lesson plan dp1

8/10/2019 Lesson Plan DP1

1/5

LESSON

PLAN

cHE 684/686

DESIGN PROJECT

I

FACULTY

OF

CHEMICAL

ENGINEERING

UNIVERSITI

TEKNOLOGI

MARA

PAGE

1

1.0

COURSE

INFORMATION

DESIGN PROJECT

I

cHE686/

CPe644

F.H.22O

6 and7

3.0

2.0

CORE

: CHE531

-

CHEMICAL

PROCESS

PRINCIPLES

II

CHE6O4/CHE644

-

PLANT

DESIGN

AND

ECONOMICS

SYNOPSIS

The

Design

Project

course

is

the

pinnacle of

the

Chemical

Engineering

program.

Students

are required

to

carry

out a

project on

related

topic

to chemical

engineering.

Although

this course

is

designed

as

a

team

work,

much

emphasis

is

given to the

individual

effort

in

carrying

out

of the

task.

This

course

focuses

on the

literature

study

of

the

project including

process background,

market

analysis,

site

selection,

environmental

safety

consideration,

detailed

mass

energy

balances

and

process

simulation

OBJECTIVES

Upon

completion

of this

course,

students

should

be able

to:

L

Identify

different

steps

taken

to

perform

a

research

or

developmental

work

of

a

chemical

engineering

design

project.

2.

Perform

detailed

chemical

engineering

calculations

using

manual

calculation

and

prove

it

using

Hysys

simulation

3. bptimized

design

of

chemical

engineering

plant in

compliance

with local

legislation.

METHODS

OF

INSTRUCTION

Students

will

proceed

with

the

detailed

design

of

the

whole

process as

stated

in the

Guideline

for

besign

Project

I

-

CHE

684.

Supervisors

of the

respective

group will

supervise

the

group till

the

end of

the

semester.

Please

refer

to

the Guideline

for

Supervisor

of

Design

Project

I

(cHE

634)

Design

Project

II

(cHE

694).

LESSON

PLAN

I Process

background

process

introduction,

process background

and

process

details

(i.e.

chemistry,

kinetics

and

thermodYnamics)

COURSE

TITLE

CODE

PROGRAM

SEMESTER

CREDIT

HOURS

CONTACT

HOURS

C.OURSE

STATUS

PRE-REQUISITE

2.0

3.0

4.0

5.0


2/5

LESSON

PLAN

cHE

684/686

DESIGN PROJECT

I

FACULTY OF CHEMICAL

ENGINEERING

UNIVERSITI

TEKNOLOGI MARA

PAGE

2

2

Market

analysis

Supply and

demand study,

market

analysis

and

break

even

analysis.

3 Site

selection

Site

location study and

proposal

of

the

plant

site

4 Mass

and

energy

balance

Detailed

mass and energy balance

5

Process

simulation

Process

simulation

using HYSYS.

6 Environmental

and safety

consideration

6.1 Safety

for

'start-up

and shut

down'

procedure

6.2HAZOP

study

6.3

Emergency

Response

Plan

(ERP)

6.4 Environmental

Impact

Assessment

(EIA)

7

Waste

prevention

and treatment

Process

synthesis

and

description of the

waste treatment facility.

Students

are

required

to

follow

strictly the

manual

provided

before

embarking

on

the

Design

Project.

6.0 ASSESSMENTS

1. Continuous

Assessment

(20o/o)

Course supervisor

will assess

the

progress report based

on

group

activities.

The

progress

report

will

cover

the following topics:

i.

Process

Background/Selection

(GROUP)

ii.

Market

Analysis

(GROUP)

iii.

Site

Location

(GROUP)

iv.

Environmental

and Safety

Consideration

(GROUP)

v. Mass Balance

(GROUP)

vi. Energy Balance

(GROUP)

vii. Process

Simulation

(ASPEN

PLUS/HYSYS)

(GROUP)

2.

Report

Presentation

Assessment

by

allied supervisor

(20 )

Allied supervisor

will assess

the

report

presentation of the

design

project

I.

The

assessment

will

be

based

on

group

activities

and

the topics that

will be covered

are the

same

with the

final

assessment.

3.

Final Report

Assessment

by

second

examiner

(20 )

The

Final Report

will be

assess

by

a

group

of

lecturer

in

one

workshop.


3/5

LESSON

PLAN

cHE

684/686

DESIGN

PROJECT

I

F'ACULTY

OF

CHEMICAL

ENGINEERING

UNIVERSITI

TEKNOLOGI

MARA

PAGE

a

J

4.

supervisors

will

assess

the

students'

attitude

such

as

follows

(l0o/o'12

.

Time

management

o

Cooperation

o

Comrnitment

o

Initiative

o

Independency/

Self-directed

Presentation

(20o/o)z

The

marks

for

the

presentation

will

be

allocated

as individual

and

group

marks.

Individual marks:

Presentation

o

Structural

of

Presentation

o

Techniques

(Any

Audio-Visual

Aids/props)

o

Effectiveness

of

Delivery

(Eye

contact,

voice,

non-verbal

communication,

pace,

physical

appearance)

.

Response

to

Questions

Group

marks:

Presentation

o

Process

Background/

Process

selection/

pFD/

process

Details

.

Supply

Demand/

Market

Survey/

Economic

Data

o

Site

Location

Data/

Criteria

of the

Site

Selection

o

Environmental

and

Safety

Consideration/

MSDS/

Waste

Treatment/

Waste

Management

o

Material

Balance

o

Energy

Balance

o

HYSYS

Simulation

Peer

Evaluation

(107o)

REFERENCES

l.

Perr),R.H.,

Green

D.w.

(1997).

Perry's

Chernical

pngineering

Handbook

(1th

ed.).

McGraw-Hill.

r'

,{

r,,.

,r,*,.1\'.1

Seider

w.D.,

Seader J.D.

and

Lewin

D.R.

(2004).

Product

anil

process

Design

Principles.

(2nd

ed.).

John Wiley

and

Sons

Inc.

Turton

R.,

Bailie

R.c.,

whiting

N.B.

and

shaeiwitz

J.A.

(2003).

Anarysis

synthesis

and

Design

of

chemicql

Process

(2nd

ed.).

prentice-Hall,

New

Jersey.

Fakulti

Kejuruteraan

Kimia

uirM.

(2003).

Guidelinesfor

Design

project

L

All

other references

relevant

to

Design

Project.

5.

6.

7.0

.,

J.

4.

5.


4/5

LESSON PLAN

cHE

6841686

DESIGN PROJECT

I

FACULTY

OF

CHEMICAL

ENGINEERING

I'NIVERSITI

TEKNOLOGI

MARA

PAGE

4

8.0

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