universal style slant bed turning center
Turret
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Universal style slant bed turning center
A universal slant bed turning center can perform all types of turning applications:
Chucker workShaft workBar work
That’s why it’s called a “universal” style
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Z Axis- +
Universal style slant bed turning center
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Universal style slant bed turning center
Z Axis- +
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Universal style slant bed turning center
Z Axis- +
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Universal style slant bed turning center
Z Axis- +
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Universal style slant bed turning center
Z Axis- +
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Universal style slant bed turning center
Z Axis- +
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Universal style slant bed turning center
Z Axis- +
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Universal style slant bed turning center
Z Axis- +
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Universal style slant bed turning center
Z Axis- +
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Universal style slant bed turning center
Z Axis- +
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Universal style slant bed turning center
Z Axis- +
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Universal style slant bed turning center
Z Axis- +
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Universal style slant bed turning center
Z Axis- +
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Universal style slant bed turning center
Z Axis- +
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Universal style slant bed turning center
Z Axis- +
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Z Axis- +
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Universal style slant bed turning center
Z Axis- +
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Universal style slant bed turning center
Z Axis- +
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Universal style slant bed turning center
Z Axis- +
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Universal style slant bed turning center
Z Axis- +
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Universal style slant bed turning center
Z Axis- +
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Universal style slant bed turning center
Z Axis- +
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Universal style slant bed turning center
Z Axis- +
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Z Axis- +
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Universal style slant bed turning center
Z Axis- +
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Z Axis- +
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Z Axis- +
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Z Axis- +
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Universal style slant bed turning center
Z Axis- +
Z is the length controlling axis
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X A
xis
-
+
Universal style slant bed turning center
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Universal style slant bed turning center
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xis
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+
Universal style slant bed turning center
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Universal style slant bed turning center
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xis
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Universal style slant bed turning center
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X A
xis
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+
Universal style slant bed turning center
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X A
xis
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+
Universal style slant bed turning center
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X A
xis
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Universal style slant bed turning center
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X A
xis
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+
Universal style slant bed turning center
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X A
xis
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+
Universal style slant bed turning center
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X A
xis
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Universal style slant bed turning center
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Universal style slant bed turning center
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X A
xis
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Universal style slant bed turning center
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X A
xis
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Universal style slant bed turning center
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X A
xis
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Universal style slant bed turning center
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X A
xis
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Universal style slant bed turning center
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X A
xis
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Universal style slant bed turning center
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X A
xis
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Universal style slant bed turning center
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X A
xis
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Universal style slant bed turning center
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X A
xis
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Universal style slant bed turning center
X is the diameter controlling axis
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X A
xis
-
+
3.000
X3.0
Universal style slant bed turning center
X is DIAMETERIf you want to turn a 3.0 inch diameter…
X3.0 will be the commanding word
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3.000
X3.0
Universal style slant bed turning center
X is DIAMETER
Once again:X is always the diameter-controlling axisZ is always the length controlling axis
Also:X+: always gets bigger in diameterZ+: always away from the spindle
Though some machine tool builders reverse the polarity of the X axis