** These courses are for LHB and Non-LHB Coaches and remaining for LHB Coaches only.

COURSES OFFERED FOR LHB COACH TRAININGCourse Title No. of

Courses in Year

Duration Next due dates in the current

financial year

Installation, Operation & Maintenance of Roof Mounted AC Package Unit & Inverter **

03 02 Weeks 14.11.11 to 26.11.11

Air Brake & Disc Brake System of Railway Coaches**

03 02 Weeks 01.08.11 to 13.08.11, 05.12.11 to 17.12.11

Painting & Furnishing of Railway Coaches**

03 02 Weeks 02.01.12 to 14.01.12

Stainless Steel & TIG Welding for Supervisors

03 01 Week 01.08.11 to 06.08.11,14.11.11 to 19.11.11

Contd……

Course Title No. of Courses in Year

Duration Next due dates in the current financial year

Stainless Steel & TIG Welding for Technicians

04 02 Weeks

12.09.11 to 24.09.11,06.02.12 to 18.02.12

LHB Coach Training for Trainers

02 01 Week 09.01.12 to 14.01.12

LHB Coach Training (Mechanical) for Supervisors

03 02 Weeks

17.10.11 to 29.10.11,05.03.12 to 17.03.12

LHB Coach Training (Mechanical) for Technicians

03 02 Weeks

05.09.11 to 17.09.11,06.02.12 to 18.02.12

LHB Coach Training (Electrical) for Supervisors

03 02 Weeks

05.09.11 to 17.09.11,05.03.12 to 17.03.12

LHB Coach Training (Electrical) for Technicians

03 02 Weeks

17.10.11 to 29.10.11,02.01.12 to 14.01.12

• Basics of Refrigeration & AC• Salient feature of Conv AC

RMPU v/s US AC Unit• Testing of AC coaches• Technical Specification of

RMPU• Power circuit Wiring of AC

Package Unit• Power distribution

arrangement in AC Coaches• Conv & Maint free Batteries• Practical of motors on practical

boards• Exposure to features of LHB

Coach

INSTALLATION, OPERATION & MAINTENANCE OF ROOF MOUNTED AC PACKAGE UNIT & INVERTER (Course No. 1)

• Exposure to Generation Test on SG Coaches

• Technical feature & construction of inverter

• Control circuit wiring of AC control panel

• Power distribution arrangement in Conv./LHB Coaches

• Control & power circuit of 25 KVA inverter

• LHB Model Room• Shop visits• Yoga, Health, Nutrition

&Family Welfare, IMS, Fire fighting

• FIAT Salient Feature and its working principle

• Fundamentals of Air Brake System.

• Air Brake charging, application & Release of brake system.

• Air Brake charging, Application & Release of brake system on Simulator

• Model room visit on Disc Brake System

• Principle & details of Wheel Slide Protection

AIR BRAKE & DISC BRAKE SYSTEM OF RAILWAY COACHES(Course No. 2)

• Bogie- Air spring design and testing, etc

• Disc Brake System - Design aspects & Developments.

• Introduction of Passenger Alarm Coach its working principle.

• Detailed Analysis of Major parts of Air Brake system

• TTC Model Room ( LHB + CDTS) + Simulator on Air Brake

• Shop visits• Yoga, Health, Nutrition &Family

Welfare, IMS, Fire fighting

• Types of paints• Types of paints (PU paint & PU

aluminum paint)• Electrical fittings in a coach• Painting processes of coach

(interior)• Painting processes of coach

(exterior)• FRP, scope of its use in coach

(shop visit to view FRP components fitted in coaches)

• Coach corrosion, causes & remedial measures

• Storage of paint & safety precautions

• Painting inspection & instruments used

PAINTING & FURNISHING OF RAILWAY COACHES (Course No. 3)

• Painting defects remedy• Stages of furnishing of coach

(introduction)• Stages of furnishing of coach

(PVC paneling window & ceiling)

• Stages of furnishing of coach (seat & berth)

• Stages of furnishing of coach (air brake system)

• FRP, scope of its use in coach

• FRP, scope of its use in coach (LHB coaches)

• Shop visits• Yoga, Health, Nutrition

&Family Welfare, IMS, Fire fighting

• Introduction to welding shop machines

• Welding terminology• Advantage of TIG welding• Welding safety• Stainless steel welding

introduction• Care in handling of SS

STAINLESS STEEL & TIG WELDING FOR SUPERVISORS(Course No. 4)

• Welding defects, causes and remedy

• Practical TIG & MIG/MAG• Video film on MIG/MAG,TIG

welding• Shop visits• Yoga, Health, Nutrition &Family

Welfare, IMS, Fire fighting

STAINLESS STEEL & TIG WELDING FOR TECHNICIANS(Course No. 5)

• Welding terminology• Description about TIG Welding• Parameters for quality Welding• Filler metals & non

consumables• Welding defects, causes and

remedy• Various Welding process for SS• Gases used in TIG & SS

Welding

• Advantage of TIG Welding• Welding safety• Vipasna meditation• Practical TIG & MIG/MAG• Video film on MIG/MAG,TIG

welding• Shop visits• Yoga, Health, Nutrition &Family

Welfare, IMS, Fire fighting

LHB COACH TRAINING FOR TRAINERS (Course No. 6)

• Salient features of LHB coach (Mech.)

• Salient features of LHB coach (Elect.)

• LHB coupler• LHB coach electrics• Disc brake system & Wheel Slide

Protection system • Bogie- air spring design and

testing, etc• Shell design, alarm operating &

emergency window arrangement

• Fiat bogie, Roller bearing & Wheel assembly

• LHB painting system & FRP laminates & other furnishing material

• Controlled Discharge Toilet System

• Water circulation system • CDTS & Water circulation

system• Shop visits

LHB COACH TRAINING (MECHANICAL) FOR SUPERVISORS(Course No. 7)

• Salient features of LHB coach (Mech.)

• Salient features of LHB coach (Elect.)

• RMPU,Wheel set earthing equipments, switch board cabinet, power supply

• Controlled Discharge Toilet System

• Bogie- air spring, design and testing, etc

• Fiat bogie, Roller bearing & Wheel assembly

• LHB Water circulations system• Shell design, alarm operating &

emergency window arrangement• Controlled Discharge Toilet

System maintenance • LHB coupler• LHB model room & CDTS model

room• Preventive Maintenance • Shop visits• Yoga, Health, Nutrition &Family

Welfare, IMS, Fire fighting

LHB COACH TRAINING (MECHANICAL) FOR TECHNICIANS(Course No. 8)

• Salient features of LHB coach (Mech.)

• Salient features of LHB coach (Elect.)

• Principle characteristics of brake control equipments & its functions

• Basic electricity• RMPU,Wheel set earthing

equipments, Switch board cabinet, Power supply

• Advantages of FRP, process, constituents, components of LHB

• Controlled Discharge Toilet System

• LHB painting system

• Water circulations system• Sliding doors, Body side door,

Lavatory door, operation• Shell design, alarm operating &

emergency window arrangement• Fiat bogie, Roller bearing & Wheel

assembly• Disc brake system & Wheel Slide

Protection • Bogie- air spring design and

testing, etc• Preventive Maintenance• Battery and battery charger• Shop visits• Vipasna meditation• Yoga, Health, Nutrition &Family

Welfare, IMS, Fire fighting

• Salient Features of LHB Coach ( Mech.)

• Salient Features of LHB Coach ( Elect)

• LHB Components• Distribution of supplies

Circuit/Lighting• Basics of AC & Refrigeration • Roof Mounted AC Package

Unit (LHB)• Disk Brake & WSP Systems• Wheel Set Earthing• Testing of LHB Coaches &

Trouble Shooting

• CDTS, Water Circulation Systems

• Switch Board Cabinet LHB• Equipments & fuse Rating of

LHB Coaches• PACIL System• Operation & Maintenance of 25

KVA Inverter• Power & Control Circuit of RMPU• Conventional & Maintenance Free

Batteries• Practical of Operation on Practical

Board• Shop visits• Yoga, Health, Nutrition &Family

Welfare, IMS, Fire fighting

LHB COACH TRAINING (ELECTRICAL) FOR TECHNICIANS(Course No. 10)

• Salient Features of LHB Coach ( Mech.)

• Salient Features of LHB Coach ( Elect)

• Basic electricity• LHB Components• Distribution of supplies

Circuit/Lighting• Basics of AC & Refrigeration • Roof Mounted AC Package

Unit (LHB)• Disk Brake & WSP Systems• Wheel Set Earthing• Testing of LHB Coaches &

Trouble Shooting

• CDTS, Water Circulation Systems

• Switch Board Cabinet LHB• Equipments & fuse Rating of

LHB Coaches• PACIL System• Operation & Maintenance of 25

KVA Inverter• Power & Control Circuit of RMPU• Conventional & Maintenance Free

Batteries• Practical of Operation on Practical

Board• Shop visits• Yoga, Health, Nutrition &Family

Welfare, IMS, Fire fighting

COURSES NR

WR

ER

SR

CR

WCR

ECR

NER

RMPU & Inverter 17 1 12 5 14 - 11 3

Air Brake & Disc Brake 5 8 - 13 4 - - 5

Painting & Furnishing 9 5 - 3 5 - - -Welding for Supervisors 1 4 - 8 5 1 5 -

Welding for Technicians 22 11 4 15 12 4 33 1

LHB Trg for Trainers - 1 2 4 1 2 4 -LHB Trg (Mech.) for Super. 6 16 - 53 30 4 35 2

LHB Trg (Mech.) for Tech. 2 2 - 12 9 - 35 -

LHB Trg (Elect.) for Super. - 34 4 1 2 - 1 3

LHB Trg (Elect.) for Tech. 4 5 33 - 2 - 16 2

TOTAL 66 87 55 114 84 11 140 16

STAFF TRAINED FROM 01.04.2006 TO 30.06.2011

COURSES NWR

SCR

NFR

NCR

SECR

SWR

SER

ICF

RCF

RMPU & Inverter 4 - 5 - - - 17 - 15

Air Brake & Disc Brake 5 - - - 1 - - - 1

Painting & Furnishing - - 6 - - 4 - - -Welding for Supervisors 3 11 4 8 1 - 6 2 10

Welding for Technicians 9 28 9 6 10 - 12 3 10

LHB Trg for Trainers 5 3 - - 1 - - - -LHB Trg (Mech.) for Super. - 3 1 - - - - - 4

LHB Trg (Mech.) for Tech. 2 2 15 - - - 6 - 8

LHB Trg (Elect.) for Super. 4 - - 3 - 2 - - -

LHB Trg (Elect.) for Tech. - - - - - 2 2 - -

TOTAL 32 47 40 17 13 8 43 5 48

STAFF TRAINED FROM 01.04.2006 TO 30.06.2011

Technical Training Centre

AC Class Room

Working Model Air Brake Trainer Kit with fault Diagnosis System

LHB MODEL ROOM

Electrical Lab.

HOSTEL GYM

THANKS