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Life Cycle GHG Emission and Energy
Consumption of Biodiesel Production From
Crude Palm Oil in Aceh Province
by : Kiman Siregar1*, Syafriandi2, Andriani Lubis3, Armansyah H.Tambunan4
1,2,3Agricultural Engineering of Dept., Syiah Kuala University (Unsyiah), Banda Aceh
4Mechanical and Biosystem of Dept., Bogor Agricultural University (IPB), Bogor *Corresponding author : [email protected]
@Workshop on LCA Research In Indonesia- Puspitek, Nop 24-25 2015, Serpong
1Founding member of ILCAN (Indonesian Life Cycle Assessment Network)
www.ilcan.or.id
Presented at Workshop on Life Cycle Assessment Research in Indonesia, Puspiptek-Serpong, 24-25 November 2015. Available in http://www.ilcan.or.id Copyright @ the respective author(s).
2
OUTLINE :
1. Introduction
2. Methodology
3. Result and Discussion
4. Conclusion
5. Acknowledgement
Presented at Workshop on Life Cycle Assessment Research in Indonesia, Puspiptek-Serpong, 24-25 November 2015. Available in http://www.ilcan.or.id Copyright @ the respective author(s).
CHAPTER 1. INTRODUCTION
Energy sector plays an important role for Indonesia in achieving its economic
development goal
Fossil fuels demand increase, while their reserve decrease by year,
Indonesia is still heavily dependent on fossil based energy, which is accounted
for more than 90% of its energy mix (including oil, gas and coal)
Imbalance between average fossil fuel demand increasing and supply of energy
per year,
Renewable energy have been underutilized
Some Issues On Energy Development In Indonesia :
BIOENERGY = ONE OF SOLUTIONS ?
Biofuel target 5% by
2025 from the national
energy mix.
Presented at Workshop on Life Cycle Assessment Research in Indonesia, Puspiptek-Serpong, 24-25 November 2015. Available in http://www.ilcan.or.id Copyright @ the respective author(s).
World vegetable oil consumption
Sources: www.soystat.com
(2011)
Sources: www.oil world.de
Vegetables oil producer
Bogor Agricultural University
Presented at Workshop on Life Cycle Assessment Research in Indonesia, Puspiptek-Serpong, 24-25 November 2015. Available in http://www.ilcan.or.id Copyright @ the respective author(s).
Palm oil production
0
10
20
30
40
50
60
70
80
90
1995 2000 2005 2009 2010 2015 2020
M T
on
Indonesia Malaysia World
Source : Oil World (2010) and IPOA (2011)
Importers of palm oil
Sources: RSPO
Bogor Agricultural University
Presented at Workshop on Life Cycle Assessment Research in Indonesia, Puspiptek-Serpong, 24-25 November 2015. Available in http://www.ilcan.or.id Copyright @ the respective author(s).
(*as of April’ 2013)
INDONESIA BIODIESEL PRODUCTION 2009 - 2013
Sources: ESDM, 2013
Bogor Agricultural University
Presented at Workshop on Life Cycle Assessment Research in Indonesia, Puspiptek-Serpong, 24-25 November 2015. Available in http://www.ilcan.or.id Copyright @ the respective author(s).
Top 10 Producers of Biodiesel in the world
Source US Energy Information Administration (2011) in Pehnelt et al. (2012)
Although a few facilities for esterification/biodiesel production have been
established in the countries of origin in South-East Asia, the process of
esterification usually takes place in facilities in the importing countries. Note that
the first country that grows oil palms in a significant manner, Thailand, ranks 6th,
far behind countries in Europe and America. The actual biodiesel production of
Malaysia, as the second largest producer of crude palm oil in the world,
significantly falls behind those on top of the list. Indonesia, the world’s
largest palm oil producer, does not even appear on this list.
Presented at Workshop on Life Cycle Assessment Research in Indonesia, Puspiptek-Serpong, 24-25 November 2015. Available in http://www.ilcan.or.id Copyright @ the respective author(s).
EPA Issues Notice of Data Availability Concerning Renewable
Fuels Produced from Palm Oil Under the RFS Program
“The U.S. Environmental Protection Agency (EPA) is issuing a Notice of
Data Availability (NODA) to release its lifecycle greenhouse gas (GHG)
analysis of palm oil used as a feedstock to produce biodiesel and
renewable diesel under the Renewable Fuel Standard (RFS) program.
The release of the NODA provides the public an opportunity to
comment on EPA’s analysis”
“EPA’s analysis shows that biodiesel and renewable diesel produced
from palm oil do not meet the minimum 20% lifecycle GHG reduction
threshold needed to qualify as renewable fuel under the RFS program”
Pathway Determinations
“EPA’s analysis found that biodiesel and renewable diesel produced from
palm oil have estimated lifecycle GHG emissions reductions of 17% and
11%, respectively, compared to the baseline petroleum diesel fuel they
replace. These biofuels therefore fail to meet the minimum 20% GHG
emissions reduction threshold required by EISA for renewable fuel made in
facilities that commenced construction after December 19, 2007”
Presented at Workshop on Life Cycle Assessment Research in Indonesia, Puspiptek-Serpong, 24-25 November 2015. Available in http://www.ilcan.or.id Copyright @ the respective author(s).
Trade policies US Sustainnability Criterion EU Sustainnability Criterion
Requires a 20% reduction in GHG
emmision from conventional sources
Biofules or feedstocks cannot come
from land with high biodiversity status as
of 2008
Advanced biofuels must have 50%
reduction in GHG emmision
Biofuels must have a GHG savings of at
least 35% (rising to 50% in 2017 and
60% for new facilities starting after
2016)
This condition could make barrier to Indonesia as one of the world’s largest
CPO producer
Global Issues
US EPA-NODA states that palm oil based biodiesel can only reduce
GWP emission by 17% compared to fossil-fuel based
EU introduced RED, threshold 35% emission saving, palm biodiesel
only 19%
Presented at Workshop on Life Cycle Assessment Research in Indonesia, Puspiptek-Serpong, 24-25 November 2015. Available in http://www.ilcan.or.id Copyright @ the respective author(s).
LCI database related to LCA agri-food
Type of database
Country Institution LCI database Format/Software
Agricultural
LCI
database
Denmark DIAS (Aarhus University) LCA Food SimaPro
France INRA Agri-BALYSE ILCD
Japan NARO JALCA (NARO LCI) SimaPro (EcoSpold)
Switzerland ART SALCA TEAM, SimaPro
USA USDA Digital Commons EcoSpold
World ART, Quantis World Food LCA
Database EcoSpold
LCI
database
with
agricultural
production
processes
Australia ALCAS AusLCI n.a.
Germany PE GaBi Databases GaBi
Japan AIST (JEMAI) IDEA (MiLCA) Special format
Malaysia National Project MY-LCID ILCD
Netherlands University of Amsterdam IVAM LCA Data SimaPro
Switzerland ecoinvent Center ecoinvent EcoSpold
Switzerland ESU-services ESU database EcoSpold
Thailand National Project Thai National LCI
USA NREL USLCI EcoSpold
Indonesia hasn't done nationally, but some researchers have
already done it
Presented at Workshop on Life Cycle Assessment Research in Indonesia, Puspiptek-Serpong, 24-25 November 2015. Available in http://www.ilcan.or.id Copyright @ the respective author(s).
WHAT LCA IS ?
The Life Cycle Assessment (LCA) is compilation and evaluation of the
inputs, outputs and the potential environmental impacts of a product
system throughout its life cycle (ISO 14044:2006)
FOUR STAGES INVOLVED IN LCA :
(1) Goal & Scope definition
(ISO 14041)
-The objective of LCA application
- The background of the research
- The consumer
(3) Life Cycle Impact Assessment
(ISO 14042)
- Category impact selection
- Characterization
(2) Life Cycle Inventory (ISO 14041)
- Data collection
- Data validation
- Data processing to thr procession unit
- AlLocation and release
(4) Interpretation
(ISO 14043)
Identification on significant
issue
Evaluatin through :
- Completeness check
- Sensitivity check
- Consistency check
- Other check
Conclusion
Recomendation
Report
Presented at Workshop on Life Cycle Assessment Research in Indonesia, Puspiptek-Serpong, 24-25 November 2015. Available in http://www.ilcan.or.id Copyright @ the respective author(s).
INTRODUCTION
Two important issues of biodiesel from oil palm plantation
development :
(1) Global warming
(2) Energy security
Global warming issue can be analyzed by Life Cycle Assessment
(LCA)
LCA can be used to ensure that environmental impact has been
considered in decision making
The result of LCA is highly influenced by the reliability and
sufficiency of data inventory of the assessed objects
Accessibility of data for LCA in Aceh Province and Indonesia still
very limited and need to be improved
Crude Palm oil (CPO) is the main biodiesel feedstock in
Indonesia
Presented at Workshop on Life Cycle Assessment Research in Indonesia, Puspiptek-Serpong, 24-25 November 2015. Available in http://www.ilcan.or.id Copyright @ the respective author(s).
INTRODUCTION
The following questions have been formulated from the previous
problem in systematic and structured study to provide good result :
1. What is the emission distribution for planting, harvesting and post-
harvesting of palm oil based biodiesel? Which stage has
significant effect? What kind of material input is the most
siqnificant increasing the GHG emission value?
2. How are the energy consumption, net energy balance, net energy
ratio, and renewable index of biodiesel production from crude
palm oil?
3. How potential in reducing GHG emission generated from crude
palm oil based biodiesel compared to diesel-fuel?
It is expected that the research could give solution and describe the GHG
emission and energy consumption for further development of biodiesel
processing.
Presented at Workshop on Life Cycle Assessment Research in Indonesia, Puspiptek-Serpong, 24-25 November 2015. Available in http://www.ilcan.or.id Copyright @ the respective author(s).
Riset Fundamental Ditjen Dikti (2 Tahun)
Kajian Perubahan Metode Analisa Life Cycle
Assessment (LCA) Menjadi Exergetic Life
Cycle Assessment (ELCA) Pada Produksi
Biodiesel Secara Katalis Dari Bahan Baku
Kelapa Sawit
Dibiayai oleh Direktorat Penelitian Pengabdian kepada Masyarkat, Direktorat Jenderal
Pendidikan Tinggi, Kementerian Pendidikan dan Kebudayaan, sesuai dengan Surat Perjanjian
Penugasan Pelaksanaan Hibah Penelitian bagi Dosen Perguruan Tinggi Batch-I Universitas
Syiah Kuala Tahun Anggaran 2015 : 035/SP2H/PL/Dit.Litabmas/II/2015 tanggal 5 Pebruari
2015
Presented at Workshop on Life Cycle Assessment Research in Indonesia, Puspiptek-Serpong, 24-25 November 2015. Available in http://www.ilcan.or.id Copyright @ the respective author(s).
OBJECTIVE
The objective of this study is to analysis of life
cycle assessment of biodiesel production
using catalyst from Crude Palm Oil (CPO) in
Aceh Province
Presented at Workshop on Life Cycle Assessment Research in Indonesia, Puspiptek-Serpong, 24-25 November 2015. Available in http://www.ilcan.or.id Copyright @ the respective author(s).
METHODOLOGY
Boundary of research
1.Goal and Scope Definition
cradle to gate for oil palm
land
preparationplanting harvesting palm oil
mills
biodiesel
plant 1 ton
BDF
kernel
CPOFFB
shell
empty fruit bunches
(EFB)
fibers
plant ready
to harvest
seedling
to be plantedse
ed
fertilizing
protection
fert
iliz
er
pes
tici
des
& h
erb
icid
es
emission
(Es)(Es) (Es) (Es) (Es)
(Es)
(Es)
(Es)
mass, energy
tra
ns
po
rta
tio
n (
T)
TT
T
T
mass, energy mass, energy
mass, energy
mass, energy mass, energy mass, energy mass, energy
Shell, EFB
The objective of LCA applications is to assess the life cycle from cradle
to gate of biodiesel production using CPO under catalytic process.
Overall, this research is expected to result: global warming potential,
acidification, eutrophication, waste landfill volume, energy consumption,
and energy ratio, the amount of emissions to air, water and soil.
Presented at Workshop on Life Cycle Assessment Research in Indonesia, Puspiptek-Serpong, 24-25 November 2015. Available in http://www.ilcan.or.id Copyright @ the respective author(s).
METHODOLOGY
Research boundary
1. Land preparation
2. Seedling
3. Planting
4. Fertilizing
5. Protection
6. Harvesting
7. Palm oil mills
8. Biodiesel production
Presented at Workshop on Life Cycle Assessment Research in Indonesia, Puspiptek-Serpong, 24-25 November 2015. Available in http://www.ilcan.or.id Copyright @ the respective author(s).
Life Cycle Impact Assesment (LCIA)
1. Environmental Impact
LCIA was conducted using the software released by MiLCA-JEMAI
ver.1.1.2.50
Point of interest for environmental impacts in this study :
1. Global warming potential (GWP), 100-year, IPCC,2007 (kg-CO2eq.)
2. Acidification, DAF, LIME 2006 (kg-SO2eq.)
3.Waste, landfill volume, LIME 2006 (m3)
4.Eutrophication, EPMC, LIME 2006 (kg-PO4eq.)
2. Energy consumption, NEB, NER, & RI
input
output
Energy
EnergyNERRatioEnergyNet )(
prosesoutput EnergiEnergiNEBBalanceEnergyNet )(
1)(Re
proses
renewable
Energi
EnergiRIIndexnewable
Presented at Workshop on Life Cycle Assessment Research in Indonesia, Puspiptek-Serpong, 24-25 November 2015. Available in http://www.ilcan.or.id Copyright @ the respective author(s).
METHODOLOGY
1.Primary data
Data for oil palm plantation, harvesting and palm oil mills were collected
from PTPN 1 Lhoksukon-Aceh Timur, and private company national in
Aceh Province, i.e.: PT.SPS 1 and 2 in Nagan Raya, PT.Soxfindo in
Nagan Raya, PT.Kurnia Tanah Subur in Meulaboh, PT.PKS in Biureun,
and oil palm plantation from people, i.e.: Kabupaten Nagan Raya,
Kabupaten Aceh Barat, Kabupaten Aceh Timur, Kabupaten Biureun,
dan Kabupaten Lhokseumawe. So used data primer from PTPN VIII
Unit Kebun Kertajaya Lebak Banten Catalytic transesterification experiment was conducted in a facility owned
by Agency for Technology Assessment and Application of Indonesia
(Capacity = 1 ton BDF/day)
Electricity Indonesia data (Statistics PLN 2013)
2. Secondary data
Scientific journal, research report published by research institutions as
follow ; Syiah Kuala University, Bogor Agricultural University, Institute of
Technology Bandung, Indonesian Oil Palm Research Institute, private
company with core business in CPO and biodiesel processing
Data Source
Presented at Workshop on Life Cycle Assessment Research in Indonesia, Puspiptek-Serpong, 24-25 November 2015. Available in http://www.ilcan.or.id Copyright @ the respective author(s).
Restrictions and the assumption of this research
1. The functional unit (FU) of this study is 1 ton of Bio Diesel
Fuel (BDF)
2. To produced 1 ton BDF from CPO required plantation area :
0.246 ha for oil palm.
3. Inluding transportation from seedling to plantation area and
from plantation to palm oil mills and from palm oil mills to
biodiesel plant.
4. Oil palm will start to produce at the age of 30 months, but the
production will be stable after 5 years.
5. Productivity of oil palm used in this research is 21 tonnes per
ha, eventhough the productivity range from 12 tonnes per ha
by farmers to 30 tonnes per ha by private plantation
Scenario 1
Presented at Workshop on Life Cycle Assessment Research in Indonesia, Puspiptek-Serpong, 24-25 November 2015. Available in http://www.ilcan.or.id Copyright @ the respective author(s).
Restrictions and the assumption of this research
7. Life cycle of oil palm is about 25 years.
8. Calculation divided in two stages : before stable productivity
(1-5 years), after stable productivuty (6-25 years)
9. Palm oil mills assumed have implemanted methane capture
10. Excluding land use change
11. Calculation of methanol only for methanol that reacted with
the triglyceride
12. Impact evaluation was made and analyzed in 2 scenarios
Presented at Workshop on Life Cycle Assessment Research in Indonesia, Puspiptek-Serpong, 24-25 November 2015. Available in http://www.ilcan.or.id Copyright @ the respective author(s).
• Scenario 1 : Using primary data from PTPN 1 Lhoksukon-
Aceh Timur, and private company national in Aceh Propince,
i.e.: PT.SPS 1 and 2 in Nagan Raya, PT.Soxfindo in Nagan
Raya, PT.Kurnia Tanah Subur in Meulaboh, PT.PKS in
Biureun, and oil palm plantation from people, , i.e.: Kabupaten
Nagan Raya, Kabupaten Aceh Barat, Kabupaten Aceh Timur,
Kabupaten Biureun, dan Kabupaten Lhoksemumawe. So used
data primer from PTPN VIII Unit Kebun Kertajaya Lebak
Banten
• Scenario 2 : The same data but the calculation was
conducted before stable production (1-5 years), and did not
calculate the transportation to transport material used from the
store to the location of the material used.
Restrictions and the assumption of this research
Presented at Workshop on Life Cycle Assessment Research in Indonesia, Puspiptek-Serpong, 24-25 November 2015. Available in http://www.ilcan.or.id Copyright @ the respective author(s).
RESULT AND DISCUSSION : 2. Life Cycle Inventory (LCI)
A kind of a power plant and
a source of fuel Percentage (%)
Hydropower (PLTA) 7.23
Fossil fuel-HSD 22.46
Fossil fuel-IDO 0.03
Fossil fuel-MFO 6.83
Geothermal (PLTP) 2.44
Coal 38.5
Natural Gas 22.52%
Solar power plant 0.0005
GWP (per kWh) Acidification (per kWh) Waste (per kWh) Eutrophication (per kWh) Energy consumption (per kWh)
Urut
Jenis
PembangkitEutrophication
kg-PO4e Urut
Jenis
PembangkitEnergy
Consm.(MJ)
1 Coal 0.337 1 Fossil fuel-IDO 0.003 1 Hydropower 2.8E-06 1 Nuclear 3.9E-07 1 Geothermal 10.062
2 Fossil fuel-IDO 0.308 2 Natural gas 0.0004 2 Nuclear 2.2E-06 2 Geothermal 2.4E-07 2 Nuclear 7.535
3 Fossil fuel-HSD 0.287 3 Coal 0.0002 3 Geothermal 5.2E-08 3 Hydropower 5.40E-08 3 Hydropower 4.355
4 Fossil fuel-MFO 0.278 4 Fossil fuel-HSD 0.00016 4 Coal 1.2E-09 4 Coal 1.3E-10 4 Fossil fuel-IDO 3.993
5 Natural gas 0.186 5 Fossil fuel-MFO 0.00014 5 Fossil fuel-MFO 1.4E-10 5 Fossil fuel-MFO 1.21E-12 5 Fossil fuel-MFO 3.842
6 Nuclear 0.039 6 Nuclear 0.00013 6 Fossil fuel-IDO 1.3E-10 6 Fossil fuel-IDO 1.10E-12 6 Fossil fuel-HSD 3.743
7 Hydropower 0.007 7 Hydropower 0.00006 7 Fossil fuel-HSD 1.2E-10 7 Fossil fuel-HSD 1.03E-12 7 Coal 3.616
8 Geothermal 0.003 8 Geothermal 0.000005 8 Natural gas 0.0E+00 8 Natural gas 0.0E+00 8 Natural gas 3.545
A kind of a power plant and a
source of fuel Persentasi (%)
Hydropower (PLTA) 9.6
Coal 18.4
Fossil fuel 9.2
Natural gas 26.4
Nuclear 34.3
Others 2.1
GWP (per kWh) Acidification (per kWh) Waste (per kWh) Eutrophication (per kWh) Energy consumption (per kWh)
Urut Eutrophication
kg-PO4e Urut
Jenis
PembangkitEnergy
Consm.(MJ)
1 Coal 0.337 1 Fossil fuel-IDO 0.003 1 Hydropower 2.8E-06 1 Nuclear 3.9E-07 1 Geothermal 10.062
2 Fossil fuel-IDO 0.308 2 Natural gas 0.0004 2 Nuclear 2.2E-06 2 Geothermal 2.4E-07 2 Nuclear 7.535
3 Fossil fuel-HSD 0.287 3 Coal 0.0002 3 Geothermal 5.2E-08 3 Hydropower 5.40E-08 3 Hydropower 4.355
4 Fossil fuel-MFO 0.278 4 Fossil fuel-HSD 0.00016 4 Coal 1.2E-09 4 Coal 1.3E-10 4 Fossil fuel-IDO 3.993
5 Natural gas 0.186 5 Fossil fuel-MFO 0.00014 5 Fossil fuel-MFO 1.4E-10 5 Fossil fuel-MFO 1.21E-12 5 Fossil fuel-MFO 3.842
6 Nuclear 0.039 6 Nuclear 0.00013 6 Fossil fuel-IDO 1.3E-10 6 Fossil fuel-IDO 1.10E-12 6 Fossil fuel-HSD 3.743
7 Hydropower 0.007 7 Hydropower 0.00006 7 Fossil fuel-HSD 1.2E-10 7 Fossil fuel-HSD 1.03E-12 7 Coal 3.616
8 Geothermal 0.003 8 Geothermal 0.000005 8 Natural gas 0.0E+00 8 Natural gas 0.0E+00 8 Natural gas 3.545
A composition of electricity
Indonesia(Statistik PLN, 2013) A composition of electricity Japan
(Widiyanto et al. 2003)
GWP (per kWh) Acidification (per kWh) Waste (per kWh) Eutrophication (per kWh) Energy consumption (per kWh)
Urut
Jenis
PembangkitGWP
kg-CO2e Urut
Jenis
PembangkitAcidification
kg-SO2e Urut
Jenis
Pembangkit
Waste
m3
Urut
Jenis
PembangkitEutrophication
kg-PO4e Urut
Jenis
PembangkitEnergy
Consm.(MJ)
1 Coal 0.337 1 Fossil fuel-IDO 0.003 1 Hydropower 2.8E-06 1 Nuclear 3.9E-07 1 Geothermal 10.062
2 Fossil fuel-IDO 0.308 2 Natural gas 0.0004 2 Nuclear 2.2E-06 2 Geothermal 2.4E-07 2 Nuclear 7.535
3 Fossil fuel-HSD 0.287 3 Coal 0.0002 3 Geothermal 5.2E-08 3 Hydropower 5.40E-08 3 Hydropower 4.355
4 Fossil fuel-MFO 0.278 4 Fossil fuel-HSD 0.00016 4 Coal 1.2E-09 4 Coal 1.3E-10 4 Fossil fuel-IDO 3.993
5 Natural gas 0.186 5 Fossil fuel-MFO 0.00014 5 Fossil fuel-MFO 1.4E-10 5 Fossil fuel-MFO 1.21E-12 5 Fossil fuel-MFO 3.842
6 Nuclear 0.039 6 Nuclear 0.00013 6 Fossil fuel-IDO 1.3E-10 6 Fossil fuel-IDO 1.10E-12 6 Fossil fuel-HSD 3.743
7 Hydropower 0.007 7 Hydropower 0.00006 7 Fossil fuel-HSD 1.2E-10 7 Fossil fuel-HSD 1.03E-12 7 Coal 3.616
8 Geothermal 0.003 8 Geothermal 0.000005 8 Natural gas 0.0E+00 8 Natural gas 0.0E+00 8 Natural gas 3.545
Presented at Workshop on Life Cycle Assessment Research in Indonesia, Puspiptek-Serpong, 24-25 November 2015. Available in http://www.ilcan.or.id Copyright @ the respective author(s).
RESULT AND DISCUSSION : 2. Life Cycle Inventory (LCI)
Materials and energy used at each activity to produce 1 ton BDF
Oil palm land preparation uses
more pesticides, diesel fuel is used
for machinerry (tractor)
Oil palm seedlings takes longer
time (about 12 months), hence oil
palm need more materials and
energy
At this sub process of planting,
need a little chemical fertilizer to oil
palms. And there are number of
plants per hectare for oil palms is
136 trees
At this sub process of fertilizing :
need more the materials and
energy utilization for oil palms and
this is a fact of due to inheritance
nature of oil palms
Input
activities Input names Unit
Oil
Palm
Jatropha
curcas
Herbicide kg 0.861 0.624
Diesel fuel for toppling & clearing L 0.703 1.208
(2) Seedling Fungicides kg - 0.852
Insecticides kg 0.00018 0.0057
Chemical fertilizer Urea 0.2 % kg 0.00492 -
Organic fertilizer kg 8.367 9.377
Kieserite (MgSO4) kg 2.008 -
Urea kg 0.00007 -
Herbicide kg 0.974 -
Dolomite kg 2.949 -
Compound fertilizer kg 4.686 -
Electricity for Pump Water kWh 0.436 -
Pesticides kg 0.004 -
Transportation Diesel fuel for truck 5 ton L 1.004 1.189
(3) Planting TSP/SP36 kg 13.387 79.562
Organic fertilizer kg - 994.524
Rock Phosphate kg 22.887 -
KCl - 15.912
(4) Fertilizing Compound fertilizer kg 9.844 -
for five years Rock Phosphate kg 252.492 -
ZA/Urea kg 279.464 87.518
HGF Borate kg 3.347 -
TSP/SP36 kg 117.140 278.467
MOP (K)/KCl kg 245.995 95.474
Kieserit kg 184.078 -
HGF Borate kg 3.347 -
Organic fertilizer kg - 994.524
(1) Land
preparation
Presented at Workshop on Life Cycle Assessment Research in Indonesia, Puspiptek-Serpong, 24-25 November 2015. Available in http://www.ilcan.or.id Copyright @ the respective author(s).
RESULT AND DISCUSSION : 2. Life Cycle Inventory (LCI)
Materials and energy used at each activity to produce 1 ton BDF
At this sub process of protection
: need more the materials and
energy utilization for oil palms
At the stage of harvesting sub-
process, the transport energy
use for oil palms. The yield of oil
palms is abou 21 ton per hectars
per year
In the case of palm oil mills, need
more materials and energy
At the stage of biodesel
production sub-process, due to
high average value of free fatty
acids (FFA) on Crude Palm Oil, it
needs esterification stage before
trans-esterification. Consequently,
needs more materials and energy
Input
activities Input names Unit
Oil
Palm
Jatropha
curcas
(5) Protection Herbicide kg 56.317 -
for five years Insecticides (liquid & powder) kg 1.323 -
Pesticides kg 0.801 2.955
Diesel for power sprayer & fogging L 0.554 -
(6) Harvesting
Transportation Diesel fuel for truck 10 ton L 5.027 2.468Electricity kWh 34.39 14.833
Steam consumption kg 1325.40 -
Water consumption m3
3.968 -
PAC kg 0.125 -
Flokulon kg 0.00053 -
NaOH kg 0.107 -
H2SO4/HCl kg 0.109 -
Tanin Consentrate kg 0.045 -
Poly Perse BWT 302 kg 0.045 -
Alkaly BWT 402 kg 0.043 -
Shell consumption kg 133.862 -
Transportation Diesel fuel for truck 10 ton L 2.540 1.890
Methanol ton - 0.449
H2SO4 ton - 0.027
Esterification Electricity kWh - 1.285
Methanol ton 0.269 -
Electricity kWh 15.645 15.645
NaOH ton 0.080 0.080
Water consumption L 1700.68 1719.180
Diesel fuel for Boiler L 14.00 16.00
(7) Palm oil
mills vs Oil
extraction
(8) Biodiesel
production
Trans-
esterification
Presented at Workshop on Life Cycle Assessment Research in Indonesia, Puspiptek-Serpong, 24-25 November 2015. Available in http://www.ilcan.or.id Copyright @ the respective author(s).
RESULT AND DISCUSSION : 3. Life Cycle Impact Assessment
Calculation for GWP of plants for the first 5 years of each sub-processes
The GWP value for LCA oil palms is higher at fertilizing sub-process and
biodiesel production stages both at scenario 1 and scenario 2
The most significant environmental impact based on GWP value is caused
by fertilizing and biodiesel production stages for scenario 1 and scenario 2
11.2 15.7
23.5
902.9
393.4
31.7
588.3
602.1
0
100
200
300
400
500
600
700
800
900
1000
Global Warming Potential
100-year GWP (IPCC,2007) of Palm Oil
Land
preparation
Seedling
Planting
Fertilizing
Protection
Harvesting
Palm oil
mills
Biodiesel
production
kg
-CO
2eq
./to
nB
DF
Scenario 1
Scenario 2
15.52 29.14 11.71
1,408
159.35
1.7394.39
580.40
0
200
400
600
800
1000
1200
1400
1600
GHG Emission
Land
preparation
Seedling
Planting
Fertilizing
Protection
Harvesting
Palm oil mills
Biodiesel
production
kg
-CO
2e
q./to
nB
DF
Presented at Workshop on Life Cycle Assessment Research in Indonesia, Puspiptek-Serpong, 24-25 November 2015. Available in http://www.ilcan.or.id Copyright @ the respective author(s).
On Scenario 1 The percentage of fertilizing sub-process
and biodiesel production are 35.15% and
23.44%,respectively
On Scenario 2 The percentage of fertilizing sub-process
and biodiesel production are 61.21% and
25.23%,respectively
On Scenario 1 The percentation of proportion of each stage
including pre-harvest, harvest and post-harvest is 52.42 %,
1.23 %, and 46.34 %, respectively
On Scenario 2 The percentation of proportion of each stage
including pre-harvest, harvest and post-harvest is 70.59 %,
0.08 %, and 29.34 %, respectively
RESULT AND DISCUSSION : 3. Life Cycle Impact Assessment
Presented at Workshop on Life Cycle Assessment Research in Indonesia, Puspiptek-Serpong, 24-25 November 2015. Available in http://www.ilcan.or.id Copyright @ the respective author(s).
before stable productivity : the average of GWP emission for oil palm is
2575.48 kg-CO2eq./ton-BDF_CPO (Scenario 1)
before stable productivity : the average of GWP emission for oil palm is
2300.24 kg-CO2eq./ton-BDF_CPO (Scenario 2)
after stable productivity : the average of GWP emission for oil palm is
1511.96 kg-CO2eq./ton-BDF_CPO (Scenario 1)
after stable productivity : the average of GWP emission for oil palm is
1109.42 kg-CO2eq./ton-BDF_CPO (Scenario 2)
The declining trend also occurred in acidification, eutrophication and
energy consumption
3. LIFE CYCLE IMPACT ASSESSMENT
0
2000
4000
6000
8000
10000
12000
14000
16000
18000
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
kg-C
O2
e/t
on
BD
F
Year of
GWP, 100-year GWP(IPCC, 2007)
Presented at Workshop on Life Cycle Assessment Research in Indonesia, Puspiptek-Serpong, 24-25 November 2015. Available in http://www.ilcan.or.id Copyright @ the respective author(s).
0.00
0.05
0.10
0.15
0.20
0.25
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
m3
/to
n B
DF
Year of
Waste,landfill volume(LIME,2006)
Palm oil Jatropha curcas
0.000
0.000
0.000
0.001
0.001
0.001
0.001
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
kg
-PO
4e
/to
n B
DF
Year of
Eutropication, EPMC(LIME,2006)
Palm oil Jatropha curcas
0
20000
40000
60000
80000
100000
120000
140000
160000
180000
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
MJ/
ton
BD
F
Year of
Energy consumption,HHV(fossil fuel)
Palm oil Jatropha curcas
0
2
4
6
8
10
12
14
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
kg
-SO
2e
/to
n B
DF
Year of
Acidification, DAF(LIME,2006)
Palm oil Jatropha curcas
3. LIFE CYCLE IMPACT ASSESSMENT (Scenario 1) Presented at Workshop on Life Cycle Assessment Research in Indonesia, Puspiptek-Serpong, 24-25 November 2015. Available in http://www.ilcan.or.id Copyright @ the respective author(s).
• The emission reduction in CO2eq. emissions is higher
at stable productivity due to lower input energy and
mass which only used for maintenance, fertilizing and
harvesting. The sub-processes of land preparation,
seedling, and planting are not carried out in this phase
• On scenario 1 The combination values of
CO2eq.emission before and after stable production for
biodiesel fuel from crude palm oil (BDF-CPO) is 37.83
%.
• On scenario 2 The combination values of CO2eq.
emission before and after stable production for crude
palm oil (BDF-CPO) is 49.96 %.
3. LIFE CYCLE IMPACT ASSESSMENT
CO2eq. emission reduction vs conventional diesel fuel
Presented at Workshop on Life Cycle Assessment Research in Indonesia, Puspiptek-Serpong, 24-25 November 2015. Available in http://www.ilcan.or.id Copyright @ the respective author(s).
COMPARISON OF EMISSION AND ENERGY FOR BIODIESEL
PRODUCTION FROM OIL PALM (Elaeis guineensis) AND
JATROPHA CURCAS (Jatropha curcas L.) BASED ON LIFE
CYCLE ASSESSMENT (LCA) IN INDONESIA
Advisory Committee :
Prof.Dr.Ir.Armansyah H.Tambunan Dr.Ir.Abdul K. Irwanto,M.Sc Dr.Ir.Soni S. Wirawan,M.Eng
Dr.Tetsuya Araki
The external assessor :
Dr.Ir.Prastowo,M.Eng Dr.Ir.Dadan Kusdiana,M.Sc
by :
Kiman Siregar_F164090031
Doctoral Student of Agricultural Engineering Science
@Open Examination of The Graduate School-IPB, Bogor, Sept 09 2013
Presented at Workshop on Life Cycle Assessment Research in Indonesia, Puspiptek-Serpong, 24-25 November 2015. Available in http://www.ilcan.or.id Copyright @ the respective author(s).
ENERGY ANALYSIS
renewablefosilproses EnergyEnergyEnergy
input
output
Energy
EnergyNERRatioEnergyNet )(
NEB, NER, RI
outputprocessinput EnergyEnergyEnergy
21 E
NaOHMeOH
E
CPO
E
input EnergyEnergyEnergyEnergy
in
CPOinput EnergyEnergy
residualoutEettoutout
residualMeOHglyerol
E
biodiesel
E
output EnergyEnergyEnergyEnergy
_arg_
_
olglycerbiodieseloutput EnergyEnergyEnergy
thermalmechanicalyelectricitfossilnonfossilpr EnergyEnergyEnergyEnergyEnergyE
1)(Re
process
renewable
Energy
EnergyRIIndexnewable
processoutput EnergyEnergyNEBBalanceEnergyNet )(
Presented at Workshop on Life Cycle Assessment Research in Indonesia, Puspiptek-Serpong, 24-25 November 2015. Available in http://www.ilcan.or.id Copyright @ the respective author(s).
ENERGY ANALYSIS : NEB, NER, RI
-300000
-250000
-200000
-150000
-100000
-50000
0
50000
100000
150000
200000
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
MJ/
ton
BD
F
Year of
Net Energy Balance (NEB)
Oil palm Jatropha curcas
0.150
0.200
0.250
0.300
0.350
0.400
0.450
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
MJ/
ton
BD
F
Year of
Renewable Index (RI)
Oil palm Jatropha curcas
1.0400
1.0405
1.0410
1.0415
1.0420
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
MJ/
ton
BD
F
Year of
Net Energy Ratio (NER)
Oil palm Jatropha curcas
Presented at Workshop on Life Cycle Assessment Research in Indonesia, Puspiptek-Serpong, 24-25 November 2015. Available in http://www.ilcan.or.id Copyright @ the respective author(s).
Energy Analysis of NEB, NER, RI for Scenario 4
• NER value for oil palm and Jatropha curcas i.e. 1.041 and 1.042, respectively. It
turns that NER value appears to have constant value due to increased output
value will increase the input value, although the NER value can reach higher
value if the produced biomass energy is calculated as output energy.
• The NER value of oil palm and Jathropa curcas is 2.97 and 1.98, respectively for
Scenario 2. NER value of oil palm is higher as its produced biomass is higher
than Jatropha curcas.
Energy
parameter
Scenario 2 Scenario 3 Scenario 4
Oil palm Jatropha
curcas
Oil palm Jatropha
curcas
Oil palm Jatropha
curcas
NEB 408750.58 365350.47 146948.08 39334.79 155041.89 42649.83
NER 2’97 1.98 1.041 1.042 1.041 1.042
RI 0.80 0.41 0.162 0.270 0.06 0.116 0.45 0.74
Sources NER
BDF-CPO BDF-CJCO BDF-Rapeseed
Lam et al. (2009) 2.27 1.92
Yee et al. (2009) 3.53 1.44
Presented at Workshop on Life Cycle Assessment Research in Indonesia, Puspiptek-Serpong, 24-25 November 2015. Available in http://www.ilcan.or.id Copyright @ the respective author(s).
Emission Reduction of CO2eq. Biodiesel vs Diesel Fossil
For Scenario 3 after stable productivity before stable productivity
Total life
cycle
3.400
2.575
3.058
0.0
0.5
1.0
1.5
2.0
2.5
3.0
3.5
4.0
Fuel source
CO2 emissions reduction value of the fossil fuelBefore stable productivity
Diesel oil BDF-Palm oil BDF-Jatropha curcas
kg
-CO
2/k
g
24.251 % reduction
10.07 % reduction 3.400
1.512
0.381
0.0
0.5
1.0
1.5
2.0
2.5
3.0
3.5
4.0
Fuel source
CO2 emissions reduction value of the fossil fuelAfter stable productivity
Diesel oil BDF-Palm oil BDF-Jatropha curcas
kg
-CO
2/k
g
55.531 % menurun
88.81 % menurun
3.400
1.725
0.916
0.0
0.5
1.0
1.5
2.0
2.5
3.0
3.5
4.0
Fuel source
CO2 emissions reduction value of the fossil fueltotal productivity
Diesel oil BDF-Palm oil BDF-Jatropha curcas
kg
-CO
2/k
g
49.27 % reduction
73.06 % reduction
Sheehan et al. (1998) : BDF-
soybean can reduce CO2eq. of
emission = 78.45% (B100), dan
15.66% (B20) vs fossil fuel
US EPA NODA palm oil
biodiesel = 17%
EU-RED palm oil biodiesel =
19%
Presented at Workshop on Life Cycle Assessment Research in Indonesia, Puspiptek-Serpong, 24-25 November 2015. Available in http://www.ilcan.or.id Copyright @ the respective author(s).
INTERPRETATION
Conclusion-Recomendation
Conclusion
The utilization of agro-chemical in form of fertilizer and plant protection generate
significant contribution to environmental impact of biodiesel production from CPO ,
which is 50.46 % for scenario 1 and 68.14 % for scenario 2.
The characteristics of GHG emission value before stable productivity is 2568.82
kg-CO2eq./ton-BDF-CPO for scenario 1 and 2300.24 kg-CO2eq./ton-BDF-CPO for
scenario 2.
The GWP at the stable production is 1658.50 kg-CO2eq./ton-BDF_CPO and
1711.96 kg CO2eq.-/ton-BDF-CJCO for scenario 1 and scenario 2,
respectively.
Reduction in emission of CO2eq. when compared to diesel oil is 37.83 % for
Scenario 1 and 49.96% for Scenario 2.
Recomendation
Utilization of organic fertilizer is recommended instead of chemical fertilizer
Presented at Workshop on Life Cycle Assessment Research in Indonesia, Puspiptek-Serpong, 24-25 November 2015. Available in http://www.ilcan.or.id Copyright @ the respective author(s).
ACKNOWLEDGEMENT
This research was supported by DGHE, Ministry of Education
and Culture of Indonesia, under Fundamental Research
Scheme with Syiah Kuala University
(No.035/SP2H/PL/Dit.Litabmas/II/2015, 15 February 2015).
Thank you very much to Prof.Dr.Ir.Armansyah
H.Tambunan,M.Agr, Dr.Ir.Abdul Kohar,M.Sc, Dr.Ir.Soni
Solistia Wirawan,M.Ec, and Prof.Tetsuya Araki,Ph.D
Presented at Workshop on Life Cycle Assessment Research in Indonesia, Puspiptek-Serpong, 24-25 November 2015. Available in http://www.ilcan.or.id Copyright @ the respective author(s).
Thank you for your attention...
Contact person :
Dr.Kiman Siregar
Agricultural Engineering Department of Syiah Kuala University
E-mail : [email protected]
Mobile phone :+628128395848
[email protected]; cell : 0812-8395848
Presented at Workshop on Life Cycle Assessment Research in Indonesia, Puspiptek-Serpong, 24-25 November 2015. Available in http://www.ilcan.or.id Copyright @ the respective author(s).