liebert xdk
TRANSCRIPT
Liebert XDK
Liebert XD Family
Table of Contents
ii Confidential Document Released 7/2008
Table of Contents
1. PRODUCT DESCRIPTION ........................................................................ 4 2. EXTERIOR SECTION ............................................................................... 5
2.1. XDK ASSEMBLIES – WATER-COOLED 17KW WITH CASTERS ............................. 5 2.1.1. Cover ....................................................................................... 6 2.1.2. Rear Door 15KW B800 H2200 Left ............................................... 6
2.1.2.1. Fan Module Assembly ................................................................. 7 2.1.2.2. Magnet Mounting Top ................................................................. 8 2.1.2.3. Magnet Mounting Bottom ............................................................ 8 2.1.2.4. Top Hat Rail .............................................................................. 8 2.1.2.5. Hinge Top ................................................................................. 9 2.1.2.6. Hinge Bottom ............................................................................ 9 2.1.2.7. Hinge Middle ............................................................................. 9 2.1.2.8. Foam Door Electronic Locking .................................................... 10 2.1.2.9. Mounting Door Break ................................................................ 10
2.1.3. Glass Door H2200 W800............................................................ 11 2.1.3.1. Magnet Mounting Top ............................................................... 11 2.1.3.2. Magnet Mounting Bottom .......................................................... 12 2.1.3.3. Magnet Door Brake .................................................................. 12 2.1.3.4. Foam Door Electronic Locking .................................................... 12
2.1.4. Side Panel ............................................................................... 13 2.1.5. Duct ....................................................................................... 13 2.1.6. Base Frame ............................................................................. 14
2.1.6.1. Caster .................................................................................... 14 2.1.7. Coil ......................................................................................... 15 2.1.8. Retainer .................................................................................. 15 2.1.9. Hinge Middle ............................................................................ 15 2.1.10.Hydraulic Damper ..................................................................... 16
2.2. XDK ASSEMBLIES – WATER-COOLED WITH FEET .......................................... 16 2.2.1. Cover ...................................................................................... 17 2.2.2. Rear Door 15KW B800 H2200 Left .............................................. 17
2.2.2.1. Fan Module Assembly ............................................................... 18 2.2.2.2. Magnet Mounting Top ............................................................... 19 2.2.2.3. Magnet Mounting Bottom .......................................................... 19 2.2.2.4. Top Hat Rail ............................................................................ 19 2.2.2.5. Hinge Top ............................................................................... 20 2.2.2.6. Hinge Bottom .......................................................................... 20 2.2.2.7. Hinge Middle ........................................................................... 20 2.2.2.8. Foam Door Electronic Locking .................................................... 21 2.2.2.9. Mounting Door Break ................................................................ 21
2.2.3. Glass Door H2200 W800............................................................ 22 2.2.3.1. Magnet Mounting Top ............................................................... 22 2.2.3.2. Magnet Mounting Bottom .......................................................... 23 2.2.3.3. Magnet Door Brake .................................................................. 23 2.2.3.4. Foam Door Electronic Locking .................................................... 23
2.2.4. Side Panel ............................................................................... 24 2.2.5. Duct ....................................................................................... 24 2.2.6. Foot Leveling ........................................................................... 24 2.2.7. Coil ......................................................................................... 25 2.2.8. Retainer .................................................................................. 25 2.2.9. Hinge Middle ............................................................................ 25 2.2.10.Hydraulic Damper ..................................................................... 26
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2.3. LEADING WHEEL ASSEMBLY ....................................................................26 2.3.1. Leading Wheel ..........................................................................27
3. ELECTRICAL SECTION .......................................................................... 28 3.1. INPUT POWER WIRING ..........................................................................28
3.1.1. Power Supply Box .....................................................................29 3.1.1.1. Power Supply Cover ................................................................. 29 3.1.1.2. Top Hat Rail ............................................................................ 30 3.1.1.3. Top Hat Rail ............................................................................ 30
3.1.2. Terminal 2 Grey .......................................................................30 3.1.3. Terminal 2 Grn/Yl .....................................................................31 3.1.4. Filter .......................................................................................31 3.1.5. Strain Relief .............................................................................31
3.2. MOTOR HV TO BACK DOOR ....................................................................32 3.2.1. Terminal 2 Grey .......................................................................33 3.2.2. Terminal 2 Grn/Yl .....................................................................33 3.2.3. Terminal 2 Grey .......................................................................33 3.2.4. Terminal Diode .........................................................................34 3.2.5. Top Hat Rail .............................................................................34 3.2.6. Terminal Divider .......................................................................34 3.2.7. Terminal End............................................................................35 3.2.8. Relay Assembly ........................................................................35 3.2.9. Fan Control Board .....................................................................35 3.2.10.Circuit Breaker .........................................................................36 3.2.11.Rail .........................................................................................36 3.2.12.Transformer .............................................................................36 3.2.13.Circuit Breaker .........................................................................37
3.3. ACTUATOR MOTOR VALVE ......................................................................38 3.3.1. Motor ......................................................................................38
3.4. TEMPERATURE SENSOR .........................................................................39 3.4.1. Thermistor ...............................................................................39
3.5. REAR DOOR INTERLOCK SWITCH ..............................................................40 3.5.1. Switch Door .............................................................................40
3.6. ELECTRIC BOX ...................................................................................41 3.6.1. Strain Relief .............................................................................41
3.7. FRONT AND REAR DOOR ELECTRICAL .........................................................42 3.7.1. Electromagnetic Door ................................................................43 3.7.2. Switch Push Button ...................................................................43
3.8. REAR DOOR ELECTRICAL .......................................................................44 3.8.1. Terminal 2 Grey .......................................................................44 3.8.2. Terminal 2 Grn/Yl .....................................................................45 3.8.3. Terminal Divider .......................................................................45 3.8.4. Terminal End............................................................................45 3.8.5. Relay Assembly ........................................................................46
4. REVISION PAGE ................................................................................... 47
Liebert XDK
4 Confidential Document Released 7/2008
1. Product Description
Completely sealed from room air, high density server racks inside the Liebert XDK-W utilize closed air circulation for cooling. The server heat load is dissipated into the process cold water system through an air-to-water heat exchanger in the bottom of the rack. Redundant high-performance fans drive closed loop air circulation in the rack’s interior, while servers are supplied with cold air at the front of the rack.
The Liebert XDK-W is a part of the Liebert XD high heat-density cooling product family. Key to the performance and space efficiency of Liebert XDK-W is the Liebert Pumping Unit, XDP-W. The unit houses the isolating heat exchanger between the Liebert XDK-W water circuit and the building chilled water, as well as the control valve, pumps and system controls. It controls the fluid temperature to always be above the actual room dew point to prevent condensation on the piping and the coils. Flexibility:
• Autonomous server rack; independent from environmental conditions. • Secure and reliable cooling capacity of up to 25kW. • Highest packing density for high performance servers, consequently, up to
80% floor space saving in the data center. • Reduced room and building requirements. • User-friendly and service-optimized. • Quiet operation is ideal for applications where noise containment is required.
Higher Availability:
• High performance air-to-water heat exchanger. • Channeled air flow in the rack for optimized efficiency. • Heat discharge via cooling water. • Fans with temperature-dependent speed control. • Fans, n+1 redundant. • Automatic front and rear door opener operates in case of overheating in the
rack. • Integrated Alarm management. • Highest possible leakage safety with strict separation of heat exchanger and
servers. • Optional remote monitoring with Liebert vEM-14 for temperature(s) and
operating status/alarms. Supports 10Mbit Ethernet connection. Provides Web interface using HTTP, user authentication, e-mail and paging notification, SNMP support including Nform and graphing.
Lowest Total Cost of Ownership:
• Up to 30% improved cooling system energy efficiency. • System scalability protects initial investment. • Variable speed fans optimize energy efficiency.
Exterior Section
Released 7/2008 Confidential Document 5
2. Exterior Section
2.1. XDK Assemblies – Water-Cooled 17KW with Casters
2. Cover 15. Base Frame 4. Rear Door 16. Coil 5. Glass Door 29. Retainer 6. Side Panel Assembly 40. Middle Hinge 14. Duct 49. Hydraulic Damper
Liebert XDK
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2.1.1. Cover
Part Number Description Quantity
080013428 COVER W800XH1200 1
2.1.2. Rear Door 15KW B800 H2200 Left
View 1
5. Fan Module Assembly 21. Magnet Mounting Top 22. Magnet Mounting Bottom
Exterior Section
Released 7/2008 Confidential Document 7
View 2
8. Top Hat Rail 28. Hinge Middle 18. Hinge Top 35. Foam Door 19. Hinge Bottom 38. Mounting Door Break
2.1.2.1. Fan Module Assembly
Part Number Description Quantity 080022120 FAN MODULE ASSEMBLY 15 KW 3
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2.1.2.2. Magnet Mounting Top
Part Number Description Quantity 080027108 MAGNET MOUNTING TOP 1
2.1.2.3. Magnet Mounting Bottom
Part Number Description Quantity 080027118 MAGNET MOUNTING BOTTOM 1
2.1.2.4. Top Hat Rail
Part Number Description Quantity 019089557000023 TOP-HAT RAIL STZN35/7.5/195SLT 1
Exterior Section
Released 7/2008 Confidential Document 9
2.1.2.5. Hinge Top
Part Number Description Quantity 011399539 HINGE TOP 5
2.1.2.6. Hinge Bottom
Part Number Description Quantity 011399549 HINGE BOTTOM 5
2.1.2.7. Hinge Middle
Part Number Description Quantity 011399569 HINGE MIDDLE 5
Liebert XDK
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2.1.2.8. Foam Door Electronic Locking
Part Number Description Quantity 080014910 FOAM DOOR ELECTRONIC LOCKING 2
2.1.2.9. Mounting Door Break
Part Number Description Quantity 019909658 MOUNTING DOOR BRAKE CYLINDER 1
Exterior Section
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2.1.3. Glass Door H2200 W800
2. Magnet Mounting Top 4. Mounting Door Brake 3. Magnet Mounting Bottom 10. Foam Door
2.1.3.1. Magnet Mounting Top
Part Number Description Quantity 080027108 MAGNET MOUNTING TOP 1
Liebert XDK
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2.1.3.2. Magnet Mounting Bottom
Part Number Description Quantity 080027118 MAGNET MOUNTING BOTTOM 1
2.1.3.3. Magnet Door Brake
Part Number Description Quantity 019909658 MOUNTING DOOR BRAKE CYLINDER 1
2.1.3.4. Foam Door Electronic Locking
Part Number Description Quantity 080014910 FOAM DOOR ELECTRONIC LOCKING 2
Exterior Section
Released 7/2008 Confidential Document 13
2.1.4. Side Panel
Part Number Description Quantity 080015038 SIDE PANEL ASSY 2200 X 1200 2
2.1.5. Duct
Part Number Description Quantity 080024318 DUCT 15KW COIL OUTLET ASSY 1
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2.1.6. Base Frame
8. Caster
2.1.6.1. Caster
Part Number Description Quantity 400004666 CASTER FSR/600/3 4
Exterior Section
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2.1.7. Coil
Part Number Description Quantity 080090049 COIL AIR-WATER V-SHAPE 15KW 1
2.1.8. Retainer
Part Number Description Quantity 019087069000006 RETAINER FOR TKS MECHAN CTHII 1
2.1.9. Hinge Middle
Part Number Description Quantity 011399569 HINGE MIDDLE 3
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2.1.10. Hydraulic Damper
Part Number Description Quantity 400004879 HYDRAULIC DAMPER HB-28 2
2.2. XDK Assemblies – Water-Cooled with Feet
2. Cover 15. Foot Leveling 4. Rear Door 16. Coil 5. Glass Door 29. Retainer 6. Side Panel Assembly 40. Middle Hinge 14. Duct 49. Hydraulic Damper
Exterior Section
Released 7/2008 Confidential Document 17
2.2.1. Cover
Part Number Description Quantity 080013428 COVER W800XH1200 1
2.2.2. Rear Door 15KW B800 H2200 Left
View 1
5. Fan Module Assembly 21. Magnet Mounting Top 22. Magnet Mounting Bottom
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View 2
8. Top Hat Rail 28. Hinge Middle 18. Hinge Top 35. Foam Door 19. Hinge Bottom 38. Mounting Door Break
2.2.2.1. Fan Module Assembly
Part Number Description Quantity 080022120 FAN MODULE ASSEMBLY 15 KW 3
Exterior Section
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2.2.2.2. Magnet Mounting Top
Part Number Description Quantity 080027108 MAGNET MOUNTING TOP 1
2.2.2.3. Magnet Mounting Bottom
Part Number Description Quantity 080027118 MAGNET MOUNTING BOTTOM 1
2.2.2.4. Top Hat Rail
Part Number Description Quantity 019089557000023 TOP-HAT RAIL STZN35/7.5/195SLT 1
Liebert XDK
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2.2.2.5. Hinge Top
Part Number Description Quantity 011399539 HINGE TOP 5
2.2.2.6. Hinge Bottom
Part Number Description Quantity 011399549 HINGE BOTTOM 5
2.2.2.7. Hinge Middle
Part Number Description Quantity 011399569 HINGE MIDDLE 5
Exterior Section
Released 7/2008 Confidential Document 21
2.2.2.8. Foam Door Electronic Locking
Part Number Description Quantity 080014910 FOAM DOOR ELECTRONIC LOCKING 2
2.2.2.9. Mounting Door Break
Part Number Description Quantity
019909658 MOUNTING DOOR BRAKE CYLINDER 1
Liebert XDK
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2.2.3. Glass Door H2200 W800
2. Magnet Mounting Top 4. Mounting Door Brake 3. Magnet Mounting Bottom 10. Foam Door
2.2.3.1. Magnet Mounting Top
Part Number Description Quantity 080027108 MAGNET MOUNTING TOP 1
Exterior Section
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2.2.3.2. Magnet Mounting Bottom
Part Number Description Quantity 080027118 MAGNET MOUNTING BOTTOM 1
2.2.3.3. Magnet Door Brake
Part Number Description Quantity 019909658 MOUNTING DOOR BRAKE CYLINDER 1
2.2.3.4. Foam Door Electronic Locking
Part Number Description Quantity 080014910 FOAM DOOR ELECTRONIC LOCKING 2
Liebert XDK
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2.2.4. Side Panel
Part Number Description Quantity 080015038 SIDE PANEL ASSY 2200 X 1200 2
2.2.5. Duct
Part Number Description Quantity 080024318 DUCT 15KW COIL OUTLET ASSY 1
2.2.6. Foot Leveling
Part Number Description Quantity 011399627 FOOT LEVELING 30MM M12 4
Exterior Section
Released 7/2008 Confidential Document 25
2.2.7. Coil
Part Number Description Quantity 080090049 COIL AIR-WATER V-SHAPE 15KW 1
2.2.8. Retainer
Part Number Description Quantity 019087069000006 RETAINER FOR TKS MECHAN CTHII 1
2.2.9. Hinge Middle
Part Number Description Quantity 011399569 HINGE MIDDLE 3
Liebert XDK
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2.2.10. Hydraulic Damper
Part Number Description Quantity 400004879 HYDRAULIC DAMPER HB-28 2
2.3. Leading Wheel Assembly
7. Leading Wheel
Exterior Section
Released 7/2008 Confidential Document 27
2.3.1. Leading Wheel
Part Number Description Quantity 019909360 LEADING WHEEL ASSY 1
Liebert XDK
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3. Electrical Section
3.1. Input Power Wiring
1. Power Supply Box 14. Filter RFI 2. Terminal 2 Grey 34. Strain Relief 3. Terminal 2 Grn/Yl
Electrical Section
Released 7/2008 Confidential Document 29
3.1.1. Power Supply Box
3. Power Supply Cover 5. Top Hat Rail 7. Top Hat Rail
3.1.1.1. Power Supply Cover
Part Number Description Quantity 019909557 COVER POWER SUPPLY 2U T450 1
Liebert XDK
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3.1.1.2. Top Hat Rail
Part Number Description Quantity
019089557000032 TOP-HAT RAIL STZN35/7.5/275SLT 1
3.1.1.3. Top Hat Rail
Part Number Description Quantity
019089557000007 TOP-HAT RAIL STZN35/7.5/130SLT 2
3.1.2. Terminal 2 Grey
Part Number Description Quantity 06190505031380 TERMINAL 2 GREY 282-601 WAGO 2
Electrical Section
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3.1.3. Terminal 2 Grn/Yl
Part Number Description Quantity 06190505031400 TERMINAL 2 GRN/YL 282-607 WAGO 1
3.1.4. Filter
Part Number Description Quantity 516941P1 FILTER RFI EMI LINE 250V 20A 1
3.1.5. Strain Relief
Part Number Description Quantity 20092 STRAIN RELIEF .230-.546 1/2NPT 1
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3.2. Motor HV to Back Door
4. Terminal 2 Grey 16. Relay 5. Terminal 2 Grn/Yl 17 Relay Clip 6. Terminal 4 Grey 18. Fan Control Board 7. Terminal Diode 19. Circuit Breaker 8. Top-Hat 20. Rail 9. Terminal Divider 23. Transformer 13. Terminal End 37. Circuit Breaker 3.2 15. Relay Socket
Electrical Section
Released 7/2008 Confidential Document 33
3.2.1. Terminal 2 Grey
Part Number Description Quantity 400002848 TERMINAL 2 GREY 281-601 21
3.2.2. Terminal 2 Grn/Yl
Part Number Description Quantity 400002846 TERMINAL 2 GRN/YEL 281-607 3
3.2.3. Terminal 2 Grey
Part Number Description Quantity 06198104010048 TERMINAL 4 GREY 870-831 WAGO 16
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3.2.4. Terminal Diode
Part Number Description Quantity 400006238 TERMINAL DIODE GR 280-815 WAGO 2
3.2.5. Top Hat Rail
Part Number Description Quantity 019089557000023 TOP-HAT RAIL STZN35/7.5/L SLT 1
3.2.6. Terminal Divider
Part Number Description Quantity 06198104010002 TERMINAL DIVIDER 281-317 WAGO 2
Electrical Section
Released 7/2008 Confidential Document 35
3.2.7. Terminal End
Part Number Description Quantity 400002850 TERMINAL END STOP 249-117 WAGO 2
3.2.8. Relay Assembly
Item Part Number Description Quantity 15 400003902 RELAY SOCKET PYF-14BE 2 16 400004389 RELAY 24VDC RE 4PDT 2 17 400003903 RELAY SOCKET PYF-14BE CLIP 2
3.2.9. Fan Control Board
Part Number Description Quantity 019141059000023 FAN CONTROL BOARD PRE-PROGRAMD 1
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3.2.10. Circuit Breaker
Part Number Description Quantity 136240P7 CB MCB 2P 240/415V 6A K CURVE 4
3.2.11. Rail
Part Number Description Quantity 400004338 RAIL 24V DC 4.9A 100W 1
3.2.12. Transformer
Part Number Description Quantity 147604P1 XFMR 75VA 208/230-24 50/60 CE 1
Electrical Section
Released 7/2008 Confidential Document 37
3.2.13. Circuit Breaker
Part Number Description Quantity E-276C CB 3.2A BRKT MNT ETA 1
Liebert XDK
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3.3. Actuator Motor Valve
28. Motor
3.3.1. Motor
Part Number Description Quantity 080090640 MOTOR FOR 3-WAY VALVE 1
Electrical Section
Released 7/2008 Confidential Document 39
3.4. Temperature Sensor
21. Thermistor
3.4.1. Thermistor
Part Number Description Quantity 189891G1 THERMISTOR NTC 10K 5% ASSY 1
Liebert XDK
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3.5. Rear Door Interlock Switch
26. Switch Door
3.5.1. Switch Door
Part Number Description Quantity 019087459 SWITCH DOOR 1
Electrical Section
Released 7/2008 Confidential Document 41
3.6. Electric Box
26 Strain Relief
3.6.1. Strain Relief
Part Number Description Quantity
190236P1 STRAIN RELIEF BALL STOP ASSY 1
Liebert XDK
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3.7. Front and Rear Door Electrical
40. Electromagnetic Door 41. Switch Push Button
Electrical Section
Released 7/2008 Confidential Document 43
3.7.1. Electromagnetic Door
Part Number Description Quantity 019141809 ELECTROMAGNET DOOR 12/24VDC 4
3.7.2. Switch Push Button
Part Number Description Quantity 400004378 SWITCH PUSH BUTTN 3A LED GREEN 2
Liebert XDK
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3.8. Rear Door Electrical
4. Terminal 2 Grey 15. Relay 5. Terminal 2 Grn/Yl 16. Relay Socket 9. Terminal Divider 17. Relay Socket Clip 13. Terminal End
3.8.1. Terminal 2 Grey
Part Number Description Quantity 400002848 TERMINAL 2 GREY 281-601 21
Electrical Section
Released 7/2008 Confidential Document 45
3.8.2. Terminal 2 Grn/Yl
Part Number Description Quantity 400002846 TERMINAL 2 GRN/YEL 281-607 3
3.8.3. Terminal Divider
Part Number Description Quantity 06198104010002 TERMINAL DIVIDER 281-317 WAGO 2
3.8.4. Terminal End
Part Number Description Quantity 400002850 TERMINAL END STOP 249-117 WAGO 2
Liebert XDK
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3.8.5. Relay Assembly
Item Part Number Description Quantity 15 400003902 RELAY SOCKET PYF-14BE 2 16 400004389 RELAY 24VDC RE 4PDT 2 17 400003903 RELAY SOCKET PYF-14BE CLIP 2
Revision Page
Released 7/2008 Confidential Document 47
4. Revision Page
Version Revision Date Modification Details 00 07/2008 - Parts manual release date.